Livestock manure composting device and method

By designing a livestock manure composting device and utilizing linkage components and temperature and humidity sensors for monitoring and control, time-sharing and layered mixing was achieved, solving the problems of low mixing efficiency and unevenness, and improving composting quality and efficiency.

CN119263902AInactive Publication Date: 2025-01-07JIANLIN CHICKEN RAISING PROFESSIONAL COOP IN HANTING DISTRICT WEIFANG CITY
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Patent Information

Application Number
CN202411378645.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing technologies for composting livestock manure have low mixing efficiency, uneven mixing, and cannot meet the needs of different fermentation stages, resulting in insufficient compost quality and efficiency.

Method used

A livestock manure composting device was designed, which uses a linkage component to control the surface mixing component, the lifting component and the bottom mixing component. Driven by a servo motor, it can achieve time-sharing, layer-by-layer and component-by-component mixing. Combined with temperature and humidity sensors for monitoring and control, it can adapt to the needs of different fermentation stages.

Benefits of technology

It improves compost mixing efficiency and quality, enhances fertilizer compatibility, reduces moisture, meets the needs of different fermentation stages, and achieves efficient composting treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a livestock manure composting device and a livestock manure composting method, and belongs to the field of manure composting treatment. The livestock manure composting device comprises a composting box, the top of the composting box is provided with a feeding port, the side edge of the composting box is provided with a waste liquid pool for receiving fermentation liquid, the side edge of the composting box is provided with a discharging door, and the top of the composting box is provided with a linkage assembly; the linkage assembly is used as a core, linkage control over the surface layer mixing assembly, the lifting assembly and the bottom layer mixing assembly is achieved through different transformation cooperation of the linkage assembly, different fertilizer turning effects can be selected according to livestock manure composting time, and compared with a traditional mode that manual turning or direct composting stirring is needed, the efficiency is improved. The device is simple in structure, higher in efficiency, better in effect and stronger in fertilizer integration, and can select different working modes as required, such as only mixing the surface layer, mixing the whole body or lifting excrement to discharge waste liquid, so that different composting requirements are met.
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Description

Technical Field

[0001] The invention relates to the technical field of excrement composting treatment, and in particular to an animal excrement composting device and a method thereof. Background Art

[0002] The utilization of agricultural waste resources such as livestock manure and straw is a difficult problem. The burning of straw and disorderly discharge of manure have caused serious environmental pollution and waste of resources, and the utilization rate is only about 20%. Composting is a common method for treating solid manure. This method effectively improves the utilization rate of agricultural waste organic matter, and the nutrients in the fertilizer after composting are more conducive to plant absorption and utilization.

[0003] However, in the process of converting manure into compost, not only straw, fermentation agent, etc. need to be added, but also the overall mixing needs to be kept uniform and the consistency inside and outside needs to be ensured. The conventional method is to use manual stirring, or to mix and stir with a mixer in a fermentation tank, but the manual efficiency is low and the mixing is uneven, and the mixer mixing cannot achieve different mixing effects at different fermentation stages. Therefore, a livestock manure composting device and method are provided to solve the above-mentioned problems. Summary of the invention

[0004] The purpose of the present invention is to solve the problems of low compost mixing efficiency, uneven mixing and inability to adapt to different fermentation stages in the prior art, and to propose a livestock manure composting device and method.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A livestock excrement composting device comprises a composting box, a feeding port is installed on the top of the composting box, a waste liquid pool for receiving fermented liquid is installed on the side of the composting box, a discharge door is installed on the side of the composting box, a linkage component is installed on the top of the composting box, and a surface mixing component for moving the upper layer of excrement, a bottom mixing component for moving the bottom of the excrement compost, and a lifting component for lifting the whole excrement and solid-liquid separation are arranged inside the composting box;

[0007] Wherein, a driving group for controlling a surface mixing component, a lifting component and a bottom mixing component through a linkage component is installed on the top of the composting box.

[0008] Preferably, a pedal is installed on the front of the compost box, and a visual tempered glass is installed on the front of the compost box, and two groups of temperature and humidity sensors are installed on the top of the compost box.

[0009] Preferably, the linkage assembly includes a handle, a screw is installed at the bottom of the handle, the bottom of the screw is rotatably connected to a support spring and three second gears in turn, the first gear is engaged with the lifting assembly, the surface mixing assembly and the driving group are engaged with the second gear of the top layer, and the bottom mixing assembly is engaged with the second gear of the middle layer.

[0010] Preferably, a support spring is sleeved on the surface of the screw, the top of the support spring fits with the top of the inner wall of the compost box, the bottom of the support spring is fixed to the surface of the screw, and the screw is threadedly connected to the compost box.

[0011] Preferably, the driving group comprises a servo motor, a first rotating rod is fixed to the bottom end of the output shaft of the servo motor, a third gear is fixedly installed at the bottom of the first rotating rod, and the third gear is meshed with the second gear at the top layer.

[0012] Preferably, the surface mixing assembly includes a fourth gear and two transmission wheels, the fourth gear is meshed with the second gear on the top layer, the bottom of the fourth gear is connected to the adjacent transmission wheel, the other transmission wheel and the top of the fourth gear are both rotatably connected to the top of the inner wall of the compost box, a rotating crawler is transmission-connected between the two transmission wheels, and a plurality of evenly distributed surface mixing frames are installed at the bottom of the rotating crawler.

[0013] Preferably, the lifting assembly includes a fifth gear, the fifth gear is meshed with the first gear, a second rotating rod is installed on the side of the fifth gear away from the linkage assembly, a sixth gear is installed on the end of the second rotating rod away from the linkage assembly, a plurality of support frames are installed on the top of the inner wall of the compost box, the second rotating rod penetrates and is rotatably connected to the plurality of support frames, the sixth gear is rotatably connected to the inner wall of the compost box, a lifting rack is also slidably connected to the inner wall of the compost box, the sixth gear is meshed with the lifting rack, and a lifting plate is installed at the bottom of the lifting rack;

[0014] Wherein, a block is installed at the bottom of the lifting plate, and the block blocks the communication channel between the compost box and the waste liquid pool.

[0015] Preferably, the bottom mixing assembly comprises a sliding rack and a transverse support rod, the sliding rack meshes with the adjacent first gear, the bottom mixing assembly is located below the fifth gear, a limiting slide groove is provided inside the composting box, the sliding rack slides in the limiting slide groove, electric control buttons are provided at both ends of the limiting slide groove, and the sliding rack touches the electric control buttons on both sides to change the rotation direction of the servo motor;

[0016] A plurality of evenly arranged compost bottom mixing assemblies are installed at the bottom of the sliding rack, and the plurality of compost bottom mixing assemblies are fixed by transverse support rods;

[0017] The compost bottom mixing assembly includes a first connecting rod, the top of the first connecting rod is fixed to the sliding rack, the bottom of the first connecting rod is slidably connected to the second connecting rod, and a return spring is installed at the bottom of the first connecting rod, the bottom of the return spring is fixed to the bottom of the inner wall of the second connecting rod, and the bottom of the second connecting rod is rotatably connected to the bottom mixing roller.

[0018] Preferably, a plurality of hydraulic rods for assisting the lifting plate in lifting are installed at the bottom of the compost box, the tops of the output rods of the plurality of hydraulic rods are fixedly connected to the lifting plate, and the sliding rack touches the electric control buttons on both sides to change the start and stop of the servo motor.

[0019] A livestock manure composting method, the method comprising the following steps:

[0020] S1. Collect fresh livestock manure and crush corn stalks into 2mm-5mm particles;

[0021] S1a, feed livestock manure into the compost bin from the feeding port until it overflows the detection end of one set of temperature and humidity sensors, and composts and ferments on its own for one day, and measures the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin respectively through two sets of temperature and humidity sensors;

[0022] S1b, add gypsum and superphosphate, and then compost and ferment for three days, and use two sets of temperature and humidity sensors to measure the temperature and humidity in the livestock manure and the temperature and humidity in the compost box respectively;

[0023] S1c, adding white rot fungi, Bacillus, and golden probiotic fermentation agents, fermenting for one day, and using two sets of temperature and humidity sensors to measure the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin respectively;

[0024] S1d, adding crushed corn stalks and bran of equal mass, using two sets of temperature and humidity sensors to measure the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin, and then the preparation process is completed;

[0025] S2, rotating the handle to make the entire linkage assembly rise, at which time the fifth gear is disengaged from the first gear, the lifting assembly does not work, and the second gears of the middle and lower layers replace the second gears of the upper and middle layers to mesh with the driving group, the surface mixing assembly and the bottom mixing assembly;

[0026] S2a, start the servo motor to drive the linkage component to rotate, and start the surface mixing component and the bottom mixing component through the linkage component. The surface mixing component mixes the crushed corn stalks on the surface of the livestock manure and bran of equal mass into the livestock manure. Then, the bottom mixing component turns the bottom of the livestock manure to the surface, and then mixes it with the crushed corn stalks and bran of equal mass. The bottom mixing component moves back and forth to mix. Whenever the sliding rack touches the electric control button on one side, the servo motor will be controlled to rotate in the opposite direction.

[0027] S2b, mix two to three times a day, each time for 30 to 60 minutes, and ferment for three days;

[0028] S3, reversely rotate the handle to reset the linkage assembly and start the servo motor. At this time, not only the surface mixing assembly and the bottom mixing assembly work, but also the lifting plate drives the entire livestock manure to be lifted. At this time, the block releases the restriction on the connection between the compost box and the waste liquid pool, and the liquid in the livestock manure flows into the waste liquid pool through the compost box. Multiple up and down movements will also allow the gas at the bottom of the livestock manure to circulate;

[0029] S3a. Mix two to three times a day, each time for thirty to sixty minutes, and ferment for three days.

[0030] S4, turning the handle to move the entire linkage assembly upward so that the bottom mixing assembly and the lifting assembly are separated from the second gear and the first gear respectively, and then starting the servo motor to drive only the surface mixing assembly to move through the linkage assembly, that is, the surface of the livestock manure that is about to be fermented is stirred again to increase the contact area with the air;

[0031] S4a, mix two to three times a day, each time for 30 to 60 minutes, and ferment for 7 to 14 days;

[0032] S5. After fermentation is completed, open the lock on the discharge door, turn the discharge door to open the side of the compost bin, and discharge the fermented feces from the inside of the compost bin. The liquid in the waste liquid pool can be discarded or added to the compost bin from the feeding port when the next batch of fertilizer is not moist enough.

[0033] Compared with the prior art, the present invention provides a livestock manure composting device and method thereof, which have the following beneficial effects:

[0034] 1. The whole device uses the linkage component as the core, and realizes the linkage control of the surface mixing component, the lifting component and the bottom mixing component by using different transformations of the linkage component. It can select different fertilizer turning effects according to the composting time of livestock manure. Compared with the traditional composting that requires manual turning or direct stirring, it is more efficient, has better effects, and has stronger fertilizer integration.

[0035] 2. Overall composting involves adding crushed corn stalks, bran, gypsum, superphosphate, white rot fungi, Bacillus, and golden probiotic fermentation agents to manure, and adding manure in different times, layers, and quantities. This allows livestock manure to become higher-quality compost and achieve higher economic results.

[0036] 3. When there is a lot of liquid in the manure, the device can lift the livestock manure and discharge the waste liquid into the waste liquid pool, greatly reducing the humidity of the manure in the composting box and improving the composting environment.

[0037] 4. The device can select different working modes according to needs, such as mixing only the surface layer, mixing the whole or lifting feces to discharge waste liquid to meet different composting needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 is a schematic diagram of a three-dimensional structure of the present invention from a first viewing angle;

[0039] Figure 2 is a schematic diagram of a three-dimensional structure of the present invention from a second viewing angle;

[0040] Figure 3 It is a schematic diagram of a three-dimensional cross-sectional structure of the present invention;

[0041] Figure 4 A schematic diagram of a three-dimensional structure from a first perspective of a structure corresponding to composting in the present invention;

[0042] Figure 5 A schematic diagram of a second perspective stereoscopic structure of a structure corresponding to composting in the present invention;

[0043] Figure 6 It is a schematic diagram of the three-dimensional structure of the surface layer mixing component in the present invention;

[0044] Figure 7 It is a schematic diagram of the three-dimensional structure of the bottom mixing component in the present invention;

[0045] Figure 8 It is a schematic diagram of the partial cross-sectional structure of the connection between the composting box and the waste liquid pool in the present invention;

[0046] Fig. 9 It is a schematic diagram of the partial cross-sectional structure of the connection between the composting box and the linkage assembly in the present invention;

[0047] Fig.10 It is a schematic diagram of a partial cross-sectional structure of the connection between the first connecting rod and the second connecting rod in the present invention.

[0048] In the figure: 1. Compost bin; 11. Feeding port; 12. Pedal; 13. Waste liquid pool; 14. Discharging door; 15. Limiting slide; 16. Electric control button; 17. Hydraulic rod; 2. Linkage assembly; 21. Handle; 22. Screw; 23. Support spring; 24. First gear; 25. Second gear; 3. Drive group; 31. Servo motor; 32. First rotating rod; 33. Third gear; 4. Temperature and humidity sensor; 5. Surface mixing Assembly; 51, fourth gear; 52, transmission wheel; 53, rotating crawler; 54, surface mixing frame; 6, lifting assembly; 61, fifth gear; 62, support frame; 63, second rotating rod; 64, sixth gear; 65, lifting rack; 66, lifting plate; 67, stopper; 7, bottom mixing assembly; 71, sliding rack; 72, first connecting rod; 73, second connecting rod; 74, bottom mixing roller; 75, horizontal support rod. DETAILED DESCRIPTION

[0049] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0050] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0051] Embodiment 1,

[0052] Reference Figure 1-10 A livestock manure composting device comprises a composting box 1, a feeding port 11 is installed on the top of the composting box 1, a waste liquid pool 13 for receiving fermented liquid is installed on the side of the composting box 1, a discharge door 14 is installed on the side of the composting box 1, a linkage component 2 is installed on the top of the composting box 1, and a surface mixing component 5 for moving the upper layer of manure, a bottom mixing component 7 for moving the bottom of the manure compost, and a lifting component 6 for lifting the whole manure and separating solid and liquid are arranged inside the composting box 1;

[0053] A driving group 3 is installed on the top of the composting box 1 to control a surface mixing component 5, a lifting component 6 and a bottom mixing component 7 through a linkage component 2.

[0054] In this embodiment, a pedal 12 is installed on the front of the compost bin 1 , and a visual tempered glass is installed on the front of the compost bin 1 . Two groups of temperature and humidity sensors 4 are installed on the top of the compost bin 1 .

[0055] In this embodiment, the linkage assembly 2 includes a handle 21, a screw rod 22 is installed at the bottom of the handle 21, and the bottom of the screw rod 22 is connected to a support spring 23 and three second gears 25 in sequence, the first gear 24 is engaged with the lifting assembly 6, the surface mixing assembly 5 and the driving group 3 are engaged with the second gear 25 of the top layer, and the bottom mixing assembly 7 is engaged with the second gear 25 of the middle layer.

[0056] In this embodiment, a support spring 23 is sleeved on the surface of the screw rod 22, the top of the support spring 23 is in contact with the top of the inner wall of the compost bin 1, the bottom of the support spring 23 is fixed to the surface of the screw rod 22, and the screw rod 22 is threadedly connected to the compost bin 1.

[0057] The linkage component 2 is the core of the entire device. The handle 21 cooperates with the screw 22 and the support spring 23 to more stably drive the first gear 24 and the second gear 25 to rise or fall. The first gear 24 is the basis for the linkage between the drive group 3 and the lifting component 6, and the second gear 25 is the basis for the linkage between the drive group 3 and the surface mixing component 5 and the bottom mixing component 7. The movement of the linkage component 2 can control whether the drive group 3 starts one or more of the surface mixing component 5, the lifting component 6, and the bottom mixing component 7, so as to adapt to different structures.

[0058] In this embodiment, the driving group 3 includes a servo motor 31 , a first rotating rod 32 is fixed to the bottom end of the output shaft of the servo motor 31 , a third gear 33 is fixedly installed at the bottom of the first rotating rod 32 , and the third gear 33 is meshed with the top second gear 25 .

[0059] The driving group 3 is the power source of the entire device, and the entire device is started by the driving group 3 in conjunction with the linkage component 2.

[0060] In this embodiment, the surface mixing assembly 5 includes a fourth gear 51 and two transmission wheels 52. The fourth gear 51 is meshed with the uppermost second gear 25. The bottom of the fourth gear 51 is connected to the adjacent transmission wheel 52. The other transmission wheel 52 and the top of the fourth gear 51 are both rotatably connected to the top of the inner wall of the compost bin 1. A rotating track 53 is transmission-connected between the two transmission wheels 52. A plurality of evenly distributed surface mixing frames 54 are installed at the bottom of the rotating track 53.

[0061] The surface mixing assembly 5 is used as a structure for mixing, smoothing and spreading the surface of livestock manure, and cyclically rotates on the rotating crawler 53, and the effect is better than that of a conventional stirring rod.

[0062] In this embodiment, the lifting assembly 6 includes a fifth gear 61, which is meshed with the first gear 24, a second rotating rod 63 is installed on the side of the fifth gear 61 away from the linkage assembly 2, and a sixth gear 64 is installed on the end of the second rotating rod 63 away from the linkage assembly 2. A plurality of support frames 62 are installed on the top of the inner wall of the compost bin 1, the second rotating rod 63 penetrates and is rotatably connected to the plurality of support frames 62, the sixth gear 64 is rotatably connected to the inner wall of the compost bin 1, and a lifting rack 65 is also slidably connected to the inner wall of the compost bin 1, the sixth gear 64 is meshed with the lifting rack 65, and a lifting plate 66 is installed at the bottom of the lifting rack 65;

[0063] A stopper 67 is installed at the bottom of the lifting plate 66 , and the stopper 67 blocks the communication passage between the compost box 1 and the waste liquid pool 13 .

[0064] In this embodiment, the bottom mixing assembly 7 includes a sliding rack 71 and a transverse support rod 75. The sliding rack 71 is meshed with the adjacent first gear 24. The bottom mixing assembly 7 is located below the fifth gear 61. A limiting slide groove 15 is provided inside the composting box 1. The sliding rack 71 slides in the limiting slide groove 15. Electric control buttons 16 are provided at both ends of the limiting slide groove 15. The sliding rack 71 touches the electric control buttons 16 on both sides to change the rotation direction of the servo motor 31.

[0065] A plurality of evenly arranged compost bottom mixing assemblies are installed at the bottom of the sliding rack 71, and the plurality of compost bottom mixing assemblies are fixed by a transverse support rod 75;

[0066] The compost bottom mixing assembly includes a first connecting rod 72, the top of the first connecting rod 72 is fixed to the sliding rack 71, the bottom of the first connecting rod 72 is slidably connected to the second connecting rod 73, and a return spring is installed at the bottom of the first connecting rod 72, the bottom of the return spring is fixed to the bottom of the inner wall of the second connecting rod 73, and the bottom of the second connecting rod 73 is rotatably connected to the bottom mixing roller 74.

[0067] The bottom mixing assembly 7 is a structure that can effectively stir the bottom layer of livestock manure to allow the upper and lower layers of livestock manure to blend.

[0068] Example 2

[0069] Reference Figure 2 A plurality of hydraulic rods 17 are installed at the bottom of the compost box 1 to assist the lifting plate 66 in lifting and lowering. The tops of the output rods of the plurality of hydraulic rods 17 are fixedly connected to the lifting plate 66 , and the sliding rack 71 touches the electric control buttons 16 on both sides to change the start and stop of the servo motor 31 .

[0070] The hydraulic rod 17 can be lifted with an auxiliary lifting plate 66, or the servo motor 31 can be replaced with a structure with greater torque and greater power, and the material of the lifting component 6 can lift the entire feces only by relying on the servo motor 31.

[0071] Example 3

[0072] Reference Figure 1-10 , a livestock manure composting method, the method comprising the following steps:

[0073] S1. Collect fresh livestock manure and crush corn stalks into 2mm-5mm particles;

[0074] S1a, feed the livestock manure into the compost bin 1 from the feeding port 11 until it overflows the detection end of one set of temperature and humidity sensors 4, and composts and ferments on its own for one day, and respectively measures the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin 1 through the two sets of temperature and humidity sensors 4;

[0075] S1b, add gypsum and superphosphate, and then compost and ferment for three days, and measure the temperature and humidity in the livestock manure and the temperature and humidity in the compost box 1 respectively through two sets of temperature and humidity sensors 4;

[0076] S1c, adding white rot fungi, Bacillus, and gold probiotic fermentation agents, fermenting for one day, and measuring the temperature and humidity in the livestock manure and the temperature and humidity in the compost box 1 through two sets of temperature and humidity sensors 4;

[0077] S1d, adding crushed corn stalks and bran of equal mass, and measuring the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin 1 by two sets of temperature and humidity sensors 4, and then the preparation process is completed;

[0078] S2, rotating the handle 21 to make the entire linkage assembly 2 rise, at which time the fifth gear 61 is disengaged from the first gear 24, the lifting assembly 6 does not work, and the second gears 25 of the middle and lower layers replace the second gears 25 of the upper and middle layers to mesh with the driving group 3, the surface mixing assembly 5 and the bottom mixing assembly 7;

[0079] S2a, start the servo motor 31 to drive the linkage component 2 to rotate, and start the surface mixing component 5 and the bottom mixing component 7 through the linkage component 2. The surface mixing component 5 mixes the crushed corn stalks and bran of equal mass on the surface of the livestock manure into the livestock manure. Then, the bottom mixing component 7 turns the bottom of the livestock manure to the surface, and then mixes it with the crushed corn stalks and bran of equal mass. The bottom mixing component 7 moves back and forth to mix. Whenever the sliding rack 71 touches the electric control button 16 on one side, the servo motor 31 will be controlled to rotate in the opposite direction.

[0080] S2b, mix two to three times a day, each time for 30 to 60 minutes, and ferment for three days;

[0081] S3, reversely rotate the handle 21 to reset the linkage assembly 2 and then start the servo motor 31. At this time, not only the surface mixing assembly 5 and the bottom mixing assembly 7 work, but also the lifting plate 66 drives the entire livestock manure to be lifted. At this time, the block 67 releases the restriction on the connection between the compost box 1 and the waste liquid pool 13, and the liquid in the livestock manure flows into the waste liquid pool 13 through the compost box 1. Multiple up and down movements will also allow the bottom gas of the livestock manure to circulate;

[0082] S3a. Mix two to three times a day, each time for thirty to sixty minutes, and ferment for three days.

[0083] S4, turning the handle 21 to move the entire linkage assembly 2 upward to disengage the bottom mixing assembly 7 and the lifting assembly 6 from the second gear 25 and the first gear 24 respectively, and then starting the servo motor 31 to drive only the surface mixing assembly 5 to move through the linkage assembly 2, that is, to mix the surface of the livestock manure that is about to be fermented again to increase the contact area with the air;

[0084] S4a, mix two to three times a day, each time for 30 to 60 minutes, and ferment for 7 to 14 days;

[0085] S5. After fermentation is completed, the lock on the discharge door 14 is opened, and the discharge door 14 is rotated to open the side of the compost bin 1, and the fermented feces are discharged from the inside of the compost bin 1. The liquid in the waste liquid pool 13 can be discarded or added into the compost bin 1 from the feeding port 11 when the next batch of fertilizers is not moist enough.

[0086] Furthermore, a cooling or heating temperature regulator may be added to the outside of the compost bin 1 , with the output end extending into the compost bin 1 , and determining whether the temperature needs to be adjusted based on the detection results of the temperature and humidity sensor 4 .

[0087] Furthermore, the transmission wheel 52 and the rotating crawler belt 53 can be replaced with crawler-type transmission belts or other transmission belts, as long as they can allow the surface mixing frame 54 to run stably on the rotating crawler belt 53 during the operation of the transmission wheel 52.

[0088] Furthermore, the surface mixing frame 54 is in the shape of a triangular fork and is equipped with steel spikes, which can effectively mix, smooth and push the surface of livestock manure, and circulate on the rotating crawler 53, and the effect is better than that of a conventional stirring rod.

[0089] Furthermore, the bottom mixing roller 74 is in a conventional roller shape with steel bars added to the surface, which can effectively stir the bottom layer of livestock manure and allow the upper and lower layers of livestock manure to blend.

[0090] Furthermore, the measuring end of the temperature and humidity sensor 4 is arranged so as not to hinder the operation of other structures.

[0091] Furthermore, the electric control button 16 is used to control the servo motor 31, but the electric control buttons 16 on both sides are only for changing the rotation direction of the servo motor, and the operation mode of the hydraulic rod 17 is that after it is powered on, the electric control buttons 16 on both sides additionally control the start of the hydraulic rod, and touching the corresponding side of the electric control button 16 will make the output rod of the hydraulic rod 17 extend or retract, and the electric control button 16 and other electrical components can be selected from the existing electrical components on the market that can realize the corresponding functions of the present invention, and the connection between the electrical components is the existing technology, so it is not elaborated in detail.

[0092] Furthermore, the size, torque and power of the servo motor 31 can be selected as needed, and the materials of all parts can be selected according to actual application conditions.

[0093] Working principle of the present invention: In the present invention, first, livestock manure needs to be fermented for one day, three days, and one day in sequence. In this process, the required fermentation agent, corn stalks, and bran are added, and the specific proportions can be referred to the following table:

[0094] Start to slowly increase the temperature on the second day, and keep the target temperature at 60° from the sixth day.

[0095]

[0096]

[0097] According to the above table, the best time period for nitrogen retention is from the twelfth day to the twenty-second day, and it tends to be stable after the fifteenth day, which means that the compost fermentation is basically completed at this time.

[0098] After adjusting the ratio, the handle 21 is rotated to make the whole linkage assembly 2 rise. At this time, the fifth gear 61 is disengaged from the first gear 24 to make the lifting assembly 6 stop working, and the second gears 25 of the middle and lower layers replace the second gears 25 of the upper and middle layers to mesh with the driving group 3, the surface mixing assembly 5 and the bottom mixing assembly 7. In addition, during the rotation of the handle 21, the screw rod 22 is threadedly connected to the compost bin 1, so the rotation of the handle 21 will make the screw rod 22 drive the whole linkage assembly 2 to rise, and under the action of the support spring 23, the whole linkage assembly 2 can rise more stably without shaking, and when it stops, it can also apply a pressure to resist the screw rod 22 to reduce shaking, thereby increasing the stability of the structure;

[0099] The whole device can be divided into three situations:

[0100] First, the lifting assembly 6 is not allowed to work. The servo motor 31 drives the third gear 33 to rotate through the first rotating rod 32, and then the third gear 33 rotates through the adjacent second gear 25, that is, the above-mentioned rotating handle 21 is a way for the entire linkage assembly 2 to rise once. In this way, the rotation of the second gear 25 will drive the fourth gear 51 to rotate. While the fourth gear 51 drives the adjacent transmission wheel 52 to rotate, the other transmission wheel 52 is driven, so that the multiple surface mixing frames 54 under the rotating crawler 53 stir the surface of livestock manure. When the second gear 25 drives the sliding rack 71 to move in the limiting slide groove 15, it will drive the first connecting rod 72 and the second connecting rod 73 to move through the sliding rack 71, and then drive multiple bottom mixing rollers 74 supported by the transverse support rod 75 to stir in the manure. In this case, the entire manure can be mixed to the maximum extent, achieving the most efficient mixing effect.

[0101] Second, the bottom mixing component 7 and the lifting component 6 are not allowed to work, and the handle 21 continues to be rotated upward. At this time, the servo motor 31 is started to drive only the surface mixing component 5 to move through the linkage component 2, that is, the surface of the livestock manure that is about to be fermented is mixed again to increase the contact area with the air. It is generally used when the overall fermentation is about to be completed.

[0102] Third, all work, that is, the initial position of the entire device, at this time, after the lifting plate 66 drives the entire livestock manure to be lifted, the block 67 releases the restriction on the connection between the compost box 1 and the waste liquid pool 13, and the liquid in the livestock manure flows into the waste liquid pool 13 through the compost box 1. Multiple up and down movements will also allow the bottom gas of the livestock manure to circulate, and in this process, the hydraulic rod 17 is energized, and the hydraulic rod 17 will start and stop as the sliding rack 71 touches the electric control buttons 16 on both sides, and the auxiliary lifting rack 65 lifts the entire lifting plate 66. During this process, the lifting plate 66 rises and will inevitably squeeze the multiple bottom mixing rollers 74 upwards. At this time, the second connecting rod 73 will compress the internal return spring and drive the bottom mixing rollers 74 to always be above the lifting plate 66, ensuring the overall operation is stable without squeezing and deformation. The entire livestock manure compost can be fully mixed. When there is a lot of liquid in the manure, the livestock manure can be lifted and the waste liquid can be discharged from the compost box 1 into the waste liquid pool 13, greatly reducing the humidity of the manure in the compost box 1.

[0103] During the whole process, the operator can observe and operate the operation of all the equipment of the whole device by standing on the pedal 12. After each treatment is completed, the surface of the lifting plate 66 is cleaned with a vacuum cleaner or a high-pressure water gun;

[0104] After completing the above operations, open the discharge door 14 for cleaning. The discharge door 14 is rotatably connected to the compost bin 1, and a lock is installed on the side of the compost bin 1 to prevent the discharge door 14 from being opened when it is not needed. A sealing ring is provided at the connection between the discharge door 14 and the compost bin 1.

[0105] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A livestock manure composting device, comprising a composting box (1), a feeding port (11) being installed on the top of the composting box (1), a waste liquid pool (13) for receiving fermented liquid being installed on the side of the composting box (1), a discharge door (14) being installed on the side of the composting box (1), a linkage assembly (2) being installed on the top of the composting box (1), a surface mixing assembly (5) for moving the upper layer of manure, a bottom mixing assembly (7) for moving the bottom of the manure compost, and a lifting assembly (6) for lifting the whole manure and separating solid from liquid being arranged inside the composting box (1); in, A driving group (3) is installed on the top of the composting box (1) for controlling a surface mixing component (5), a lifting component (6) and a bottom mixing component (7) through a linkage component (2).

2. The livestock manure composting device according to claim 1, characterized in that: The front of the compost box (1) is provided with a pedal (12), and the front of the compost box (1) is provided with a visual tempered glass, and the top of the compost box (1) is provided with two groups of temperature and humidity sensors (4).

3. The livestock manure composting device according to claim 1, characterized in that: The linkage assembly (2) comprises a handle (21), a screw rod (22) being mounted at the bottom of the handle (21), the bottom of the screw rod (22) being rotatably connected to a support spring (23) and three second gears (25) in sequence, the first gear (24) being meshed with the lifting assembly (6), the surface mixing assembly (5) and the driving group (3) being meshed with the second gear (25) at the top layer, and the bottom mixing assembly (7) being meshed with the second gear (25) at the middle layer.

4. The livestock manure composting device according to claim 3, characterized in that: A support spring (23) is sleeved on the surface of the screw rod (22), the top of the support spring (23) is in contact with the top of the inner wall of the compost box (1), the bottom of the support spring (23) is fixed to the surface of the screw rod (22), and the screw rod (22) is threadedly connected to the compost box (1).

5. The livestock manure composting device according to claim 3, characterized in that: The driving group (3) comprises a servo motor (31), a first rotating rod (32) being fixed to the bottom end of the output shaft of the servo motor (31), a third gear (33) being fixedly mounted to the bottom of the first rotating rod (32), and the third gear (33) being meshed with the second gear (25) at the top layer.

6. The livestock manure composting device according to claim 3, characterized in that: The surface mixing assembly (5) comprises a fourth gear (51) and two transmission wheels (52); the fourth gear (51) meshes with the second gear (25) at the top; the bottom of the fourth gear (51) is connected to the adjacent transmission wheel (52); the top of the other transmission wheel (52) and the fourth gear (51) are both rotatably connected to the top of the inner wall of the composting box (1); a rotating crawler (53) is transmission-connected between the two transmission wheels (52); and a plurality of evenly distributed surface mixing frames (54) are installed at the bottom of the rotating crawler (53).

7. The livestock manure composting device according to claim 5, characterized in that: The lifting assembly (6) comprises a fifth gear (61), the fifth gear (61) meshing with the first gear (24), a second rotating rod (63) being mounted on a side of the fifth gear (61) away from the linkage assembly (2), a sixth gear (64) being mounted on an end of the second rotating rod (63) away from the linkage assembly (2), a plurality of support frames (62) being mounted on the top of the inner wall of the compost box (1), the second rotating rod (63) penetrating through and being rotatably connected to the plurality of support frames (62), the sixth gear (64) being rotatably connected to the inner wall of the compost box (1), the inner wall of the compost box (1) being further slidably connected with a lifting rack (65), the sixth gear (64) meshing with the lifting rack (65), and a lifting plate (66) being mounted on the bottom of the lifting rack (65); A stopper (67) is installed at the bottom of the lifting plate (66), and the stopper (67) blocks the communication passage between the composting box (1) and the waste liquid pool (13).

8. The livestock manure composting device according to claim 7, characterized in that: The bottom mixing assembly (7) comprises a sliding rack (71) and a transverse support rod (75); the sliding rack (71) meshes with the adjacent first gear (24); the bottom mixing assembly (7) is located below the fifth gear (61); a limiting slide groove (15) is provided inside the composting box (1); the sliding rack (71) slides in the limiting slide groove (15); electric control buttons (16) are provided at both left and right ends of the limiting slide groove (15); the sliding rack (71) touches the electric control buttons (16) on both sides to change the rotation direction of the servo motor (31); A plurality of evenly arranged compost bottom mixing assemblies are installed at the bottom of the sliding rack (71), and the plurality of compost bottom mixing assemblies are fixed by a transverse support rod (75); The compost bottom mixing assembly comprises a first connecting rod (72), the top of the first connecting rod (72) is fixed to the sliding rack (71), the bottom of the first connecting rod (72) is slidably connected to the second connecting rod (73), and a return spring is installed at the bottom of the first connecting rod (72), the bottom of the return spring is fixed to the bottom of the inner wall of the second connecting rod (73), and the bottom of the second connecting rod (73) is rotatably connected to the bottom mixing roller (74).

9. The livestock manure composting device according to claim 8, characterized in that: A plurality of hydraulic rods (17) for assisting the lifting plate (66) in lifting and lowering are installed at the bottom of the composting box (1); the tops of the output rods of the plurality of hydraulic rods (17) are fixedly connected to the lifting plate (66), and the sliding racks (71) touch the electric control buttons (16) on both sides to change the start and stop of the servo motor (31).

10. The livestock manure composting method according to claim 1, characterized in that: The method comprises the following steps: S1. Collect fresh livestock manure and crush corn stalks into 2mm-5mm particles; S1a, feeding livestock manure into the composting box (1) from the feeding port (11) until it overflows the detection end of one set of temperature and humidity sensors (4), and composting and fermenting on its own for one day, and measuring the temperature and humidity in the livestock manure and the temperature and humidity in the composting box (1) respectively through the two sets of temperature and humidity sensors (4); S1b, adding gypsum and superphosphate, and then composting and fermenting for three days, and using two sets of temperature and humidity sensors (4) to measure the temperature and humidity in the livestock manure and the temperature and humidity in the composting box (1); S1c, adding white rot fungi, Bacillus, and golden probiotic fermentation agents, fermenting for one day, and measuring the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin (1) respectively through two sets of temperature and humidity sensors (4); S1d, adding crushed corn stalks and bran of equal mass, and measuring the temperature and humidity in the livestock manure and the temperature and humidity in the compost bin (1) respectively through two sets of temperature and humidity sensors (4), and then the preparation process is completed; S2, rotating the handle (21) to raise the entire linkage assembly (2), at which time the fifth gear (61) is disengaged from the first gear (24), the lifting assembly (6) does not work, and the second gears (25) of the middle and lower layers replace the second gears (25) of the upper middle layer to mesh with the driving assembly (3), the surface mixing assembly (5) and the bottom mixing assembly (7); S2a, starting the servo motor (31) to drive the linkage component (2) to rotate, and starting the surface mixing component (5) and the bottom mixing component (7) through the linkage component (2), the surface mixing component (5) mixes the crushed corn stalks and bran of the same mass on the surface of the livestock manure into the livestock manure, and then the bottom mixing component (7) turns the bottom of the livestock manure to the surface, and then mixes it with the crushed corn stalks and bran of the same mass, and the bottom mixing component (7) moves back and forth to mix, and whenever the sliding rack (71) touches the electric control button (16) on one side, it controls the servo motor (31) to rotate in the opposite direction; S2b, mix two to three times a day, each time for 30 to 60 minutes, and ferment for three days; S3, the handle (21) is rotated in the reverse direction to reset the linkage assembly (2) and then the servo motor (31) is started. At this time, not only the surface mixing assembly (5) and the bottom mixing assembly (7) are working, but also the lifting plate (66) drives the entire livestock manure to be lifted. At this time, the block (67) releases the restriction on the connection between the compost box (1) and the waste liquid pool (13), and the liquid in the livestock manure flows into the waste liquid pool (13) through the compost box (1). Multiple up and down movements will also allow the gas at the bottom of the livestock manure to circulate; S3a, mix two to three times a day, each time for 30 to 60 minutes, and ferment for three days; S4, turning the handle (21) to move the entire linkage assembly (2) upwards so that the bottom mixing assembly (7) and the lifting assembly (6) are respectively disengaged from the second gear (25) and the first gear (24), and then starting the servo motor (31) to drive only the surface mixing assembly (5) to move through the linkage assembly (2), that is, the surface of the livestock manure that is about to be fermented is stirred again to increase the contact area with the air; S4a, mix two to three times a day, each time for 30 to 60 minutes, and ferment for 7 to 14 days; S5. After fermentation is completed, the lock on the discharge door (14) is opened, and the discharge door (14) is rotated to open the side of the compost bin (1), and the fermented feces are discharged from the inside of the compost bin (1). The liquid in the waste liquid pool (13) can be discarded or added to the compost bin (1) from the feeding port (11) when the next batch of fertilizer is not moist enough.

Citation Information

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