Three-chuck groove pipe cutting equipment
By designing a three-disc beveling pipe cutting device, combined with a side-mounted bed and laser cutting components, the problems of existing equipment being unable to perform beveling and having a large footprint have been solved, enabling multiple units to be arranged and operated efficiently in a limited space.
Patent Information
- Application Number
- CN202411055168.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-01-07
AI Technical Summary
Existing three-disc laser tube cutting equipment only has the function of straight tube cutting and does not have the function of beveling. In addition, the equipment is wide, which is not conducive to the arrangement of multiple machines and one person's operation in a factory with limited space.
A three-disc beveling pipe cutting machine is designed, which adopts a side-mounted bed composed of the first and second sub-frames, combined with a gantry and laser cutting components to realize beveling of pipes. The feeding and receiving mechanisms are optimized to reduce the width of the machine and support the arrangement of multiple machines in a limited space.
It enables the effective use of multiple devices within a limited space, improves the flexibility of production layout and operational efficiency, simplifies the operation process, and reduces the physical exertion of operators.
Smart Images

Figure CN119260198A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting technology, in particular to a three-chuck bevel pipe cutting device. Background Art
[0002] Laser cutting of tubes not only provides extremely high precision, but also has smooth and burr-free cutting edges, and does not require subsequent grinding or finishing work, which not only improves production efficiency but also reduces additional processing costs. With the rapid development of the manufacturing industry, the existing three-chuck laser tube cutting equipment has the following shortcomings: 1. The three-chuck laser tube cutting equipment only has the function of straight cutting of tubes, and does not have the function of bevel cutting; 2. The overall width of the three-chuck laser tube cutting equipment is large, which is not conducive to arranging multiple three-chuck laser tube cutting equipment in a factory with limited area, and it is difficult for one person to operate multiple equipment.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a three-chuck bevel pipe cutting device, which aims to reduce the overall structure width and effectively utilize the space even in a factory with limited area, so that one person can operate multiple devices.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A three-chuck groove pipe cutting equipment, including a side-hanging bed composed of a first sub-frame and a second sub-frame, a gantry frame arranged on the second sub-frame, a laser cutting component arranged on the gantry frame and capable of displacement along the X-axis, the Z-axis and the A-axis, a first chuck structure, a second chuck structure and a third chuck structure slidably arranged on the side-hanging bed from back to front in sequence, a feeding mechanism arranged on the side of the first sub-frame, and a material receiving mechanism arranged on the side of the second sub-frame; a plurality of mounting side seats are fixedly connected to one side of the first sub-frame, and a centering support mechanism is arranged on some of the mounting side seats, the centering support mechanism is used for centering and supporting the pipe, and the feeding mechanism includes two feeding assemblies arranged on the two feeding assemblies The supporting assembly between them, the feeding assembly includes a first frame, a first sprocket rotatably arranged on the frame, a second sprocket, and a transport chain wound around the first sprocket and the second sprocket, a plurality of limiting blocks are provided on the outer side of the transport chain, and a storage bayonet is formed between two adjacent limiting blocks, the first sprockets on the two feeding assemblies are connected by a transmission shaft, and the transmission shaft is connected to the rotation driving device; the supporting assembly includes a second frame and an optical axis fixed on the second frame, and the optical axis extends along the transport direction; one of the legs of the first frame and the second frame is fixedly connected to the corresponding mounting side seat, and the other leg of the first frame and the second frame is placed on the ground.
[0007] As a further improvement of the above technical solution, the second sprocket is arranged on the adjusting support shaft through a bearing, and a stopping plane is opened on the peripheral wall at both ends of the adjusting support shaft, and a tightening threaded hole is opened on the stopping plane. Two fixing blocks are arranged on the first frame, and a tightening screw matching the tightening threaded hole is passed through each of the fixing blocks, and the head of the tightening screw is pressed against the fixing block and the screw portion of the tightening screw is connected to the tightening threaded hole.
[0008] As a further improvement of the above technical solution, the first sprocket is sleeved on a rotating shaft, the rotating shaft is connected to the first frame via two seat bearings, and one end of the rotating shaft is connected to the transmission shaft via a universal joint coupling.
[0009] As a further improvement of the above technical solution, a baffle plate for blocking the pipe from being conveyed forward is provided on the side of the first frame, a loading station is provided upstream of the baffle plate and a stroke sensing mechanism for sensing the pipe is provided.
[0010] As a further improvement of the above technical solution, the first sub-frame and the second sub-frame both include a transverse tube group fixedly connected by stacking multiple transverse tubes, and a reinforcement frame arranged behind the transverse tube group, the connecting end of the first sub-frame and the second sub-frame is provided with an installation cover plate, the non-connecting end of the first sub-frame and the second sub-frame is provided with a decorative cover plate, and the corresponding installation cover plates of the first sub-frame and the second sub-frame are connected by bolts.
[0011] As a further improvement of the above technical solution, the transverse tube group of the second sub-frame is provided with exhaust and dust removal ports running through the left and right sides near the laser cutting assembly, and the exhaust and dust removal ports are provided with inner sealing plates that separate the ports from the interior of the transverse tubes.
[0012] As a further improvement of the above technical solution, a first Y-axis guide rail and a Y-axis rack are provided on the top surface of the side-mounted bed, and a second Y-axis guide rail is provided on a side surface of the side-mounted bed.
[0013] As a further improvement of the above technical solution, the first chuck structure includes a first side hanging plate, a first chuck body arranged on the first side hanging plate and a first Y-axis drive motor, a first Y-axis gear meshing with the Y-axis rack is provided on the output end of the first Y-axis drive motor, and the first side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider; the second chuck structure includes a second side hanging plate, a second chuck body arranged on the second side hanging plate and a second Y-axis drive motor, a second Y-axis gear meshing with the Y-axis rack is provided on the output end of the second Y-axis drive motor, and the second side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider; the third chuck structure includes a third side hanging plate, a third chuck body arranged on the third side hanging plate and a third Y-axis drive motor, a second Y-axis gear meshing with the Y-axis rack is provided on the output end of the third Y-axis drive motor, and the third side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider.
[0014] As a further improvement of the above technical solution, the laser cutting assembly includes an X-axis slide slidably arranged on the gantry, an X-axis driving mechanism for driving the X-axis slide to move along the X-axis direction, a Z-axis slide slidably arranged on the X-axis slide, a Z-axis driving mechanism for driving the Z-axis slide to move along the Z-axis direction, an A-axis turntable arranged at the lower end of the Z-axis slide, and a laser cutting head installed on the A-axis turntable.
[0015] As a further improvement of the above technical solution, the centering support mechanism includes a fixed vertical plate fixed on the mounting side seat, a lifting slide plate movably arranged on the fixed vertical plate, a lifting drive mechanism for driving the lifting slide plate to move up and down, and a clamping positioning mechanism arranged on the lifting slide plate, the clamping positioning mechanism is used to clamp the pipe to a set position to achieve positioning, and two supports are provided on the top of the lifting slide plate, and the two supports jointly support a laterally extending and rotatable support roller.
[0016] Beneficial effects of the present invention: The three-chuck bevel pipe cutting equipment provided by the present invention, on the one hand, designs the bed as a side-mounted bed composed of a first sub-frame and a second sub-frame, and on the other hand, the loading mechanism is streamlined in design, and connection and fixation are achieved by installing a side seat, so that the overall width is reduced. Even in a factory building with limited area, the space can be effectively utilized, which is conducive to the arrangement of multiple equipment, thereby improving the flexibility of the production layout. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The present invention provides a three-chuck bevel pipe cutting device.
[0018] Figure 2 The present invention provides three-chuck bevel pipe cutting equipment II.
[0019] Figure 3 for Figure 1 A partial enlarged view of area A.
[0020] Figure 4 for Figure 1 A partial enlarged view of area B.
[0021] Figure 5 for Figure 1 A partial enlarged view of the middle C area.
[0022] Figure 6 Schematic diagram of the structure of the side-mounted bed and gantry Figure 1 .
[0023] Figure 7 Schematic diagram of the structure of the side-mounted bed and gantry Figure 2 .
[0024] Figure 8 For the three-dimensional feeding mechanism Figure 1 .
[0025] Fig. 9 for Figure 2 A local enlarged view of the dotted circle area in FIG.
[0026] Main component symbol description: 1-side hanging bed, 111-first subframe, 112-second subframe, 121-exhaust dust removal port, 122-inner sealing plate, 123-installation sealing plate, 124-decorative sealing plate, 13-gantry, 14-transverse pipe group, 15-reinforcement frame, 151-reinforced upper beam, 152-reinforced lower beam, 153-connecting vertical beam, 154-wiring missing corner, 16-installation side seat, 21-first Y-axis guide rail, 22-Y-axis rack, 2 3-second Y-axis guide rail, 3-laser cutting assembly, 31-X-axis slide, 32-X-axis rack, 33-X-axis guide rail, 34-X-axis drive motor, 35-Z-axis slide, 36-Z-axis guide rail, 37-Z-axis drive motor, 38-A-axis turntable, 39-laser cutting head, 5-centering support mechanism, 51-fixed vertical plate, 52-lifting slide plate, 53-support, 54-support roller, 55-lifting drive mechanism, 56-clamping positioning mechanism, 71-first A chuck structure, 711-first side hanging plate, 712-first chuck body, 713-first Y-axis drive motor, 72-second chuck structure, 721-second side hanging plate, 722-second chuck body, 723-second Y-axis drive motor, 73-third chuck structure, 731-third side hanging plate, 732-third chuck body, 733-third Y-axis drive motor, 8-feeding mechanism, 81-feeding assembly, 810-rotating shaft, 8101-million Joint coupling, 811-first frame, 812-first sprocket, 813-second sprocket, 814-transport chain, 815-material limiting block, 816-material storage bayonet, 817-adjusting support shaft, 818-fixing block, 819-tensioning screw, 82-supporting assembly, 821-second frame, 822-optical axis, 83-transmission shaft, 84-rotation driving device, 85-material baffle plate, 86-stroke sensing mechanism, 9-material receiving mechanism, 90-material storage rack. DETAILED DESCRIPTION
[0027] The present invention provides a three-chuck bevel pipe cutting device. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the scope of protection of the present invention.
[0028] See also Figure 1 and Figure 2The present invention provides a three-chuck groove pipe cutting equipment, including a side-hanging bed 1 composed of a first sub-frame 111 and a second sub-frame 112, a gantry 13 arranged on the second sub-frame 112, a laser cutting component 3 arranged on the gantry 13 and capable of displacement along the x-axis, the z-axis and the A-axis, a first chuck structure 71, a second chuck structure 72 and a third chuck structure 73 slidably arranged on the side-hanging bed 1 from back to front in sequence, a loading mechanism 8 arranged on the side of the first sub-frame 111, and a material receiving mechanism 9 arranged on the side of the second sub-frame 112; a plurality of mounting side seats 16 are fixedly connected to one side of the first sub-frame 111, and a centering support mechanism 5 is provided on some of the mounting side seats 16, and the centering support mechanism 5 is used for centering and supporting the pipe.
[0029] In actual application, the pipe is transported to the top of the centering support mechanism 5 in an orderly manner through the feeding mechanism 8, and then the centering support mechanism 5 centers the pipe and lifts the pipe to be coaxial with the first chuck structure 71, the second chuck structure 72 and the third chuck structure 73. The pipe will be clamped by the first chuck structure 71 and the second chuck structure 72 and pushed forward by the first chuck structure 71 toward the laser cutting assembly 3 to achieve cutting and feeding. The cut pipe section will be clamped by the third chuck structure 73 for unloading. Since the laser cutting assembly 3 can move in multiple axes, it can not only perform straight cutting on the pipe, but also perform bevel cutting on the pipe. The cut pipe section is received by the receiving mechanism 9 and slides into the finished product storage rack 90 for unloading. It can be understood that the second chuck structure 72 can move relative to the laser cutting assembly 3. When there is residual material of the tube, the A-axis turntable 38 controls the laser cutting head 39 to face vertically downward, reducing the distance between the second chuck structure 72 and the laser cutting assembly 3, and then directly cutting the remaining tube, thereby reducing the amount of residual material.
[0030] In actual application, two three-chuck beveling pipe cutting machines are arranged in a mirror-symmetrical manner. The mirror-symmetrical arrangement allows the machines to be arranged closely together, which can significantly reduce the floor space of the production line, especially in space-constrained plants. This layout can make more effective use of available space. The operator can monitor and control the two machines without much movement, which simplifies the operation process, reduces the operator's physical exertion, and improves work efficiency.
[0031] For details, see Figure 1 and Figure 8As shown, the feeding mechanism 8 includes two feeding components 81 and a supporting component 82 arranged between the two feeding components 81, the feeding component 81 includes a first frame 811, a first sprocket 812 and a second sprocket 813 rotatably arranged on the frame, and a transport chain 814 wound around the first sprocket 812 and the second sprocket 813, a plurality of limiting blocks 815 are provided on the outer surface of the transport chain 814, and a storage bayonet 816 is formed between two adjacent limiting blocks 815, the first sprockets 812 on the two feeding components 81 are connected by a transmission shaft 83, and the transmission shaft 83 is connected by a rotation drive device 84; the supporting component 82 includes a second frame 821 and an optical axis 822 fixed on the second frame 821, and the optical axis 822 extends along the transport direction; one of the legs of the first frame 811 and the second frame 821 is fixedly connected to the corresponding mounting side seat 16, and the other leg of the first frame 811 and the second frame 821 is placed on the ground.
[0032] In other words, the first rack 811 and the second rack 821 are " "-shaped structure, that is, one leg of the first frame 811 on the feeding assembly 81 is shorter and fixed to the mounting side seat 16 by screws, and the other leg is in contact with the ground through the height adjustment foot cup, one leg of the second frame 821 is shorter and fixed to the mounting side seat 16 by screws, and the other leg of the second frame 821 is in contact with the ground through the height adjustment foot cup. Similarly, the rotation drive device 84 is also fixed to the mounting side seat 16. It can be understood that the transport chain 814 is provided with a discharge station at a position close to the second sprocket 813, and the transport chain 814 is provided with a loading station at a position close to the first sprocket 812, and the pipes placed on the discharge station move toward the loading station with the movement of the transport chain 814.
[0033] When loading, place the pipe horizontally and extend it laterally. After the pipe is placed at the unloading station, the two ends of the pipe are clamped in the material storage openings 816 of the two transport chains 814. Driven by the rotating drive device 84, the transport chains 814 of the two feeding components 81 move synchronously to drive the pipe forward. At the same time, the middle of the pipe is supported by the optical axis 822 to prevent the middle of the pipe from bending and sagging. Since the surface of the optical axis 822 is chrome-plated, the surface is smooth and the hardness is high. The friction between the pipe and the optical axis 822 is small and will not cause damage to the pipe. Whenever a pipe is transported to the loading station, the transport chains 814 of the two feeding components 81 stop moving and wait for the centering support mechanism to lift the pipe so that the pipe is separated from the loading rack.
[0034] The three-chuck bevel pipe cutting equipment provided by the present invention, on the one hand, designs the bed as a side-mounted bed 1 composed of a first sub-frame 111 and a second sub-frame 112, and on the other hand, the loading mechanism 8 is simplified in design, and the connection and fixation are achieved by installing a side seat 16, so that the overall width is reduced. Even in a factory building with limited area, the space can be effectively utilized, which is conducive to the arrangement of multiple equipment, thereby improving the flexibility of the production layout.
[0035] In order to adjust the tightness of the transport chain 814, the second sprocket 813 is arranged on the adjustment support shaft 817 through a bearing, and the circumferential wall at both ends of the adjustment support shaft 817 is provided with a stop plane, and the stop plane is provided with a tightening threaded hole. The first frame 811 is provided with two fixing blocks 818, and each fixing block 818 passes through a tightening screw 819 that matches the tightening threaded hole, and the head of the tightening screw 819 presses on the fixing block 818 and the screw part of the tightening screw 819 is connected to the tightening threaded hole; by twisting the head of the tightening screw 819, the front and rear position of the adjustment support shaft 817 can be fine-tuned, so that the transport chain 814 can obtain a suitable tension. In order to prevent the tightening screw 819 from loosening due to resonance during long-term operation, the tightening screw 819 is equipped with two locking nuts, one of which presses on the stop plane of the adjustment support shaft 817, and the other locking nut and the head of the tightening screw 819 clamp the fixing block 818 together.
[0036] Preferably, see Figure 8 As shown, the first sprocket 812 is sleeved on the rotating shaft 810, and the rotating shaft 810 is connected to the first frame 811 through two seat bearings, and one end of the rotating shaft 810 is connected to the transmission shaft 83 through the universal joint coupling 8101. In other words, when one of the rotating shafts 810 rotates, the power is transmitted to the other rotating shaft 810 through the universal joint coupling 8101, the transmission shaft 83 and the universal joint coupling 8101 in sequence. The universal joint coupling 8101 can compensate for the misalignment problem caused by a certain angle deviation or displacement between the axes of the two rotating shafts 810, so that the two rotating shafts 810 can maintain mutual connection and transmit torque, reducing the strict requirements for axis pairing.
[0037] Preferably, the rotation drive device 84 is specifically a feeding drive motor that drives the rotating shaft 810 to rotate through a synchronous belt transmission structure or a chain transmission structure, and then drives the first sprocket 812 on the rotating shaft 810 to rotate, providing power for the transport chain 814.
[0038] In order to prevent the transport chain 814 from failing to control after the pipe is transported to the loading station, causing the transport chain 814 to continue to drive the pipe to move forward, thereby causing the pipe to fall from the transport chain 814 to the ground and be damaged, a baffle plate 85 is provided on the side of the first frame 811 for preventing the pipe from continuing to be transported forward, and a loading station is provided upstream of the baffle plate 85 and a stroke sensing mechanism 86 for sensing the pipe.
[0039] Specifically, the travel sensing mechanism 86 includes a support plate fixed on the first frame 811, a travel switch arranged on the support plate, and a pressure plate arranged on the output end of the travel switch. When the transport chain 814 drives the pipe to approach the loading station, the pipe slides into the center of the pressure plate. The weight of the pipe causes the pressure plate to flip, thereby triggering the travel switch, which feeds back to the control system. The control system controls the rotation drive device 84 to stop working, thereby causing the pipe to just move to the loading station.
[0040] In this embodiment, see Figure 6 and Figure 7 As shown, the first sub-frame 111 and the second sub-frame 112 both include a transverse tube group 14 formed by stacking and fixing multiple transverse tubes, and a reinforcing frame 15 arranged behind the transverse tube group 14. Through such an arrangement, the bed is lightweight in design, adapts to a fast manufacturing rhythm, and has good structural stability.
[0041] For details, see Figure 6 and Figure 7 As shown, the connecting end of the first subframe 111 and the second subframe 112 is provided with a mounting plate 123, and the non-connecting end of the first subframe 111 and the second subframe 112 is provided with a decorative plate 124, and the mounting plates 123 corresponding to the first subframe 111 and the second subframe 112 are connected by bolts. The mounting surface of the mounting plate 123 is finely processed to improve the accuracy of the splicing of the first subframe 111 and the second subframe 112, thereby ensuring the straightness of the side-mounted bed 1.
[0042] For further information, see Figure 6 and Figure 7 As shown, the reinforcement frame 15 includes a reinforced upper cross beam 151, a reinforced lower cross beam 152 arranged below the reinforced upper cross beam 151, and a plurality of connecting vertical beams 153 connecting the reinforced upper cross beam 151 and the reinforced lower cross beam 152. The reinforced upper cross beam 151 and the reinforced lower cross beam 152 and the connecting vertical beams 153 together form a more stable frame structure, which significantly enhances the rigidity and deformation resistance of the entire side-mounted bed 1.
[0043] The top surface of the reinforced upper crossbeam 151 can be used as the support surface of the Y-axis drag chain, and the reinforced upper crossbeam 151 supports the movement of the Y-axis drag chain. The bottom of the connecting vertical beam 153 is provided with a wiring notch 154 near the horizontal tube group 14. The wiring notch 154 design provides a convenient wiring channel, standardizes the line direction, is beautiful and improves safety, and also simplifies the maintenance and repair process.
[0044] In the above, the transverse tubes on the transverse tube group 14, the reinforced upper transverse beam 151, the reinforced lower transverse beam 152, and the connecting vertical beam 153 are all made of rectangular steel tubes or square steel tubes, which have sufficient structural strength and rigidity. The various components in the first subframe 111 and the second subframe 112 are fixed by welding, and the overall structural strength is good.
[0045] In this embodiment, the transverse tube group 14 of the second sub-frame 112 is provided with an exhaust dust removal port 121 near the laser cutting assembly 3. The exhaust dust removal port 121 is provided with an inner sealing plate 122 that is separated from the interior of the transverse tube. The inner sealing plate 122 ensures that the exhaust airflow is concentrated on the exhaust dust removal port 121, and avoids the exhaust airflow entering the interior of the transverse tube to cause airflow dispersion, thereby enhancing the efficiency of the exhaust system and more efficiently extracting the dust generated during the cutting process. In fact, the exhaust dust removal port 121 works with the exhaust dust removal mechanism, so that the exhaust dust removal port 121 has a negative pressure exhaust capability. During the cutting process, when the exhaust dust removal mechanism is started, the airflow in the cutting area is sucked into the exhaust dust removal port 121 by negative pressure, thereby sucking the metal dust generated during the laser cutting process, effectively reducing the spread of dust in the workshop, improving the working environment, and protecting the health of operators.
[0046] See Figure 1 As shown, a first Y-axis guide rail 21 and a Y-axis rack 22 are provided on the top surface of the side-mounted bed 1 , and a second Y-axis guide rail 23 is provided on a side surface of the side-mounted bed 1 .
[0047] The first chuck structure 71 includes a first side hanging plate 711, a first chuck body 712 disposed on the first side hanging plate 711, and a first Y-axis driving motor 713, the output end of the first Y-axis driving motor 713 is provided with a first Y-axis gear meshing with the Y-axis rack 22, and the first side hanging plate 711 is slidably connected to the first Y-axis guide rail 21 and the second Y-axis guide rail 23 through a Y-axis slider. Similarly, the second chuck structure 72 includes a second side hanging plate 721, a second chuck body 722 disposed on the second side hanging plate 721, and a second Y-axis driving motor 723, the output end of the second Y-axis driving motor 723 is provided with a second Y-axis gear meshing with the Y-axis rack 22, and the second side hanging plate 721 is slidably connected to the first Y-axis guide rail 21 and the second Y-axis guide rail 23 through a Y-axis slider. Similarly, the third chuck structure 73 includes a third side hanging plate 731, a third chuck body 732 arranged on the third side hanging plate 731, and a third Y-axis drive motor 733. The output end of the third Y-axis drive motor 733 is provided with a second Y-axis gear meshing with the Y-axis rack 22. The third side hanging plate 731 is slidably connected to the first Y-axis guide rail 21 and the second Y-axis guide rail 23 through a Y-axis slider.
[0048] Specifically, the laser cutting assembly 3 includes an X-axis slide 31 slidably disposed on the gantry 13, an X-axis drive mechanism for driving the X-axis slide 31 to move along the X-axis direction, a Z-axis slide 35 slidably disposed on the X-axis slide 31, a Z-axis drive mechanism for driving the Z-axis slide 35 to move along the Z-axis direction, an A-axis turntable 38 disposed at the lower end of the Z-axis slide 35, and a laser cutting head 39 mounted on the A-axis turntable 38. Under the control of the A-axis turntable 38, the laser cutting head 39 rotates within a range of ±45° to achieve a change in the cutting angle, so that the laser cutting head 39 can not only perform straight cutting processing on the pipe but also perform groove cutting on the pipe, and the combination of the drive of the X-axis drive mechanism and the Z-axis drive mechanism realizes precise positioning and cutting of the laser cutting head 39 in three-dimensional space.
[0049] See Figure 2 and Fig. 9 As shown, the centering support mechanism 5 includes a fixed vertical plate 51 fixed on the mounting side seat 16, a lifting slide plate 52 movably arranged on the fixed vertical plate 51, a lifting drive mechanism 55 for driving the lifting slide plate 52 to move up and down, and a clamping positioning mechanism 56 arranged on the lifting slide plate 52, the clamping positioning mechanism 56 is used to clamp the pipe to a set position to achieve positioning, and two supports 53 are provided on the top of the lifting slide plate 52, and the two supports 53 jointly support a laterally extending and rotatable support roller 54.
[0050] After the feeding mechanism 8 automatically transports the pipe to the support roller 54, the support roller 54 supports the pipe, and the clamping positioning mechanism 56 first clamps the pipe to the middle of the support roller 54, and then the lifting drive mechanism 55 lifts the pipe to a set height, so that the pipe is coaxial with the first chuck structure 71, the second chuck structure 72 and the third chuck structure 73, so that the first chuck structure 71 and the second chuck structure 72 can clamp the pipe. During the processing, the support roller 54 supports the pipe fittings. When the pipe is about to rotate or interferes with the movement of the first chuck structure 71, the lifting drive mechanism 55 controls the components on the lifting slide 52 to descend to avoid it.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention, and all these changes or substitutions should fall within the protection scope of the present invention.
Claims
1. Three-chuck bevel pipe cutting equipment, characterized in that: The machine comprises a side-hanging bed composed of a first sub-frame and a second sub-frame, a gantry frame arranged on the second sub-frame, a laser cutting assembly arranged on the gantry frame and capable of displacement along the X-axis, the Z-axis and the A-axis, a first chuck structure, a second chuck structure and a third chuck structure arranged on the side-hanging bed in sequence from back to front for sliding, a loading mechanism arranged on the side of the first sub-frame, and a material receiving mechanism arranged on the side of the second sub-frame; a plurality of mounting side seats are fixedly connected to one side of the first sub-frame, and a centering support mechanism is arranged on some of the mounting side seats, the centering support mechanism is used for centering and supporting the pipe, the loading mechanism comprises two feeding assemblies and a supporting assembly arranged between the two feeding assemblies The present invention relates to a method for arranging the lifting of ...
2. The three-chuck bevel pipe cutting equipment according to claim 1 is characterized in that: The second sprocket is arranged on the adjusting support shaft through a bearing, and a stopping plane is provided on the circumferential wall at both ends of the adjusting support shaft, and a tightening threaded hole is provided on the stopping plane. Two fixing blocks are provided on the first frame, and a tightening screw matching the tightening threaded hole is passed through each of the fixing blocks, and the head of the tightening screw is pressed against the fixing block and the screw portion of the tightening screw is connected to the tightening threaded hole.
3. The three-chuck bevel pipe cutting equipment according to claim 2, characterized in that: The first sprocket is sleeved on a rotating shaft, the rotating shaft is connected to the first frame via two seat bearings, and one end of the rotating shaft is connected to the transmission shaft via a universal joint coupling.
4. The three-chuck bevel pipe cutting equipment according to any one of claims 1 to 3, characterized in that: A baffle plate for blocking the pipe from being conveyed forward is arranged on the side of the first frame, and a loading station and a stroke sensing mechanism for sensing the pipe are arranged upstream of the baffle plate.
5. The three-chuck bevel pipe cutting equipment according to claim 1, characterized in that: The first sub-frame and the second sub-frame both include a transverse tube group fixedly connected by stacking a plurality of transverse tubes, and a reinforcing frame arranged behind the transverse tube group. The connecting end of the first sub-frame and the second sub-frame is provided with a mounting cover plate, and the non-connecting end of the first sub-frame and the second sub-frame is provided with a decorative cover plate. The corresponding mounting cover plates of the first sub-frame and the second sub-frame are connected by bolts.
6. The three-chuck bevel pipe cutting equipment according to claim 5, characterized in that: The horizontal tube group of the second sub-frame is provided with exhaust and dust removal ports running through the left and right sides near the laser cutting assembly, and the exhaust and dust removal ports are provided with inner sealing plates that separate the ports from the interior of the horizontal tubes.
7. The three-chuck bevel pipe cutting equipment according to claim 1, characterized in that: A first Y-axis guide rail and a Y-axis rack are arranged on the top surface of the side-mounted bed, and a second Y-axis guide rail is arranged on a side surface of the side-mounted bed.
8. The three-chuck bevel pipe cutting equipment according to claim 7, characterized in that: The first chuck structure includes a first side hanging plate, a first chuck body and a first Y-axis driving motor arranged on the first side hanging plate, a first Y-axis gear meshing with the Y-axis rack is provided on the output end of the first Y-axis driving motor, and the first side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider; the second chuck structure includes a second side hanging plate, a second chuck body and a second Y-axis driving motor arranged on the second side hanging plate, a second Y-axis gear meshing with the Y-axis rack is provided on the output end of the second Y-axis driving motor, and the second side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider; the third chuck structure includes a third side hanging plate, a third chuck body and a third Y-axis driving motor arranged on the third side hanging plate, a second Y-axis gear meshing with the Y-axis rack is provided on the output end of the third Y-axis driving motor, and the third side hanging plate is slidably connected to the first Y-axis guide rail and the second Y-axis guide rail through a Y-axis slider.
9. The three-chuck bevel pipe cutting equipment according to claim 1, characterized in that: The laser cutting assembly includes an X-axis slide slidably arranged on a gantry, an X-axis driving mechanism for driving the X-axis slide to move along the X-axis direction, a Z-axis slide slidably arranged on the X-axis slide, a Z-axis driving mechanism for driving the Z-axis slide to move along the Z-axis direction, an A-axis turntable arranged at the lower end of the Z-axis slide, and a laser cutting head installed on the A-axis turntable.
10. The three-chuck bevel pipe cutting equipment according to claim 1, characterized in that: The centering support mechanism includes a fixed vertical plate fixed on the mounting side seat, a lifting slide plate movably arranged on the fixed vertical plate, a lifting drive mechanism for driving the lifting slide plate to move up and down, and a clamping positioning mechanism arranged on the lifting slide plate, the clamping positioning mechanism is used to clamp the pipe to a set position for positioning, and two supports are arranged on the top of the lifting slide plate, and the two supports jointly support a laterally extending and rotatable support roller.
Citation Information
Cited By
Double-Y-axis laser pipe cutting machine
CN119609402A