An efficient energy-saving burner for a suspension kiln and its energy-saving combustion method

The high-efficiency burner system for suspender kilns addresses energy inefficiencies and installation challenges by incorporating a stable flow mechanism and mobile support system, enabling efficient fuel-air mixing and flame adjustment, thus enhancing operational efficiency and reducing maintenance time.

CN119267906BActive Publication Date: 2025-07-15YANGZHOU YINYAN MASCH CO LTD
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Patent Information

Application Number
CN202411342715.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

The existing suspended kiln burners have low energy utilization, small flame diameter and are unadjustable, which can easily burn out the kiln walls, have large weight and are inconvenient to install, which affects user work efficiency and cost.

Method used

A high-efficiency energy-saving burner for suspended kilns is designed, including kiln wall lining, flow stabilization mechanism and mobile support mechanism. Three cyclone winds are formed through swirl tubes and swirl plates, the flame diameter and length are adjusted, and the air pressure stability is ensured through the flow stabilization box and pressure sensor.

Benefits of technology

It improves combustion efficiency, reduces energy consumption, simplifies installation and maintenance processes, improves user work efficiency, and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of burners, and particularly to a high-efficiency energy-saving burner for a suspension kiln and its energy-saving combustion method, including a kiln wall inner lining, a flow stabilizing mechanism, and a movable support mechanism. Four groups of installation pipes are uniformly and fixedly connected to the bottom end of the kiln wall inner lining. An installation outer pipe is arranged inside each installation pipe. A first swirl pipe is arranged inside the installation outer pipe. One end of each third swirl pipe is connected to a third air inlet pipe. Valves are arranged in the middle of the first air inlet pipe, the second air inlet pipe, and the third air inlet pipe. This device can not only facilitate the installation and support work for users, but also provide great convenience for subsequent maintenance, greatly shortening the disassembly and assembly work of users during maintenance, thereby improving the work efficiency of users, ensuring the normal production of products. At the same time, users can adjust the diameter and length of the flame according to usage requirements, thereby improving the utilization rate of gas, reducing energy consumption, and thus reducing the usage cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of burners, and specifically to a high-efficiency energy-saving burner for a suspension kiln and its energy-saving combustion method. Background Technique

[0002] A suspension kiln is a device for processing various ores. It is a large cylindrical device, usually made of reinforced concrete or other high-temperature materials, and can convert raw materials into clinker at high temperatures. In a suspension kiln, raw materials enter from above, and through the rotation of the kiln cylinder and chemical reactions at high temperatures, clinker is finally produced. The burner of the suspension kiln is usually vertically installed with it, which is completely different from the common rotary kiln. A burner is a device that sprays fuel and air in a certain way for mixed combustion. For different kiln bodies, different burners are used;

[0003] At present, the existing burners have a low energy utilization rate during use, resulting in serious energy waste. Moreover, the flames sprayed by the existing burners are long and have a small diameter, and cannot be adjusted, so it is very easy to burn out the kiln wall, and the flame utilization rate is also low. In addition, it is very inconvenient for users during installation and later use. Due to its heavy weight, it is usually moved and installed by a traveling crane, so it has certain requirements for the installation site and cannot meet various sites. As a result, when users install and maintain it, it will take a lot of time and reduce the work efficiency of users. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-efficiency energy-saving burner for a suspension kiln and its energy-saving combustion method to solve the problems raised in the above background technique, that is, the existing burners have a low energy utilization rate during use, resulting in serious energy waste, and the flames sprayed by the existing burners are long and have a small diameter, and cannot be adjusted, so it is very easy to burn out the kiln wall, and the flame utilization rate is also low. In addition, it is very inconvenient for users during installation and later use. Due to its heavy weight, it is usually moved and installed by a traveling crane, so it has certain requirements for the installation site and cannot meet various sites. As a result, when users install and maintain it, it will take a lot of time and reduce the work efficiency of users. Through this solution, it can not only facilitate the installation and support work of users, but also provide great convenience for subsequent maintenance, greatly shortening the disassembly and assembly work of users during maintenance, thereby improving the work efficiency of users, ensuring the normal production of products. At the same time, users can adjust the diameter and length of the flame according to the use requirements, thereby improving the utilization rate of gas, reducing energy consumption, and thus reducing the use cost.

[0005] To achieve the above object, the present invention provides the following technical solution: a high-efficiency energy-saving burner for a suspension kiln and its energy-saving combustion method. The device includes a kiln wall lining, a flow stabilizing mechanism, and a moving support mechanism. Four groups of installation pipes are uniformly and fixedly connected to the bottom end of the kiln wall lining. An installation outer pipe is arranged inside each installation pipe. A first swirl pipe is arranged inside the installation outer pipe. A second swirl pipe is arranged inside the first swirl pipe. A third swirl pipe is arranged inside the second swirl pipe. One end of each first swirl pipe is uniformly and fixedly connected with a first swirl plate, and one end of each first swirl plate is respectively in contact with the inner wall of the installation outer pipe. One end of each second swirl pipe is uniformly and fixedly connected with a second swirl plate, and one end of each second swirl plate is respectively in contact with the inner wall of the first swirl pipe. One end of each third swirl pipe is fixedly connected with a third swirl plate, and one end of each third swirl plate is respectively in contact with the inner wall of the second swirl pipe. A central pipe is arranged inside the third swirl pipe, and one end of the central pipe is fixedly connected with one end of the third swirl pipe. A plurality of air inlets are uniformly arranged at one end of the central pipe. A lighting pipe is arranged inside each central pipe. An igniter is arranged inside each central pipe, and the igniters are respectively located at the bottom side of the lighting pipes. One end of each first swirl pipe is connected with a fuel pipe. One end of each installation outer pipe is connected with a first air inlet pipe. One end of each second swirl pipe is connected with a second air inlet pipe, and one end of each second air inlet pipe is respectively connected with the first air inlet pipe. One end of each third swirl pipe is connected with a third air inlet pipe, and one end of each third air inlet pipe is respectively connected with the second air inlet pipe. Valves are arranged in the middle of the first air inlet pipe, the second air inlet pipe, and the third air inlet pipe.

[0006] Preferably, one end of each installation pipe is connected to the middle of the installation outer pipe through a flange and bolts. One end of each installation outer pipe is connected to one end of the first swirl pipe through a flange and bolts. One end of each first swirl pipe is connected to one end of the second swirl pipe through a flange and bolts. One end of each second swirl pipe is connected to one end of the third swirl pipe through a flange and bolts. One end of each third swirl pipe is connected to one end of the central pipe through a flange and bolts. One end of each lighting pipe and igniter is connected to one end of the central pipe through a flange and bolts. The two valves are respectively located at the bottom end of the connection between the first air inlet pipe and the second air inlet pipe and the connection between the second air inlet pipe and the third air inlet pipe, which is convenient for the installation of the device.

[0007] Preferably, the first swirl plate, the second swirl plate, and the third swirl plate are all inclined, and the inclination directions are the same. The inclination angle of the first swirl plate is 40 to 70 degrees. The inclination angle of the second swirl plate is 25 to 35 degrees. The inclination angle of the third swirl plate is 30 to 40 degrees, which is convenient for forming swirling air.

[0008] Preferably, the flow stabilizing mechanism includes a flow stabilizing box, a flow monitor, a pressure sensor, a control box, a main air inlet pipe, a cover plate, a first spring, and an electric push rod. The tops of the first air inlet pipes are all connected to the flow stabilizing box. A flow monitor is arranged at the top of the connection between the flow stabilizing box and the first air inlet pipe. A pressure sensor is arranged on the inner wall of the top of the flow stabilizing box. One end of the flow stabilizing box is fixedly connected to the control box. The flow stabilizing box is connected to the main air inlet pipe at one end, and one end of the main air inlet pipe is also connected to the control box. A cover plate is arranged inside the control box. The top of the cover plate is evenly and fixedly connected with first springs, and the tops of the first springs are all fixedly connected to the inner wall of the control box. An electric push rod is arranged inside the control box, and the output end of the electric push rod is in contact with one end of the cover plate, providing a stable air pressure to ensure the stability of the air outlet pressure.

[0009] Preferably, the control ends of the flow monitor and the igniter are both electrically connected to an external power supply through an external switch, and the control ends of the electric push rods are respectively electrically connected to the external power supply through the pressure sensor, which facilitates the operation of the device.

[0010] Preferably, the movable support mechanism includes a support maintenance box, a first support rod, a transmission groove, a threaded rod, a first gear, a chute, a slider, a rotating rod, a second gear, a lock plate, a movable box, a second support rod, a guide groove, a guide block, a lock groove, a first movable groove, a self-locking block, a second spring, a fixed groove, a fixed block, a rotating part, a buckling groove, a clamping groove, a second movable groove, a clamping plate, a first fixing rod, a first torsion spring, a middle transfer plate, a second fixing rod, a second torsion spring and a lock catch. A support maintenance box is arranged at the bottom end of the first swirl tube. The top end of the support maintenance box is symmetrically and slidably connected with first support rods. A transmission groove is formed in the middle of the support maintenance box. The bottom ends of the first support rods are all connected with threaded rods through threads, and the bottom ends of the threaded rods all extend into the interior of the transmission groove and are connected with the inner wall of the transmission groove through bearings. The bottom ends of the threaded rods are all fixedly connected with first gears, and the first gears are respectively located in the interior of the transmission groove. Chutes are symmetrically formed in the middle of the support maintenance box. Sliders are slidably connected in the interiors of the chutes. Rotating rods are arranged in the middle of the support maintenance box, and both ends of the rotating rods are respectively connected with the sliders through bearings. The bottom ends of the rotating rods are all fixedly connected with second gears, and the bottom ends of the second gears are respectively located in the interior of the transmission groove. Lock plates are slidably connected to the middle and lower parts of the rotating rods. Lock grooves are symmetrically formed in the middle of the first support rods, and the shapes of the lock grooves are respectively the same as those of the lock plates. The lock grooves are respectively located on one side of the first gears close to each other. Movable boxes are slidably connected to one end of the support maintenance box. Guide grooves are symmetrically formed in the middle and lower parts of the support maintenance box. Guide blocks are slidably connected in the interiors of the guide grooves, and one ends of the guide blocks are respectively fixedly connected with the movable boxes. Second support rods are slidably connected to one end of the movable boxes. First movable grooves are formed in the middle and upper parts of the support maintenance box. Self-locking blocks are arranged in the interiors of the first movable grooves, and the bottom ends of the self-locking blocks are connected with the inner walls of the first movable grooves through rotating shafts. One end of the rotating shaft extends to the outside of the support maintenance box. A rotating part is arranged on one side of the support maintenance box, and one end of the rotating part is fixedly connected with the rotating shaft. Second springs are uniformly fixedly connected to one side of the self-locking blocks, and one ends of the second springs are respectively fixedly connected with the first movable grooves. Fixed grooves are uniformly formed in one end of the second support rods. Fixed blocks are uniformly fixedly connected to one end of the self-locking blocks, and one ends of the fixed blocks are respectively located in the fixed grooves. Buckling grooves are formed in one end of the support maintenance box. Clamping grooves are formed in one end of the movable boxes. Second movable grooves are formed in the interiors of the support maintenance boxes, and one ends of the second movable grooves are respectively connected with the buckling grooves. Clamping plates are arranged in the buckling grooves, and one ends of the clamping plates are respectively located in the second movable grooves. First fixing rods are arranged in the interiors of the clamping plates, and both ends of the first fixing rods are respectively fixedly connected with the inner walls of the buckling grooves. First torsion springs are arranged in the interiors of the clamping plates, and both ends of the first torsion springs are respectively fixedly connected with the clamping plates and the first fixing rods.Inside the second movable slots, transfer plates are provided, and the tops of the transfer plates are respectively in contact with one end of the buckle plates. In the middle of the transfer plates, second fixing rods are provided, and both ends of the second fixing rods are respectively fixedly connected to the second movable slots. In the middle of the transfer plates, second torsion springs are provided, and both ends of the second torsion springs are respectively fixedly connected to the transfer plates and the second fixing rods. Lock catches are fixedly connected to the middle of the transfer plates, and one end of the lock catches is located inside the card slots, which facilitates disassembly, assembly and maintenance work for users, and can also provide support.

[0011] Preferably, the tops of the first support rod and the second support rod are both arc-shaped for convenient support. The tops of the first support rods are connected to the first swirl tubes through bolts. Self-locking universal wheels are symmetrically arranged at the bottoms of the support and maintenance box and the movable box for convenient movement.

[0012] Preferably, one side of the inner wall of the bottom end of the fixing slot is bevel-shaped, and the bottom ends of the fixing blocks are bevel-shaped for convenient self-locking. One end of the buckle plate and the transfer plate in contact is bevel-shaped to facilitate the buckle plate to push the transfer plate to move. One end of the card slot is bevel-shaped, one end of the lock catch is bevel-shaped, and one end of the lock catch is buckled with the card slot for convenient automatic locking.

[0013] The energy-saving combustion method of the device:

[0014] Step 1: Ignition. The user passes gas into the ignition tube and the fuel tube, and passes compressed air into the main air inlet pipe. The air can enter the inside of the steady flow box through the main air inlet pipe. The user opens a group of valves. At this time, the air enters between the third swirl tube and the central tube through the third air inlet pipe, the air is discharged through the air outlet, and then discharged through the ignition tube, and ignition can be carried out through the igniter.

[0015] Step 2: Combustion support. The air discharged through the air outlet is neutral air, which can help the igniter to ignite the gas discharged from the ignition tube.

[0016] Step 3: Combustion. The gas entering the fuel pipe is discharged between the first swirl pipe and the second swirl pipe. A swirl can be formed through the second swirl plate. After the user opens all the valves, air enters between the installation outer pipe and the first swirl pipe through the first air inlet pipe, and a swirl can be formed through the first swirl plate. Air enters between the second swirl pipe and the third swirl pipe through the second air inlet pipe, and a swirl can be formed through the third swirl plate. At this time, three swirl winds are formed from the outside to the inside, and the first, second, and third swirl winds are formed through the first swirl plate, the second swirl plate, and the third swirl plate respectively. The first and third swirl winds are air, and the second swirl wind is gas. The main function of the first swirl wind is to pull the gas outwards, so that the gas is fully mixed with the air in the outside environment, improving the combustion efficiency. The second swirl wind is gas, which is mainly used to eject the gas along the radial direction, increasing the flame diameter and fully mixing the outside air at the same time, increasing the flame area, and further improving the combustion efficiency. The normal amount of the third swirl wind is less than that of the first swirl wind. Its main function is to adjust the flame diameter. If the flame is too thin and the flame combustion area is small at this time, the third swirl wind is increased, and vice versa. When the gas discharged between the first swirl pipe and the second swirl pipe is ignited by the scattered flame of the ignition pipe, the neutral wind discharged through the air outlet can also improve the flame stability;

[0017] Step 4: Adjustment. The user can control the diameter and length of the flame through the valve.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] When the user installs this device, the user first uses a crane to lift the upper part of this device, and then moves the support and maintenance box to the bottom ends of the first swirl tube and the second swirl tube. Push the rotating rod so that the slider slides to one side of the first support rod. After the second gear meshes with a set of first gears, then place the lock plate into the interior of the lock groove. At this time, the locking work is completed. The user rotates the rotating rod, and through the second gear and the first gear, the threaded rod can be rotated. Through the threaded rod, the first support rod moves upward. When the bottom end of the first support rod fits with the bottom end of the first swirl tube, the user then takes out the lock plate, moves the rotating rod to the other end, so that the second gear meshes with another set of first gears, and by rotating the rotating rod, another set of first support rods are moved upward until their top ends fit with the bottom end of the second swirl tube. The user connects the two sets of first support rods to the first swirl tube and the second swirl tube respectively through bolts. Then the user pulls the buckle plate, and the buckle plate rotates and compresses the second torsion spring. One end of the buckle plate moves downward, and at the same time, it pushes the top end of the transfer plate to rotate, so that one end of the transfer plate drives the lock to rotate, so that one end of the lock no longer latches the card slot. At this time, the user can pull out the movable box, and at the same time drive the guide block to slide inside the guide groove, thus completing the positioning and guiding work. Then the user pulls the second support rod upward. After the inclined surface of the fixed groove abuts against the inclined surface of the fixed block, the top end of the self-locking block moves away from one end of the second support rod, and at the same time compresses the second spring. When the user pulls the second support rod upward, a knocking sound will be continuously heard. When the user pulls the second support rod to an appropriate height, at this time, through the second spring, the self-locking block, the fixed block and the fixed groove, the second support rod can be locked to prevent the second support rod from automatically falling, so that the second support rod can support the installation outer pipe. When the user moves this device to the position of the installation pipeline, the user can fine-tune the heights of the installation outer pipe, the first swirl tube, the second swirl tube and the third swirl tube through the rotating rod and the second gear to make their heights consistent with the height of the installation pipeline, thus facilitating the installation and connection work of the user. Then the user pushes the support and maintenance box, inserts the installation outer pipe into the interior of the installation pipeline, and then connects the installation outer pipe and the installation pipeline through bolts. At this time, through the support and maintenance box, the movable box, the first support rod and the second support rod, the installation outer pipe, the first swirl tube, the second swirl tube and the third swirl tube can be supported. At this time, the user has completed the installation of this device. The user introduces gas into the ignition tube and the fuel tube, and introduces compressed air into the main air inlet pipe. The air can enter the interior of the steady flow box through the main air inlet pipe. The user opens a set of valves. At this time, the air enters between the third swirl tube and the central tube through the third air inlet pipe, and the air is discharged through the air outlet, and then discharged through the ignition tube. Ignition can be carried out through the igniter. The air discharged through the air outlet is neutral air, which can help the igniter ignite the gas discharged from the ignition tube and has an auxiliary combustion effect. The gas entering the fuel tube is discharged between the first swirl tube and the second swirl tube, and a swirl can be formed through the second swirl plate. After the user opens all the valves,Air enters between the installation outer tube and the first cyclone tube through the first air inlet pipe. A swirl can be formed through the first swirl plate. Air enters between the second cyclone tube and the third cyclone tube through the second air inlet pipe. A swirl can be formed through the third swirl plate. At this time, three swirl winds are formed from outside to inside. Respectively, the first, second, and third swirl winds are formed through the first swirl plate, the second swirl plate, and the third swirl plate. The first and third swirl winds are air, and the second swirl wind is gas. The main function of the first swirl wind is to pull the gas outwards, enabling the gas to be fully mixed with the air in the external environment and improving the combustion efficiency. The second swirl wind is gas, which mainly sprays the gas along the radial direction, increasing the flame diameter while fully mixing with the outside air, enlarging the flame area, and further improving the combustion efficiency. The normal amount of the third swirl wind is less than that of the first swirl wind. Its main function is to adjust the diameter of the flame. If the flame is too thin and the combustion area of the flame is small at this time, then the third swirl wind is increased; otherwise, the third swirl wind is decreased. When the gas ejected between the first cyclone tube and the second cyclone tube is ignited by the scattered flame of the ignition tube, the neutral wind discharged through the air outlet can also improve the stability of the flame, thus making the combustion work more convenient. The user can control the diameter and length of the flame through the valve, preventing the flame from burning the inner lining of the kiln wall. At the same time, the internal pressure of the steady flow box can be monitored through the pressure sensor. When the internal pressure of the steady flow box is too low, the output end of the electric push rod will lift one end of the cover plate. At this time, the air inside the main air inlet pipe enters the inside of the steady flow box, thus ensuring the stability of the internal pressure of the steady flow box, providing a stable pressure for the subsequent air intake work, and avoiding the situation of uneven pressure. This device can not only facilitate the installation and support work of the user, but also provide great convenience for subsequent maintenance. It can greatly shorten the disassembly and assembly work of the user during maintenance, thereby improving the work efficiency of the user, ensuring the normal production of products. At the same time, the user can adjust the diameter and length of the flame according to the usage requirements, thereby improving the utilization rate of gas, reducing energy consumption, and thus reducing the usage cost. Description of the Drawings

[0020] Figure 1 is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 is a sectional three-dimensional schematic diagram of the present invention;

[0022] Figure 3 is a sectional three-dimensional schematic diagram of the installation outer tube, the first cyclone tube, and the second cyclone tube in the present invention;

[0023] Figure 4 is a sectional three-dimensional schematic diagram of the third cyclone tube, the central tube, and the ignition tube in the present invention;

[0024] Figure 5 is a sectional three-dimensional schematic diagram of the installation outer tube, the steady flow box, and the control box in the present invention;

[0025] Figure 6 This is a sectional perspective view of the mobile support mechanism in the present invention;

[0026] Figure 7 This is a perspective view of the rotating rod, locking plate and locking groove in the present invention;

[0027] Figure 8 This is a sectional perspective view of the first movable groove, self-locking block and fixed groove in the present invention;

[0028] Figure 9 This is a side view of the support maintenance box, movable box and second support rod in the present invention.

[0029] In the figure: 1, inner lining of kiln wall; 2, installation pipeline; 3, installation outer pipe; 4, first swirl tube; 5, second swirl tube; 6, third swirl tube; 7, first swirl plate; 8, second swirl plate; 9, third swirl plate; 10, central pipe; 11, air outlet; 12, ignition tube; 13, igniter; 14, fuel pipe; 15, first air inlet pipe; 16, second air inlet pipe; 17, third air inlet pipe; 18, valve; 19, flow stabilizing box; 20, flow monitor; 21, pressure sensor; 22, control box; 23, main air inlet pipe; 24, cover plate; 25, first spring; 26, electric push rod; 27, support maintenance box; 28, first support rod; 29, transmission groove; 30, threaded rod; 31, first gear; 32, chute; 33, slider; 34, rotating rod; 35, second gear; 36, locking plate; 37, movable box; 38, second support rod; 39, guiding groove; 40, guiding block; 41, locking groove; 42, first movable groove; 43, self-locking block; 44, second spring; 45, fixed groove; 46, fixed block; 47, rotating part; 48, buckling groove; 49, clamping groove; 50, second movable groove; 51, buckling plate; 52, first fixing rod; 53, first torsion spring; 54, intermediate plate; 55, second fixing rod; 56, second torsion spring; 57, lock catch. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Please refer to Figures 1-9 , an embodiment provided by the present invention:

[0032] An efficient energy-saving burner for a suspension kiln and its energy-saving combustion method. The device includes a kiln wall lining 1, a flow stabilizing mechanism, and a moving support mechanism. Four groups of installation pipes 2 are evenly and fixedly connected to the bottom end of the kiln wall lining 1. An installation outer pipe 3 is arranged inside each installation pipe 2. A first swirl pipe 4 is arranged inside the installation outer pipe 3. A second swirl pipe 5 is arranged inside the first swirl pipe 4. A third swirl pipe 6 is arranged inside the second swirl pipe 5. One end of each first swirl pipe 4 is evenly and fixedly connected with a first swirl plate 7, and one end of each first swirl plate 7 is respectively in contact with the inner wall of the installation outer pipe 3. One end of each second swirl pipe 5 is evenly and fixedly connected with a second swirl plate 8, and one end of each second swirl plate 8 is respectively in contact with the inner wall of the first swirl pipe 4. One end of each third swirl pipe 6 is fixedly connected with a third swirl plate 9, and one end of each third swirl plate 9 is respectively in contact with the inner wall of the second swirl pipe 5. A central pipe 10 is arranged inside the third swirl pipe 6, and one end of the central pipe 10 is fixedly connected with one end of the third swirl pipe 6. Air outlets 11 are evenly arranged at one end of the central pipe 10. An ignition pipe 12 is arranged inside each central pipe 10. An igniter 13 is arranged inside each central pipe 10, and the igniters 13 are respectively located at the bottom side of the ignition pipes 12. One end of each first swirl pipe 4 is connected with a fuel pipe 14. One end of each installation outer pipe 3 is connected with a first air inlet pipe 15. One end of each second swirl pipe 5 is connected with a second air inlet pipe 16, and one end of each second air inlet pipe 16 is respectively connected with the first air inlet pipe 15. One end of each third swirl pipe 6 is connected with a third air inlet pipe 17, and one end of each third air inlet pipe 17 is respectively connected with the second air inlet pipe 16. Valves 18 are arranged in the middle of the first air inlet pipe 15, the second air inlet pipe 16, and the third air inlet pipe 17;

[0033] Please refer to Figure 2 and Figure 5, in this embodiment, the flow stabilizing mechanism includes a flow stabilizing box 19, a flow monitor 20, a pressure sensor 21, a control box 22, a main intake air duct 23, a cover plate 24, a first spring 25, and an electric push rod 26. The tops of the first intake air ducts 15 are all connected to the flow stabilizing box 19. A flow monitor 20 is arranged at the top of the connection between the flow stabilizing box 19 and the first intake air ducts 15. A pressure sensor 21 is arranged on the inner wall of the top of the flow stabilizing box 19. One end of the flow stabilizing box 19 is fixedly connected to the control box 22. The flow stabilizing box 19 is connected to the main intake air duct 23 at one end, and one end of the main intake air duct 23 is also connected to the control box 22. A cover plate 24 is arranged inside the control box 22. The top of the cover plate 24 is evenly and fixedly connected to the first spring 25, and the tops of the first spring 25 are all fixedly connected to the inner wall of the control box 22. An electric push rod 26 is arranged inside the control box 22, and the output end of the electric push rod 26 is in contact with one end of the cover plate 24. The user can monitor the pressure inside the flow stabilizing box 19 through the pressure sensor 21. When the pressure inside the flow stabilizing box 19 is too low, at this time, the output end of the electric push rod 26 jacks up one end of the cover plate 24. At this time, the air inside the main intake air duct 23 enters the inside of the flow stabilizing box 19, so as to ensure the stability of the pressure inside the flow stabilizing box 19, provide a stable pressure for the subsequent air intake work, avoid the situation of uneven pressure, provide a stable air pressure, and ensure the stability of the air outlet pressure;

[0034] Please refer to Figure 2 , Figures 5-9, in this embodiment, the mobile support mechanism includes a support maintenance box 27, a first support rod 28, a transmission groove 29, a threaded rod 30, a first gear 31, a chute 32, a slider 33, a rotating rod 34, a second gear 35, a locking plate 36, a movable box 37, a second support rod 38, a guide groove 39, a guide block 40, a locking groove 41, a first movable groove 42, a self-locking block 43, a second spring 44, a fixing groove 45, a fixing block 46, a rotating part 47, a buckling groove 48, a clamping groove 49, a second movable groove 50, a clamping plate 51, a first fixing rod 52, a first torsion spring 53, a middle transfer plate 54, a second fixing rod 55, a second torsion spring 56 and a lock catch 57. A support maintenance box 27 is provided at the bottom end of the first swirl tube 4. The top end of the support maintenance box 27 is symmetrically and slidably connected with first support rods 28. A transmission groove 29 is opened in the middle of the support maintenance box 27. The bottom ends of the first support rods 28 are all connected with threaded rods 30 by threads, and the bottom ends of the threaded rods 30 all extend into the interior of the transmission groove 29 and are connected with the inner wall of the transmission groove 29 through bearings. The bottom ends of the threaded rods 30 are all fixedly connected with first gears 31, and the first gears 31 are respectively located inside the transmission groove 29. Chutes 32 are symmetrically opened in the middle of the support maintenance box 27. Sliders 33 are slidably connected inside the chutes 32. Rotating rods 34 are provided in the middle of the support maintenance box 27, and both ends of the rotating rods 34 are respectively connected with the sliders 33 through bearings. The bottom ends of the rotating rods 34 are all fixedly connected with second gears 35, and the bottom ends of the second gears 35 are respectively located inside the transmission groove 29. The middle and lower parts of the rotating rods 34 are all slidably connected with locking plates 36. Locking grooves 41 are symmetrically opened in the middle of the first support rods 28, and the shapes of the locking grooves 41 are respectively the same as those of the locking plates 36. The locking grooves 41 are respectively located on one side of the first gears 31 close to each other. Movable boxes 37 are slidably connected to one end of the support maintenance box 27. Guide grooves 39 are symmetrically opened in the middle and lower parts of the support maintenance box 27. Guide blocks 40 are slidably connected inside the guide grooves 39, and one ends of the guide blocks 40 are respectively fixedly connected with the movable boxes 37. Second support rods 38 are slidably connected to one end of the movable boxes 37. First movable grooves 42 are opened in the middle and upper parts of the support maintenance box 27. A self-locking block 43 is arranged inside the first movable groove 42, and the bottom end of the self-locking block 43 is connected with the inner wall of the first movable groove 42 through a rotating shaft. One end of the rotating shaft extends to the outside of the support maintenance box 27. A rotating part 47 is arranged on one side of the support maintenance box 27, and one end of the rotating part 47 is fixedly connected with the rotating shaft. Second springs 44 are uniformly fixedly connected to one side of the self-locking blocks 43, and one ends of the second springs 44 are respectively fixedly connected with the first movable groove 42. Fixing grooves 45 are uniformly opened at one end of the second support rods 38. Fixing blocks 46 are uniformly fixedly connected to one end of the self-locking blocks 43, and one ends of the fixing blocks 46 are respectively located inside the fixing grooves 45. Buckling grooves 48 are opened at one end of the support maintenance box 27. Clamping grooves 49 are opened at one end of the movable boxes 37.The interior of the support and maintenance box 27 are all provided with second movable slots 50, and one ends of the second movable slots 50 are respectively connected to the buckle slots 48. Inside the buckle slots 48 are provided with buckle plates 51, and one ends of the buckle plates 51 are respectively located inside the second movable slots 50. Inside the buckle plates 51 are provided with first fixing rods 52, and both ends of the first fixing rods 52 are respectively fixedly connected to the inner walls of the buckle slots 48. Inside the buckle plates 51 are provided with first torsion springs 53, and both ends of the first torsion springs 53 are respectively fixedly connected to the buckle plates 51 and the first fixing rods 52. Inside the second movable slots 50 are provided with transfer plates 54, and the tops of the transfer plates 54 are respectively in contact with one ends of the buckle plates 51. In the middle of the transfer plates 54 is provided with a second fixing rod 55, and both ends of the second fixing rod 55 are respectively fixedly connected to the second movable slots 50. In the middle of the transfer plates 54 is provided with a second torsion spring 56, and both ends of the second torsion spring 56 are respectively fixedly connected to the transfer plates 54 and the second fixing rod 55. Fixedly connected to the middle of the transfer plates 54 are lock catches 57, and one ends of the lock catches 57 are located inside the card slots 49. When the user installs this device, the user first uses a crane to lift the upper half of this device, and then moves the support and maintenance box 27 to the bottom ends of the first swirl tube 4 and the second swirl tube 5. Push the rotating rod 34, the rotating rod 34 drives the slider 33 to slide towards one side of the first support rod 28, and at the same time the rotating rod 34 drives the slider 33 to slide inside the sliding groove 32. When the second gear 35 meshes with a set of first gears 31, then put the lock plate 36 into the lock slot 41, and at this time the locking work is completed. The user rotates the rotating rod 34, the rotating rod 34 drives the second gear 35 to rotate, the second gear 35 drives the first gear 31 to rotate, and the rotating first gear 31 can make the threaded rod 30 rotate. Through the threaded rod 30, the first support rod 28 moves upward. When the bottom end of the first support rod 28 is in contact with the bottom end of the first swirl tube 4, the user then takes out the lock plate 36, moves the rotating rod 34 to the other end, makes the second gear 35 mesh with another set of first gears 31, and then places the lock plate 36 in the other set of lock slots 41, and then makes the other set of first support rods 28 move upward by rotating the rotating rod 34 again until its top end is in contact with the bottom end of the second swirl tube 5. The user connects the two sets of first support rods 28 to the first swirl tube 4 and the second swirl tube 5 respectively through bolts. Then the user pulls the buckle plate 51, the buckle plate 51 rotates and compresses the second torsion spring 56, one end of the buckle plate 51 moves downward, and at the same time pushes the top of the transfer plate 54 to rotate, so that one end of the transfer plate 54 drives the lock catch 57 to rotate, and at the same time the second torsion spring 56 is compressed. When one end of the lock catch 57 no longer latches the card slot 49, at this time the user can pull out the movable box 37, and at the same time drive the guide block 40 to slide inside the guide groove 39, thus completing the positioning and guiding work. After the user releases the buckle plate 51, the buckle plate 51 and the transfer plate 54 are reset under the action of the first torsion spring 53 and the second torsion spring 56.When the user pulls the second support rod 38 upward, after the inclined surface of the fixing groove 45 abuts against the inclined surface of the fixing block 46, the top end of the self-locking block 43 moves away from one end of the second support rod 38, and at the same time, the second spring 44 is compressed. When the next fixing block 46 moves to the position of the fixing groove 45, it is reset under the action of the self-elastic force of the second spring 44. At this time, the user will continuously hear knocking sounds when pulling the second support rod 38 upward. When the user pulls the second support rod 38 to an appropriate height, at this time, the second support rod 38 can be locked by the second spring 44, the self-locking block 43, the fixing block 46 and the fixing groove 45, preventing the second support rod 38 from automatically falling. Thus, the second support rod 38 can support the installation outer tube 3. When the user moves the device to the position of the installation pipeline 2, the user can finely adjust the heights of the installation outer tube 3, the first swirl tube 4, the second swirl tube 5 and the third swirl tube 6 through the rotating rod 34 and the second gear 35 to make their heights consistent with the height of the installation pipeline 2, facilitating the installation and connection work of the user. Then the user pushes the support and maintenance box 27, inserts the installation outer tube 3 into the interior of the installation pipeline 2, and then connects the installation outer tube 3 and the installation pipeline 2 through bolts. At this time, the installation outer tube 3, the first swirl tube 4, the second swirl tube 5 and the third swirl tube 6 can be supported by the support and maintenance box 27, the movable box 37, the first support rod 28 and the second support rod 38. At this time, the user has completed the installation of the device. When the user needs to perform maintenance, the user removes the bolts between the installation outer tube 3 and the installation pipeline 2, and can move the installation outer tube 3, the first swirl tube 4, the second swirl tube 5 and the third swirl tube 6 through the support and maintenance box 27 and the movable box 37 until they are moved out of the installation pipeline 2. At this time, the user can perform maintenance work, which is convenient for the user to disassemble, install and maintain, and can also provide support;

[0035] It should be noted that one end of the installation pipe 2 is connected to the middle of the installation outer pipe 3 through a flange and bolts, one end of the installation outer pipe 3 is connected to one end of the first swirl pipe 4 through a flange and bolts, one end of the first swirl pipe 4 is connected to one end of the second swirl pipe 5 through a flange and bolts, one end of the second swirl pipe 5 is connected to one end of the third swirl pipe 6 through a flange and bolts, one end of the third swirl pipe 6 is connected to one end of the central pipe 10 through a flange and bolts, one end of the ignition pipe 12 and the igniter 13 is connected to one end of the central pipe 10 through a flange and bolts. The two groups of valves 18 are respectively located at the bottom of the connection between the first air inlet pipe 15 and the second air inlet pipe 16 and the second air inlet pipe 16 and the third air inlet pipe 17, which is convenient for the installation of this device. The first swirl plate 7, the second swirl plate 8 and the third swirl plate 9 are all inclined, and the inclination directions are the same. The inclination angle of the first swirl plate 7 is 40 to 70 degrees, the inclination angle of the second swirl plate 8 is 25 to 35 degrees, and the inclination angle of the third swirl plate 9 is 30 to 40 degrees, which is convenient for forming a swirling wind. The control ends of the flow monitor 20 and the igniter 13 are electrically connected to the external power supply through an external switch, and the control ends of the electric push rods 26 are respectively electrically connected to the external power supply through the pressure sensors 21, which is convenient for the operation of this device. The tops of the first support rod 28 and the second support rod 38 are all arc-shaped, which is convenient for support. The tops of the first support rod 28 are connected to the first swirl pipe 4 through bolts. The bottom ends of the support and maintenance box 27 and the movable box 37 are symmetrically provided with self-locking universal wheels, which is convenient for moving. One side of the inner wall of the bottom end of the fixed groove 45 is inclined, and the bottom ends of the fixed blocks 46 are inclined, which is convenient for self-locking. One end of the buckle plate 51 and the transfer plate 54 that are in contact with each other is inclined, which is convenient for the buckle plate 51 to push the transfer plate 54 to move. One end of the card slot 49 is inclined, and one end of the lock catch 57 is inclined. One end of the lock catch 57 is buckled with the card slot 49, which is convenient for automatic locking;

[0036] The energy-saving combustion method of this device:

[0037] Step 1: Ignition. The user passes gas into the ignition pipe 12 and the fuel pipe 14, and passes compressed air into the total air inlet pipe 23. The air can enter the inside of the steady flow box 19 through the total air inlet pipe 23. The user opens a group of valves 18. At this time, the air enters between the third swirl pipe 6 and the central pipe 10 through the third air inlet pipe 17, is discharged through the air outlet 11, and then is discharged through the ignition pipe 12, and ignition can be carried out through the igniter 13;

[0038] Step 2: Combustion assistance. The air discharged through the air outlet 11 is neutral air, which can help the igniter 13 to ignite the gas discharged from the ignition pipe 12;

[0039] Step 3: Combustion. The gas entering the fuel pipe 14 is discharged between the first swirler 4 and the second swirler 5. A swirl can be formed through the second swirler plate 8. After the user opens all the valves 18, air enters between the installation outer pipe 3 and the first swirler 4 through the first air inlet pipe 15, and a swirl can be formed through the first swirler plate 7. Air enters between the second swirler 5 and the third swirler 6 through the second air inlet pipe 16, and a swirl can be formed through the third swirler plate 9. At this time, three swirl winds are formed from outside to inside, and the first, second, and third swirl winds are formed through the first swirler plate 7, the second swirler plate 8, and the third swirler plate 9 respectively. The first and third swirl winds are air, and the second swirl wind is gas. The main function of the first swirl wind is to pull the gas outwards, enabling the gas to be fully mixed with the air in the external environment and improving the combustion efficiency. The second swirl wind is gas, which mainly sprays the gas in the radial direction, increasing the flame diameter and fully mixing with the external air, increasing the flame area, and further improving the combustion efficiency. The normal amount of the third swirl wind is less than that of the first swirl wind. Its main function is to adjust the flame diameter. If the flame is too thin and the combustion area of the flame is small at this time, the third swirl wind is increased; otherwise, the third swirl wind is decreased. When the gas discharged between the first swirler 4 and the second swirler 5 is ignited by the dispersed flame of the ignition pipe 12, the neutral wind discharged through the air outlet 11 can also improve the flame stability;

[0040] Step 4: Adjustment. The user can control the diameter and length of the flame through the valve 18.

[0041] Working principle: When the user installs this device, the user first hoists the upper part of this device with a crane, and then moves the support and maintenance box 27 to the bottom ends of the first cyclone tube 4 and the second cyclone tube 5. Push the rotating rod 34, and the rotating rod 34 drives the slider 33 to slide towards one side of the first support rod 28. At the same time, the rotating rod 34 drives the slider 33 to slide inside the chute 32. When the second gear 35 meshes with a set of first gears 31, then put the lock plate 36 into the inside of the lock groove 41. At this time, the locking work is completed. The user rotates the rotating rod 34, and the rotating rod 34 drives the second gear 35 to rotate. The second gear 35 drives the first gear 31 to rotate. Through the rotating first gear 31, the threaded rod 30 can be rotated. Through the threaded rod 30, the first support rod 28 moves upward. When the bottom end of the first support rod 28 fits with the bottom end of the first cyclone tube 4, the user then takes out the lock plate 36, moves the rotating rod 34 to the other end, makes the second gear 35 mesh with another set of first gears 31, and then places the lock plate 36 inside another set of lock grooves 41. Then, by rotating the rotating rod 34 again, another set of first support rods 28 are moved upward until their top ends fit with the bottom end of the second cyclone tube 5. The user connects the two sets of first support rods 28 to the first cyclone tube 4 and the second cyclone tube 5 respectively through bolts. Then the user pulls the buckle plate 51, and the buckle plate 51 rotates and compresses the second torsion spring 56. One end of the buckle plate 51 moves downward, and at the same time, it pushes the top end of the transfer plate 54 to rotate, so that one end of the transfer plate 54 drives the lock catch 57 to rotate, and at the same time, the second torsion spring 56 is compressed. When one end of the lock catch 57 no longer latches the card slot 49, at this time the user can pull out the movable box 37, and at the same time drive the guide block 40 to slide inside the guide groove 39, thus completing the positioning and guiding work. After the user releases the buckle plate 51, the buckle plate 51 and the transfer plate 54 are reset under the action of the first torsion spring 53 and the second torsion spring 56. The user pulls the second support rod 38, so that the second support rod 38 moves upward. After the inclined surface of the fixed groove 45 abuts against the inclined surface of the fixed block 46, the top end of the self-locking block 43 moves towards the end away from the second support rod 38, and at the same time compresses the second spring 44. When the next fixed block 46 moves to the position of the fixed groove 45, at this time it is reset under the action of the self-returning force of the second spring 44. At this time, the user will continuously hear a knocking sound when pulling up the second support rod 38. When the user pulls the second support rod 38 to an appropriate height, at this time, through the second spring 44, the self-locking block 43, the fixed block 46 and the fixed groove 45, the second support rod 38 can be locked to prevent the second support rod 38 from falling automatically. Thus, the second support rod 38 can support the installation outer tube 3. When the user moves this device to the position of the installation pipeline 2, the user can fine-tune the heights of the installation outer tube 3, the first cyclone tube 4, the second cyclone tube 5 and the third cyclone tube 6 through the rotating rod 34 and the second gear 35 to make their heights consistent with the height of the installation pipeline 2, thus facilitating the installation and connection work of the user.Then the user pushes the support and maintenance box 27, inserts the installation outer pipe 3 into the interior of the installation pipe 2, and then connects the installation outer pipe 3 and the installation pipe 2 with bolts. At this time, the installation outer pipe 3, the first swirl pipe 4, the second swirl pipe 5, and the third swirl pipe 6 can be supported by the support and maintenance box 27, the movable box 37, the first support rod 28, and the second support rod 38. At this time, the user has completed the installation of the device. The user passes gas into the ignition pipe 12 and the fuel pipe 14, and passes compressed air into the main air inlet pipe 23. The air can enter the interior of the flow stabilization box 19 through the main air inlet pipe 23. The user opens a set of valves 18. At this time, the air enters between the third swirl pipe 6 and the central pipe 10 through the third air inlet pipe 17, and the air is discharged through the air outlet 11, and then discharged through the ignition pipe 12. Ignition can be carried out through the igniter 13. The air discharged through the air outlet 11 is neutral air, which can help the igniter 13 ignite the gas discharged from the ignition pipe 12 and has an auxiliary combustion effect. The gas entering the fuel pipe 14 is discharged between the first swirl pipe 4 and the second swirl pipe 5, and a swirl can be formed through the second swirl plate 8. After the user opens all the valves 18, the air enters between the installation outer pipe 3 and the first swirl pipe 4 through the first air inlet pipe 15, and a swirl can be formed through the first swirl plate 7. The air enters between the second swirl pipe 5 and the third swirl pipe 6 through the second air inlet pipe 16, and a swirl can be formed through the third swirl plate 9. At this time, three swirl winds are formed from the outside to the inside, and the first, second, and third swirl winds are formed through the first swirl plate 7, the second swirl plate 8, and the third swirl plate 9 respectively. The first and third swirl winds are air, and the second swirl wind is gas. The main function of the first swirl wind is to pull the gas outward, so that the gas is fully mixed with the air in the outside environment, improving the combustion efficiency. The second swirl wind is gas, which is mainly used to spray the gas along the radial direction, increasing the flame diameter and fully mixing the outside air at the same time, increasing the flame area, and further improving the combustion efficiency. The normal amount of the third swirl wind is less than that of the first swirl wind. Its main function is to adjust the diameter of the flame. If the flame is too thin and the flame combustion area is small at this time, then the third swirl wind is increased, and vice versa. When the gas ejected between the first swirl pipe 4 and the second swirl pipe 5 is ignited by the scattered flame of the ignition pipe 12, the neutral air discharged through the air outlet 11 can also improve the stability of the flame, making the combustion work more convenient. The user can control the diameter and length of the flame through the valves 18 to prevent the flame from burning the inner wall of the kiln lining 1. At the same time, the pressure inside the flow stabilization box 19 can be monitored through the pressure sensor 21. When the pressure inside the flow stabilization box 19 is too low, the output end of the electric push rod 26 will lift one end of the cover plate 24. At this time, the air inside the main air inlet pipe 23 enters the interior of the flow stabilization box 19, thus ensuring the stability of the pressure inside the flow stabilization box 19, providing a stable pressure for the subsequent air intake work, and avoiding the situation of uneven pressure. This device can not only facilitate the installation and support work of the user, but also provide great convenience for subsequent maintenance.It can greatly shorten the disassembly and assembly work of users during maintenance, thereby improving the work efficiency of users, ensuring the normal production of products. At the same time, users can adjust the diameter and length of the flame according to usage requirements, thereby improving the utilization rate of gas, reducing energy consumption, and thus reducing the usage cost.

[0042] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An efficient energy-saving burner for a suspension kiln, characterized in that, It includes a kiln wall lining, a flow stabilizing mechanism and a moving support mechanism. Four groups of installation pipes are evenly and fixedly connected to the bottom end of the kiln wall lining. Installation outer pipes are arranged inside the installation pipes. A first swirl pipe is arranged inside the installation outer pipe. A second swirl pipe is arranged inside the first swirl pipe. A third swirl pipe is arranged inside the second swirl pipe. One end of each first swirl pipe is evenly and fixedly connected with a first swirl plate, and one end of each first swirl plate is respectively in contact with the inner wall of the installation outer pipe. One end of each second swirl pipe is evenly and fixedly connected with a second swirl plate, and one end of each second swirl plate is respectively in contact with the inner wall of the first swirl pipe. One end of each third swirl pipe is fixedly connected with a third swirl plate, and one end of each third swirl plate is respectively in contact with the inner wall of the second swirl pipe. A central pipe is arranged inside the third swirl pipe, and one end of the central pipe is fixedly connected with one end of the third swirl pipe. Air vents are evenly opened at one end of the central pipe. Ignition pipes are arranged inside the central pipe. Igniters are arranged inside the central pipe, and the igniters are respectively located at the bottom sides of the ignition pipes. Fuel pipes are connected to one end of each first swirl pipe. First air inlet pipes are connected to one end of each installation outer pipe. Second air inlet pipes are connected to one end of each second swirl pipe, and one end of each second air inlet pipe is respectively connected to the first air inlet pipe. Third air inlet pipes are connected to one end of each third swirl pipe, and one end of each third air inlet pipe is respectively connected to the second air inlet pipe. Valves are arranged in the middle of the first air inlet pipe, the second air inlet pipe and the third air inlet pipe; The inclination angle of the first swirl plate is 40 to 70 degrees, the inclination angle of the second swirl plate is 25 to 35 degrees, and the inclination angle of the third swirl plate is 30 to 40 degrees; The flow stabilizing mechanism includes a flow stabilizing box, a flow monitor, a pressure sensor, a control box, a main air inlet pipe, a cover plate, a first spring and an electric push rod. The top ends of the first air inlet pipes are all connected with a flow stabilizing box. A flow monitor is arranged at the top of the connection between the flow stabilizing box and the first air inlet pipe. A pressure sensor is arranged on the inner wall of the top of the flow stabilizing box. One end of the flow stabilizing box is fixedly connected with a control box. The main air inlet pipe is connected to one end of the flow stabilizing box. A cover plate is arranged inside the control box. The top ends of the cover plate are evenly and fixedly connected with first springs. An electric push rod is arranged inside the control box. The top ends of the first springs are fixedly connected with the inner wall of the control box. The output end of the electric push rod is in contact with one end of the cover plate. One end of the main air inlet pipe is also connected to the control box.

2. The high-efficiency and energy-saving burner for a suspension kiln according to claim 1, wherein: One end of each installation pipe is connected to the middle of the installation outer pipe through a flange and a bolt. One end of each installation outer pipe is connected to one end of the first swirl pipe through a flange and a bolt. One end of each first swirl pipe is connected to one end of the second swirl pipe through a flange and a bolt. One end of each second swirl pipe is connected to one end of the third swirl pipe through a flange and a bolt. One end of each third swirl pipe is connected to one end of the central pipe through a flange and a bolt. One end of the ignition pipe and the igniter is connected to one end of the central pipe through a flange and a bolt. The two valves are respectively located at the bottom ends of the connections between the first air inlet pipe and the second air inlet pipe and between the second air inlet pipe and the third air inlet pipe.

3. The high-efficiency and energy-saving burner for a suspension kiln according to claim 1, characterized in that: The first swirl plate, the second swirl plate, and the third swirl plate are all inclined, and the inclination directions are the same.

4. The high-efficiency and energy-saving burner for a suspension kiln according to claim 1, characterized in that: The control ends of the flow monitor and the igniter are electrically connected to an external power supply through an external switch, and the control ends of the electric push rods are respectively electrically connected to an external power supply through pressure sensors.

5. The high-efficiency energy-saving burner for a suspension kiln according to claim 1, characterized in that: The mobile support mechanism includes a support maintenance box, a first support rod, a transmission groove, a threaded rod, a first gear, a sliding groove, a slider, a rotating rod, a second gear, a locking plate, a movable box, a second support rod, a guiding groove, a guiding block, a locking groove, a first movable groove, a self-locking block, a second spring, a fixing groove, a fixing block, a rotating part, a buckling groove, a clamping groove, a second movable groove, a clamping plate, a first fixing rod, a first torsion spring, a middle transfer plate, a second fixing rod, a second torsion spring and a lock catch. The bottom end of the first swirl tube is provided with a support maintenance box. The top end of the support maintenance box is symmetrically and slidably connected with first support rods. A transmission groove is formed in the middle of the support maintenance box. The bottom ends of the first support rods are all connected with threaded rods through threads, and the bottom ends of the threaded rods all extend into the interior of the transmission groove and are connected with the inner wall of the transmission groove through bearings. The bottom ends of the threaded rods are all fixedly connected with first gears, and the first gears are respectively located in the interior of the transmission groove. Sliding grooves are symmetrically formed in the middle of the support maintenance box. Sliders are slidably connected in the interior of the sliding grooves. Rotating rods are arranged in the middle of the support maintenance box, and both ends of the rotating rods are respectively connected with the sliders through bearings. The bottom ends of the rotating rods are all fixedly connected with second gears, and the bottom ends of the second gears are located in the interior of the transmission groove. The middle and lower parts of the rotating rods are slidably connected with locking plates. Locking grooves are symmetrically formed in the middle of the support maintenance box, and the shapes of the locking grooves are respectively the same as those of the locking plates. The locking grooves are respectively located on one side where the first gears are close to each other. One end of the support maintenance box is slidably connected with a movable box. Guiding grooves are symmetrically formed in the middle and lower parts of the support maintenance box. Guiding blocks are slidably connected in the interior of the guiding grooves, and one ends of the guiding blocks are respectively fixedly connected with the movable box. The top end of the movable box is slidably connected with a second support rod. First movable grooves are formed in the middle and upper parts of the movable box. A self-locking block is arranged in the interior of the first movable groove, and the bottom end of the self-locking block is connected with the inner wall of the first movable groove through a rotating shaft. One end of the rotating shaft extends to the outside of the movable box. A rotating part is arranged on one side of the movable box, and one end of the rotating part is fixedly connected with the rotating shaft. Second springs are uniformly fixedly connected to one side of the self-locking block, and one ends of the second springs are respectively fixedly connected with the first movable groove. Fixing grooves are uniformly formed at one end of the second support rod. Fixing blocks are uniformly fixedly connected to one end of the self-locking block, and one ends of the fixing blocks are respectively located in the interior of the fixing grooves. Buckling grooves are formed at one end of the support maintenance box. Clamping grooves are formed at one end of the movable box. Second movable grooves are formed in the interior of the support maintenance box, and one ends of the second movable grooves are respectively connected with the buckling grooves. Clamping plates are arranged in the interior of the buckling grooves, and one ends of the clamping plates are respectively located in the interior of the second movable grooves. First fixing rods are arranged in the interior of the clamping plates, and both ends of the first fixing rods are respectively fixedly connected with the inner wall of the buckling grooves. First torsion springs are arranged in the interior of the clamping plates, and both ends of the first torsion springs are respectively fixedly connected with the clamping plates and the first fixing rods. Middle transfer plates are arranged in the interior of the second movable grooves, and the top ends of the middle transfer plates are respectively in contact with one end of the clamping plates. A second fixing rod is arranged in the middle of the middle transfer plate, and both ends of the second fixing rod are respectively fixedly connected with the second movable groove.A second torsion spring is arranged in the middle of the transfer board, and both ends of the second torsion spring are fixedly connected to the transfer board and the second fixing rod respectively. A lock is fixedly connected to the middle of the transfer board, and one end of the lock is located inside the card slot.

6. The high-efficiency and energy-saving burner for a suspension kiln according to claim 5, characterized in that: The tops of the first support rod and the second support rod are both arc-shaped. The tops of the first support rods are connected to the first swirl tube through bolts. Self-locking universal wheels are symmetrically arranged at the bottoms of the support maintenance box and the movable box.

7. The high-efficiency and energy-saving burner for a suspension kiln according to claim 6, wherein: One side of the inner wall of the bottom end of the fixed groove is inclined. The bottom ends of the fixed blocks are respectively adapted to the inclined surfaces of the inner wall of the bottom end of the fixed groove. One end of the buckling plate and the transfer plate that are in contact with each other is inclined. One end of the card slot is inclined. One end of the lock catch is inclined. One end of the lock catch is buckled in the card slot.

8. An energy-saving combustion method for an energy-saving burner for a suspension kiln according to any one of claims 1-7, characterized in that: Step 1: Ignition. The user passes gas into the ignition tube and the fuel tube. The user passes compressed air into the main air inlet pipe. The air can enter the inside of the steady flow box through the main air inlet pipe. The user opens a group of valves. At this time, the air enters between the third swirl tube and the central tube through the third air inlet pipe, is discharged through the air outlet, then is discharged through the ignition tube, and can be ignited through the igniter. Step 2: Combustion support. The air discharged through the air outlet is neutral air, which can help the igniter ignite the gas discharged from the ignition tube. Step 3: Combustion. The gas entering the fuel tube is discharged between the first swirl tube and the second swirl tube. A swirl can be formed through the second swirl plate. After the user opens all the valves, the air enters between the installation outer tube and the first swirl tube through the first air inlet pipe. A swirl can be formed through the first swirl plate. The air enters between the second swirl tube and the third swirl tube through the second air inlet pipe. A swirl can be formed through the third swirl plate. At this time, three swirl winds are formed from the outside to the inside. Respectively, the first, second, and third swirl winds are formed through the first swirl plate, the second swirl plate, and the third swirl plate. The first and third swirl winds are air, and the second swirl wind is gas. The main function of the first swirl wind is to pull the gas outwards, so that the gas is fully mixed with the air in the outside environment, improving the combustion efficiency. The second swirl wind is gas, which is mainly to spray the gas along the radial direction, increasing the flame diameter and fully mixing the outside air at the same time, increasing the flame area, and further improving the combustion efficiency. The normal amount of the third swirl wind is less than that of the first swirl wind. Its main function is to adjust the diameter of the flame. If the flame is too thin and the combustion area of the flame is small at this time, then the third swirl wind is increased. Otherwise, the third swirl wind is decreased. When the gas ejected between the first swirl tube and the second swirl tube is ignited by the scattered flame of the ignition tube, the neutral air discharged through the air outlet can also improve the stability of the flame. Step 4: Adjustment. The user can control the diameter and length of the flame through the valve.

Citation Information

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