A modified asphalt processing device and method

By using a stirring unit and lifting unit in the modified asphalt processing device, combined with the design of the feeding mechanism and the retaining plate, the problems of uneven mixing and modifier accumulation in the modified asphalt processing are solved, and efficient and uniform modified asphalt processing is achieved.

CN119258890BActive Publication Date: 2025-05-13LINYI YUQUAN ASPHALT CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411396634.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-05-13
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

During the modified asphalt processing, the stirring time is too short to cause the bottom base asphalt to be unable to mix uniformly with the modifier, and the modifier may accumulate and cause the uneven dispersion, resulting in a reduced processing quality.

Method used

A processing device for modifying asphalt is adopted, including a mixing cylinder, a stirring unit and a lifting unit. The stirring unit improves the mixing efficiency by continuously stirring and shaking the rod, and the lifting unit raises the base bitumen at the bottom up to mix it evenly with the modifier. At the same time, through the design of the feeding mechanism and the retaining plate, the intermittent annular cutting of the modifier is achieved to prevent stacking.

Benefits of technology

The mixing efficiency of the modifier and base bitumen is improved, the stirring time is reduced, the uniform dispersion of the modifier is ensured, and the processing quality is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119258890B_ABST
    Figure CN119258890B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of modified asphalt processing, and specifically to a modified asphalt processing device and method, comprising a mixing drum, a conveying unit installed in the middle of the outer side of the mixing drum, a stirring unit installed in the mixing drum, and a lifting unit installed on the stirring unit; the present invention can stir the modifier and the base asphalt, and the present invention can shake up and down while stirring the modifier and the base asphalt, thereby increasing the stirring effect on the base asphalt, further ensuring that the base asphalt and the modifier are evenly mixed, the present invention adopts a ring-shaped feeding method to intermittently and evenly feed the modifier to the surface of the base asphalt, preventing the modifier from piling up and causing the modifier to be unable to be evenly mixed with the base asphalt, and at the same time, the present invention can also continuously lift the base asphalt at the bottom upward, thereby improving the mixing efficiency of the modifier and the base asphalt, further ensuring that the modifier and the base asphalt are evenly mixed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of modified asphalt processing, and in particular to a modified asphalt processing device and method. Background Art

[0002] Modified asphalt is a new type of building material that improves the performance of asphalt by adding modifiers such as rubber, resin or high molecular polymer to the base asphalt. Modified asphalt usually uses base asphalt and modifier as raw materials during processing. First, the base asphalt is heated to a certain temperature, and then the ground modifier is added to the base asphalt. The base asphalt is continuously stirred to make the modifier evenly dispersed in the base asphalt. Finally, the mixed base asphalt is cooled to a certain temperature to complete the processing of the modified asphalt.

[0003] Regarding the processing of modified asphalt, the utility model patent with publication number CN212396541U discloses a modified asphalt mixing tank, which stirs the modifier and base asphalt through stirring shafts evenly distributed in the tank body. At the same time, the stirring rods connected to the sides of the stirring shaft cooperate with each other, which can effectively reduce the resistance of the stirring shaft when the modified asphalt is stirred, and effectively improve the stirring efficiency of the modified asphalt.

[0004] The above technical solution has problems when processing modified asphalt: 1. Since the heated base asphalt has a certain viscosity, when the base asphalt is stirred, if the stirring time is too short, the base asphalt at the bottom cannot be evenly mixed with the modifier, resulting in a decrease in the quality of the modified asphalt after processing. If the base asphalt and the modifier are stirred for a long time, the processing efficiency of the modified asphalt will be reduced; 2. When the modifier is added to the base asphalt, the modifier may accumulate together and easily agglomerate into lumps, which in turn causes the modifier to still not be evenly dispersed during the stirring process, further resulting in a decrease in the quality of the modified asphalt after processing. Summary of the invention

[0005] In order to solve the above technical problems, the present invention adopts the following technical scheme: a modified asphalt processing device, including a mixing cylinder, a conveying unit is installed in the middle of the outer side of the mixing cylinder, a stirring unit is installed in the mixing cylinder, and a lifting unit is installed on the stirring unit; a plurality of square holes evenly arranged in the circumferential direction are opened in the middle of the mixing cylinder, a feeding cylinder with the right end tilted upward is installed on the right side of the mixing cylinder, and a sealing door is installed on the lower right side of the mixing cylinder; the conveying unit includes a conveying cylinder fixedly sleeved in the middle of the outer side of the mixing cylinder, a feeding port is opened on the left side of the conveying cylinder, and storage troughs connected to the square holes are opened at positions corresponding to the square holes on the inner side of the conveying cylinder, and a material shifting mechanism for shifting the modifier into the storage trough is installed in the conveying cylinder; the stirring unit includes a motor fixedly installed in the middle of the upper inner wall of the mixing cylinder, A transmission shaft is fixedly installed at the lower end of the motor, and a rotating rod is slidably installed at the lower end of the transmission shaft. A plurality of connecting sleeves evenly arranged up and down are distributed on the outer side of the lower end of the rotating rod, and a plurality of circumferentially evenly arranged stirring rods are fixedly installed on the outer side of the connecting sleeve. A plurality of circumferentially evenly arranged stirring rods are also fixedly installed on the outer side of the rotating rod and between two adjacent connecting sleeves. A shaking mechanism for driving the rotating rod and the connecting sleeve to shake up and down is commonly installed between the rotating rod, the connecting sleeve and the transmission shaft; the lifting unit includes a rotating disk that is slidably sleeved up and down on the outer side of the transmission shaft, and the rotating disk is slidably connected up and down by a driving member and a mixing barrel, and a plurality of L-shaped lifting plates are slidably installed on the outer side of the rotating disk by a top extension spring, and a blocking mechanism for cooperating with the horizontal section of the lifting plate to form an open cavity is installed on the horizontal section of the lifting plate.

[0006] Preferably, the shaking mechanism includes a shaking plate that is slidably sleeved up and down on the outer side of the upper end of the transmission shaft, a return spring is connected between the shaking plate and the transmission shaft, a plurality of circumferentially evenly arranged connecting rods are fixedly installed on the lower end of the shaking plate, a synchronization plate is commonly fixedly installed on the lower ends of the plurality of connecting rods, and the synchronization plate is rotatably sleeved on the outer side of the upper end of the rotating rod, a plurality of circumferentially evenly arranged round rods are fixedly installed on the lower end of the synchronization plate, and the positions of the connecting sleeves on the opposite sides of the plurality of round rods are fixedly connected by fixing rods and connecting sleeves.

[0007] Preferably, a fixing ring is distributed on the outside of the shaking plate, and the outside of the fixing ring is fixedly connected to the mixing barrel through a plurality of fixing blocks, and a plurality of lifting blocks and pressing blocks evenly arranged circumferentially are fixedly installed on the inner wall of the fixing ring. The lifting blocks and pressing blocks are staggered circumferentially and vertically, and the lifting blocks are located on the lower side.

[0008] Preferably, a matching column is fixedly installed on the outer side of the shaking plate, and the upper side of the lifting block and the side opposite to the rotation direction of the shaking plate are set as an inclined surface for driving the matching column to move upward, and the lower side of the pressing block and the side opposite to the rotation direction of the shaking plate are both set as inclined surfaces for driving the matching column to move downward.

[0009] Preferably, the positions of the rotating disk corresponding to the connecting rods are provided with arc grooves, and the connecting rods are slidably installed in their corresponding arc grooves, a matching ring is fixedly installed at the lower end of the rotating disk, and a plurality of circumferentially arranged corrugated grooves are provided on the inner wall of the matching ring, matching rods are fixedly installed at the positions of the corrugated grooves on the outer side of the synchronization plate, and the matching rods are slidably installed in their corresponding corrugated grooves, and a plurality of staggered shear rods are fixedly installed on the opposite sides of two adjacent stirring rods.

[0010] Preferably, the containment mechanism includes two guard plates, and the two guard plates are respectively hinged on the side with the same and opposite rotation directions of the lifting plate and the rotating disk. The end of the guard plate away from the lifting plate is hinged with a transmission rod, and a sliding plate is slidably installed on the upper ends of the two transmission rods. The end of the sliding plate close to the lifting plate is slidably installed in a preset square groove on the lifting plate, and the upper end of the sliding plate is fixedly connected to the rotating disk through a pull rod.

[0011] Preferably, the containment mechanism also includes a square plate hinged on one end of the horizontal section of the lifting plate near the middle of the mixing barrel, an L-shaped rod is hinged on the end of the square plate away from the lifting plate, a square rod is fixedly installed on the upper side of the L-shaped rod near the lifting plate, and the upper end of the square rod is also slidably connected to the sliding plate.

[0012] Preferably, the positions corresponding to the square holes of the mixing cylinder are all equipped with baffle plates that slide up and down through a downward pressure spring, and the lower end of the baffle plate is fitted against the lower inner wall of the corresponding square hole, and a lifting ring is commonly installed on the opposite sides of the upper ends of the multiple baffle plates, and the lifting ring is used to cooperate with the lifting plate to drive the baffle plate to move upward.

[0013] Preferably, the lower inner wall of the conveying cylinder is arranged as a slope which is inclined downward on the inner side, and the material-discharging mechanism comprises a plurality of evenly arranged material-discharging plates which are slidably mounted in the conveying cylinder, the lower end of the material-discharging plate is arranged in close contact with the lower inner wall of the conveying cylinder, and an annular electric slider assembly is commonly installed between the upper ends of the plurality of material-discharging plates and the conveying cylinder.

[0014] A modified asphalt processing method is completed by using a modified asphalt processing device, and the specific steps are as follows: S1, basic asphalt loading: the basic asphalt heated to a certain temperature is put into a mixing cylinder from a feeding cylinder.

[0015] S2. Modifier loading: Start the material feeding mechanism to push the ground modifier into each storage tank, so that the modifier can be intermittently and evenly fed to the surface of the base asphalt.

[0016] S3. Mixing and lifting of raw materials: The starting motor drives the stirring rod through the transmission shaft to continuously stir the base asphalt and the modifier. At the same time, the starting drive drives the lifting plate through the rotating disk to lift the base asphalt at the bottom to the upper surface.

[0017] S4. Cooling of modified asphalt: The modified asphalt is taken out from the mixing drum after production and cooled to complete the processing of the modified asphalt.

[0018] The beneficial effects of the present invention are: 1. The present invention continuously stirs the base asphalt and the modifier by arranging a stirring unit. At the same time, the present invention lifts the base asphalt at the bottom upward by arranging a lifting unit, so that the base asphalt at the bottom can be quickly mixed with the modifier, thereby improving the mixing efficiency of the modifier and the base asphalt, reducing the stirring time, and further ensuring that the modifier and the base asphalt are evenly mixed.

[0019] 2. The present invention continuously moves the modifier into each storage slot by setting a material shifting mechanism, so that the modifier can move through the storage slot to its corresponding square hole. At the same time, the present invention blocks the modifier by setting a material baffle plate, and when the lifting plate moves to the upper limit position, the lifting plate drives all the material baffle plates to move upward through the lifting ring, so that the modifiers in all the square holes can be evenly discharged to the surface of the base asphalt at the same time, thereby realizing intermittent annular discharge of the modifier, preventing the modifier from piling up and causing the modifier to be unable to be evenly mixed with the base asphalt.

[0020] 3. When the lifting plate moves upward, the present invention forms an open cavity by setting a containment mechanism and a horizontal section of the lifting plate, thereby ensuring that the lifting plate can completely lift the base asphalt at the bottom to the upper surface. At the same time, the present invention drives the stirring rod to shake up and down by setting a shaking mechanism, thereby increasing the stirring effect of the stirring rod on the base asphalt, further ensuring that the base asphalt and the modifier are evenly mixed.

[0021] 4. The present invention arranges a corrugated groove and a matching rod to cooperate to drive the synchronous plate to rotate reciprocally, so that the synchronous plate drives the connecting sleeve to rotate reciprocally. At the same time, the stirring rod corresponding to the connecting sleeve and the stirring rod corresponding to the rotating rod are staggered up and down, so that the shear rods on the opposite sides of two adjacent stirring rods can shear the modifier in the base asphalt, further preventing the modifier from agglomerating and causing the modifier to be unable to be evenly mixed with the base asphalt. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention after a part of the mixing cylinder is cut away.

[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention after the mixing cylinder and the conveying unit are partially cut away.

[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the present invention after a part of the conveying tube is cut away.

[0027] Figure 5 It is a three-dimensional structural schematic diagram of the stirring unit part structure after the mixing cylinder, the rotating disk and the transmission shaft are partially removed.

[0028] Figure 6 It is a three-dimensional structural schematic diagram of the stirring unit part structure after the mixing cylinder and the fixing ring are partially removed in the present invention.

[0029] Figure 7 It is a three-dimensional structural schematic diagram of the stirring unit partial structure and the lifting unit after the rotating disk is partially cut away in the present invention.

[0030] Figure 8 It is a three-dimensional structural schematic diagram of the synchronous plate, the matching rod and the rotating disk of the present invention.

[0031] Figure numerals: 1, mixing cylinder; 11, square hole; 12, feeding cylinder; 13, sealing door; 14, fixing ring; 15, fixing block; 16, lifting block; 17, pressing block; 18, pressing spring; 19, material baffle; 10, lifting ring; 2, conveying unit; 21, conveying cylinder; 22, feeding port; 23, material storage tank; 24, material dispensing mechanism; 241, material dispensing plate; 242, annular electric slider assembly; 3, stirring unit; 31, motor; 32, transmission shaft; 33, rotating rod; 34, connecting sleeve; 35, stirring rod; 351, shear rod; 36, shaking Driving mechanism; 361, shaking plate; 362, return spring; 363, connecting rod; 364, synchronous plate; 365, round rod; 366, fixed rod; 367, matching column; 368, matching rod; 4, lifting unit; 41, rotating disk; 411, matching ring; 412, corrugated groove; 42, driving member; 43, extension spring; 431, square groove; 44, lifting plate; 45, containment mechanism; 451, protective plate; 452, transmission rod; 453, square plate; 454, L-shaped rod; 455, square rod; 456, sliding plate; 457, pulling rod. DETAILED DESCRIPTION

[0032] The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. If no specific techniques or conditions are specified in the embodiments, the techniques or conditions described in the literature in the art or the product instructions shall be followed.

[0033] See also Figure 1 and Figure 2 A modified asphalt processing device includes a mixing drum 1, a conveying unit 2 is installed in the middle of the outer side of the mixing drum 1, a stirring unit 3 is installed in the mixing drum 1, and a lifting unit 4 is installed on the stirring unit 3.

[0034] It should be noted that the left side of the conveying unit 2 in the present invention is connected to the external grinding unit (not shown in the figure), the grinding unit grinds the modifier by extrusion and crushing, and the grinding unit can convey the ground modifier to the conveying unit 2.

[0035] The present invention can stir the modifier and the base asphalt, and the present invention can intermittently and evenly feed the modifier to the surface of the base asphalt in a circular manner to prevent the modifier from piling up and causing the modifier to be unable to be evenly mixed with the base asphalt. At the same time, the present invention can also continuously lift the base asphalt at the bottom upward, thereby improving the mixing efficiency of the modifier and the base asphalt, and further ensuring that the modifier and the base asphalt are evenly mixed.

[0036] Specifically, firstly, the asphalt heated to a certain temperature is put into the mixing drum 1, and then the conveying unit 2 is started to use a ring-shaped feeding method to intermittently and evenly feed the ground modifier to the surface of the base asphalt, and then the stirring unit 3 is started to continuously stir the modifier and the base asphalt, and at the same time, the lifting unit 4 is started to lift the base asphalt at the bottom upward to make the base asphalt and the modifier evenly mixed, and finally the mixed base asphalt and modifier are taken out from the mixing drum 1, and the processing of the modified asphalt is completed after cooling.

[0037] See also Figure 1-Figure 3 A plurality of circumferentially evenly arranged square holes 11 are provided in the middle of the mixing cylinder 1, a feeding cylinder 12 with its right end tilted upward is installed on the right side of the mixing cylinder 1, and a sealing door 13 is installed on the lower right side of the mixing cylinder 1; the conveying unit 2 includes a conveying cylinder 21 fixedly sleeved on the middle part of the outer side of the mixing cylinder 1, a loading port 22 is provided on the left side of the conveying cylinder 21, and a material storage trough 23 connected to the square hole 11 is provided at the position of the inner side of the conveying cylinder 21 corresponding to the square hole 11, and a material shifting mechanism 24 for shifting the modifier into the material storage trough 23 is installed in the conveying cylinder 21; wherein, the lower inner wall of the square hole 11 and the lower inner wall of the material storage trough 23 are both arranged as inclined surfaces with the inner side tilted downward.

[0038] It should be noted that the left end of the loading port 22 is connected to an external grinding unit.

[0039] The conveying unit 2 intermittently discharges the modifier to the surface of the base asphalt in a circular manner; specifically, the heated base asphalt is first fed from the feed barrel 12 into the mixing barrel 1, and then the grinding unit is started to feed the ground modifier from the feed port 22 into the conveying barrel 21, and then the material shifting mechanism 24 is started to continuously shift the modifier into each storage groove 23, so that the modifier can pass through the inclined surface of the storage groove 23 and the corresponding inclined surface of the square hole 11 and fall into the surface of the base asphalt in the mixing barrel 1, and the square holes 11 are evenly arranged circumferentially, thereby achieving uniform feeding of the modifier to the surface of the base asphalt through circular feeding, preventing the modifier from piling up, and ensuring uniform mixing of the modifier and the base asphalt. After the mixing of the modifier and the base asphalt is completed, the modified asphalt in the mixing barrel 1 can flow out of the mixing barrel 1 by opening the sealing door 13, and the modified asphalt is collected and cooled to complete the processing of the modified asphalt.

[0040] See also Figure 3 and Figure 4 The lower inner wall of the conveying cylinder 21 is set as an inclined surface that tilts downward on the inner side. The material-discharging mechanism 24 includes a plurality of evenly arranged material-discharging plates 241 that are slidably installed in the conveying cylinder 21. The lower end of the material-discharging plate 241 is fitted against the lower inner wall of the conveying cylinder 21. An annular electric slider assembly 242 is commonly installed between the upper ends of the plurality of material-discharging plates 241 and the conveying cylinder 21.

[0041] It should be noted that the annular electric slider assembly 242 in the present invention includes an annular slide rail and multiple electric sliders, wherein the annular slide rail is fixedly mounted on the inner wall of the conveying cylinder 21, and multiple electric sliders are evenly arranged circumferentially and fixedly mounted on the upper ends of their corresponding material removal plates 241. By starting the electric slider, the corresponding material removal plate 241 is driven to move along the annular slide rail.

[0042] The material shifting mechanism 24 is used to shift the modifier into each material storage groove 23; specifically, the annular electric slider assembly 242 is started to drive multiple material shifting plates 241 to move synchronously in the conveying cylinder 21, so that the material shifting plates 241 can shift the modifier in the conveying cylinder 21. When the material shifting plates 241 push the modifier to the corresponding position of the material storage groove 23, the modifier can move along the inclined surface of the lower inner wall of the conveying cylinder 21 into the material storage groove 23, and multiple material shifting plates 241 are provided, so that the material shifting plates 241 can quickly push the modifier into each material storage groove 23.

[0043] See also Figure 2 and Figure 5The stirring unit 3 includes a motor 31 fixedly mounted on the middle of the inner wall of the mixing barrel 1, a transmission shaft 32 is fixedly mounted on the lower end of the motor 31, a rotating rod 33 is slidably mounted on the lower end of the transmission shaft 32, a plurality of connecting sleeves 34 evenly arranged up and down are distributed on the outer side of the lower end of the rotating rod 33, a plurality of stirring rods 35 evenly arranged in the circumferential direction are fixedly mounted on the outer side of the connecting sleeve 34, a plurality of stirring rods 35 evenly arranged in the circumferential direction are also fixedly mounted on the outer side of the rotating rod 33 and located between two adjacent connecting sleeves 34, and a shaking mechanism 36 for driving the rotating rod 33 and the connecting sleeve 34 to shake up and down is installed between the rotating rod 33, the connecting sleeve 34 and the transmission shaft 32.

[0044] The stirring unit 3 is used for continuously stirring the base asphalt and the modifier; specifically, the starting motor 31 drives the rotating rod 33 to rotate counterclockwise through the transmission shaft 32, and the rotating rod 33 can drive its corresponding stirring rod 35 to rotate. At the same time, the transmission shaft 32 drives the connecting sleeve 34 to rotate synchronously through the shaking mechanism 36, so that the connecting sleeve 34 drives its corresponding stirring rod 35 to rotate, thereby realizing continuous stirring of the base asphalt and the modifier, and the shaking mechanism 36 can drive the rotating rod 33 and the connecting sleeve 34 to shake up and down, so that the stirring rod 35 can shake up and down while rotating the base asphalt and the modifier, thereby increasing the stirring effect of the base asphalt and the modifier.

[0045] See also Figure 2 , Figure 5 and Figure 6 The shaking mechanism 36 includes a shaking plate 361 which is slidably sleeved on the outer side of the upper end of the transmission shaft 32, a return spring 362 is connected between the shaking plate 361 and the transmission shaft 32, a plurality of connecting rods 363 which are evenly arranged in the circumferential direction are fixedly installed on the lower end of the shaking plate 361, a synchronization plate 364 is fixedly installed on the lower ends of the plurality of connecting rods 363, and the synchronization plate 364 is rotatably sleeved on the outer side of the upper end of the rotating rod 33, a plurality of round rods 365 which are evenly arranged in the circumferential direction are fixedly installed on the lower end of the synchronization plate 364, and the positions of the corresponding connecting sleeves 34 on the opposite sides of the plurality of round rods 365 are fixedly connected to the connecting sleeves 34 through the fixing rods 366; the outer side of the shaking plate 361 is distributed with A fixing ring 14, the outer side of the fixing ring 14 is fixedly connected to the mixing barrel 1 through a plurality of fixing blocks 15, and a plurality of lifting blocks 16 and pressing blocks 17 are fixedly installed on the inner wall of the fixing ring 14, which are evenly arranged in the circumferential direction, and the lifting blocks 16 and the pressing blocks 17 are staggered in the circumferential direction and staggered in the upper and lower directions, and the lifting blocks 16 are located on the lower side; a matching column 367 is fixedly installed on the outer side of the shaking plate 361, and the upper side of the lifting block 16 and the side opposite to the rotation direction of the shaking plate 361 are set as an inclined surface for driving the matching column 367 to move upward, and the lower side of the pressing block 17 and the side opposite to the rotation direction of the shaking plate 361 are both set as inclined surfaces for driving the matching column 367 to move downward.

[0046] The shaking mechanism 36 is used to drive the stirring rod 35 to shake up and down; specifically, when the transmission shaft 32 rotates, the transmission shaft 32 drives the shaking plate 361 to rotate, and the shaking plate 361 drives the synchronous plate 364 to rotate through the connecting rod 363, so that the synchronous plate 364 drives the connecting sleeve 34 to rotate through the round rod 365 and the fixed rod 366, and then the connecting sleeve 34 drives the corresponding multiple stirring rods 35 to rotate, and at the same time, the shaking plate 361 can drive the matching column 367 to rotate. When the matching column 367 moves to the corresponding position of the fixed block 15, the matching column 367 can cooperate with the inclined surface of the fixed block 15 to drive the shaking plate 361 to move upward. When the matching column 367 and the fixed block 15 are separated, the shaking plate 361 can The shaking plate 361 is used to return to its initial position downward, and under the action of the inclined surface of the lower pressure block 17, the matching column 367 can drive the shaking plate 361 to return to its initial position downward, thereby preventing the stirring rod 35 from being unable to return to its initial position downward under the action of the base asphalt, and the fixed block 15 and the lower pressure block 17 are both provided with multiple ones, thereby realizing the up and down shaking of the shaking plate 361, so that the shaking plate 361 drives the synchronous plate 364 to shake up and down through the connecting rod 363, and then the synchronous plate 364 drives the stirring rod 35 corresponding to the rotating rod 33 to shake up and down through the rotating rod 33, and at the same time, the synchronous plate 364 drives the stirring rod 35 corresponding to the connecting sleeve 34 to shake up and down through the round rod 365 and the fixed rod 366, thereby increasing the stirring effect of the stirring rod 35 on the base asphalt.

[0047] See also Figure 2 and Figure 7 The lifting unit 4 includes a rotating disk 41 which is slidably sleeved on the outside of the transmission shaft 32, and the rotating disk 41 is slidably connected to the mixing barrel 1 through a driving member 42. A plurality of L-shaped lifting plates 44 are slidably installed on the outside of the rotating disk 41 through a top extension spring 43. The horizontal section of the lifting plate 44 is installed with a blocking mechanism 45 for cooperating with the horizontal section of the lifting plate 44 to form an open cavity.

[0048] It should be noted that the lower end of the horizontal section of the lifting plate 44 is configured as an arc-shaped structure, thereby reducing the resistance of the lifting plate 44 when it moves downward.

[0049] It should be noted that the driving member 42 in the present invention includes a plurality of sliding rods fixedly mounted on the upper end of the rotating disk 41 and evenly arranged in the circumferential direction. The upper ends of the plurality of sliding rods slide through the upper end of the mixing drum 1 and are jointly fixed with a circular plate. A multi-stage push rod is connected between the lower end of the circular plate and the mixing drum 1. The circular plate is driven to move up and down by starting the multi-stage push rod, so that the circular plate drives the rotating disk 41 to move up and down through the sliding rod.

[0050] The lifting unit 4 is used to lift the base asphalt at the bottom to the upper surface, thereby ensuring that the modifier can be evenly mixed into the base asphalt, while increasing the mixing efficiency of the modifier and the base asphalt; specifically, when the transmission shaft 32 rotates, the transmission shaft 32 drives the lifting plate 44 to rotate synchronously through the rotating disk 41, and at the same time, the driving member 42 is started to drive the rotating disk 41 to move upward, so that the rotating disk 41 can drive the lifting plate 44 to move upward, and then the horizontal section of the lifting plate 44 can lift the base asphalt at the bottom to the upper surface, and at the same time, the containment mechanism 45 can form an open cavity with the horizontal section of the lifting plate 44, thereby ensuring that the base asphalt at the bottom can be completely lifted to the upper surface.

[0051] See also Figure 7 The blocking mechanism 45 includes two guard plates 451, and the two guard plates 451 are respectively hinged on the sides of the lifting plate 44 and the rotating disk 41 with the same and opposite rotation directions. The end of the guard plate 451 away from the lifting plate 44 is hinged with a transmission rod 452, and the upper ends of the two transmission rods 452 are slidably installed with a sliding plate 456. The end of the sliding plate 456 close to the lifting plate 44 is slidably installed in the preset square groove 431 on the lifting plate 44, and the upper end of the sliding plate 456 is fixedly connected to the rotating disk 41 through a pulling rod 457; the blocking mechanism 45 also includes a square plate 453 hinged on the horizontal section of the lifting plate 44 near one end of the middle part of the mixing barrel 1, the end of the square plate 453 away from the lifting plate 44 is hinged with an L-shaped rod 454, and the upper end of the L-shaped rod 454 close to the lifting plate 44 is fixedly installed with a square rod 455, and the upper end of the square rod 455 is also slidably connected to the sliding plate 456.

[0052] It should be noted that after the production of the modified asphalt is completed, the mixing drum 1 is cleaned by adding a solvent into the mixing drum 1, thereby preventing the residual modified asphalt from affecting the hinge in the present invention.

[0053] The blocking mechanism 45 is used to form an open cavity with the horizontal section of the lifting plate 44; specifically, when the rotating disk 41 moves upward, the rotating disk 41 drives the sliding plate 456 to move upward through the pulling rod 457, and the horizontal section of the lifting plate 44 cannot move upward under the pressure of the base asphalt and compresses the extension spring 43, so that the sliding plate 456 drives the two guard plates 451 to rotate in the direction of approaching each other through the transmission rod 452, and at the same time, the sliding plate 456 drives the square plate 453 to rotate in the direction close to the vertical section of the lifting plate 44 through the square rod 455 and the L-shaped rod 454, so that the two guard plates 451 and the square plate 453 and the horizontal section of the lifting plate 44 form an open cavity, and at the same time, the sliding plate 456 moves to the upper inner wall of the square groove 431, so that the rotating disk 41 drives the lifting plate 44 to move upward through the pulling rod 457 and the sliding plate 456, thereby lifting the bottom base asphalt upward.

[0054] When the horizontal section of the lifting plate 44 moves to the upper surface of the base asphalt, the lifting plate 44 moves upward to the initial position relative to the rotating disk 41 under the action of the extension spring 43, and the sliding plate 456 returns to the initial position relative to the square groove 431, so that the sliding plate 456 drives the two guard plates 451 to rotate away from each other through the transmission rod 452, and at the same time, the sliding plate 456 drives the square plate 453 to rotate away from the vertical section of the lifting plate 44 through the square rod 455 and the L-shaped rod 454, so that the lifting plate 44 lifts the base asphalt at the bottom to the upper surface, and when the rotating disk 41 moves downward, the rotating disk 41 can drive the lifting plate 44 to return to the initial position downward, so that the lifting plate 44 continues to lift the base asphalt at the bottom upward.

[0055] See also Figure 5 , Figure 7 and Figure 8 The positions of the rotating disk 41 corresponding to the connecting rods 363 are all provided with arc grooves, and the connecting rods 363 are all slidably installed in their corresponding arc grooves. A matching ring 411 is fixedly installed at the lower end of the rotating disk 41, and a plurality of circumferentially arranged corrugated grooves 412 are provided on the inner wall of the matching ring 411. Matching rods 368 are fixedly installed at the positions of the outer side of the synchronous plate 364 corresponding to the corrugated grooves 412, and the matching rods 368 are all slidably installed in their corresponding corrugated grooves 412. A plurality of staggered shear rods 351 are fixedly installed on the opposite sides of two adjacent stirring rods 35.

[0056] When the synchronous plate 364 moves up and down, the synchronous plate 364 rotates back and forth under the action of the matching rod 368 and the corrugated groove 412, so that the synchronous plate 364 drives the connecting sleeve 34 to rotate back and forth through the round rod 365 and the fixed rod 366, and the synchronous plate 364 and the rotating rod 33 are rotationally connected, so that the stirring rod 35 corresponding to the connecting sleeve 34 rotates back and forth relative to the stirring rod 35 corresponding to the rotating rod 33, and the stirring rod 35 corresponding to the connecting sleeve 34 and the stirring rod 35 corresponding to the rotating rod 33 are staggered up and down, so that the shear rods 351 on the opposite sides of two adjacent stirring rods 35 can shear the modifier in the base asphalt to prevent the modifier from agglomerating and causing the modifier to be unable to be evenly mixed with the base asphalt.

[0057] See also Figure 2 and Figure 3 The positions of the mixing barrel 1 corresponding to the square holes 11 are all equipped with baffle plates 19 for sliding up and down through the downward pressure spring 18, and the lower end of the baffle plate 19 is arranged in close contact with the lower inner wall of the corresponding square hole 11, and the upper ends of the plurality of baffle plates 19 are commonly equipped with lifting rings 10 on the opposite sides, and the lifting rings 10 are used to cooperate with the lifting plate 44 to drive the baffle plate 19 to move upward.

[0058] When the modifier moves through the storage trough 23 to its corresponding square hole 11, the baffle plate 19 can block the modifier, and when the lifting plate 44 moves upward to the upper limit position, the lifting plate 44 can drive the lifting ring 10 to move upward, and then the lifting ring 10 drives all the baffle plates 19 to move upward, so that the modifier in all the square holes 11 can be evenly discharged to the surface of the base asphalt, and when the lifting plate 44 moves downward, the baffle plate 19 returns to its initial position under the action of the downward pressure spring 18, thereby realizing intermittent annular discharge of the modifier, further ensuring that the modifier and the base asphalt are evenly mixed.

[0059] In addition, the present invention also provides a modified asphalt processing method, which is completed by using a modified asphalt processing device, and the specific steps are as follows: S1, base asphalt loading: the base asphalt heated to a certain temperature is placed from the feeding cylinder 12 into the mixing cylinder 1.

[0060] S2. Loading of modifier: Start the annular electric slider assembly 242 to drive multiple material stripping plates 241 to move synchronously in the conveying cylinder 21, so that the material stripping plate 241 pushes the modifier in the conveying cylinder 21 into each storage groove 23, and moves the modifier to the square hole 11 corresponding to the storage groove 23, and the baffle plate 19 can block the modifier. When the lifting plate 44 moves upward to the upper limit position, the lifting plate 44 drives all the baffle plates 19 to move upward through the lifting ring 10, so that the modifiers in all the square holes 11 can be evenly discharged to the base asphalt surface at the same time, thereby realizing intermittent annular discharge of the modifier.

[0061] S3, raw material mixing and lifting: start the motor 31 and finally drive the stirring rod 35 to continuously stir the base asphalt and the modifier through the transmission shaft 32. When the transmission shaft 32 drives the shaking plate 361 to rotate, the shaking plate 361 can drive the matching column 367 to rotate, and the matching column 367 drives the shaking plate 361 to move up and down under the action of the fixed block 15 and the lower pressing block 17, so that the shaking plate 361 drives the synchronous plate 364 to shake up and down through the connecting rod 363, and then the synchronous plate 364 drives the stirring rod 35 corresponding to the rotating rod 33 to shake up and down through the rotating rod 33. At the same time, the synchronous plate 364 drives the stirring rod 35 corresponding to the connecting sleeve 34 to shake up and down through the round rod 365 and the fixed rod 366, thereby increasing the stirring effect of the stirring rod 35 on the base asphalt. When the synchronous plate 364 moves up and down, the synchronous plate 364 reciprocates under the action of the matching rod 368 and the corrugated groove 412, so that the synchronous plate 364 drives the connecting sleeve 34 to reciprocate through the round rod 365 and the fixed rod 366, so that the shear rods 351 on the opposite sides of two adjacent stirring rods 35 can shear the modifier in the base asphalt to prevent the modifier from agglomerating and causing the modifier to be unable to be evenly mixed with the base asphalt.

[0062] At the same time, the driving member 42 is started to drive the rotating disk 41 to move upward, so that the rotating disk 41 drives the sliding plate 456 to move upward through the pulling rod 457, and the horizontal section of the lifting plate 44 cannot move upward under the pressure of the base asphalt and compresses the extension spring 43, so that the sliding plate 456 drives the two guard plates 451 to rotate in the direction of approaching each other through the transmission rod 452, and at the same time, the sliding plate 456 drives the square plate 453 to rotate in the direction close to the vertical section of the lifting plate 44 through the square rod 455 and the L-shaped rod 454, so that the two guard plates 451 and the square plate 453 and the horizontal section of the lifting plate 44 form an open cavity, and at the same time, the sliding plate 456 moves to the upper inner wall of the square groove 431, so that the rotating disk 41 drives the lifting plate 44 to move upward through the pulling rod 457 and the sliding plate 456, thereby lifting the bottom base asphalt upward.

[0063] S4, cooling the modified asphalt: opening the sealed door 13, taking out the modified asphalt after production from the mixing drum 1 and cooling it, thus completing the processing of the modified asphalt.

[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A modified asphalt processing device, comprising a mixing drum (1), a conveying unit (2) is installed in the middle of the outer side of the mixing drum (1), and a stirring unit (3) is installed in the mixing drum (1), characterized in that: The stirring unit (3) is provided with a lifting unit (4); The mixing cylinder (1) has a plurality of square holes (11) evenly arranged in the circumferential direction in the middle thereof, a feeding cylinder (12) with its right end tilted upward is installed on the right side of the mixing cylinder (1), and a sealing door (13) is installed on the lower side of the right side of the mixing cylinder (1); The conveying unit (2) comprises a conveying cylinder (21) fixedly sleeved on the middle part of the outer side of the mixing cylinder (1), a loading port (22) is provided on the left side of the conveying cylinder (21), a material storage groove (23) connected to the square hole (11) is provided at a position corresponding to the square hole (11) on the inner side of the conveying cylinder (21), and a material shifting mechanism (24) for shifting the modifier into the material storage groove (23) is installed in the conveying cylinder (21); The stirring unit (3) comprises a motor (31) fixedly mounted on the middle part of the inner wall of the mixing barrel (1); a transmission shaft (32) is fixedly mounted on the lower end of the motor (31); a rotating rod (33) is slidably mounted on the lower end of the transmission shaft (32); a plurality of connecting sleeves (34) evenly arranged up and down are distributed on the outer side of the lower end of the rotating rod (33); a plurality of stirring rods (35) evenly arranged in the circumferential direction are fixedly mounted on the outer side of the connecting sleeve (34); a plurality of stirring rods (35) evenly arranged in the circumferential direction are also fixedly mounted on the outer side of the rotating rod (33) and located between two adjacent connecting sleeves (34); and a shaking mechanism (36) for driving the rotating rod (33) and the connecting sleeve (34) to shake up and down is installed between the rotating rod (33), the connecting sleeve (34) and the transmission shaft (32); The lifting unit (4) comprises a rotating disk (41) which is slidably sleeved on the outside of the transmission shaft (32) up and down, and the rotating disk (41) is slidably connected to the mixing barrel (1) up and down through a driving member (42), and a plurality of lifting plates (44) of L-shaped structures are slidably mounted on the outside of the rotating disk (41) up and down through a top extension spring (43), and a blocking mechanism (45) for cooperating with the horizontal section of the lifting plate (44) to form an open cavity is mounted on the horizontal section of the lifting plate (44).

2. A modified asphalt processing device according to claim 1, characterized in that: The shaking mechanism (36) comprises a shaking plate (361) which is slidably sleeved on the outer side of the upper end of the transmission shaft (32) in an up-and-down manner, a return spring (362) is connected between the shaking plate (361) and the transmission shaft (32), a plurality of circumferentially evenly arranged connecting rods (363) are fixedly mounted on the lower end of the shaking plate (361), a synchronization plate (364) is commonly fixedly mounted on the lower ends of the plurality of connecting rods (363), and the synchronization plate (364) is rotatably sleeved on the outer side of the upper end of the rotating rod (33), a plurality of circumferentially evenly arranged round rods (365) are fixedly mounted on the lower end of the synchronization plate (364), and the positions of the opposite sides of the plurality of round rods (365) corresponding to the connecting sleeve (34) are fixedly connected by a fixing rod (366) and the connecting sleeve (34).

3. A modified asphalt processing device according to claim 2, characterized in that: A fixed ring (14) is distributed on the outside of the shaking plate (361), and the outside of the fixed ring (14) is fixedly connected to the mixing barrel (1) through a plurality of fixed blocks (15). A plurality of lifting blocks (16) and pressing blocks (17) are fixedly installed on the inner wall of the fixed ring (14) and are evenly arranged in the circumferential direction. The lifting blocks (16) and pressing blocks (17) are staggered in the circumferential direction and in the upper and lower directions, and the lifting blocks (16) are located at the lower side.

4. A modified asphalt processing device according to claim 3, characterized in that: A matching column (367) is fixedly installed on the outer side of the shaking plate (361), and the upper side of the lifting block (16) and the side opposite to the rotation direction of the shaking plate (361) are arranged as an inclined surface for driving the matching column (367) to move upward, and the lower side of the pressing block (17) and the side opposite to the rotation direction of the shaking plate (361) are arranged as inclined surfaces for driving the matching column (367) to move downward.

5. A modified asphalt processing device according to claim 2, characterized in that: The rotating disk (41) is provided with arc grooves at positions corresponding to the connecting rods (363), and the connecting rods (363) are slidably installed in the corresponding arc grooves. A matching ring (411) is fixedly installed at the lower end of the rotating disk (41), and a plurality of circumferentially arranged corrugated grooves (412) are provided on the inner wall of the matching ring (411). Matching rods (368) are fixedly installed at positions corresponding to the corrugated grooves (412) on the outer side of the synchronization plate (364), and the matching rods (368) are slidably installed in the corresponding corrugated grooves (412). A plurality of staggered shear rods (351) are fixedly installed on opposite sides of two adjacent stirring rods (35).

6. A modified asphalt processing device according to claim 1, characterized in that: The containment mechanism (45) comprises two containment plates (451), and the two containment plates (451) are respectively hinged on the sides of the lifting plate (44) and the rotating disk (41) with the same and opposite rotation directions, and one end of the containment plate (451) away from the lifting plate (44) is hinged with a transmission rod (452), and a sliding plate (456) is slidably mounted on the upper ends of the two transmission rods (452), and one end of the sliding plate (456) close to the lifting plate (44) is slidably mounted in a square groove (431) preset on the lifting plate (44), and the upper end of the sliding plate (456) is fixedly connected to the rotating disk (41) via a pulling rod (457).

7. A modified asphalt processing device according to claim 6, characterized in that: The containment mechanism (45) further comprises a square plate (453) hingedly connected to one end of the horizontal section of the lifting plate (44) near the middle of the mixing barrel (1); an L-shaped rod (454) is hingedly connected to one end of the square plate (453) away from the lifting plate (44); a square rod (455) is fixedly mounted on one end of the upper side of the L-shaped rod (454) near the lifting plate (44); and the upper end of the square rod (455) is also slidably connected to the sliding plate (456).

8. A modified asphalt processing device according to claim 1, characterized in that: The positions of the mixing cylinder (1) corresponding to the square holes (11) are all slidably mounted with baffle plates (19) via downward pressure springs (18), and the lower ends of the baffle plates (19) are fitted with the lower inner walls of the corresponding square holes (11). The upper ends of the plurality of baffle plates (19) are commonly mounted with lifting rings (10) on opposite sides thereof, and the lifting rings (10) are used to cooperate with the lifting plates (44) to drive the baffle plates (19) to move upward.

9. A modified asphalt processing device according to claim 1, characterized in that: The lower inner wall of the conveying cylinder (21) is arranged as an inclined surface which is inclined downward on the inner side. The material-diverting mechanism (24) comprises a plurality of evenly arranged material-diverting plates (241) which are slidably mounted in the conveying cylinder (21). The lower ends of the material-diverting plates (241) are arranged in close contact with the lower inner wall of the conveying cylinder (21). An annular electric slider assembly (242) is installed between the upper ends of the plurality of material-diverting plates (241) and the conveying cylinder (21).

10. A method for processing modified asphalt, characterized in that: The modified asphalt processing device described in any one of claims 1 to 9 is used to complete the process, and the specific steps are as follows: S1. Base asphalt loading: the base asphalt heated to a certain temperature is placed from the feeding cylinder (12) into the mixing cylinder (1); S2, loading the modifier: starting the material feeding mechanism (24) to push the ground modifier into each storage tank (23), so that the modifier is intermittently and evenly fed to the surface of the base asphalt; S3, stirring and lifting raw materials: starting the motor (31) to drive the stirring rod (35) through the transmission shaft (32) to continuously stir the base asphalt and the modifier, and at the same time starting the driving member (42) to drive the lifting plate (44) through the rotating disk (41) to lift the base asphalt at the bottom to the upper surface; S4, cooling the modified asphalt: taking the modified asphalt after production out of the mixing drum (1) and cooling it, thus completing the processing of the modified asphalt.

Citation Information

Patent Citations

  • Modified asphalt stirring tank

    CN212396541U

  • Raw material stirring device for high polymer modified asphalt waterproof composite material

    CN114768599A

  • Efficient wastewater circulation treatment system and method for reactive dye dyeing

    CN114988549A