Solar panel classification recycling and disassembly system based on pyrolysis process

By designing a solar panel classification recycling and dismantling system based on pyrolysis technology, the structural design and intelligent control of the internal and external tanks are used to solve the problems of pyrolysis flue gas treatment and uniform heating of waste pyrolysis, and efficient flue gas purification and waste pyrolysis are achieved.

CN119259649BActive Publication Date: 2025-05-27WUXI YIKELI ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202411614525.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-05-27
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

In the prior art, there is insufficient pyrolysis flue gas treatment, and the feedback adjustment of the purification end cannot be performed according to the flue gas concentration and flue gas volume, resulting in low purification efficiency; at the same time, the pyrolysis process of solar panel waste cannot be uniformly heated, and the pyrolysis efficiency is low.

Method used

A solar panel classification recycling and disassembly system based on pyrolysis technology is designed. Through the structural design of the internal and external tanks, the internal and external heating is achieved, and combined with intelligent control of flue gas concentration and flue gas volume, feedback adjustment of the purification end is carried out to ensure that the purification end always operates normally.

Benefits of technology

Through synchronous heating and intelligent control inside and outside, the pyrolysis efficiency and flue gas purification efficiency of solar panel waste are improved, ensuring the normal operation of the purification end and the uniform pyrolysis of solar panel waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a solar panel classification recycling and disassembly system based on a pyrolysis process, which includes an outer tank body and an inner tank body disposed inside the outer tank body. The outer tank body includes a lower outer tank and an upper outer tank stacked on each other. The present invention adopts a structural design combining the inner and outer tank bodies, so that the solar panel waste in the inner tank body is heated by the "steam threshold" presented in the cavity between the outside of the inner tank and the inner tank body, and in combination with the method of directly introducing high-temperature steam into the inner tank body, the purpose of synchronous heating inside and outside is jointly achieved. During the synchronous heating inside and outside, intelligent control is carried out by combining the flue gas concentration and the total flue gas emission amount, and the feeding and deflection control in the pyrolysis process are adjusted by combining the feedback of the flue gas purification amount, so as to realize the feedback adjustment of the purification end according to the flue gas concentration and the flue gas volume, ensure that the purification end always operates at normal load, ensure the flue gas suction and ensure that the solar panel waste is evenly pyrolyzed.
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Description

Technical Field

[0001] The present invention relates to the technical field of solar panel recycling, and particularly to a classified recycling and disassembly system for solar panels based on a pyrolysis process. Background Art

[0002] The closed-loop recycling application of solar cell modules is based on recycling raw materials from waste solar panels, recycling raw materials such as glass, silver, silicon, and copper in the solar panels, and preparing new solar panels. The pyrolysis technology involved therein is a technology that heats waste solar panels to a high temperature state and decomposes them through chemical reactions;

[0003] During the pyrolysis process, waste photovoltaic panels are pre-dismantled. After removing the external aluminum frame and glass, the remaining waste is crushed and pressed into a cylindrical structure and sent into a pyrolysis furnace. After heating to a high temperature, the organic substances in the module decompose into gases and liquids, and the inorganic substances are converted into solids. Through subsequent separation and purification processes, high-purity organic and inorganic substances can be obtained;

[0004] However, during the pyrolysis process, a large amount of flue gas is generated, including acidic waste gas, organic waste gas, and diffusion waste gas. However, there are deficiencies in the treatment of pyrolysis flue gas in the prior art. Most of them use a purification end with a fixed absorption capacity to complete the flue gas absorption method, which cannot perform feedback adjustment of the purification end according to the flue gas concentration and flue gas volume. The lack of intelligent supervision means results in the purification end always operating at full load for absorption, and the flue gas absorption efficiency is low;

[0005] Moreover, the solar panel waste placed in the pyrolysis furnace is always in a relatively fixed state with the furnace body, which is not conducive to generating effective and uniform heat supply, and the pyrolysis efficiency is low. For this reason, this application proposes a solution. Summary of the Invention

[0006] The purpose of the present invention is to provide a classified recycling and disassembly system for solar panels based on a pyrolysis process, which is used to solve the problems that the purification end cannot perform feedback adjustment according to the flue gas concentration and flue gas volume, the lack of intelligent supervision means results in the purification end always operating at full load for absorption, and the pyrolysis process of solar panel waste cannot obtain uniform heat supply.

[0007] The purpose of the present invention can be achieved by the following technical solutions: A classified recycling and disassembly system for solar panels based on a pyrolysis process, including an outer tank body and an inner tank body arranged inside the outer tank body. The outer tank body includes a lower outer tank and an upper outer tank stacked on each other. A control panel is embedded on the lower outer tank, and a driving component for deflecting the inner tank body to both sides is arranged in the middle of the lower side of the lower outer tank;

[0008] The driving component includes a connecting rod disposed outside the inner tank body and horizontally penetrating to the outside of the lower outer tank at one end. A motor is installed at the outer end of one of the connecting rods. A steam distribution pipe penetrating into the inner part of the inner tank body is commonly installed between the two connecting rods. The end of the steam distribution pipe far from the motor is connected to a second steam inlet pipe. An inlet pipe one is vertically and correspondingly installed through the middle part of the lower outer tank corresponding to the steam distribution pipe;

[0009] A purification component is provided at the upper end of the upper outer tank. The purification component includes a first suction pipe and a second suction pipe communicated with the inside of the outer tank body. The first suction pipe and the second suction pipe are commonly connected to a collecting pipe connected to a purification device;

[0010] The upper end of the inner tank body is open and provided with a feed pipe opening. An intermittent feeding component for feeding waste solar panels corresponding to the feed pipe opening is installed on the upper outer tank.

[0011] It is further set that: a flow guiding disc close to the surface of the inner tank body is installed at the inner end of the inlet pipe one. The inner side of the flow guiding disc is a concave structure and matches the outer surface of the inner tank body. A flow guiding hole communicating with the inside of the inlet pipe one is opened on the outer side of the flow guiding disc. The steam outlet direction of the flow guiding hole is tangentially arranged with the outer surface of the inner tank body.

[0012] It is further set that: upper spray heads and lower spray heads facing outward are symmetrically installed at the upper and lower ends of the outer ring surface of the steam distribution pipe. When the inner tank body rotates, the high-temperature steam sprayed by the upper spray heads, the lower spray heads and the flow guiding holes respectively provides internal and external heating for the waste solar panels in the inner tank body.

[0013] It is further set that: the collecting pipe is a circular ring structure and is communicated with the inside of the first suction pipe and the second suction pipe. A purification discharge pipe connected to the suction end of the purification device is installed at the upper end of the collecting pipe. When the inner tank body deflects, it swings to both sides, and the feed pipe openings at the swing end points of the inner tank body correspond to the first suction pipe and the second suction pipe respectively.

[0014] It is further set that: the intermittent feeding component includes a sealed box penetrated through the feeding pipe. The sealed box is provided with a feeding port corresponding to the pipe hole of the feeding pipe. An outer convex plate and an inner concave plate are horizontally installed and butted inside the sealed box.

[0015] It is further set that: electric push rods are installed at the lower ends of both sides of the sealed box. The output end of the electric push rod is connected to a fixed rod. The fixed rod is in a "U" shape and is respectively connected to the outer convex plate and the inner concave plate.

[0016] It is further set that: an outer expansion tank is commonly installed outside the lower outer tank and the upper outer tank. A reflux pipe is sleeved outside the inlet pipe one corresponding to the outer expansion tank. The reflux pipe is in a "U" shape structure. The reflux pipe is communicated with the inside of the outer tank body and a condenser is arranged in the middle.

[0017] Further set as: The driving component further includes a rotating frame arranged at the output end of the motor. The other end of the rotating frame is connected with a driving turntable and a contact block. The outer end of the connecting rod close to the motor is provided with a driven rotating rod sleeved with the driving turntable, and a rotating groove matching the contact block is opened at the outer end of the driven rotating rod.

[0018] Further set as: The control panel is internally provided with a control system, and the control system includes a parameter acquisition unit, a flue gas purification management unit, an exhaust management unit, a linkage control unit and a processor which are communicatively connected;

[0019] The parameter acquisition unit is used to acquire the gas concentration value QN of the pyrolysis flue gas during the pyrolysis of the solar panel waste. The gas concentration value QN includes the flue gas concentration information and the flue gas emission information of the pyrolysis flue gas discharged from the inner tank to the purification device, and is sent to the flue gas purification management unit by the processor for evaluation and analysis of the gas concentration value QN, and the gas concentration value QN of the pyrolysis flue gas is sent to the exhaust management unit;

[0020] The exhaust management unit compares and analyzes the received gas concentration value QN with a preset gas concentration threshold, and outputs a deflection control signal and an intermittent feeding signal to the linkage control unit, and the linkage control unit makes start control of the motor and the electric push rod.

[0021] The present invention has the following beneficial effects:

[0022] The present invention aims at the problems that the purification end cannot be feedback-regulated according to the flue gas concentration and the flue gas volume, the lack of intelligent supervision means leads to the purification end always operating at full load for suction, and the pyrolysis process of the solar panel waste cannot be evenly heated:

[0023] Through the structural design combining the inner tank and the outer tank, the solar panel waste in the inner tank is heated by the "steam threshold" presented by the cavity between the outer and inner tanks, and combined with the way of directly introducing high-temperature steam into the inner tank, the purpose of synchronous heating inside and outside is jointly realized;

[0024] During the synchronous heating inside and outside, the intelligent control is combined with the flue gas concentration and the total flue gas emission, and the feeding and deflection control in the pyrolysis process are feedback-regulated by the flue gas purification amount, so as to realize the feedback regulation of the purification end according to the flue gas concentration and the flue gas volume, ensure that the purification end always operates at normal load for flue gas suction and the solar panel waste is evenly pyrolyzed;

[0025] In the process of flue gas purification analysis and management, the current actual situation of flue gas generation is determined through flue gas concentration information and flue gas emission information. After the comparison and analysis of the gas concentration value by the exhaust management unit in real time, the flue gas emission control is made by the linkage control unit, so that the flue gas purification amount feeds back and adjusts the feeding and deflection control in the pyrolysis process, and the relevant start control is made based on the numerical relationship between the gas concentration value and the gas concentration threshold value, ultimately ensuring that the purification end always operates at normal load. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0027] Figure 1 is a schematic structural diagram of the present invention;

[0028] Figure 2 is a schematic rear view structure diagram of the present invention;

[0029] Figure 3 is a partial structural sectional view of the present invention;

[0030] Figure 4 is a sectional view of the outer tank and the inner tank of the present invention;

[0031] Figure 5 is a front view sectional view of the present invention;

[0032] Figure 6 is an installation schematic diagram of the diversion plate of the present invention;

[0033] Figure 7 is a side view sectional view of the present invention;

[0034] Figure 8 is a deflection schematic diagram of the inner tank of the present invention;

[0035] Figure 9 is a partial structural schematic diagram of the drive assembly of the present invention;

[0036] Figure 10 is a sectional schematic diagram of the intermittent feeding assembly of the present invention.

[0037] In the figure: 1, lower outer tank; 2, upper outer tank; 3, feeding pipe;

[0038] 4, purification assembly; 41, collecting pipe; 42, purification discharge pipe; 43, suction pipe one; 44, suction pipe two;

[0039] 5, return pipe; 6, steam inlet pipe one;

[0040] 7. Intermittent feeding assembly; 71. Sealing box; 72. Electric push rod; 73. Fixed rod; 74. Outer convex plate; 75. Inner concave plate; 76. Feeding port;

[0041] 8. Driving assembly; 81. Motor; 82. Connecting rod; 83. Active turntable; 84. Touch block; 85. Rotating frame; 86. Driven rotating rod; 87. Rotating groove;

[0042] 9. Outer expansion tank; 10. Second steam inlet pipe; 11. Inner tank body; 12. Feed pipe opening; 13. Flow guiding disc; 14. Steam distribution pipe; 15. Upper spray head; 16. Lower spray head; 17. Discharge plate; 18. Flow guiding hole. Specific implementation mode

[0043] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0044] Embodiment 1: In view of the problems that the purification end cannot be feedback-regulated according to the flue gas concentration and flue gas volume, the lack of intelligent supervision means leads to the purification end always operating at full load for suction, and the pyrolysis process of solar panel waste cannot be evenly heated, the following technical solutions are proposed:

[0045] Refer to Figure 1 - Figure 10 As shown, in this embodiment, the solar panel classification recycling and disassembling system based on the pyrolysis process includes an outer tank body and an inner tank body 11 arranged inside the outer tank body. The outer tank body includes a lower outer tank 1 and an upper outer tank 2 stacked on each other. A control panel is embedded on the lower outer tank 1;

[0046] A driving assembly 8 for deflecting the inner tank body 11 to both sides is arranged in the middle of the lower side of the lower outer tank 1. The driving assembly 8 includes a connecting rod 82 arranged outside the inner tank body 11 and horizontally penetrating to the outside of the lower outer tank 1 at the end. A motor 81 is installed at the outer end of one of the connecting rods 82. A steam distribution pipe 14 penetrating into the inner tank body 11 is commonly installed between the two connecting rods 82. The end of the steam distribution pipe 14 far from the motor 81 is connected to a second steam inlet pipe 10. A first steam inlet pipe 6 is installed through the middle of the lower outer tank 1 vertically corresponding to the steam distribution pipe 14;

[0047] The pyrolysis structure of the present invention is a structural design combining an inner tank and an outer tank. Specifically, waste solar panels are located in the inner tank 11, and high-temperature steam is input synchronously to the inner and outer sides of the inner tank 11. The cavity between the outside of the inner tank 11 and the inner tank is heated in a "steam threshold" manner, and the high-temperature steam introduced into the inner tank 11 is combined to achieve synchronous heating inside and outside to achieve the purpose of pyrolysis;

[0048] A purification component 4 is provided at the upper end of the upper outer tank 2. The purification component 4 includes a suction pipe 43 and a suction pipe 44 that communicate with the inside of the outer tank. The suction pipe 43 and the suction pipe 44 are jointly connected to a collecting pipe 41 connected to a purification device;

[0049] Refer to Figure 4 As shown, the upper end of the inner tank 11 is open and provided with a feed pipe orifice 12, and the lower end of the inner tank 11 is provided with a discharge plate 17 for controlling the discharge of the pyrolyzed waste solar panel column. An intermittent feeding component 7 for feeding waste solar panels is installed on the upper outer tank 2 corresponding to the feed pipe orifice 12.

[0050] Refer to Figure 6 As shown, a diversion disk 13 is installed at the inner end of the steam inlet pipe 6 close to the surface of the inner tank 11. The inner side of the diversion disk 13 is a concave structure and matches the outer surface of the inner tank 11. Diversion holes 18 communicating with the inside of the steam inlet pipe 6 are opened on the outer side of the diversion disk 13. The steam outlet direction of the diversion holes 18 is tangent to the outer surface of the inner tank 11. Upper spray nozzles 15 and lower spray nozzles 16 facing outward are symmetrically installed at the upper and lower ends of the outer ring surface of the steam distribution pipe 14. When the inner tank 11 rotates, the high-temperature steam sprayed by the upper spray nozzles 15, the lower spray nozzles 16 and the diversion holes 18 respectively provides internal and external heating for the waste solar panels inside the inner tank 11;

[0051] The drive component further includes a rotating frame 85 provided at the output end of the motor 81. The other end of the rotating frame 85 is connected to a driving turntable 83 and a contact block 84. A driven rotating rod 86 sleeved with the driving turntable 83 is installed at the outer end of the connecting rod 82 close to the motor 81. A rotating groove 87 matching the contact block 84 is opened at the outer end of the driven rotating rod 86. The contact block 84 is installed on the inner ring side of the driving turntable 83, and the contact block 84 is located in the middle of the rotating groove 87 in the initial state;

[0052] A control system is provided inside the control panel. The control system includes a parameter acquisition unit, a flue gas purification management unit, an exhaust management unit, a linkage control unit and a processor that are communicatively connected;

[0053] The parameter acquisition unit is used to obtain the gas concentration value QN of the pyrolysis flue gas during the pyrolysis of solar panel waste. The gas concentration value QN includes the flue gas concentration information and the flue gas emission information of the pyrolysis flue gas discharged from the inner tank 11 to the purification device, and is sent to the flue gas purification management unit for evaluation and analysis of the gas concentration value QN by the processor. The evaluation and analysis process of the flue gas purification management unit is as follows:

[0054] Step 1: Obtain the flue gas concentration information YN of the pyrolysis flue gas between the outer tank and the inner tank 11, and the total flue gas emission YQ through the suction pipe 1 43 and the suction pipe 2 44. The flue gas concentration information YN is measured by a photoelectric smoke sensor arranged outside the inner tank 11, and the flue gas emission YQ is obtained by measuring the flue gas emission rate by the flow sensors arranged on the suction pipe 1 43 and the suction pipe 2 44, and then calculating the flue gas emission YQ in the current time period in combination with the emission time;

[0055] Step 2: Construct the calculation formula of the gas concentration value QN , where a, b, and c are preset proportional coefficients and a > b > c > 0, and k is a preset fault tolerance factor coefficient and k > 0;

[0056] Step 3: The flue gas purification management unit sends the gas concentration value QN of the pyrolysis flue gas to the exhaust management unit.

[0057] The exhaust management unit compares and analyzes the received gas concentration value QN with the preset gas concentration threshold, and sends the comparison and analysis result to the linkage control unit. The linkage control unit performs relevant start-up actions. The process is as follows:

[0058] When the gas concentration value QN is greater than the gas concentration threshold, no signal is generated at this time;

[0059] When the gas concentration value QN is within the gas concentration threshold, the linkage control unit generates a deflection control signal and sends it to the motor 82 at this time. The motor 82 starts to drive the active turntable 83 to reciprocate forward and reverse. At this time, the driven rod 86 moves repeatedly in the chute 87 by the contact block 84 on the active turntable 83, and drives the driven rod 86 to deflect left and right during the movement process, that is, the inner tank 11 inside the outer tank can realize reciprocating left and right deflection, and no deflection action is generated when the contact block 84 and the two sides of the chute 87 are not in contact during the deflection process, forming a shaking of the solar cell waste column inside the inner tank 11, effectively realizing the uniform heating of the solar panel waste column and improving the pyrolysis efficiency;

[0060] When the gas concentration value QN is less than the gas concentration threshold, the linkage control unit generates a deflection control signal and also generates an intermittent feeding signal at this time. When generating the deflection control signal, refer to the above content. When generating the intermittent feeding signal, it is sent to the electric push rod 72. The electric push rod 72 starts cyclically and controls the waste column of solar panels in the feeding pipe 3 to achieve intermittent feeding. The waste column of solar panels drops into the inner tank 11, thereby increasing the subsequent flue gas generation volume.

[0061] Basic principle: On the one hand, through the structural design of combining the inner and outer tanks, the waste solar panels in the inner tank 11 are heated by the "steam threshold" presented by the cavity between the outside of the inner tank 11 and the inner tank, combined with the method of directly introducing high-temperature steam into the inner tank 11, to jointly achieve the purpose of synchronous heating inside and outside.

[0062] On the other hand, during the synchronous heating inside and outside, intelligent control is coupled with the flue gas concentration and the total flue gas emission volume, and the feeding and deflection control in the pyrolysis process are adjusted by feedback with the flue gas purification volume, so as to realize the feedback adjustment of the purification end according to the flue gas concentration and the flue gas volume, ensuring that the purification end always operates at normal load to absorb flue gas and the waste solar panels are evenly pyrolyzed.

[0063] Embodiment 2: This embodiment optimizes the structure in Embodiment 1:

[0064] Refer to Figure 3 and Figure 8 As shown, the collecting pipe 41 is of a circular ring structure and is internally connected to the first suction pipe 43 and the second suction pipe 44. The upper end of the collecting pipe 41 is provided with a purification discharge pipe 42 connected to the suction end of the purification device. When the inner tank 11 deflects, it swings to both sides, and the feeding pipe orifices 12 of the inner tank 11 at the swing endpoints correspond to the first suction pipe 43 and the second suction pipe 44 respectively;

[0065] In addition, there is also provided: Refer to Figure 3 and Figure 10 As shown, the intermittent feeding assembly 7 includes a sealed box 71 penetrating through the feeding pipe 3. The sealed box 71 is provided with a feeding port 76 corresponding to the pipe orifice of the feeding pipe 3. Horizontally installed in the sealed box 71 are a convex outer plate 74 and a concave inner plate 75 that are butt-jointed. Electric push rods 72 are installed at both lower ends of the sealed box 71. The output end of the electric push rod 72 is connected to a fixed rod 73. The fixed rod 73 is in a "U" shape and is respectively connected to the convex outer plate 74 and the concave inner plate 75;

[0066] During feeding: The waste columns of solar panels in the feeding pipe 3 enter one by one. That is, after the waste columns on the convex outer plate 74 and the concave inner plate 75 are discharged, the next waste column can continue to enter. When the electric push rod 72 is started, the convex outer plate 74 and the concave inner plate 75 are driven by the fixed rod 73 to separate from each other. At this time, the waste column in the feeding pipe 3 falls into the inner tank body 11 through the feeding pipe orifice 12, and collides with the steam distribution pipe 14 and scatters in the inner tank body 11 to form an irregular stack, which is conducive to achieving uniform and effective pyrolysis under the condition of synchronous heating inside and outside, and avoiding the situation of insufficient internal heating caused by too tight stacking.

[0067] When not feeding: At this time, the electric push rod 72 drives the convex outer plate 74 and the concave inner plate 75 to merge. At this time, the next waste column to be pyrolyzed falls into the feeding pipe 3 and waits for feeding.

[0068] It should be noted again that: An outer expansion tank 9 is installed on the outside of the lower outer tank 1 and the upper outer tank 2 together. A return pipe 5 is sleeved outside the corresponding steam inlet pipe 6 of the outer expansion tank 9. The return pipe 5 is in a "U" - shaped structure. The return pipe 5 is connected to the inside of the outer tank body and a condenser is arranged in the middle. The setting of the condenser and the return pipe 5 is used to collect the water vapor generated between the outer tank body and the inner tank body 11 and return it to the outer tank body, which is convenient for controlling the temperature of the entire pyrolysis furnace.

[0069] In summary: The present invention is through the structural design of combining the inner and outer tank bodies, so that the waste of solar panels in the inner tank body is heated by the "steam threshold" presented by the cavity between the outside of the inner tank body and the inner tank body, combined with the method of directly introducing high - temperature steam into the inner tank body, to jointly achieve the purpose of synchronous heating inside and outside; during the synchronous heating inside and outside, the intelligent control is combined with the flue gas concentration and the total flue gas emission amount, and the feeding and deflection control in the pyrolysis process are adjusted by the feedback of the flue gas purification amount, so as to realize the feedback adjustment of the purification end according to the flue gas concentration and the flue gas volume, ensuring that the purification end always operates at normal load to absorb the flue gas and the waste of solar panels is evenly pyrolyzed.

[0070] In the process of flue gas purification analysis and management, the current situation of flue gas generation is determined through the flue gas concentration information and the flue gas emission amount information. The exhaust management unit analyzes the comparison of the gas concentration values in real - time, and then the linkage control unit makes flue gas emission control, so that the flue gas purification amount feeds back and adjusts the feeding and deflection control in the pyrolysis process, and makes relevant start - up control according to the numerical relationship between the gas concentration value and the gas concentration threshold value, ultimately ensuring that the purification end always operates at normal load.

[0071] The above formulas are all obtained by collecting a large amount of data for software simulation, and a formula close to the true value is selected. The coefficients in the formula are set by those skilled in the art according to the actual situation. As described above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.

[0072] In the description of this specification, the description with reference to terms such as "an embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific embodiments.

Claims

1. A solar panel classification, recycling and disassembly system based on a pyrolysis process, comprising an outer tank body and an inner tank body (11) arranged inside the outer tank body, wherein the outer tank body comprises a lower outer tank (1) and an upper outer tank (2) stacked on each other, characterized in that: A control panel is embedded on the lower outer tank (1), and a driving assembly (8) for deflecting the inner tank body (11) to both sides is arranged in the middle of the lower side of the lower outer tank (1), and the driving assembly (8) comprises a connecting rod (82) arranged on the outer side of the inner tank body (11) and the end of which extends transversely through the outside of the lower outer tank (1), wherein a motor (81) is installed on the outer end of one of the connecting rods (82), and a steam distribution pipe (14) extending through the interior of the inner tank body (11) is installed between the two connecting rods (82), and the end of the steam distribution pipe (14) away from the motor (81) is connected to a second steam inlet pipe (10), and a first steam inlet pipe (6) is installed through the middle of the lower outer tank (1) vertically corresponding to the steam distribution pipe (14); A purification assembly (4) is provided at the upper end of the upper outer tank (2), the purification assembly (4) comprising a first suction pipe (43) and a second suction pipe (44) which are connected to the interior of the outer tank body, the first suction pipe (43) and the second suction pipe (44) being connected to a collecting pipe (41) connected to the purification device; The upper end of the inner tank body (11) is open and provided with a feed pipe opening (12); an intermittent feeding assembly (7) for feeding solar panel waste corresponding to the feed pipe opening (12) is installed on the upper outer tank (2); the inner tank body (11) swings to both sides when deflected, and the feed pipe opening (12) when the inner tank body (11) is at the end point of the swing corresponds to the first suction pipe (43) and the second suction pipe (44) respectively.

2. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: The inner end of the steam inlet pipe (6) is provided with a guide plate (13) close to the surface of the inner tank body (11); the inner side of the guide plate (13) is a concave structure and matches the outer surface of the inner tank body (11); the outer side of the guide plate (13) is provided with a guide hole (18) which is connected to the interior of the steam inlet pipe (6); the steam outlet direction of the guide hole (18) is tangent to the outer surface of the inner tank body (11).

3. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 2 is characterized in that: An upper nozzle (15) and a lower nozzle (16) facing outward are symmetrically mounted at the upper and lower ends of the outer annular surface of the steam distribution pipe (14); when the inner tank body (11) rotates, high-temperature steam ejected from the upper nozzle (15), the lower nozzle (16) and the guide hole (18) respectively provide internal and external heat for the solar panel waste in the inner tank body (11).

4. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: The collecting pipe (41) is of an annular structure and is in communication with the interior of the first suction pipe (43) and the second suction pipe (44). The upper end of the collecting pipe (41) is provided with a purification discharge pipe (42) connected to the suction end of the purification device.

5. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: The intermittent feeding assembly (7) comprises a packaging box (71) which is arranged through the feeding tube (3); a feeding port (76) is provided in the packaging box (71) corresponding to the tube hole of the feeding tube (3); and an outer convex plate (74) and an inner concave plate (75) which are connected to each other are installed transversely in the packaging box (71).

6. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 5 is characterized in that: Electric push rods (72) are installed at the lower ends of both sides of the packaging box (71), and the output ends of the electric push rods (72) are connected to fixed rods (73). The fixed rods (73) are in a "U" shape and are respectively connected to the outer convex plate (74) and the inner concave plate (75).

7. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: An outer expansion tank (9) is installed on the outer sides of the lower outer tank (1) and the upper outer tank (2). A return pipe (5) is sleeved on the outer side of the outer expansion tank (9) corresponding to the first steam inlet pipe (6). The return pipe (5) is in a "U"-shaped structure. The return pipe (5) is connected to the interior of the outer tank body and a condenser is arranged in the middle.

8. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: The driving assembly further comprises a rotating frame (85) arranged at the output end of the motor (81); the other end of the rotating frame (85) is connected to a driving rotating disk (83) and a contact block (84); the outer end of the connecting rod (82) close to the motor (81) is provided with a driven rotating rod (86) sleeved with the driving rotating disk (83); the outer end of the driven rotating rod (86) is provided with a rotating groove (87) matching the contact block (84).

9. The solar panel classification, recycling and disassembly system based on pyrolysis process according to claim 1 is characterized in that: The control panel is provided with a control system, and the control system includes a parameter acquisition unit, a flue gas purification management unit, an exhaust management unit, a linkage control unit and a processor which are communicatively connected; The parameter acquisition unit is used to acquire a gas concentration value QN of the pyrolysis flue gas during the pyrolysis period of the solar panel waste. The gas concentration value QN includes flue gas concentration information and flue gas emission information emitted from the pyrolysis flue gas in the inner tank (11) to the purification device, and is sent to the flue gas purification management unit through the processor for evaluation and analysis of the gas concentration value QN. The evaluation and analysis process of the flue gas purification management unit is as follows: Step 1: Obtain the smoke concentration information YN of the pyrolysis smoke between the outer tank body and the inner tank body (11), and the total amount of smoke emitted through the suction tube 1 (43) and the suction tube 2 (44) YQ, wherein the smoke concentration information YN is measured by a photoelectric smoke sensor disposed outside the inner tank body (11), and the smoke emission amount YQ is measured by a flow sensor disposed on the suction tube 1 (43) and the suction tube 2 (44) to obtain the smoke emission rate, and then the smoke emission amount YQ in the current time period is calculated in combination with the emission time; Step 2: Construct the calculation formula of gas concentration value QN , where a, b and c are preset proportional coefficients and a>b>c>0, and k is a preset fault tolerance factor coefficient and k>0; Step 3: The flue gas purification management unit sends the gas concentration value QN of the pyrolysis flue gas to the exhaust management unit; The exhaust management unit compares and analyzes the received gas concentration value QN with a preset gas concentration threshold value, and outputs a deflection control signal and an intermittent feeding signal to the linkage control unit, and the linkage control unit performs start control of the motor (81) and the electric push rod (72).

Citation Information

Patent Citations

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