Energy-saving insulation board integrated forming device
By designing automated conveyor belts and mechanical devices, efficient integrated molding of the panel layer and the insulation layer is achieved, solving the problems of time-consuming production processes and large equipment space in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411599347.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing insulation board production process, the merging process of panel layer and insulation layer requires a variety of equipment and a lot of manual assistance, which consumes time and takes up a large space, and lacks efficient integrated molding devices.
An integrated molding device for energy-saving insulation board is designed, including a first conveyor belt, a second conveyor belt and a third conveyor belt, equipped with a glue coating device, a mobile plate, a bearing seat, an extrusion plate, a vertical conveyor belt, an air-drying rack and a paint conveyor belt. Automatic transportation, bonding, extrusion and paint treatment of the panel layer and the insulation layer is achieved through conveyor belts and mechanical devices.
It realizes efficient automatic molding of panel layers and insulation layers, reduces manual operation time, improves production efficiency, reduces equipment space, and improves product bonding firmness and thermal insulation effect.
Smart Images

Figure CN119261347A_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the technical field of thermal insulation board forming, and in particular to an energy-saving thermal insulation board integrated forming device. Background Art
[0002] Insulation boards are generally used on walls, which can effectively improve the thermal insulation and heat preservation effects of buildings. There is currently a decorative insulation board that not only has the function of insulation, but also has a decorative effect. It is mainly made of a composite material of a panel layer and an insulation layer. During production, the insulation layer is made and formed by mixing insulation mortar and other materials, and then the insulation layer and the panel layer are bonded together for final formation. Among these processes, the merging process of the panel layer and the insulation layer requires the use of various equipment for segmented processing, and requires the use of multiple equipment and a large amount of manual assistance. Multiple equipment takes up a large space and requires supervision by multiple workers, which is very time-consuming and labor-intensive. Summary of the invention
[0003] 1. Technical issues to be resolved In view of the above-mentioned problems, the present invention needs to provide an energy-saving thermal insulation board integral molding device, which can integrally mold the thermal insulation board.
[0004] (II) Technical solution In view of the above technical problems, the present invention provides an energy-saving thermal insulation board integrated molding device, including an outer shell, in which a first conveyor belt, a second conveyor belt, and a third conveyor belt are arranged; the first conveyor belt is used to transport the panel layer, the second conveyor belt is used to transport the thermal insulation layer, and the third conveyor belt is used to transport the panel layer and the thermal insulation layer adhesive body, the first conveyor belt is parallel to the second conveyor belt and the ends are in a straight line, the end of the third conveyor belt exceeds the ends of the first conveyor belt and the second conveyor belt, and a gluing device is vertically slidably installed above the second conveyor belt, and the gluing device is used to apply glue to the surface of the thermal insulation layer; a movable plate is rotatably installed in the outer shell, and the movable plate is used to merge the panel layer and the thermal insulation layer , and drives the merged insulation layer and panel layer to move to the receiving seat, which is in a straight line with the second conveyor belt, and a receiving seat is provided near the end of the second transmission belt, and a receiving lifting plate is slidably installed on the receiving seat, and an extrusion plate is slidably provided on the top of the receiving seat, and the extrusion plate is used to press the panel layer and the insulation layer; a vertical conveyor belt is provided on one side of the receiving seat, and the movable plate is also used to move the compressed insulation layer and panel layer to the vertical conveyor belt; an air drying rack is provided in the middle of the vertical conveyor belt, a paint spraying conveyor belt is provided below the vertical conveyor belt, a paint spraying head is provided above the paint spraying conveyor belt, and a discharging conveyor belt is provided at the end of the paint spraying conveyor belt, and the discharging conveyor belt is provided at the exit.
[0005] Furthermore, the height of the first conveyor belt is higher than that of the second conveyor belt, and the first conveyor belt and the second conveyor belt are transmitted by a same-speed pulley assembly, and the second conveyor belt and the third conveyor belt are transmitted by a variable-speed pulley assembly; the first conveyor belt of the first conveyor belt and the first conveyor belt of the second conveyor belt are both provided with conveying grooves; the third conveyor belt of the third conveyor belt is provided with a concave platform; the conveying grooves are used for placing the panel layer and the thermal insulation layer, respectively, and the concave platform is used for supporting the thermal insulation layer and the panel layer.
[0006] Furthermore, the movable plate is in the shape of a flat plate, and a support plate is fixedly installed at both ends of the plate. A rectangular groove is provided in the support plate. The rectangular groove of the support plate is slidably connected to the guide slide plate, and the guide slide plate is slidably installed on the outer shell. Each support plate is rotatably installed on the outer shell by a small connecting rod, and one of the small connecting rods is fixedly connected to the output shaft of the shift motor.
[0007] Furthermore, the movable plate is provided with a middle opening, the middle opening is a space reserved for the extrusion plate to slide, the extrusion plate is fixedly connected to the extrusion L rod, and the extrusion L rod is fixedly connected to the movable end of the extrusion cylinder; the movable plate is provided with four stations, namely the first station, the second station, the third station and the fourth station, the fourth station is provided with four suction cup devices, and the other three stations are provided with a group of clamping claw assemblies, wherein the gripping directions of the clamping claw assemblies at the first station and the third station are the same, and the gripping direction of the clamping claw assembly at the second station is perpendicular to the gripping direction of the clamping claw assembly at the first station.
[0008] Furthermore, the clamping jaw assembly includes a clamping cylinder, the movable end of the clamping cylinder is fixedly connected to a driving rod, and claws are symmetrically arranged on both sides of the driving rod. The claws include an A clamping jaw, which is rotatably mounted on a movable plate. The A clamping jaw is fixedly connected to one end of a connecting rod, and the other end of the connecting rod is fixedly connected to the B clamping jaw, which is rotatably mounted on the movable plate. A clamping jaw is provided with a slide groove, and the driving rod is slidably mounted in the A clamping jaw slide groove of the two groups of clamping jaws.
[0009] Furthermore, the suction cup device is used to move the panel layer to the insulation layer for bonding, the clamping assembly on the third station is used to move the insulation layer to the third conveyor belt, the clamping assembly on the second station is used to move the bonded insulation layer and panel layer to the receiving seat, and the clamping assembly at the first station is used to move the bonded body of the insulation layer and panel layer on the receiving seat to the vertical conveyor belt.
[0010] Furthermore, the receiving seat includes a baffle frame, a baffle plate is installed on each side of the baffle frame, a baffle rod is fixedly installed on one side of the baffle frame, the receiving lifting plate is movably and fixedly connected to the receiving cylinder, and two fork plates are arranged at the front end of the receiving lifting plate.
[0011] Furthermore, the vertical conveyor belt includes a vertical transport belt, on which an extension rod is fixedly installed, the extension rod is used to receive the insulation layer, the extension rod is slidably matched with a guide slider, the guide slider is slidably installed on a vertical guide ring, the vertical guide ring is fixedly installed on the outer shell, and the air-drying rack is nested in the vertical transport belt to blow air to the moving insulation layer.
[0012] Furthermore, a blowing device is fixedly installed on the air-drying rack, and an open slot is provided on the air-drying rack at the same height as the blowing device.
[0013] Compared with the prior art, the present invention has the following advantages: 1. The present invention is provided with a first conveyor belt, a second conveyor belt and a third conveyor belt, so as to transport the panel layer, the thermal insulation layer and the bonded body of the panel layer and the thermal insulation layer. A gluing device is provided above the second conveyor belt to apply glue to the surface of the thermal insulation layer, so as to facilitate the bonding of the panel layer and the thermal insulation layer; 2. The present invention is provided with a moving plate, a receiving seat and a receiving lifting plate. The moving plate can merge the panel layer with the thermal insulation layer, and can also drive the bonded body of the thermal insulation layer and the panel layer after the merger to move to the receiving seat; the receiving seat is provided with a moving plate, a receiving seat and a receiving lifting plate. The moving plate can merge the panel layer with the thermal insulation layer, and can also drive the bonded body of the thermal insulation layer and the panel layer to move to the receiving seat; the receiving seat is provided with a moving plate, a receiving seat and a receiving lifting plate. The moving plate can merge the panel The seat and the receiving lifting plate can store the adhesive, and an extrusion plate is provided on the top of the receiving lifting plate, and the extrusion plate can make the adhesive adhere more firmly; 3. The present invention is provided with a vertical conveyor belt, an air-drying rack, a paint conveyor belt, a paint spraying head, and a discharge conveyor belt. The extruded adhesive is transported to the vertical conveyor belt in sequence by a movable plate. The vertical conveyor belt can transport the adhesive to the paint conveyor belt in sequence, and the paint conveyor belt is used to transport the adhesive and spray paint, and finally it is sent out by the discharge conveyor belt to complete the overall panel production operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a schematic diagram of the housing of the present invention.
[0016] Figure 3 It is a schematic diagram of the interior of the housing of the present invention.
[0017] Figure 4 It is a schematic diagram of the first conveyor belt, the second conveyor belt and the third conveyor belt of the present invention.
[0018] Figure 5 It is a front schematic diagram of the processing mechanism of the present invention.
[0019] Figure 6 It is a schematic diagram of the back side of the processing mechanism of the present invention.
[0020] Figure 7 It is a schematic diagram of the top of the movable plate of the present invention.
[0021] Figure 8 It is a schematic diagram of the bottom of the movable plate of the present invention.
[0022] Fig. 9 It is a partial first angle schematic diagram of the processing mechanism of the present invention.
[0023] Fig.10 It is a partial second angle schematic diagram of the processing mechanism of the present invention.
[0024] Fig.11 for Fig.10 A partial enlarged schematic diagram of point A1 in the middle.
[0025] Fig.12 It is a schematic diagram of the air-drying rack and the blowing device of the present invention.
[0026] Figure numbers: 1-processing mechanism; 101-top frame; 102-housing; 103-side opening; 104-horizontal guide rod; 105-baffle plate; 106-circular guide rod; 107-baffle rod; 108-baffle frame; 109-exit; 110-fixed seat; 111-first space; 112-second space; 113-third space; 114-transport motor; 115-first transport belt; 116-transport trough; 117-first rotating shaft; 118-first rotating wheel; 119-connecting Belt; 120-second rotating wheel; 121-second rotating shaft; 122-speed regulating gear; 123-speed regulating belt; 124-third rotating wheel; 125-third rotating shaft; 126-speed regulating pinion; 127-third conveyor belt; 128-insulating layer; 129-panel layer; 130-glue coating device; 131-glue coating cylinder; 132-shifting motor; 133-guide slide; 134-small connecting rod; 135-extrusion L rod; 136-extrusion plate; 137-extrusion cylinder; 1 38-receiving cylinder; 139-receiving lifting plate; 140-second station; 141-moving plate; 142-middle opening; 143-third station; 144-fourth station; 145-suction cup device; 146-gripping cylinder; 147-first station; 148-A clamping claw; 149-connecting rod; 150-B clamping claw; 151-driving rod; 152-vertical motor; 153-vertical conveyor belt; 154-extending rod; 155-vertical guide ring; 156-guide slide block; 157-vertical rotating wheel; 158-air drying rack; 159-painting conveyor belt; 160-painting tube; 161-discharging conveyor belt; 162-painting head; 163-cleaning cylinder; 164-cleaning guide rod; 165-discharging motor; 166-painting motor; 167-square arch frame; 168-blowing device; 169-cleaning device; 170-painting wheel; 171-discharging wheel; 172-cleaning motor; 173-theorem pulley; 174-cleaning conveyor belt. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with specific embodiments. The present invention is explained by means of the illustrative embodiments and descriptions of the present invention, but is not intended to be limiting of the present invention.
[0028] Example: Figure 1-Figure 12 An energy-saving thermal insulation board integral forming device shown includes a processing mechanism 1, which includes an outer shell 102, on which a top frame 101 is fixedly mounted to form a whole with the outer shell 102, and the outer shell 102 is provided with a first conveyor belt, a second conveyor belt, and a third conveyor belt.
[0029] The height of the first conveyor belt is higher than that of the second conveyor belt. The first conveyor belt and the second conveyor belt are transmitted by a same-speed pulley assembly, and the second conveyor belt and the third conveyor belt are transmitted by a variable-speed pulley assembly. The first conveyor belt 115 of the first conveyor belt and the first conveyor belt 115 of the second conveyor belt are both provided with a conveying groove 116; the third conveyor belt 127 of the third conveyor belt is provided with a concave platform; the conveying groove 116 is used for placing the panel layer 129 and the thermal insulation layer 128 respectively, and the concave platform is used to support the thermal insulation layer 128 and the panel layer 129.
[0030] The first conveyor belt includes two sets of driving wheels, one in front and one in the rear, each set of driving wheels includes a first rotating shaft 117, and each end of the first rotating shaft 117 is fixedly connected to a first rotating wheel 118, and the first conveyor belt 115 is sleeved on the two sets of driving wheels, and the first rotating wheel 118 and the first conveyor belt 115 form a belt drive, and the first conveyor belt 115 is provided with a conveying groove 116, which is used to place and transport the panel layer 129; the first rotating shaft 117 of one of the two sets of driving wheels is fixedly connected to the output shaft of the conveying motor 114, and the conveying motor 114 is fixedly installed on the outer shell 102.
[0031] The second transfer belt includes two groups of rotating wheels arranged in front and behind, each group of rotating wheels includes a second rotating shaft 121, and both ends of the second rotating shaft 121 are fixedly connected to a second rotating wheel 120. Another first conveyor belt 115 is sleeved on the second rotating wheel 120. The first conveyor belt 115 has the same structure as the first conveyor belt 115 on the first rotating shaft 117. The conveying groove 116 on the first conveyor belt 115 is used to transport the insulation layer 128.
[0032] The third conveyor belt includes two groups of transport wheels with a spacing therebetween, each group of transport wheels includes a third rotating shaft 125, and each end of the third rotating shaft 125 is fixedly connected to a third rotating wheel 124, and each third rotating wheel 124 is sleeved with a third conveyor belt 127, and the third rotating wheel 124 and the third conveyor belt 127 form a belt drive, and the concave platform on the third conveyor belt 127 is used to support the bonding of the panel layer 129 and the insulation layer 128.
[0033] A same-speed pulley assembly is provided between the first conveyor belt and the second conveyor belt. The same-speed pulley assembly is also provided with two groups, one in front and one in the back, for transmitting at the beginning and the end of the first conveyor belt and the second conveyor belt respectively; the same-speed pulley assembly includes a connecting belt 119 and two small pulleys. One small pulley is fixedly mounted on the first rotating wheel 118, and the other small pulley is fixedly mounted on the second rotating wheel 120. The connecting belt 119 is sleeved on the two small pulleys. The height of the first conveyor belt is higher than that of the second conveyor belt, so that the connecting belt 119 can be used to transmit power.
[0034] Two sets of speed-changing pulley assemblies are arranged between the second conveyor belt and the third conveyor belt. The two sets of speed-changing pulley assemblies have the same structure. The speed-changing pulley assemblies include a speed-regulating large gear 122, a speed-regulating small gear 126, and a speed-regulating belt 123. The speed-regulating large gear 122 is fixedly mounted on the second rotating wheel 120 at the head end of the second conveyor belt, and the speed-regulating small gear 126 is fixedly mounted on the third rotating wheel 124 at the head end of the third conveyor belt. The speed-regulating large gear 122 and the speed-regulating small gear 126 are sleeved with the speed-regulating belt 123, and a belt transmission is formed between the speed-regulating large gear 122, the speed-regulating small gear 126 and the speed-regulating belt 123; another set of speed-changing pulley assemblies are respectively connected to the second rotating wheel 120 at the tail end of the second conveyor belt and the third rotating wheel 124 at the tail end of the third conveyor belt; because the speed-changing pulley assemblies are arranged, the speed of the third conveyor belt is twice the speed of the second conveyor belt and the first conveyor belt.
[0035] Two spaced-apart glue coating cylinders 131 are fixedly installed above the second conveyor belt, and the movable ends of the two glue coating cylinders 131 are fixedly connected to the glue coating device 130. The glue coating device 130 adopts the glue coating device in the prior art, and the coating operation is performed by using the coating roller on the glue coating device 130, and the glue coating roller rotates to apply glue.
[0036] The movable plate 141 is in the shape of a flat plate, and a support plate is fixedly installed at both ends of the flat plate. A rectangular groove is provided in the support plate, and the rectangular groove of the support plate is slidably connected to the guide slide 133. The guide slide 133 is slidably installed on the transverse guide rod 104 set on the outer shell 102. The transverse guide rod 104 is welded to the outer shell 102, and two are symmetrically provided on the outer shell 102. Each support plate is rotatably installed on the top frame 101 on the outer shell 102 by a small connecting rod 134, wherein the small connecting rod 134 close to the glue coating device 130 is fixedly connected to the output shaft of the shifting motor 132, and the shifting motor 132 is fixedly installed on the top frame 101.
[0037] Two frames are fixedly installed on the movable plate 141, and a spacing is provided between the two frames. The frames are used to limit the extrusion plate 136. A middle opening 142 is provided on the movable plate 141, and the middle opening 142 is a space reserved for the extrusion plate 136 to slide. The extrusion plate 136 is fixedly connected to the extrusion L rod 135, and the extrusion L rod 135 is fixedly connected to the movable end of the extrusion cylinder 137, and the extrusion cylinder 137 is fixedly installed on the shell 102; four stations, a first station 147, a second station 140, a third station 143, and a fourth station 144, are provided on the movable plate 141. Four suction cup devices 145 are provided at the fourth station 144, and a group of clamping claw assemblies are provided at the other three stations, wherein the gripping direction of the clamping claw assemblies at the first station 147 and the third station 143 is the same, and the gripping direction of the clamping claw assembly at the second station 140 is perpendicular to the gripping direction of the clamping claw assembly at the first station 147.
[0038] The clamping claw assembly includes a clamping cylinder 146, which is fixedly mounted on the moving plate 141. The movable end of the clamping cylinder 146 is fixedly connected to a driving rod 151. Two sets of clamping claws are symmetrically arranged on both sides of the driving rod 151. The clamping claws include an A clamping claw 148, which is composed of two rods with an angle. The angle vertex of the A clamping claw 148 is rotatably mounted on the moving plate 141. The end of the rod of the A clamping claw 148 that contacts the object is inwardly buckled and provided with a texture, so that For clamping items, the A clamping jaw 148 is fixedly connected to one end of the connecting rod 149, and the other end of the connecting rod 149 is fixedly connected to the B clamping jaw 150. The B clamping jaw 150 is also composed of two sections of rods with an angle. The clamping rod of the B clamping jaw 150 is the same as the A clamping jaw 148, and the end is inwardly buckled and has a texture. The B clamping jaw 150 is rotatably installed on the movable plate 141, and the A clamping jaw 148 is provided with a slide groove. The driving rod 151 is slidably installed in the slide groove of the A clamping jaw 148 of the two sets of jaws.
[0039] The receiving seat includes a baffle frame 108, and a baffle plate 105 is installed on each side of the baffle frame 108. A spacing is provided between the baffle frame 108 and the two baffle plates 105, and the spacing is used to accommodate a fork plate. A baffle rod 107 is also fixedly installed on one side of the baffle frame 108. The baffle plate 105, the baffle frame 108 and the baffle rod 107 form a placement position blocked on four sides. The receiving lifting plate 139 is movably and fixedly connected to the receiving cylinder 138. There are two fork plates at the front end of the receiving lifting plate 139. The two fork plates are used to support objects, and the fork plates can correspond to the shape of the baffle rod 107. The receiving lifting plate 139 is also slidably installed on two round guide rods 106. The two round guide rods 106 are fixedly welded to the outer shell 102 for guiding.
[0040] The vertical conveyor belt includes two groups of vertical wheels that are axially symmetrical and vertically arranged. Each group of vertical wheels includes two upper and lower vertical rotating wheels 157. The vertical conveyor belt 153 is mounted on the two vertical rotating wheels 157. The two groups of vertical rotating wheels 157 that are axially symmetrical and close to each other are fixedly connected by an axis so that the vertical wheels on both sides rotate at the same time and at the same speed.
[0041] An extension rod 154 is fixedly installed on the vertical conveyor belt 153. The extension rod 154 is used to support the insulation layer 128. The extension rod 154 is slidably matched with a guide slider 156. The guide slider 156 is slidably installed on a vertical guide ring 155. The vertical guide ring 155 is fixedly installed on the outer shell 102. The air-drying rack 158 is nested in the vertical conveyor belt 153 to blow dry the moving insulation layer 128.
[0042] A blowing device 168 is fixedly installed on the air-drying rack 158, and an open slot is provided on the air-drying rack 158 at the same height as the blowing device 168, and the open slot is used to receive the blown air and residual impurities.
[0043] A paint conveyor belt is provided below the vertical conveyor belt, and a paint head 162 is provided above the paint conveyor belt. The paint conveyor belt includes a paint conveyor belt 159 and two paint wheels 170. The paint conveyor belt 159 is sleeved on the two paint wheels 170. The paint conveyor belt 159 near the paint head 162 is fixedly connected to the output shaft of the paint motor 166. The paint motor 166 is fixedly mounted on the housing 102. The spacing between the two protruding rods 154 is greater than the width of the paint conveyor belt 159. This arrangement enables the adhesive to be placed on the paint conveyor belt 159 when the vertical conveyor belt descends.
[0044] A discharging conveyor belt is provided at the end of the paint spraying conveyor belt. The paint spraying conveyor belt and the discharging conveyor belt are arranged perpendicular to each other. The discharging conveyor belt is arranged at the outlet 109. The discharging conveyor belt includes a discharging conveyor belt 161 and two discharging revolvers 171. The discharging conveyor belt 161 is sleeved on the two discharging revolvers 171. A belt drive is formed between the two discharging revolvers 171 and the discharging conveyor belt 161. The discharging revolver 171 close to the paint spraying motor 166 is fixedly connected to the output shaft of the discharging motor 165, and the discharging motor 165 is fixedly installed on the outer casing 102.
[0045] The paint spray head 162 is fixedly connected to the paint spray tube 160, and the paint spray tube 160 is connected to the paint spraying device. The paint spraying device is not shown in the figure. This part adopts the existing technology. The paint spray tube 160 is installed on the square arch frame 167, and the square arch frame 167 is fixedly installed on the outer shell 102.
[0046] The wheels in each conveyor belt in the present invention are rotatably mounted on the outer shell by means of a support frame and an axis. In order to reduce the complexity of the structural drawings, the rotating shaft and the support frame are omitted in the figure. However, according to the use of the conveyor belt in conventional machinery, it can be adaptively configured to meet the needs of use.
[0047] The outer shell 102 is provided with an outlet 109, and the outlet 109 is used to set the discharge conveyor belt. The outer shell 102 is also provided with a side opening 103 and a first space 111, and the side opening 103 and the first space 111 are used to set the vertical transmission belt. The outer shell 102 is provided with a fixed seat 110, and a cleaning guide rod 164 is slidably installed on the fixed seat 110. The cleaning device 169 is fixedly connected to the movable end of the cleaning cylinder 163, and the cleaning cylinder 163 is fixedly installed on the outer shell 102.
[0048] The housing 102 is provided with a second space 112 and a third space 113 . The second space 112 is used for arranging the paint spraying head 162 , and the third space 113 is used for arranging the discharge conveyor belt.
[0049] A cleaning roller is rotatably mounted on the cleaning device 169, a theorem pulley 173 is fixedly mounted on the cleaning roller, a cleaning motor 172 is fixedly mounted on the cleaning device 169, a theorem pulley 173 is fixedly mounted on the output shaft of the cleaning motor 172, and a cleaning transmission belt 174 is sleeved on the two theorem pulleys 173.
[0050] The suction cup device 145 is used to move the panel layer 129 to the insulation layer 128 for bonding, the clamping assembly on the third station 143 is used to move the insulation layer 128 to the third conveyor belt, the clamping assembly on the second station 140 is used to move the bonded insulation layer 128 and panel layer 129 to the receiving seat, and the clamping assembly at the first station 147 is used to move the insulation layer 128 and panel layer 129 on the receiving seat to the vertical conveyor belt.
[0051] The working principle of the present invention is as follows: the small connecting rod 134 is initially supported upward and in a vertical state. The panel layer 129 and the insulation layer 128 are respectively placed on the conveying grooves 116 of the first conveyor belt and the second conveyor belt. Then the conveying motor 114 is started to drive the first rotating wheel 118 and the first rotating shaft 117 to rotate. Under the action of the connecting belt 119, the second rotating wheel 120 and the second rotating shaft 121 are driven to rotate. Under the action of the speed regulating large gear 122, the speed regulating belt 123, and the speed regulating small gear 126, the third conveyor belt 127 is rotated. The rotation speed of the third conveyor belt 127 is twice that of the first conveyor belt 115.
[0052] The second conveyor belt will carry the insulation layer 128 through the bottom of the glue coating device 130, start the glue coating cylinder 131 to descend, and coat the surface of the panel layer 129 with glue. Then start the glue coating cylinder 131 to drive the glue coating device 130 to rise, and then start the shift motor 132 to drive the small connecting rod 134 to rotate counterclockwise by ninety degrees, so that the suction cup device 145 contacts the panel layer 129 and sucks the panel layer 129. Then start the shift motor 132 to drive the small connecting rod 134 to rotate clockwise by one hundred and eighty degrees, and place the sucked panel layer 129 on the insulation layer 128. The insulation layer 128 and the panel layer 129 are glued together, and then the suction cup device 145 is released.
[0053] The small connecting rod 134 rotates counterclockwise one hundred and eighty degrees again, and the clamping jaw assembly at the third station 143 is above the thermal insulation layer 128 and the panel layer 129 adhesive body. Then the movable end of the clamping cylinder 146 there is started to extend, and the driving rod 151 pushes the A clamping jaw 148 and the B clamping jaw 150 to open. Then the movable end of the clamping cylinder 146 contracts to clamp the adhesive body. The small connecting rod 134 rotates clockwise one hundred and eighty degrees to place the clamped adhesive body on the third conveyor belt. The third conveyor belt drives the adhesive layer to move to the second station 140. At the same time, the new thermal insulation layer 128 and the panel layer 129 move forward a certain distance and reach the bottom of the suction cup device 145.
[0054] When the adhesive layer moves to the second station 140, the clamping assembly there is started to clamp the adhesive layer, and then the moving plate 141 is rotated 180 degrees counterclockwise, and the clamping assembly at the second station 140 places the adhesive layer on the receiving lifting plate 139. At the same time, the suction cup device 145 sucks the new panel layer 129, and the moving plate 141 is rotated clockwise to place the panel layer 129 on the insulation layer 128. The two are bonded, and the above steps are repeated to gradually place the adhesive body on the receiving lifting plate 139 in turn, and the receiving lifting plate 139 gradually descends until it is full of adhesive bodies.
[0055] Then the movable plate 141 returns to the initial position, and the extrusion cylinder 137 is started to drive the extrusion L rod 135 and the extrusion plate 136 to descend, so as to extrude the adhesive body to make the adhesive bond more firmly. After the extrusion is completed, the extrusion plate 136 rises, and the movable plate 141 rotates ninety degrees clockwise. The clamping jaw assembly at the first station 147 reaches above the stack of the lifting plates 139, and then the clamping jaw assembly there is started to clamp the extruded adhesive body. Then the movable plate 141 rotates one hundred and eighty degrees counterclockwise to place the extruded adhesive body on the extending rod 154.
[0056] Start the vertical motor 152 to drive the vertical rotating wheel 157 to rotate, so that the vertical conveyor belt 153 rotates, and the vertical conveyor belt 153 slides on the guide slider 156, and the guide slider 156 slides on the vertical guide ring 155 to transport the extruded adhesive body downward until the adhesive body falls onto the paint conveyor belt. When the adhesive body descends and passes through the blowing device 168, the blowing device 168 blows air to make the glue between the insulation layer 128 and the panel layer 129 solidify faster, and then the paint motor 166 drives the paint rotating wheel 170 and the paint conveyor belt 159 to rotate. When the adhesive body passes through the paint head 162, the paint head 162 is started to spray paint on the surface of the adhesive body, and then the paint conveyor belt 159 moves the adhesive body to the discharge conveyor belt 161.
[0057] The discharging motor 165 drives the discharging rotating wheel 171 and the discharging conveyor belt 161 to rotate, and delivers the bonded body from the outlet 109 .
[0058] Any matters not described in the present invention are applicable to the prior art.
Claims
1. An energy-saving thermal insulation board integral molding device, comprising a housing (102), characterized in that: A first conveyor belt, a second conveyor belt, and a third conveyor belt are provided in the housing (102); the first conveyor belt is used to transport the panel layer (129), the second conveyor belt is used to transport the thermal insulation layer (128), and the third conveyor belt is used to transport the panel layer (129) and the thermal insulation layer (128) bonded together; the first conveyor belt is parallel to the second conveyor belt and the ends are in a straight line; the end of the third conveyor belt exceeds the ends of the first conveyor belt and the second conveyor belt; a gluing device (130) is vertically slidably installed above the second conveyor belt; the gluing device (130) is used to apply glue to the surface of the thermal insulation layer (128); a moving plate (141) is rotatably installed in the housing (102); the moving plate (141) is used to merge the panel layer (129) and the thermal insulation layer (128), and drive the merged thermal insulation layer (128) and the surface The panel layer (129) moves to the receiving seat and is in a straight line with the second conveyor belt. A receiving seat is provided near the end of the second conveyor belt. A receiving lifting plate (139) is slidably installed on the receiving seat. An extrusion plate (136) is slidably provided on the top of the receiving seat. The extrusion plate (136) is used to compress the panel layer (129) and the insulation layer (128). A vertical conveyor belt is provided on one side of the receiving seat. The movable plate (141) is also used to move the compressed insulation layer (128) and the panel layer (129) onto the vertical conveyor belt. A drying rack (158) is provided in the middle of the vertical conveyor belt, a paint spraying conveyor belt is provided below the vertical conveyor belt, a paint spraying head (162) is provided above the paint spraying conveyor belt, and a discharge conveyor belt is provided at the end of the paint spraying conveyor belt. The discharge conveyor belt is provided at the outlet (109).
2. The energy-saving thermal insulation board integrated molding device according to claim 1, characterized in that: The height of the first conveyor belt is higher than that of the second conveyor belt. The first conveyor belt and the second conveyor belt are transmitted by a same-speed pulley assembly, and the second conveyor belt and the third conveyor belt are transmitted by a variable-speed pulley assembly. The first conveyor belt (115) of the first conveyor belt and the first conveyor belt (115) of the second conveyor belt are both provided with a conveying groove (116); the third conveyor belt (127) of the third conveyor belt is provided with a concave platform; the conveying groove (116) is used to place the panel layer (129) and the insulation layer (128), respectively, and the concave platform is used to support the insulation layer (128) and the panel layer (129).
3. The energy-saving thermal insulation board integrated molding device according to claim 1, characterized in that: The movable plate (141) is in the shape of a flat plate, and a support plate is fixedly mounted at both ends of the flat plate. A rectangular groove is provided in the support plate, and the rectangular groove of the support plate is slidably connected to the guide slide plate (133). The guide slide plate (133) is slidably mounted on the housing (102). Each support plate is rotatably mounted on the housing (102) by a small connecting rod (134), and one of the small connecting rods (134) is fixedly connected to the output shaft of the shift motor (132).
4. The energy-saving thermal insulation board integrated molding device according to claim 3, characterized in that: The movable plate (141) is provided with a middle opening (142), the middle opening (142) is a space reserved for the extrusion plate (136) to slide, the extrusion plate (136) is fixedly connected to the extrusion L-rod (135), and the extrusion L-rod (135) is fixedly connected to the movable end of the extrusion cylinder (137); the movable plate (141) is provided with four stations, namely, a first station (147), a second station (140), a third station (143), and a fourth station (144); the fourth station (144) is provided with four suction cup devices (145), and the remaining three stations are provided with a group of clamping claw assemblies, wherein the clamping claw assemblies at the first station (147) and the third station (143) have the same grasping direction, and the clamping claw assembly at the second station (140) has a grasping direction perpendicular to the grasping direction of the clamping claw assembly at the first station (147).
5. The energy-saving thermal insulation board integrated molding device according to claim 4, characterized in that: The clamping jaw assembly comprises a clamping cylinder (146), the movable end of the clamping cylinder (146) is fixedly connected to a driving rod (151), and claws are symmetrically arranged on both sides of the driving rod (151). The claws comprise an A clamping jaw (148), the A clamping jaw (148) is rotatably mounted on the movable plate (141), the A clamping jaw (148) is fixedly connected to one end of a connecting rod (149), the other end of the connecting rod (149) is fixedly connected to a B clamping jaw (150), the B clamping jaw (150) is rotatably mounted on the movable plate (141), the A clamping jaw (148) is provided with a slide groove, and the driving rod (151) is slidably mounted in the slide groove of the A clamping jaw (148) of the two groups of clamping jaws.
6. The energy-saving thermal insulation board integrated molding device according to claim 4, characterized in that: The suction cup device (145) is used to move the panel layer (129) onto the thermal insulation layer (128) for bonding; the clamping assembly on the third station (143) is used to move the thermal insulation layer (128) onto the third conveyor belt; the clamping assembly on the second station (140) is used to move the thermal insulation layer (128) and the panel layer (129) after bonding onto the receiving seat; the clamping assembly at the first station (147) is used to move the bonded body of the thermal insulation layer (128) and the panel layer (129) on the receiving seat onto the vertical conveyor belt.
7. The energy-saving thermal insulation board integrated molding device according to claim 6, characterized in that: The receiving seat comprises a baffle frame (108), a baffle plate (105) is installed on each side of the baffle frame (108), a baffle rod (107) is fixedly installed on one side of the baffle frame (108), a receiving lifting plate (139) is movably fixedly connected to the receiving cylinder (138), and two fork plates are arranged at the front end of the receiving lifting plate (139).
8. The energy-saving thermal insulation board integrated molding device according to claim 6, characterized in that: The vertical conveyor belt includes a vertical transport belt (153), on which an extension rod (154) is fixedly installed. The extension rod (154) is used to receive the thermal insulation layer (128). The extension rod (154) is slidably matched with a guide slider (156). The guide slider (156) is slidably installed on a vertical guide ring (155). The vertical guide ring (155) is fixedly installed on the outer shell (102). The air drying rack (158) is nested in the vertical transport belt (153) to blow air to the moving thermal insulation layer (128).
9. The energy-saving thermal insulation board integrated molding device according to claim 8, characterized in that: The air drying rack (158) is fixedly mounted with a blowing device (168), and an open slot is provided on the air drying rack (158) at the same height as the blowing device (168).