An integrated processing and production system for movable curtain wall keels

Through the integrated processing and production system of mobile curtain wall keels, automated multi-degree-of-freedom processing is achieved, which solves the problems of transportation distance and on-site construction accuracy, improves processing accuracy and on-site construction efficiency, and reduces transportation costs.

CN119260406BActive Publication Date: 2025-10-03CHINA CONSTR EIGHT ENG DIV CORP LTD +1
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Patent Information

Application Number
CN202411691819.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-03
Estimated Expiration
2044-11-25

AI Technical Summary

Technical Problem

The existing curtain wall keel production system is affected by transportation distance, has poor processing accuracy, requires manual operation during on-site construction, resulting in irregularities and limited factory production efficiency.

Method used

A mobile curtain wall keel integrated processing and production system is provided. The system realizes automated processing through the loading and unloading system, and uses the robotic processing module to perform multi-degree-of-freedom, multi-angle cutting, drilling and other operations. It is equipped with a safety protection system and the equipment is installed in a mobile box, which is suitable for construction sites.

Benefits of technology

It improves processing accuracy and automation, reduces the irregularities of on-site manual operations, reduces transportation costs, and enhances construction site flexibility and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an integrated processing and production system for a mobile curtain wall keel, comprising a mobile box, a protective enclosure assembly, a loading and unloading module, a robot processing module, and a control module; the mobile box can be moved on the ground and the four sides of the mobile box can be opened to form a production state or closed to form a transportation state, the protective enclosure assembly surrounds the outside of the mobile box, the loading and unloading module, the robot processing module, and the control module are all arranged inside the mobile box, the loading and unloading module comprises a first transport rack, a second transport rack, a first clamp device, a second clamp device, an auxiliary processing and waste recovery device; in the production state, the four sides of the mobile box are opened, the first transport rack, the first clamp device, the auxiliary processing and waste recovery device, the second clamp device, and the second transport rack are sequentially arranged along a straight line across the mobile box, and the robot processing module is located on one side of the auxiliary processing and waste recovery device.
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Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to an integrated processing and production system for a movable curtain wall keel. Background Art

[0002] Curtain wall stud production and processing are typically done in factories. This includes raw material transportation, cutting, forming, welding, grinding, and painting, each with varying levels of automation and intelligence. Factory processing sites are rigid, with significant costs associated with personnel and factory infrastructure. Uncertainty regarding component transportation timelines and efficiency, coupled with poor component processing precision, creates significant uncertainty in on-site construction contract fulfillment. Furthermore, the balance of efficiency for factory processing production generally occurs within 500 kilometers of the factory. Beyond this range, transportation costs contribute more to total costs than material and process costs. Consequently, the factory's supply range is impacted by transportation distance.

[0003] Construction sites typically require a simple keel cutting and processing area. To accommodate changes in detailed design drawings, this area is used within one or several rooms of an existing or newly constructed building. Simple cutting and drilling equipment is deployed, and several workers perform these operations manually. These workers often drill and cut with the goal of ensuring "installation," often failing to adhere to specific cutting and drilling requirements. This often results in holes that are too large or cut improperly.

[0004] In view of the fact that the production of curtain wall keels in the factory is affected by the transportation distance, and the curtain wall keel parts need to be processed on-site due to changes in drawings at the construction site, it is necessary to develop a "mobile" integrated processing and production system to make up for the shortcomings of the existing production system. Summary of the Invention

[0005] In view of the above-mentioned technical problems existing in the existing keel production and processing, the purpose of the present invention is to provide a mobile curtain wall keel integrated processing and production system, in which the curtain wall keel is loaded and unloaded manually or mechanically through the loading and unloading system, the keel is automatically moved through the fixture system, and cooperates with the robotic arm to automatically complete multi-degree-of-freedom, multi-angle and multi-faceted simultaneous processing of the same section according to the design model, such as cutting, drilling, milling and other operations, and the keel is automatically unloaded after processing. During the process, the control system controls the loading and unloading system, the robotic processing system, the mobile box system, etc. to complete the assembly line processing operation. The equipment and facilities are all installed in the mobile box and are equipped with a safety protection system to prevent the blade from breaking and flying during cutting by the robotic arm, and the cut metal chips from splashing and injuring people. The system is easy to place and install at the construction site, and has high processing precision, high degree of automation, and high functional integration.

[0006] In order to achieve the above-mentioned purpose, the present invention provides a mobile curtain wall keel integrated processing and production system, which includes a mobile box, a protective enclosure component, a loading and unloading module, a robot processing module, and a control module;

[0007] The mobile box can be moved on the ground and the four sides of the mobile box can be opened to form a production state or closed to form a transportation state. The protective enclosure assembly surrounds the outside of the mobile box.

[0008] The loading and unloading modules, robot processing module and control module are all arranged inside the mobile box.

[0009] The loading and unloading module includes a first transport rack, a second transport rack, a first clamp device, a second clamp device, and an auxiliary processing and waste recovery device;

[0010] In the production state, the four sides of the mobile box are opened, and the first transport rack, the first clamp device, the auxiliary processing and waste recovery device, the second clamp device, and the second transport rack are sequentially arranged along a straight line across the mobile box. The robot processing module is located on one side of the auxiliary processing and waste recovery device, and the working range of the robot processing module covers the auxiliary processing and waste recovery device.

[0011] The keel to be processed moves on the first transport rack to the first clamping device, the first clamping device clamps the keel to be processed and moves through the auxiliary processing and waste recovery device to the second clamping device, the first clamping device releases the keel to be processed, the second clamping device clamps the keel to be processed and the auxiliary processing and waste recovery device fixes the keel to be processed for a second time, the robot processing module processes the keel to be processed, and after the processing is completed, the second clamping device clamps the keel and moves it to the second transport rack and releases the keel, and the keel is transported out through the second transport rack;

[0012] The control module is respectively connected to the first transport rack, the second transport rack, the first clamp device, the second clamp device, the auxiliary processing and waste recovery device, and the robot processing module for controlling them.

[0013] Furthermore, the mobile box includes a box body and a driving wheel arranged at the bottom of the box body;

[0014] The box body is provided with double doors on both sides along the length direction, which can be opened or closed; the box body is provided with gull-wing doors on both sides along the width direction, one side of the gull-wing door is hinged to the box body, and a pneumatic device is provided between the gull-wing door and the box body, which drives the gull-wing door to open or close;

[0015] When the double doors and the gull-wing doors are closed, the mobile box is in a transportation state, which facilitates the movement of the mobile box. When the double doors are opened and the gull-wing doors are unfolded, the mobile box is in a processing state, which can provide a working space for production.

[0016] Furthermore, the protective enclosure assembly includes a plurality of rollers, a plurality of upright poles, and a plurality of explosion-proof transparent baffles, wherein the upright poles are arranged in a C shape on both sides of the box body where the gull-wing door is provided;

[0017] The plurality of rollers are respectively arranged at the bottoms of the plurality of columns, and a plurality of explosion-proof transparent baffles are connected between adjacent columns.

[0018] Furthermore, the mobile box is also provided with an anti-accidental entry module, which includes a camera and an alarm. The camera is arranged inside the mobile box and connected to the control module, and is used to monitor the production area and send it to the control module for processing. The alarm is arranged in the mobile box. When someone accidentally enters the production area, the control module can control the alarm to sound an alarm.

[0019] Furthermore, the first transport rack and the second transport rack have the same structure and both include a bracket, a plurality of electric surface rollers, a surface layer baffle, a traveling wheel, and a bracket surface layer;

[0020] The bottom of the bracket is provided with walking wheels, and the top is provided with several electric rollers. The surface layer of the bracket is annularly wound around the several electric rollers. The surface layer baffle is connected to one side of the bracket along its length direction to prevent the keel from falling off.

[0021] Furthermore, the first clamp device and the second clamp device have the same structure, and both include a clamp slide rail, a clamp counterweight box, a displacement limit module, and a clamp;

[0022] The fixture, fixture slide rail, and displacement limit module are installed on the fixture counterweight box, and the fixture can move on the fixture slide rail. The displacement limit module is installed on the upper surface of the fixture counterweight box. The fixture is connected to the control module and can be controlled by the control module.

[0023] The displacement limit module is a limit switch, which is connected to the control module. When the keel moves on the first transport rack and passes through the clamp and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module, and the control module controls the clamp to clamp the keel.

[0024] Furthermore, the clamp includes a fixed bracket, a vertical push rod, and a horizontal push rod;

[0025] The fixed bracket is movably arranged on the clamp slide rail, the fixed bracket is frame-shaped and the keel can be passed through inside, the vertical push rod is vertically movably arranged on the fixed bracket, and the two horizontal push rods are horizontally movably arranged on the fixed bracket, and the vertical push rod can vertically squeeze and fix the keel passed through the fixed bracket in the fixed bracket by vertical movement, and the two horizontal push rods can squeeze the keel horizontally by moving to fix it against the fixed bracket.

[0026] Furthermore, the auxiliary processing and waste recovery device is installed between the first fixture device and the second fixture device, and its area is the processing operation area of ​​the robot processing module;

[0027] The auxiliary processing and waste recovery device includes an auxiliary clamping device, a material rack, and a recovery bucket;

[0028] The material rack is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack. The C-shaped groove is the working space of the robot processing module. The recycling bin is located in the C-shaped groove, and the waste chips after the robot processing module processes the keel can directly fall into the recycling bin;

[0029] The auxiliary clamping device includes a plurality of vertical fixing rods, a plurality of horizontal fixing rods, and two baffles;

[0030] The two free ends of the material rack are respectively fixed with vertical connecting pieces, the vertical connecting pieces are vertically arranged and one end is connected to the material rack, and the other end is connected to a horizontal connecting plate parallel to the horizontal plane, a number of vertical fixing rods are vertically movably connected to the horizontal connecting plate, two baffles are respectively fixed on the two free ends of the material rack on one side close to the robot processing module, the vertical fixing rods are used to vertically fix the keel, a number of transverse fixing rods are respectively laterally movably connected to the two free ends of the material rack, the transverse fixing rods correspond to the baffles, and a space for the keel to pass through is formed between the two, and the transverse fixing rods are used to transversely fix the keel.

[0031] Furthermore, the robot processing module includes a robotic arm and a cutter head assembly;

[0032] The robotic arm is a 6-axis robotic arm, which drives the cutting and drilling devices at the end of the robotic arm to complete the keel processing operation.

[0033] Furthermore, the cutter disc assembly includes a cutter disc stand and a plurality of cutters; the distance between the cutter disc stand and the robotic arm is fixed, and the robotic arm replaces the cutters according to corresponding specifications.

[0034] The present invention provides a mobile curtain wall keel integrated processing and production system. The curtain wall keel is loaded and unloaded manually or mechanically through the loading and unloading system. The keel is automatically moved through the fixture system, and cooperates with the robotic arm to automatically complete multi-degree-of-freedom, multi-angle and multi-faceted simultaneous processing of the same section according to the design model, such as cutting, drilling, milling and other operations. The keel is automatically unloaded after processing. During the process, the control system controls the loading and unloading system, the robotic processing system, the mobile box system, etc. to complete the assembly line processing operation. The equipment and facilities are all installed in the mobile box and are equipped with a safety protection system to prevent the blade from breaking and flying during cutting by the robotic arm, and the cut metal chips from splashing and injuring people. The system is easy to place and install at the construction site, and has high processing precision, high degree of automation, and high functional integration. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0036] Figure 1 This is a schematic diagram of the overall front view structure of the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0037] Figure 2 This is a schematic diagram of the overall top view of the structure of the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0038] Figure 3 This is a schematic diagram of the top view of the movable box and protective enclosure components in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0039] Figure 4 This is a front structural schematic diagram of the first transport rack in the mobile curtain wall keel integrated processing and production system provided by the present invention;

[0040] Figure 5 A side structural diagram of the first transport rack in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0041] Figure 6 A schematic diagram of the top view of the structure of the first transport rack in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0042] Figure 7 A side structural schematic diagram of the first clamp device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0043] Figure 8 This is a front structural schematic diagram of the first clamp device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0044] Figure 9 A schematic top view of the structure of the first clamp device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0045] Figure 10 A schematic front view of the structure of the auxiliary processing and waste recycling device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0046] Figure 11 A side structural diagram of the auxiliary processing and waste recycling device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0047] Figure 12 A schematic top view of the structure of the auxiliary processing and waste recycling device in the integrated processing and production system for movable curtain wall keels provided by the present invention;

[0048] Figure 13 This is a structural schematic diagram of the cutter head assembly in the mobile curtain wall keel integrated processing and production system provided by the present invention.

[0049] Illustration:

[0050] Mobile box 100, protective enclosure assembly 200, loading and unloading module 300, robot processing module 400, control module 500;

[0051] Box 110, double door 111, gull-wing door 112, roller 210, vertical pole 220, explosion-proof transparent baffle 230, first transport rack 310, bracket 311, electric surface roller 313, surface baffle 314, walking wheel 315, bracket surface 316, second transport rack 320, first clamp device 330, clamp slide rail 331, clamp counterweight box 332, clamp 334, fixed bracket 334a, Vertical push rod 334b, horizontal push rod 334c, second clamping device 340, auxiliary processing and waste recovery device 350, auxiliary clamping device 351, vertical fixing rod 351a, horizontal fixing rod 351b, baffle 351c, vertical connecting piece 351d, horizontal connecting plate 351e, material rack 352, recovery bucket 353, robotic arm 410, cutter disc assembly 420, cutter disc stand 421, tool 422. DETAILED DESCRIPTION

[0052] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.

[0053] See also Figure 1 , Figure 2 , which is a structural schematic diagram of the mobile curtain wall keel integrated processing and production system provided by the present invention.

[0054] As can be seen from the diagram, the mobile curtain wall keel integrated processing and production system provided by the present invention includes five components: a mobile box 100, a protective enclosure assembly 200, a loading and unloading module 300, a robot processing module 400, and a control module 500.

[0055] The movable box 100 is a structural main body used to carry other components.

[0056] Furthermore, the mobile box 100 can be moved on the ground and the four sides of the mobile box 100 can be opened to form a production state or closed to form a transportation state, and the protective enclosure assembly 200 surrounds the outside of the mobile box 100.

[0057] The loading and unloading module 300, the robot processing module 400, and the control module 500 are all arranged inside the mobile box.

[0058] The loading and unloading module 300 includes a first transport rack 310, a second transport rack 320, a first clamp device 330, a second clamp device 340, and an auxiliary processing and waste recovery device 350;

[0059] In the production state, the four sides of the mobile box 100 are opened, and the first transport rack 310, the first clamp device 330, the auxiliary processing and waste recovery device 350, the second clamp device 340, and the second transport rack 320 are sequentially arranged along a straight line across the mobile box. The robot processing module 400 is located on the side of the auxiliary processing and waste recovery 350, and the working range of the robot processing module 400 covers the auxiliary processing and waste recovery device 350.

[0060] The keel to be processed moves on the first transport rack 310 to the first clamping device 330.

[0061] The first clamping device 330 clamps the keel to be processed and moves through the auxiliary processing and waste recovery device 350 to the second clamping device 340. The first clamping device 330 releases the keel to be processed. The second clamping device 340 clamps the keel to be processed and the auxiliary processing and waste recovery device 350 fixes the keel to be processed for a second time.

[0062] The robot processing module 400 processes the keel to be processed. After the processing is completed, the second clamping device 340 clamps the keel and moves it to the second transport rack 320 and releases the keel. The keel falls onto the second transport rack 320 and is transported out through the second transport rack 320.

[0063] The control module 500 is respectively connected to the first transport rack 310, the second transport rack 320, the first clamp device 330, the second clamp device 340, the auxiliary processing and waste recovery device 350, and the robot processing module 400 for controlling them.

[0064] Specifically, such as Figure 3 The mobile box 100 is specifically a rectangular container structure, which includes a box body 110 and a driving wheel provided at the bottom of the box body, and the box body 110 can be freely moved by the driving wheel;

[0065] The box body 110 is provided with a double-door 111 on both sides along the length direction, and the double-door 111 can be opened or closed;

[0066] The box body 110 is provided with gull-wing doors 112 on both sides along the width direction. One side of the gull-wing door 112 is hinged to the box body 110, and a pneumatic device is provided between the gull-wing door and the box body 110 to drive the gull-wing door 112 to open or close;

[0067] When the double doors 111 and the gull-wing doors 112 are both closed, the mobile box 100 is in a transportation state, which facilitates the movement of the mobile box 100. When the double doors 111 are opened and the gull-wing doors 112 are unfolded, the mobile box 100 is in a processing state, which can provide a working space for production.

[0068] The mobile box 100 of such a structure cooperates with the protective enclosure assembly 200, and the protective enclosure assembly 200 surrounds the mobile box 100 to prevent harm to external personnel during production and processing.

[0069] like Figure 4-Figure 6 The protective enclosure assembly 200 includes a plurality of rollers 210, a plurality of uprights 220, and a plurality of explosion-proof transparent baffles 230. The uprights 220 are arranged in a C shape on both sides of the box body 110 where the gull-wing door 112 is provided.

[0070] A plurality of rollers 210 are respectively arranged at the bottom of a plurality of columns 220, and a plurality of explosion-proof transparent baffles 230 are connected between adjacent columns 220;

[0071] The protective enclosure assembly 200 is installed on the outside of the mobile box 100 to prevent the blade of the robot processing module 400 from breaking and flying, and the cutting metal chips from flying and injuring people when cutting.

[0072] Furthermore, in order to improve safety during production, an anti-accidental entry module is also provided in the mobile box 100. The anti-accidental entry module includes a camera and an alarm. The camera is arranged inside the mobile box 100 and is connected to the control module 500. It is used to monitor the production area and send it to the control module 500 for processing. The alarm is arranged in the mobile box 100. When someone accidentally enters the production area, the control module 500 can control the alarm to sound an alarm, which can warn people who accidentally enter the robot's working area and prevent accidental injury.

[0073] like Figure 7-Figure 9 The first transport rack 310 and the second transport rack 320 have the same structure and both include a bracket 311, a plurality of electric surface rollers 313, a surface layer baffle 314, a walking wheel 315, and a bracket surface layer 316;

[0074] The bottom of the bracket 311 is provided with a walking wheel 315, and the top is provided with a plurality of electric rollers 313. The bracket surface layer 316 is annularly wound around the plurality of electric rollers 313.

[0075] The surface baffle 314 is connected to one side of the bracket 311 along its length direction to prevent the keel from falling off.

[0076] When the transport rack with such a structure is actually used, the keel is manually or mechanically grasped from one side and placed on the bracket surface layer 316, and the keel is transported to the clamping system through the electric surface roller 313.

[0077] like Figure 5 The first clamp device 330 and the second clamp device 340 have the same structure, and both include a clamp slide rail 331, a clamp counterweight box 332, a displacement limit module, and a clamp 334;

[0078] The clamp 334, the clamp slide rail 331, and the displacement limit module are installed on the clamp counterweight box 332, and the clamp 334 can move on the clamp slide rail 331. The displacement limit module is installed on the upper surface of the clamp counterweight box 332. The clamp 334 is connected to the control module 500 and can be controlled by the control module 500.

[0079] The displacement limit module is a limit switch, which is connected to the control module 500. When the keel moves on the first transport rack 310 and passes through the clamp 334 and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module 500, and the control module 500 controls the clamp 334 to clamp the keel.

[0080] The clamp 334 includes a fixed bracket 334a, a vertical push rod 334b, and a horizontal push rod 334c;

[0081] The fixed bracket 334a is movably set on the clamp slide rail 331. The fixed bracket 334a is frame-shaped and the keel can be passed through it. The vertical top rod 334b ​​is vertically movably set on the fixed bracket 334a. The two horizontal top rods 334c are horizontally movably set on the fixed bracket 334a. The vertical top rod 334 can vertically squeeze and fix the keel passed through the fixed bracket 334a in the fixed bracket 334a by vertical movement. The two horizontal top rods 334 can horizontally squeeze the keel by moving to fix it against the fixed bracket 334a.

[0082] When the first clamp device 330 and the second clamp device 340 of such a structure are actually used, the keel moves on the first transport rack 310 and contacts the displacement limit module on the first clamp device 330, so that the displacement limit module is triggered, and the control module 500 controls the clamp 334 in the first clamp module 330 to clamp the keel. Then, the clamp 334 in the first clamp module 330 clamps the keel and moves along the clamp slide rail 331 so that the keel passes through the auxiliary processing and waste recovery device 350 and contacts the displacement limit module in the second clamp device 340, so that the displacement limit module is triggered, and the control module 500 controls the clamp 334 in the second clamp module 340 to clamp the keel and controls the clamp 334 in the first clamp module 330 to release the clamp on the keel.

[0083] like Figure 10-12The auxiliary processing and waste recovery device 350 is installed between the first clamp device 330 and the second clamp device 340 , and its area is the processing operation area of ​​the robot processing module 400 .

[0084] The auxiliary processing and waste recycling device 350 includes an auxiliary clamping device 351, a material rack 352, and a recycling bucket 353;

[0085] The material rack 352 is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack 352. The C-shaped groove is the working space of the robot processing module 400. The recycling bin 353 is located in the C-shaped groove. The waste chips after the robot processing module 400 processes the keel can directly fall into the recycling bin 353;

[0086] The auxiliary clamping device 351 includes a plurality of vertical fixing rods 351 a , a plurality of transverse fixing rods 351 b , and two baffles 351 c .

[0087] Among them, the two free ends of the material rack 352 are respectively fixed with vertical connecting parts 351d, the vertical connecting parts 351d are vertically arranged and one end is connected to the material rack 352, and the other end is connected to a horizontal connecting plate 351e parallel to the horizontal plane, and a number of vertical fixing rods 351a are vertically movably connected to the horizontal connecting plate 351e, and two baffles 351c are respectively fixed on the two free ends of the material rack 352 close to the robot processing module 400, the vertical fixing rod 351a is used to vertically fix the keel, and a number of transverse fixing rods 351b are respectively laterally movably connected to the two free ends of the material rack 352, the transverse fixing rod 351b corresponds to the baffle 351c, and a space for the keel to pass through is formed between the two, and the transverse fixing rod 351b is used to transversely fix the keel.

[0088] In actual application, the keel passes through the space between the transverse fixing rod 351b and the baffle 351c and is clamped by the clamp 334 in the second clamp module 340. The auxiliary clamping device 351 is used to assist in fixing the keel. The vertical connecting piece 351d moves vertically to fix the keel vertically. The transverse fixing rod 351b moves horizontally to squeeze the keel horizontally and abut against the baffle 351c.

[0089] like Figure 2 The robot processing module 400 includes a robot arm 410 and a cutter head assembly 420 .

[0090] like Figure 1 As shown, the robotic arm 410 is a six-axis robotic arm that drives the cutting and drilling devices at its end to perform operations such as cutting, drilling, and milling of the keel. The robotic arm 410 is fixedly mounted within the mobile housing 100 and has multiple degrees of freedom, enabling three-dimensional cutting, drilling, and milling of the keel secured to the rack 352 by the auxiliary clamping device 351.

[0091] like Figure 13 The cutter head assembly 420 includes a cutter head stand 421 and a plurality of cutters 422 of different sizes; the cutter head stand 421 is at a fixed distance from the robot arm 410, and the robot arm 410 replaces the cutters according to the corresponding specifications;

[0092] Furthermore, this solution can further provide a pneumatic component to assist the robotic arm 410 in tool replacement, by using the pneumatic component to suck the tool with negative pressure and to eject the tool from the robotic arm with positive pressure to assist in tool replacement.

[0093] The control module 500 controls the loading and unloading system 300, the robotic processing module 400, and the mobile box 100, and manages system startup, shutdown, and operation. For example, the cutting program for the robotic arm 410 is generated and issued by Powermill, which first performs the complete milling operation and then collaborates with the loading and unloading system to move the profile to complete the cutting operation.

[0094] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A mobile curtain wall keel integrated processing and production system, characterized in that: Including mobile box, protective enclosure components, loading and unloading modules, robot processing module, and control module; The mobile box can be moved on the ground and the four sides of the mobile box can be opened to form a production state or closed to form a transportation state. The protective enclosure assembly surrounds the outside of the mobile box. The loading and unloading modules, robot processing module and control module are all arranged inside the mobile box. The loading and unloading module includes a first transport rack, a second transport rack, a first clamp device, a second clamp device, and an auxiliary processing and waste recovery device; In the production state, the four sides of the mobile box are opened, and the first transport rack, the first clamp device, the auxiliary processing and waste recovery device, the second clamp device, and the second transport rack are sequentially arranged along a straight line across the mobile box. The robot processing module is located on one side of the auxiliary processing and waste recovery device, and the working range of the robot processing module covers the auxiliary processing and waste recovery device. The keel to be processed moves on the first transport rack to the first clamping device, the first clamping device clamps the keel to be processed and moves through the auxiliary processing and waste recovery device to the second clamping device, the first clamping device releases the keel to be processed, the second clamping device clamps the keel to be processed and the auxiliary processing and waste recovery device fixes the keel to be processed for a second time, the robot processing module processes the keel to be processed, and after the processing is completed, the second clamping device clamps the keel and moves it to the second transport rack and releases the keel, and the keel is transported out through the second transport rack; The control module is respectively connected to the first transport rack, the second transport rack, the first clamp device, the second clamp device, the auxiliary processing and waste recovery device, and the robot processing module for controlling them; The first clamp device and the second clamp device have the same structure, and both include a clamp slide rail, a clamp counterweight box, a displacement limit module, and a clamp; The fixture, fixture slide rail, and displacement limit module are installed on the fixture counterweight box, and the fixture can move on the fixture slide rail. The displacement limit module is installed on the upper surface of the fixture counterweight box. The fixture is connected to the control module and can be controlled by the control module. The displacement limit module is a limit switch, which is connected to the control module. When the keel moves on the first transport rack and passes through the clamp and contacts the displacement limit module, the displacement limit module can trigger the sending of a clamping signal to the control module, and the control module controls the clamp to clamp the keel.

2. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The mobile box includes a box body and a driving wheel arranged at the bottom of the box body; The box body is provided with double doors on both sides along the length direction, which can be opened or closed; the box body is provided with gull-wing doors on both sides along the width direction, one side of the gull-wing door is hinged to the box body, and a pneumatic device is provided between the gull-wing door and the box body, which drives the gull-wing door to open or close; When the double doors and the gull-wing doors are closed, the mobile box is in a transportation state, which facilitates the movement of the mobile box. When the double doors are opened and the gull-wing doors are unfolded, the mobile box is in a processing state, which can provide a working space for production.

3. The integrated processing and production system for movable curtain wall keels according to claim 2 is characterized in that: The protective enclosure assembly includes a number of rollers, a number of uprights, and a number of explosion-proof transparent baffles. The uprights are arranged in a C shape on both sides of the box body where the gull-wing door is provided. The plurality of rollers are respectively arranged at the bottoms of the plurality of columns, and a plurality of explosion-proof transparent baffles are connected between adjacent columns.

4. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The mobile box is also provided with an anti-accidental entry module, which includes a camera and an alarm. The camera is arranged inside the mobile box and connected to the control module, and is used to monitor the production area and send the information to the control module for processing. The alarm is arranged in the mobile box. When someone accidentally enters the production area, the control module can control the alarm to sound an alarm.

5. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The first transport rack and the second transport rack have the same structure and both include a bracket, a plurality of electric surface rollers, a surface layer baffle, a traveling wheel, and a bracket surface layer; The bottom of the bracket is provided with walking wheels, and the top is provided with several electric rollers. The surface layer of the bracket is annularly wound around the several electric rollers. The surface layer baffle is connected to one side of the bracket along its length direction to prevent the keel from falling off.

6. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The clamp includes a fixed bracket, a vertical push rod, and a horizontal push rod; The fixed bracket is movably arranged on the clamp slide rail, the fixed bracket is frame-shaped and the keel can be passed through inside, the vertical push rod is vertically movably arranged on the fixed bracket, and the two horizontal push rods are horizontally movably arranged on the fixed bracket, and the vertical push rod can vertically squeeze and fix the keel passed through the fixed bracket in the fixed bracket by vertical movement, and the two horizontal push rods can squeeze the keel horizontally by moving to fix it against the fixed bracket.

7. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The auxiliary processing and waste recovery device is installed between the first fixture device and the second fixture device, and its area is the processing operation area of ​​the robot processing module; The auxiliary processing and waste recovery device includes an auxiliary clamping device, a material rack, and a recovery bucket; The material rack is C-shaped, and a C-shaped groove is formed between the two free ends of the material rack. The C-shaped groove is the working space of the robot processing module. The recycling bin is located in the C-shaped groove, and the waste chips after the robot processing module processes the keel can directly fall into the recycling bin; The auxiliary clamping device includes a plurality of vertical fixing rods, a plurality of horizontal fixing rods, and two baffles; The two free ends of the material rack are respectively fixed with vertical connecting pieces, the vertical connecting pieces are vertically arranged and one end is connected to the material rack, and the other end is connected to a horizontal connecting plate parallel to the horizontal plane, a number of vertical fixing rods are vertically movably connected to the horizontal connecting plate, two baffles are respectively fixed on the two free ends of the material rack on one side close to the robot processing module, the vertical fixing rods are used to vertically fix the keel, a number of transverse fixing rods are respectively laterally movably connected to the two free ends of the material rack, the transverse fixing rods correspond to the baffles, and a space for the keel to pass through is formed between the two, and the transverse fixing rods are used to transversely fix the keel.

8. The integrated processing and production system for movable curtain wall keels according to claim 1 is characterized in that: The robot processing module includes a robotic arm and a cutter head assembly; The robotic arm is a 6-axis robotic arm, which drives the cutting and drilling devices at the end of the robotic arm to complete the keel processing operation.

9. The integrated processing and production system for movable curtain wall keels according to claim 8, characterized in that: The cutter disc assembly includes a cutter disc stand and a plurality of cutters; the distance between the cutter disc stand and the robotic arm is fixed, and the robotic arm replaces the cutters according to corresponding specifications.

Citation Information

Patent Citations

  • Forklift gantry profile steel automatic cutting device

    CN115837507A

  • Centralized keel processing platform

    CN201981788U