Full-automatic equipment for making and pretreating bacterial rod

Abstract

The present application relates to the field of fungus stick production, and discloses a fungus stick full-automatic stick making and pretreatment equipment, which comprises an equipment frame body, a material conveying cylinder installed on the equipment frame body to convey materials, an automatic bagging module arranged on the equipment frame body and used for sleeving a fungus stick bag on the outside of the material conveying cylinder, a guide slide rod fixed on the equipment frame body, a sliding seat slidably installed on the guide slide rod, and a conveying module fixedly installed on the sliding seat and used for moving fungus sticks; a clamping module for clamping fungus sticks on the conveying module is arranged on the equipment frame body, and a sealing module for receiving fungus sticks conveyed on the clamping module is also arranged on the equipment frame body, and the sealing module is used for automatically sealing the bag opening of the fungus stick; the fungus stick full-automatic stick making and pretreatment equipment can keep the bag stable during the filling process, and fungus sticks can be quickly and efficiently conveyed, so that the production efficiency is relatively high.

Description

Technical Field

[0001] This invention relates to the field of mushroom stick production, specifically to a fully automated mushroom stick making and pretreatment equipment. Background Technology

[0002] The fully automated preparation of mushroom spawn involves the integration and automation of multiple processes. By utilizing modern automated equipment and technology, the production of edible mushroom spawn is fully automated, including bagging, filling, feeding, and sealing. This improves production efficiency and reduces labor intensity and production costs.

[0003] Chinese patent CN217364056U discloses a double-cylinder, double-film automatic filling type mushroom substrate bagging machine, including a frame, a conveying and feeding device on the frame, the conveying and feeding device including a hopper, and a feeding pipe on the hopper. The key feature is that it also includes an inner bag making device, an outer bag making device, an inner bag fitting device, and an outer bag fitting device; the inner bag making device and the inner bag fitting device are installed above the feeding pipe, and the outer bag making device and the outer bag fitting device are installed on the side of the feeding pipe. This device can automatically fit and quantitatively fill the inner and outer film bags, and further improves the structure of the bagging device, making the conveying of the mushroom substrate after bagging smoother and enabling efficient connection to the subsequent sealing operation.

[0004] In some existing fully automated spawn making equipment, during the bagging and filling process, the bag body is subjected to impact from the material and friction within the sleeve, causing localized movement and wrinkling of the bag body, shortening the overall length of the bag, and making it easy for some of the subsequently filled material to overflow outside the bag body, affecting the filling rate. After filling, the spawn is in a horizontal state and needs to be vertically transferred to the sealing module for sealing. The method of transferring the spawn affects the efficiency of spawn preparation. In addition, some existing fully automated spawn making equipment increases the air pressure inside the sealed bag when treating the spawn at high temperatures, making the spawn bag body prone to rupture during heat treatment. Summary of the Invention

[0005] To address the aforementioned issues, a fully automated mushroom stick making and pretreatment device is provided. This device connects the conveyor module to the material feed cylinder for filling. During the filling process, a limiting component on the transmission module restricts the bag's position, preventing frictional movement and ensuring the bag remains stably positioned between the material feed cylinder and the conveyor module. This solves problems such as friction within the sleeve due to material impact during filling, leading to localized bag movement and wrinkling, shortening of the overall bag length, and subsequent overflow of filled material, thus affecting the bag's filling rate.

[0006] To address the problems of existing technologies, this invention provides a fully automated mushroom spawn making and pretreatment device, comprising a frame, a material transfer cylinder mounted on the frame for conveying materials, an automatic bagging module mounted on the frame for fitting mushroom spawn bags onto the material transfer cylinder, a toothed disc mounted on the frame, a chain meshing on two sets of toothed discs, a guide slide rod fixed on the frame, a sliding seat slidably mounted on the guide slide rod, and a conveying module fixedly mounted on the sliding seat for moving the mushroom spawn. The sliding seat is fixed to the side of the chain and moves synchronously with it. The frame is provided with a clamping module for holding the mushroom spawn on the conveying module, and a sealing module for receiving the mushroom spawn transferred from the clamping module. The sealing module is used to automatically seal the mushroom spawn bags.

[0007] Preferably, the conveying module includes a steering bracket rotatably mounted on a sliding seat, an inner bag assembly cylinder fixedly mounted on the steering bracket, a guide bracket fixedly mounted on the inner bag assembly cylinder, a sliding groove on the guide bracket, a slider slidably mounted in the sliding groove, a roller rotatably mounted on the slider, a curved guide rail fixedly mounted on the equipment frame, and the roller engaging and rolling on the curved guide rail; the sliding seat is provided with a limiting component to restrict the movement of the bag body outside the conveying cylinder.

[0008] Preferably, the inner bag assembly includes a fixed cylinder fixedly mounted on a steering bracket, a movable cylinder rotatably mounted on the fixed cylinder, and a transmission rod fixedly connected to the movable cylinder; a discharge cylinder is fixedly mounted on the fixed cylinder, a drive block is fixedly assembled at the telescopic end of the discharge cylinder, a drive rod is rotatably connected to the drive block, and the drive rod and the transmission rod are rotatably assembled.

[0009] Preferably, the limiting component includes a limiting slide rail fixedly installed on the sliding seat, a limiting slide block slidably installed on the limiting slide rail, a support frame fixedly installed on the limiting slide block, a clamping block fixedly assembled on the support frame, and a limiting block that restricts the movement position of the limiting slide block being engaged on the limiting slide rail.

[0010] Preferably, the automatic bagging module includes a transverse slide bar fixed on the equipment frame, a sliding bracket slidably mounted on the transverse slide bar, a longitudinal slide bar fixedly mounted on the sliding bracket, a positioning slide block slidably mounted on the longitudinal slide bar, a movable bracket fixedly mounted on the positioning slide block, and an unfolding block rotatably mounted on the movable bracket; the equipment frame is provided with a pneumatic feeding assembly that autonomously places bags onto the unfolding block.

[0011] Preferably, the unfolding block is coaxially fixed with a protruding rod, an opening cylinder is fixedly installed on the movable bracket, a lifting block is fixedly installed on the telescopic end of the opening cylinder, a push rod is rotatably connected to the lifting block, and the push rod and the protruding rod are rotatably assembled.

[0012] Preferably, the pneumatic feeding assembly includes a lateral support fixed to the equipment frame, a material trough for placing bags on the lateral support; an air pump box is fixedly installed on the lateral support, a feeding slide rail is fixedly installed on the lateral support, a feeding driver is slidably mounted on the feeding slide rail, a slide rod frame is slidably connected through the feeding driver, an upper suction cup seat is fixedly installed on the slide rod frame, a lower suction cup seat is fixedly installed on the lateral support, and the upper and lower suction cup seats are connected to the air pump box through air pipes.

[0013] Preferably, the clamping module includes a transverse slide rail fixedly installed on the equipment frame, a transverse slide block slidably mounted on the transverse slide rail, and a longitudinal slide block slidably mounted on the transverse slide block, with the moving directions of the transverse slide block and the longitudinal slide block being perpendicular to each other; the longitudinal slide block is provided with a clamping mechanism for clamping the mouth of the mushroom stick bag, the clamping mechanism including a lifting cylinder fixedly mounted on the longitudinal slide block, a fixed seat fixedly mounted on the lifting cylinder, a gripper rotatably mounted on the fixed seat, a lifting seat fixedly mounted on the lifting end of the lifting cylinder, a rotating rod rotatably connected to the lifting seat, and the rotating rod and the gripper being rotatably assembled.

[0014] Preferably, the sealing module includes a sealing support fixed on the equipment frame, a sealing groove on the sealing support, a rotating arm rotatably mounted on the sealing support, and a hydraulic telescopic rod rotatably mounted on the sealing support, with the telescopic end of the hydraulic telescopic rod rotatably assembled with the rotating arm; a sealing slide rail is fixedly mounted on the sealing support, a sealing slide block is slidably mounted on the sealing slide rail, and a lifting and sealing mechanism is mounted on the sealing slide block.

[0015] Preferably, the equipment frame is equipped with a conveyor belt for conveying the mushroom sticks sealed by the sealing module, and a high-temperature pretreatment module for high-temperature sterilization of the mushroom sticks is provided on the conveyor belt; the high-temperature pretreatment module includes a high-temperature chamber fixed on the conveyor belt, a temperature controller for regulating the sterilization temperature is fixedly installed in the high-temperature chamber, a lifting punching mechanism for punching holes in the mushroom sticks is installed in the high-temperature chamber, a lifting film-applying mechanism for applying a film to the surface of the mushroom sticks is also installed in the high-temperature chamber, and a transfer component for controlling the movement of the mushroom sticks between the lifting punching mechanism and the lifting film-applying mechanism is provided in the high-temperature chamber; the transfer component includes a transfer slide rail fixedly installed in the high-temperature chamber, a transfer slide seat slidably installed on the transfer slide rail, a rotating disk rotatably installed on the transfer slide seat, and a clamping mechanism for clamping the mushroom sticks fixedly installed on the rotating disk.

[0016] The advantages of this invention compared to the prior art are:

[0017] 1. This invention includes a conveying module. When the inner bag assembly on the transmission module corresponds to the material transfer cylinder, the limiting component on the transmission module clamps and limits the bag body outside the material transfer cylinder. During the initial filling process, the filling material has a large impact force. The bag body is subjected to the impact of the filling material and rubs between the inner bag assembly and the material transfer cylinder. The rubbed bag body is clamped and limited by the limiting component and stably fitted outside the material transfer cylinder. This prevents the bag body from moving and causing local wrinkles that affect the overall length of the bag body fitted outside the material transfer cylinder, so that the filling material can fully enter the bag body and maintain the filling rate of the mushroom stick material.

[0018] 2. In this invention, the conveying module stably opens the inner bag assembly cylinder during the moving feeding process. The inner bag assembly cylinder moves along the curved guide rail, causing the mushroom sticks inside to move autonomously from a horizontal state to a vertical state. After the mushroom sticks are vertical, the filler inside is evenly distributed in the bag body under the influence of gravity. The movable cylinder in the inner bag assembly cylinder is rotated to open, and the mushroom sticks are transferred to the sealing module through the clamping module. The mushroom stick conveying is continuous and efficient, improving the efficiency of the equipment in producing mushroom sticks.

[0019] 3. This invention includes a high-temperature pretreatment module. The sealed mushroom sticks are conveyed on a conveyor belt and moved to a high-temperature chamber for high-temperature sterilization. Since the internal air pressure of the sealed bag is prone to change under high temperature, the mushroom sticks are clamped in a lifting punching mechanism and a lifting film-applying mechanism by a material transfer component. This allows the mushroom sticks to be punched while being sterilized at high temperature, regulates the air pressure of the mushroom stick bag, and applies a film to the surface of the punched mushroom sticks, enabling rapid and automated preparation of mushroom sticks. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a fully automated mushroom substrate production and pretreatment equipment.

[0021] Figure 2 This is a three-dimensional structural diagram of the conveying module of a fully automated mushroom stick making and pretreatment equipment.

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the material transfer cylinder of a fully automated mushroom stick making and pretreatment equipment.

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the lower suction cup seat of a fully automated mushroom stick making and pretreatment equipment.

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of a fully automated mushroom stick making and pretreatment equipment.

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the expanding cylinder of a fully automatic mushroom stick making and pretreatment equipment.

[0026] Figure 7 This is a schematic diagram of the three-dimensional structure of a guide slide rod in a fully automated mushroom substrate production and pretreatment equipment.

[0027] Figure 8 This is a schematic diagram of the three-dimensional structure of a curved guide rail for a fully automated mushroom substrate production and pretreatment device.

[0028] Figure 9 This is a schematic diagram of the three-dimensional structure of the inner bag combination cylinder of a fully automatic mushroom stick making and pretreatment equipment.

[0029] Figure 10 This is a schematic diagram of the three-dimensional structure of the limiting component of a fully automated mushroom substrate making and pretreatment equipment.

[0030] Figure 11 This is a schematic diagram of the three-dimensional structure of a fully automated mushroom stick making and pretreatment equipment.

[0031] Figure 12 This is a schematic diagram of the fixed cylinder structure of a fully automated mushroom stick making and pretreatment equipment.

[0032] Figure 13 This is a schematic diagram of the three-dimensional structure of a fully automated mushroom substrate making and pretreatment equipment.

[0033] Figure 14 This is a schematic diagram of the three-dimensional structure of the clamping module of a fully automated mushroom stick making and pretreatment equipment.

[0034] Figure 15 This is a schematic diagram of the three-dimensional structure of the sealing support of a fully automated mushroom stick making and pretreatment equipment.

[0035] Figure 16 This is a schematic diagram of the gripper structure of a fully automated mushroom stick making and pretreatment equipment.

[0036] Figure 17 This is a schematic diagram of the cross-sectional structure of a high-temperature box cover for a fully automated mushroom stick making and pretreatment equipment.

[0037] Figure 18 This is a three-dimensional structural diagram of the lifting and punching mechanism of a fully automated mushroom stick making and pretreatment equipment.

[0038] Figure 19 This is a schematic diagram of the rotating disc structure of a fully automated mushroom substrate making and pretreatment equipment.

[0039] The numbers on the map are:

[0040] 11. Equipment frame; 12. Feeding cylinder; 2. Automatic bagging module; 21. Horizontal slide bar; 22. Sliding bracket; 23. Longitudinal slide bar; 24. Positioning slide; 25. Moving bracket; 26. Expanding block; 261. Protruding rod; 262. Spreading cylinder; 263. Lifting block; 264. Push rod; 27. Pneumatic feeding assembly; 271. Side bracket; 272. Material trough; 273. Air pump box; 274. Feeding slide rail; 275. Feeding drive. 276. Drive mechanism; 277. Slide bar frame; 278. Upper suction cup seat; 279. Lower suction cup seat; 31. Gear disc; 32. Chain; 33. Guide slide bar; 34. Sliding seat; 35. Conveying module; 351. Steering bracket; 352. Inner bag assembly cylinder; 3521. Fixed cylinder; 3522. Movable cylinder; 3523. Transmission rod; 3524. Discharge cylinder; 3525. Drive block; 3526. Drive rod; 353. Guide bracket; 354. 355. Slide rail; 356. Roller; 357. Curved guide rail; 36. Limiting component; 361. Limiting slide rail; 362. Limiting slide block; 363. Support frame; 364. Clamping block; 365. Limiting locking block; 4. Clamping module; 41. Transverse slide rail; 42. Transverse slide block; 43. Longitudinal slide block; 44. Clamping mechanism; 441. Lifting cylinder; 442. Fixed seat; 443. Gripper; 444. Lifting seat; 445. Rotary... 5. Rod; 51. Sealing module; 52. Sealing support; 53. Sealing groove; 54. Rotating arm; 55. Hydraulic telescopic rod; 56. Sealing slide rail; 57. Sealing slide block; 6. Lifting and sealing mechanism; 78. Conveyor belt; 79. High-temperature pretreatment module; 70. High-temperature chamber cover; 71. Temperature controller; 72. Lifting and punching mechanism; 73. Lifting and film-applying mechanism; 74. Material transfer assembly; 751. Material transfer slide rail; 752. Material transfer slide block; 753. Rotary disk. Detailed Implementation

[0041] To further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

[0042] See Figures 1-13As shown, an automated mushroom spawn making and pretreatment device includes a frame 11, a material transfer cylinder 12 mounted on the frame 11 for conveying materials, and an automatic bagging module 2 mounted on the frame 11 for covering the material transfer cylinder 12 with mushroom spawn bags, a geared disc 31 rotatably mounted on the frame 11, a chain 32 meshing with two sets of geared discs 31, a guide slide rod 33 fixed on the frame 11, and a sliding seat slidably mounted on the guide slide rod 33. 34. A conveying module 35 for moving mushroom sticks is fixedly installed on the sliding seat 34. The sliding seat 34 is fixed to the side of the chain 32 and moves synchronously with it. A clamping module 4 for clamping and conveying mushroom sticks on the conveying module 35 is provided on the equipment frame 11. A sealing module 5 for receiving mushroom sticks transferred from the clamping module 4 is also provided on the equipment frame 11. The sealing module 5 is used to automatically seal the mushroom stick bag. A screw rod is provided in the material transfer cylinder 12 to rotate and transfer materials. The sliding structure in the equipment is driven by a cylinder and chain 32.

[0043] The automatic bagging module 2 places the bag onto the material transfer cylinder 12. The toothed disc 31 is controlled to rotate. Under the meshing transmission of the toothed disc 31 and the chain 32, the chain 32 moves and drives the sliding seat 34 to move along the guide slide rod 33. The sliding seat 34 drives the conveying module 35 to move synchronously. The conveying module 35 moves towards the material transfer cylinder 12 and is placed outside the material transfer cylinder 12. The bag is distributed between the material transfer cylinder 12 and the inner bag combination cylinder 352 in the conveying module 35. Material is filled into the bag through the material transfer cylinder 12. After filling, the conveying module 35 is controlled to move away from the material transfer cylinder 12. The conveying module 35 moves the horizontal mushroom stick to a vertical position. Then, the clamping module 4 clamps the mushroom stick in the conveying module 35 and conveys it to the sealing module 5. The sealing module 5 seals the mushroom stick, completing the autonomous preparation process of the mushroom stick.

[0044] See Figures 7-13 As shown, the conveying module 35 includes a steering bracket 351 rotatably mounted on a sliding seat 34, an inner bag assembly cylinder 352 fixedly mounted on the steering bracket 351, a guide bracket 353 fixedly mounted on the inner bag assembly cylinder 352, a sliding groove 354 provided on the guide bracket 353, a slider 355 slidably mounted in the sliding groove 354, a roller 356 rotatably mounted on the slider 355, a curved guide rail 357 fixedly mounted on the equipment frame 11, and the roller 356 engaging and rolling on the curved guide rail 357; a limiting component 36 is provided on the sliding seat 34 to restrict the movement of the bag body covering the outside of the conveying cylinder 12; the inner bag assembly cylinder 352 is distributed in the same axial direction as the conveying cylinder 12.

[0045] When the sliding seat 34 moves laterally, the guide bracket 353 moves along the curved guide rail 357. The roller 356 on the guide bracket 353 engages and rolls on the curved guide rail 357. Initially, the mushroom sticks in the inner bag combination cylinder 352 are in a horizontal state. When the guide bracket 353 moves to the arc part of the curved guide rail 357, the turning bracket 351 and the sliding seat 34 rotate. Finally, the turning bracket 351 rotates 90° so that the inner bag combination cylinder 352 is in a vertical state. Under the action of gravity, the material distribution of the mushroom sticks in the inner bag combination cylinder 352 is uniform, and the vertical mushroom sticks are easy for the clamping mechanism 44 to clamp and move.

[0046] See Figures 8-12 As shown, the inner bag assembly cylinder 352 includes a fixed cylinder 3521 fixedly mounted on a steering bracket 351, a movable cylinder 3522 rotatably mounted on the fixed cylinder 3521, and a transmission rod 3523 fixedly connected to the movable cylinder 3522; a discharge cylinder 3524 is fixedly mounted on the fixed cylinder 3521, a drive block 3525 is fixedly assembled at the telescopic end of the discharge cylinder 3524, a drive rod 3526 is rotatably connected to the drive block 3525, and the drive rod 3526 is rotatably assembled with the transmission rod 3523.

[0047] When the inner bag assembly cylinder 352 rotates to the vertical position, the discharge cylinder 3524 controls the drive block 3525 to move. The two ends of the drive rod 3526 connected between the drive block 3525 and the transmission rod 3523 rotate accordingly. The rotating drive rod 3526 controls the movable cylinder 3522 connected to the fixed cylinder 3521 to rotate. The movable cylinder 3522 rotates and opens so that the clamping mechanism 44 can clamp and move the mushroom stick.

[0048] See Figures 8-13 As shown, the limiting component 36 includes a limiting slide rail 361 fixedly installed on the sliding seat 34, a limiting slide block 362 slidingly installed on the limiting slide rail 361, a support frame 363 fixedly installed on the limiting slide block 362, a clamping block 364 fixedly assembled on the support frame 363, and a limiting locking block 365 that restricts the movement of the limiting slide block 362 is engaged on the limiting slide rail 361; a cylinder is installed between the two support frames 363 to control the movement of the limiting slide block 362. The length of the material transfer cylinder 12 is greater than the length of the inner bag assembly cylinder 352. When the bag body is placed between the material transfer cylinder 12 and the inner bag assembly cylinder 352, the bag body extends out of the inner bag assembly cylinder 352, and the extended part is clamped and limited by the limiting component 36.

[0049] When the inner bag assembly cylinder 352 is moved and fitted onto the outside of the material transfer cylinder 12, the two limiting slides 362 are controlled to engage with the limiting slide rail 361 and move relative to each other. The limiting slides 362 drive the clamping blocks 364 to move synchronously, so that the two sets of clamping blocks 364 move and clamp the bag body outside the material transfer cylinder 12, keeping the bag body stably fitted onto the outside of the material transfer cylinder 12, and avoiding frictional movement of the bag body fitted onto the outside of the material transfer cylinder 12 under the action of impact force during material filling, which would affect the material filling.

[0050] See Figures 1-6 As shown, the automatic bagging module 2 includes a transverse slide bar 21 fixed on the equipment frame 11, a sliding bracket 22 slidably mounted on the transverse slide bar 21, a longitudinal slide bar 23 fixedly mounted on the sliding bracket 22, a positioning slide seat 24 slidably mounted on the longitudinal slide bar 23, a movable bracket 25 fixedly mounted on the positioning slide seat 24, and an unfolding block 26 rotatably mounted on the movable bracket 25; the equipment frame 11 is provided with a pneumatic feeding assembly 27 that autonomously places bags onto the unfolding block 26.

[0051] The sliding bracket 22 is mounted on the transverse slide bar 21 and moves. The positioning slide 24 is mounted on the longitudinal slide bar 23 and moves. The position of the pneumatic feeding component 27 can be adjusted in the front-back, left-right and right directions so that the pneumatic feeding component 27 moves the bag body onto the material transfer cylinder 12.

[0052] See Figures 3-6 As shown, a protruding rod 261 is coaxially fixed to the unfolding block 26, and an opening cylinder 262 is fixedly installed on the movable bracket 25. A lifting block 263 is fixedly installed on the telescopic end of the opening cylinder 262. A push rod 264 is rotatably connected to the lifting block 263. A pneumatic feeding assembly 27 is rotatably assembled between the push rod 264 and the protruding rod 261, including a lateral support 271 fixed on the equipment frame 11. A material trough 272 for placing bags is provided on the lateral support 271. An air pump box 273 is fixedly installed on the side bracket 271. A feeding slide rail 274 is fixedly installed on the side bracket 271. A feeding driver 275 is slidably mounted on the feeding slide rail 274. A slide rod frame 276 is slidably connected through the feeding driver 275. An upper suction cup seat 277 is fixedly installed on the slide rod frame 276. A lower suction cup seat 278 is fixedly installed on the side bracket 271. The upper suction cup seat 277 and the lower suction cup seat 278 are connected to the air pump box 273 through an air pipe.

[0053] The bag is placed in the material trough 272. The feeding driver 275 is controlled to move laterally along the feeding slide rail 274. The feeding driver 275 drives the upper suction cup seat 277 to move above the material trough 272. The feeding driver 275 controls the upper suction cup seat 277 to move downward, opening the upper suction cup seat 277 to adsorb the bag at the top of the material trough 272. Then, the adsorbed bag is controlled to move laterally to a position above the lower suction cup seat 278, opening the lower suction cup seat 278 to adsorb the lower surface of the bag. The upper suction cup seat 277 is controlled to move upward, and the upper and lower surfaces of the bag are respectively confined to the upper suction cup seat by the adsorption. At this time, the bag body is open on the lower suction cup seat 277 and the lower suction cup seat 278. The moving support 25 is controlled by the sliding support 22 and the positioning slide seat 24. The moving support 25 drives the unfolding block 26 to the position where the bag mouth is open. The two unfolding blocks 26 are controlled to rotate and spread out inside the bag body. The suction force of the lower suction cup seat 278 and the upper suction cup seat 277 is removed, so that the bag body is limited on the two unfolding blocks 26. The moving support 25 drives the unfolding block 26 to move to the front end of the material transfer cylinder 12. The moving support 25 drives the unfolding block 26 and the bag body to move, so that the bag body is sleeved on the outside of the material transfer cylinder 12, realizing the purpose of autonomous bagging.

[0054] See Figure 1 , Figure 2 , Figures 14-16 As shown, the clamping module 4 includes a transverse slide rail 41 fixedly installed on the equipment frame 11. A transverse slide block 42 is slidably mounted on the transverse slide rail 41, and a longitudinal slide block 43 is slidably mounted on the transverse slide block 42. The moving directions of the transverse slide block 42 and the longitudinal slide block 43 are perpendicular to each other. A clamping mechanism 44 for clamping the mouth of the mushroom stick bag is provided on the longitudinal slide block 43. The clamping mechanism 44 includes a lifting cylinder 441 fixedly mounted on the longitudinal slide block 43. A fixed seat 442 is fixedly sleeved on the lifting cylinder 441. A gripper 443 is rotatably mounted on the fixed seat 442. A lifting seat 444 is fixedly mounted on the lifting end of the lifting cylinder 441. A rotating rod 445 is rotatably connected to the lifting seat 444. The rotating rod 445 and the gripper 443 are rotatably assembled.

[0055] The clamping mechanism 44 moves in the front-back and left-right directions by the horizontal slide 42 and the vertical slide 43, so that the clamping mechanism 44 moves between the inner bag assembly cylinder 352 and the sealing module 5 to realize the transfer of the mushroom sticks. The lifting cylinder 441 controls the lifting seat 444 to move up and down. The two ends of the rotating rod 445 connected between the lifting seat 444 and the gripper 443 rotate. The rotating rod 445 can control the gripper 443 to rotate open or close to grab the mushroom sticks.

[0056] See Figure 14 and Figure 15As shown, the sealing module 5 includes a sealing support 51 fixed on the equipment frame 11, a sealing groove 52 is provided on the sealing support 51, a rotating arm 53 is rotatably mounted on the sealing support 51, a hydraulic telescopic rod 54 is rotatably mounted on the sealing support 51, and the telescopic end of the hydraulic telescopic rod 54 is rotatably assembled with the rotating arm 53; a sealing slide rail 55 is fixedly mounted on the sealing support 51, a sealing slide block 56 is slidably mounted on the sealing slide rail 55, and a lifting and sealing mechanism 57 is installed on the sealing slide block 56.

[0057] The clamping mechanism 44 controls the movement of the mushroom stick to the sealing groove 52. The hydraulic telescopic rod 54 is operated to push the rotating arm 53 to rotate and close at the sealing groove 52, clamping and limiting the opening of the mushroom stick between the rotating arm 53 and the sealing groove 52. The lifting and sealing mechanism 57 is moved to the position of the mushroom stick bag opening, and the sealing operation of the mushroom stick bag opening is completed by the lifting and sealing mechanism 57.

[0058] See Figure 1 , Figure 2 , Figure 14 , Figures 17-19 As shown, the equipment frame 11 is equipped with a conveyor belt 6 for conveying the mushroom sticks sealed by the sealing module 5. The conveyor belt 6 is equipped with a high-temperature pretreatment module 7 for high-temperature sterilization of the mushroom sticks. The high-temperature pretreatment module 7 includes a high-temperature chamber 71 fixed on the conveyor belt 6. A temperature controller 72 for regulating the sterilization temperature is fixedly installed in the high-temperature chamber 71. A lifting punching mechanism 73 for punching holes in the mushroom sticks is installed in the high-temperature chamber 71. A lifting film-applying mechanism 74 for applying a film to the surface of the mushroom sticks is also installed in the high-temperature chamber 71. A material transfer component 75 is provided in the high-temperature chamber 71 to control the movement of the mushroom sticks between the lifting punching mechanism 73 and the lifting film-applying mechanism 74. The material transfer component 75 includes a material transfer slide rail 751 fixedly installed in the high-temperature chamber 71. A material transfer slide 752 is slidably installed on the material transfer slide rail 751. A rotating disk 753 is rotatably installed on the material transfer slide 752. A clamping mechanism 44 for clamping the mushroom sticks is fixedly installed on the rotating disk 753.

[0059] After sealing, the mushroom logs are transported on conveyor belt 6. The position of the logs on conveyor belt 6 can be adjusted by a robotic arm or other mechanism to ensure they are horizontally distributed. The logs are then conveyed to a high-temperature chamber 71. The temperature in the high-temperature chamber 71 is regulated by a temperature controller 72. The logs undergo sterilization at high temperatures. Simultaneously, a clamping mechanism 44 grips both ends of the logs, controlling the transfer slide 752 to move laterally along the transfer rail 751, thus allowing the clamping mechanism 44 to hold the logs during the heating process. The perforation mechanism 73 and the lifting film-applying mechanism 74 move between each other for processing. The mushroom stick is located below the lifting perforation mechanism 73, and the surface of the bag is perforated evenly to release the pressure inside the bag and prevent the bag from breaking due to changes in internal air pressure during high-temperature sterilization. The perforation is made on one side of the circumference of the mushroom stick, and the stick is moved to the lower part of the lifting film-applying mechanism 74 to apply film to the opening of the bag. Then, the clamping mechanism 44 is rotated by the rotating disk 753 to make the mushroom stick rotate circumferentially to switch the processing surface. This process is repeated to perforate and apply film evenly to the outer circumference of the mushroom stick bag.

[0060] The above embodiments only illustrate one or more implementations of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims

1. A fully automatic mushroom stick making and pretreatment device, comprising a device frame (11) and a material conveying cylinder (12) installed on the device frame (11) for conveying materials, characterized in that: The fully automatic mushroom stick making and pretreatment equipment also includes an automatic bagging module (2) set on the equipment frame (11) for putting mushroom stick bags on the outside of the material conveying cylinder (12), a toothed disc (31) rotatably installed on the equipment frame (11), a chain (32) meshing with the two sets of toothed discs (31), a guide slide rod (33) fixed on the equipment frame (11), a sliding seat (34) slidably installed on the guide slide rod (33), and a conveying module (35) fixedly installed on the sliding seat (34) for moving mushroom sticks. The sliding seat (34) is fixed to the side of the chain (32) and moves synchronously with it. The equipment frame (11) is provided with a clamping module (4) for clamping and conveying the mushroom sticks on the conveying module (35). The equipment frame (11) is also provided with a sealing module (5) for receiving the mushroom sticks on the clamping module (4). The sealing module (5) is used to automatically seal the mushroom stick bag opening. The conveying module (35) includes a steering bracket (351) rotatably mounted on a sliding seat (34), an inner bag assembly cylinder (352) fixedly mounted on the steering bracket (351), a guide bracket (353) fixedly mounted on the inner bag assembly cylinder (352), a slide groove (354) opened on the guide bracket (353), a slider (355) slidably mounted in the slide groove (354), a roller (356) rotatably mounted on the slider (355), and a curved guide rail (357) fixedly mounted on the equipment frame (11), with the roller (356) engaging and rolling on the curved guide rail (357). The sliding seat (34) is provided with a limiting component (36) to restrict the movement of the bag body wrapped outside the material transfer cylinder (12). The automatic bagging module (2) includes a transverse slide bar (21) fixed on the equipment frame (11), a sliding bracket (22) slidably mounted on the transverse slide bar (21), a longitudinal slide bar (23) fixedly mounted on the sliding bracket (22), a positioning slide (24) slidably mounted on the longitudinal slide bar (23), a movable bracket (25) fixedly mounted on the positioning slide (24), and an unfolding block (26) rotatably mounted on the movable bracket (25). The equipment frame (11) is equipped with a pneumatic feeding assembly (27) that autonomously feeds bags onto the unfolding block (26). The unfolding block (26) is coaxially fixed with a protruding rod (261), and a spreading cylinder (262) is fixedly installed on the moving bracket (25). A lifting block (263) is fixedly installed on the telescopic end of the spreading cylinder (262). A push rod (264) is rotatably connected to the lifting block (263), and the push rod (264) and the protruding rod (261) are rotatably assembled.

2. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 1, characterized in that: The inner bag assembly tube (352) includes a fixed tube (3521) fixedly installed on the steering bracket (351), a movable tube (3522) rotatably installed on the fixed tube (3521), and a transmission rod (3523) fixedly connected to the movable tube (3522). A discharge cylinder (3524) is fixedly installed on the fixed cylinder (3521). A drive block (3525) is fixedly assembled on the telescopic end of the discharge cylinder (3524). A drive rod (3526) is rotatably connected to the drive block (3525). The drive rod (3526) is rotatably assembled with the transmission rod (3523).

3. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 1, characterized in that: The limiting component (36) includes a limiting slide rail (361) fixedly installed on the sliding seat (34), a limiting slide block (362) slidingly installed on the limiting slide rail (361), a support frame (363) fixedly installed on the limiting slide block (362), a clamping block (364) fixedly assembled on the support frame (363), and a limiting locking block (365) that restricts the movement position of the limiting slide block (362) is engaged on the limiting slide rail (361).

4. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 1, characterized in that: The pneumatic feeding assembly (27) includes a lateral support (271) fixed on the equipment frame (11), and the lateral support (271) is provided with a material trough (272) for placing the bag. An air pump box (273) is fixedly installed on the side bracket (271). A feeding slide rail (274) is fixedly installed on the side bracket (271). A feeding driver (275) is slidably mounted on the feeding slide rail (274). A slide rod frame (276) is slidably connected through the feeding driver (275). An upper suction cup seat (277) is fixedly installed on the slide rod frame (276). A lower suction cup seat (278) is fixedly installed on the side bracket (271). The upper suction cup seat (277) and the lower suction cup seat (278) are connected to the air pump box (273) through an air pipe.

5. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 1, characterized in that: The clamping module (4) includes a transverse slide rail (41) fixedly installed on the equipment frame (11), a transverse slide block (42) is slidably mounted on the transverse slide rail (41), a longitudinal slide block (43) is slidably mounted on the transverse slide block (42), and the moving directions of the transverse slide block (42) and the longitudinal slide block (43) are perpendicular to each other. A clamping mechanism (44) for clamping the opening of the mushroom stick bag is provided on the longitudinal slide (43). The clamping mechanism (44) includes a lifting cylinder (441) fixed on the longitudinal slide (43). A fixed seat (442) is fixedly sleeved on the lifting cylinder (441). A gripper (443) is rotatably installed on the fixed seat (442). A lifting seat (444) is fixedly installed on the lifting end of the lifting cylinder (441). A rotating rod (445) is rotatably connected on the lifting seat (444). The rotating rod (445) and the gripper (443) are rotatably assembled.

6. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 1, characterized in that: The sealing module (5) includes a sealing support (51) fixed on the equipment frame (11), a sealing groove (52) is provided on the sealing support (51), a rotating arm (53) is rotatably installed on the sealing support (51), and a hydraulic telescopic rod (54) is rotatably installed on the sealing support (51). The telescopic end of the hydraulic telescopic rod (54) is rotatably assembled with the rotating arm (53). A sealing slide rail (55) is fixedly installed on the sealing support (51), a sealing slide block (56) is slidably mounted on the sealing slide rail (55), and a lifting sealing nail mechanism (57) is installed on the sealing slide block (56).

7. The fully automated mushroom substrate preparation and pretreatment equipment according to claim 6, characterized in that: The equipment frame (11) is provided with a conveyor belt (6) for conveying the mushroom sticks sealed by the sealing module (5), and the conveyor belt (6) is provided with a high-temperature pretreatment module (7) for high-temperature sterilization of the mushroom sticks. The high-temperature pretreatment module (7) includes a high-temperature box cover (71) fixed on the conveyor belt (6), a temperature controller (72) for regulating the sterilization temperature is fixedly installed in the high-temperature box cover (71), a lifting punching mechanism (73) for punching holes in the mushroom sticks is installed in the high-temperature box cover (71), a lifting film-applying mechanism (74) for applying film to the surface of the mushroom sticks is also installed in the high-temperature box cover (71), and a material transfer component (75) for controlling the movement and processing of the mushroom sticks between the lifting punching mechanism (73) and the lifting film-applying mechanism (74) is provided in the high-temperature box cover (71). The material transfer assembly (75) includes a material transfer slide rail (751) fixedly installed in the high temperature chamber cover (71), a material transfer slide seat (752) slidably installed on the material transfer slide rail (751), a rotating disk (753) rotatably installed on the material transfer slide seat (752), and a material clamping mechanism (44) for clamping the mushroom sticks fixedly installed on the rotating disk (753).

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