A piston rod size surface intelligent detection device

By designing a piston rod detection device combining a base, rotating rod, rotating member, support table, connecting rod and infrared range finder, the problem of insufficient radial detection of the piston rod in the prior art is solved, and the comprehensive detection of the piston rod surface is achieved, and the accuracy of the detection results is improved.

CN119268560BActive Publication Date: 2025-04-01QINGDAO ZHANGSHI MACHINERY
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Patent Information

Application Number
CN202411487211.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-04-01
Estimated Expiration
2044-10-24

AI Technical Summary

Technical Problem

Existing piston rod surface detection equipment cannot fully detect the radial direction of the piston rod, resulting in insufficient accuracy of the detection results and affecting product quality.

Method used

An intelligent surface detection device for piston rod size is designed, using a combination of a base, a rotating rod, a rotating member, a support table, a connecting rod and an infrared rangefinder. By rotating and moving the connecting rod around the circumference of the piston rod, the position of the infrared rangefinder is changed, so as to realize the circumferential and radial detection of the piston rod surface.

Benefits of technology

It realizes all-round inspection of the piston rod size surface, improves the accuracy of the detection results, and ensures the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a piston rod size surface intelligent detection device, which relates to the field of piston rod detection technology, and comprises a base, wherein the upper end surface of the base is provided with a rotating rod, a rotating part is provided in the base, the rotating rod is connected to the rotating part, the upper end surface of the base is fixedly connected with a support platform, the support platform is vertically arranged at the center of the base, the piston rod is vertically arranged at the center of the support platform, the piston rod is located at the upper end surface of the support platform, the rotating rod is located at the side of the piston rod, the rotating part is circumferentially arranged at the outer side of the piston rod, a sliding groove is provided on the side of the rotating rod close to the piston rod, the sliding groove is extended along the height direction of the rotating rod, a connecting rod is provided at the sliding groove of the rotating rod, one end of the connecting rod is slidably connected to the sliding groove of the rotating rod, and the other end is fixedly connected with an infrared rangefinder, and the connecting rod is vertically arranged with the rotating rod. The present invention increases the detection range of the piston rod by adding radial detection, which is conducive to improving the accuracy of the detection result.
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Description

Technical Field

[0001] The invention relates to the technical field of piston rod detection, and in particular to an intelligent detection device for piston rod size surface. Background Art

[0002] The piston rod is a connecting component that supports the piston to do work. It is mostly used in oil cylinders and cylinder motion actuators. It is a moving component that moves frequently and has high technical requirements. The outer surface size is an important indicator of the piston rod. The smoothness of the outer surface will directly affect the sealing and friction coefficient after assembly.

[0003] The invention patent application with the publication number CN112461162A discloses a piston rod polishing surface detection device, including a base, columns are fixed at the four corners of the top outer wall of the base by screws, and the top outer walls of the four columns are fixed with the same top plate by bolts, a cylinder is fixed at the center of the bottom outer wall of the top plate by bolts, a turntable is fixed at the center of the top outer wall of the base by screws, and a clamping mechanism is fixed at the center of the top outer wall of the turntable by screws, the bottom of the cylinder is rotatably connected with a clamping mechanism, and the clamping mechanism includes a conical barrel, and bumps are welded at the top of both sides of the conical barrel, the side wall of the bump is opened with a threaded hole, and the inner wall of the threaded hole is screwed with a bolt. The invention realizes automatic monitoring of the outer wall of the piston rod, greatly improves the detection efficiency and detection accuracy, can effectively save labor costs for enterprises, the device can adapt to a variety of piston rods of different diameters for appearance detection, the fixing operation is simple and fast, and it is highly practical.

[0004] However, the above disclosed technology still has the following problems: when the piston rod is subjected to surface inspection, only the circumference of the piston rod is comprehensively inspected, and there is a blind spot in the radial inspection of the piston rod, which cannot ensure the accuracy of the inspection result, thereby affecting product quality. Summary of the invention

[0005] In order to improve the accuracy of piston rod detection results, the present invention provides a piston rod dimension surface intelligent detection device.

[0006] The present invention provides a piston rod size surface intelligent detection device, which adopts the following technical solution:

[0007] A piston rod size surface intelligent detection device comprises a base, wherein the upper end surface of the base is provided with a rotating rod, a rotating part is provided in the base, the rotating rod is connected to the rotating part, the upper end surface of the base is fixedly connected to a support platform, the support platform is vertically arranged at the center of the base, the piston rod is vertically arranged at the center of the support platform, the piston rod is located at the upper end surface of the support platform, the rotating part is circumferentially arranged on the outside of the piston rod, a sliding groove is provided on the side of the rotating rod close to the piston rod, the sliding groove is extended along the height direction of the rotating rod, a connecting rod is provided at the sliding groove of the rotating rod, one end of the connecting rod is slidably connected to the sliding groove of the rotating rod, and the other end is fixedly connected to an infrared rangefinder, and the connecting rod is vertically arranged to the rotating rod.

[0008] By adopting the above technical solution, when the piston rod needs to be surface inspected, the staff first fixes the piston rod on the support table, and then starts the rotating part to make the rotating rod rotate circumferentially around the piston rod, thereby realizing circumferential inspection of the piston rod surface, and then moves the connecting rod along the sliding groove to change the horizontal position of the infrared rangefinder on the rotating rod to perform radial inspection. Both circumferential inspection and radial inspection are determined by the numerical changes fed back by the infrared rangefinder, thereby completing all-round inspection of the piston rod size surface and improving the accuracy of the inspection results.

[0009] Optionally, the rotating member includes a rotating ring and a rotating wheel. The upper end surface of the base is provided with an annular groove, which is circumferentially arranged on the outside of the piston rod. The rotating ring is located at the annular groove of the base. The bottom end of the rotating ring is provided with an annular rack, which is circumferentially arranged. A driving motor is provided in the base, and the output shaft of the driving motor is coaxially fixedly connected to the rotating wheel, and the rotating wheel is meshed with the annular rack.

[0010] By adopting the above technical solution, when circumferential detection is required, the staff starts the drive motor, and the drive motor drives the rotating wheel to move, thereby driving the rotating ring to rotate on the annular groove of the base, and then drives the rotating rod to move circumferentially around the piston rod, so that the infrared rangefinder can perform circumferential detection on the piston rod.

[0011] Optionally, side panels are provided at both ends of the base, and the two side panels are vertically arranged on the upper end surface of the base, the two side panels are arranged opposite to each other, and lifting grooves are opened on the opposite sides of the two side panels, and the lifting grooves are extended along the height direction of the side panels, and lifting screws and sliding rods are respectively provided in the two lifting grooves. A lifting motor is provided in the base, and the output shaft of the lifting motor is coaxially fixedly connected with the lifting screw. A top plate is provided at the end of the side panel away from the base, the top plate is horizontally arranged, and both ends of the top plate are fixedly connected to the two side panels. A lifting plate is provided between the two side panels, the lifting plate is horizontally arranged, and the lifting plate is slidably connected to the side plate. One end of the lifting plate is threadedly connected to the lifting screw, and the other end is slidably connected to the sliding rod, and the lower end surface of the lifting plate is fixedly connected with an abutment block for pressing the piston rod.

[0012] By adopting the above technical solution, when the piston rod needs to be surface inspected, the staff starts the lifting motor, and the lifting motor drives the lifting screw to rotate, thereby driving the lifting plate to descend, so that the abutment block presses against the piston rod to fix the piston rod, which is beneficial to improve the stability of the device.

[0013] Optionally, a bidirectional screw is provided in the top plate, and the end of the lifting screw away from the base passes through the side plate and is connected to the bidirectional screw through a bevel gear pair. The bidirectional screw is horizontally arranged along the length direction of the top plate, and the two ends of the bidirectional screw are respectively threadedly connected with clamping rods, which pass through the lifting plate and are connected to a clamping piece, and a movable hole for moving the clamping rod is opened on the lifting plate.

[0014] By adopting the above technical solution, when the piston rod is inspected, the lifting motor drives the lifting screw to rotate, thereby driving the bidirectional screw to rotate. The rotation of the bidirectional screw drives the two clamping rods to move toward each other, thereby driving the clamping parts to move toward each other, so as to further fix the position of the piston rod, which is beneficial to improve the stability of the device.

[0015] Optionally, the clamping member includes an arc-shaped clamping plate, the end of the clamping rod away from the top plate is threadedly connected to a threaded rod, the end of the threaded rod away from the piston rod is coaxially fixedly connected to a knob, the end of the threaded rod close to the piston rod is movably connected to the arc-shaped clamping plate, and a protective layer is provided on the side of the arc-shaped clamping plate close to the piston rod.

[0016] By adopting the above technical solution, when the piston rod needs to be clamped by the clamping member, the staff turns the knob, and the knob drives the threaded rod to move in the direction of the piston rod, thereby driving the arc-shaped clamping plate to move in the direction of the piston rod. The two arc-shaped clamping plates interact with each other to fix the piston rod, and by providing a protective layer, the pressure on the piston rod is reduced, avoiding damage to the piston rod caused by excessive pressure, which is beneficial to improving the safety of the device.

[0017] Optionally, a cleaning rod is fixedly connected to the bottom of the connecting rod, one end of the cleaning rod is located in the sliding groove of the rotating rod, and the other end is connected to a cleaning brush head, the cleaning brush head abuts against the outer surface of the piston rod, and a connecting groove is provided at one end of the cleaning rod close to the piston rod, and a connecting block is fixedly connected to the side of the cleaning brush head close to the cleaning rod, the connecting block is clamped in the connecting groove, and the connecting block and the cleaning rod are detachably connected by bolts.

[0018] By adopting the above technical solution, when inspecting the piston rod, the cleaning brush head will continue to clean the uninspected area of ​​the piston rod to avoid inaccurate inspection results caused by impurities. By using the connecting block, connecting groove and bolts in combination, the replacement or cleaning of the cleaning brush head is more convenient, which is conducive to improving work efficiency.

[0019] Optionally, a sliding frame is fixedly connected to the upper end surface of the rotating ring, the sliding frame is extended along the diameter direction of the rotating ring, the rotating rod is slidably connected to the sliding frame, a first locking hole is opened on one side of the sliding frame, the first locking hole is extended along the length direction of the sliding frame, a first bolt for positioning the rotating rod is provided at the first locking hole of the sliding frame, the first bolt slides at the first locking hole, and the first bolt is movably connected to the rotating rod.

[0020] By adopting the above technical solution, when performing piston rod surface inspection, the staff needs to measure it multiple times at different distances, change its position by moving the rotating rod in the sliding frame, and then tighten the first bolt to fix its position, so as to obtain more comprehensive measurement data and improve the accuracy of the inspection results.

[0021] Optionally, a synchronization rod is provided on the side of the rotating rod away from the piston rod, a synchronization ring is provided on the outer circumference of the rotating ring, the synchronization ring is slidably connected to the rotating ring, the synchronization rod is vertically arranged on the upper end surface of the synchronization ring, a plurality of grading plates for supporting the connecting rod are provided in the rotating rod, the grading plates are evenly arranged from top to bottom, one end of the grading plate away from the piston rod passes through the rotating rod and is fixedly connected with a connecting spring, one end of the connecting spring away from the piston rod is fixedly connected to the synchronization rod, a telescopic cylinder is provided at the bottom end of the rotating rod, connecting holes are opened on the grading plates, and the piston rod of the telescopic cylinder is passed through the connecting hole of the grading plate.

[0022] By adopting the above technical solution, when the piston rod needs to be surface inspected, the staff starts the telescopic cylinder to make it operate cyclically, and the piston rod of the telescopic cylinder moves downward, so that the grading plates above lose their support one by one, and the rotating rod pops out under the action of the connecting spring. The connecting rod will gradually move downward due to the loss of support from the grading plate, thereby completing the radial inspection of the piston rod.

[0023] Optionally, the synchronization rod is located in the sliding frame, and a second locking hole is provided on a side of the sliding frame close to the first bolt. The second locking hole is extended along the length direction of the sliding frame. The second locking hole is provided at an end of the sliding frame away from the piston rod. A second bolt for positioning the synchronization rod is provided at the second locking hole of the sliding frame. The second bolt slides in the second locking hole, and the second bolt is movably connected to the synchronization rod.

[0024] By adopting the above technical solution, after completing the piston rod inspection, the staff moves the synchronization rod and makes the grading plate inside the synchronization rod enter the rotating rod, and then starts the telescopic cylinder again, so that the piston rod of the telescopic cylinder passes through the connecting holes of the grading plate again in sequence to complete the reset operation.

[0025] Optionally, a distance sensor is provided on the side of the side plate close to the piston rod, and a receiving piece is provided on the end of the sliding frame away from the piston rod. Before the surface detection, the receiving piece and the distance sensor are arranged opposite to each other.

[0026] By adopting the above technical solution, the progress of the piston rod circumferential detection is judged by the information fed back by the distance sensor. When the distance subsequently measured by the distance sensor is consistent with the initial distance, the piston rod circumferential detection is completed, so as to carry out the subsequent measurement process.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. The present invention provides a base, a rotating rod, a rotating member, a support platform, a connecting rod and an infrared rangefinder. When the piston rod needs to be surface inspected, the staff first fixes the piston rod on the support platform, and then starts the rotating member to make the rotating rod rotate circumferentially around the piston rod, thereby realizing circumferential inspection of the piston rod surface, and then moves the connecting rod along the sliding groove to change the horizontal position of the infrared rangefinder on the rotating rod to perform radial inspection. Both the circumferential inspection and the radial inspection are determined by the change in the value fed back by the infrared rangefinder, thereby completing the all-round inspection of the piston rod size surface and improving the accuracy of the inspection result.

[0029] 2. The present invention arranges a bidirectional screw, a clamping rod and a clamping piece. When the piston rod is tested, the lifting motor drives the lifting screw to rotate, thereby driving the bidirectional screw to rotate. The rotation of the bidirectional screw drives the two clamping rods to move toward each other, thereby driving the clamping piece to move toward each other, so as to further fix the position of the piston rod, which is beneficial to improving the stability of the device.

[0030] 3. The present invention provides a cleaning rod, a cleaning brush, a connecting block and a bolt. When the piston rod is inspected, the cleaning brush head will continue to clean the uninspected area of ​​the piston rod to avoid inaccurate inspection results caused by impurities. The connection block, the connecting groove and the bolt are used in combination to make the replacement or cleaning of the cleaning brush head more convenient, which is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:

[0032] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0033] Figure 2 is a cross-sectional view of the present invention;

[0034] Figure 3 yes Figure 2 A magnified view of the structure at center A;

[0035] Figure 4 It is a three-dimensional structural diagram of the detection component in the present invention;

[0036] Figure 5 yes Figure 4 A magnified view of the structure at B in the middle;

[0037] Figure 6 It is a three-dimensional structural diagram of the rotating member in the present invention;

[0038] Figure 7 It is a three-dimensional structural diagram highlighting the connection relationship between the connecting plate and the synchronization rod in the present invention.

[0039] Description of reference numerals:

[0040] 10. Piston rod; 1. Support assembly; 11. Base; 111. Support table; 12. Side plate; 13. Top plate; 14. Lifting screw; 15. Sliding rod; 16. Lifting motor; 17. Lifting plate; 171. Annular groove; 172. Block; 173. Telescopic tube; 174. Telescopic rod; 175. Magnetic block; 18. Abutment block; 19. Bottom plate; 191. Mechanical arm; 192. Mechanical gripper; 2. Positioning assembly; 21. Bidirectional screw; 22. Clamping rod; 23. Clamping piece; 231. Arc clamp; 232. Threaded rod; 233. Knob; 234. Protective layer; 3. Detection group Parts; 31, infrared rangefinder; 32, rotating rod; 321, grading plate; 322, connecting spring; 323, telescopic cylinder; 324, connecting hole; 33, rotating part; 331, rotating ring; 332, rotating wheel; 333, annular rack; 334, driving motor; 335, sliding frame; 336, first locking hole; 337, first bolt; 338, second locking hole; 339, second bolt; 34, connecting rod; 35, synchronization rod; 36, synchronization ring; 37, distance sensor; 38, receiving sheet; 4, cleaning assembly; 41, cleaning rod; 42, cleaning brush head; 43, connecting block. DETAILED DESCRIPTION

[0041] The present invention is further described in detail below in conjunction with all the accompanying drawings.

[0042] The embodiment of the invention discloses a piston rod dimension surface intelligent detection device.

[0043] Reference Figure 1 and Figure 2 , a piston rod size surface intelligent detection device, including a support component 1, a positioning component 2, a detection component 3 and a cleaning component 4, a piston rod 10 is installed on the support component 1, the detection component 3 is connected to the support component 1, the positioning component 2 is connected to the support component 1, and the cleaning component 4 is connected to the detection component 3. The support component 1 supports the piston rod 10 and fixes other components on the device, the detection component 3 detects the smoothness of the size surface of the piston rod 10, the positioning component 2 ensures that the device fixes the piston rod 10, and the cleaning component 4 cleans the outer surface of the piston rod 10.

[0044] Reference Figure 1 and Figure 2The support assembly 1 includes a base 11, two side panels 12 and a top panel 13. The detection assembly 3 is arranged on the upper end surface of the support assembly 1. The two side panels 12 are vertically arranged on the upper end surface of the base 11. The two side panels 12 are arranged opposite to each other. The opposite sides of the two side panels 12 are provided with lifting grooves. The lifting grooves are extended along the height direction of the side panels 12. The two lifting grooves are respectively provided with lifting screws 14 and sliding rods 15. The base 11 is provided with a lifting motor 16. The output shaft of the lifting motor 16 is connected to the lifting screw 14 is coaxially fixedly connected, the top plate 13 is arranged at one end of the side plate 12 away from the base 11, the top plate 13 is arranged horizontally, the two ends of the top plate 13 are fixedly connected to the two side plates 12, a lifting plate 17 is provided between the two side plates 12, the lifting plate 17 is arranged horizontally, the lifting plate 17 is slidably connected to the side plate 12, one end of the lifting plate 17 is threadedly connected to the lifting screw 14, and the other end is slidably connected to the sliding rod 15, and the lower end surface of the lifting plate 17 is fixedly connected with a contact block 18 for pressing the piston rod 10.

[0045] Reference Figure 1 and Figure 2 When the piston rod 10 needs to be inspected on the surface, the staff starts the lifting motor 16, and the lifting motor 16 drives the lifting screw 14 to rotate, thereby driving the lifting plate 17 to descend, so that the abutment block 18 presses against the piston rod 10, fixes the piston rod 10, and is conducive to improving the stability of the device.

[0046] Reference Figure 1 and Figure 2 The positioning assembly 2 includes a bidirectional screw 21, which is arranged in the top plate 13. The end of the lifting screw 14 away from the base 11 passes through the side plate 12 and is connected to the bidirectional screw 21 through a bevel gear pair. The bidirectional screw 21 is arranged horizontally along the length direction of the top plate 13. The two ends of the bidirectional screw 21 are respectively threadedly connected with a clamping rod 22, and the clamping rod 22 passes through the lifting plate 17 and is connected with a clamping piece 23. The lifting plate 17 is provided with a movable hole for moving the clamping rod 22. When the piston rod 10 is tested, the lifting motor 16 drives the lifting screw 14 to rotate, thereby driving the bidirectional screw 21 to rotate. The rotation of the bidirectional screw 21 drives the two clamping rods 22 to move toward each other, thereby driving the clamping piece 23 to move toward each other, so as to further fix the position of the piston rod 10, which is conducive to improving the stability of the device.

[0047] Reference Figure 3 The clamping member 23 includes an arc-shaped clamping plate 231, and the end of the clamping rod 22 away from the top plate 13 is threadedly connected to a threaded rod 232, and the end of the threaded rod 232 away from the piston rod 10 is coaxially fixedly connected to a knob 233, and the end of the threaded rod 232 close to the piston rod 10 is movably connected to the arc-shaped clamping plate 231, and a protective layer 234 is provided on the side of the arc-shaped clamping plate 231 close to the piston rod 10, and the protective layer 234 is made of elastic material.

[0048] Reference Figure 3 When the piston rod 10 needs to be clamped by the clamping member 23, the staff turns the knob 233, and the knob 233 drives the threaded rod 232 to move toward the piston rod 10, thereby driving the arc-shaped clamping plate 231 to move toward the piston rod 10. The two arc-shaped clamping plates 231 interact with each other to fix the piston rod 10, and by providing the protective layer 234, the pressure on the piston rod 10 is reduced, avoiding damage to the piston rod 10 caused by excessive pressure, which is beneficial to improving the safety of the device.

[0049] Reference Figure 3 and Figure 6 The detection component 3 includes an infrared rangefinder 31, a rotating rod 32 and a rotating member 33. The rotating rod 32 is arranged on the upper end surface of the support platform 111, and the rotating member 33 is located in the base 11. The rotating rod 32 is connected to the rotating member 33. The piston rod 10 is vertically arranged at the center of the base 11. The upper end surface of the base 11 is provided with a placement groove for accommodating the piston rod 10. The rotating rod 32 is located on the side of the piston rod 10. The rotating member 33 is circumferentially arranged on the outer side of the piston rod 10. The rotating rod 32 is provided with a sliding groove on the side close to the piston rod 10. The sliding groove extends along the height direction of the rotating rod 32. A connecting rod 34 is provided at the sliding groove of the rotating rod 32. One end of the connecting rod 34 is slidably connected to the sliding groove of the rotating rod 32, and the other end is fixedly connected to the infrared rangefinder 31. The connecting rod 34 is vertically arranged with the rotating rod 32.

[0050] Reference Figure 3 and Figure 6 When the piston rod 10 needs to be inspected on the surface, the staff first fixes the piston rod 10 on the base 11, and then drives the rotating member 33 to make the rotating rod 32 rotate circumferentially around the piston rod 10, thereby realizing circumferential inspection of the surface of the piston rod 10, and then performs radial inspection by changing the horizontal position of the infrared rangefinder 31 on the rotating rod 32. Both the circumferential inspection and the radial inspection are determined by the change in the value fed back by the infrared rangefinder 31, thereby completing the all-round inspection of the dimensional surface of the piston rod 10 and improving the accuracy of the inspection result.

[0051] Reference Figure 2 and Figure 6 The rotating member 33 includes a rotating ring 331 and a rotating wheel 332. The upper end surface of the base 11 is provided with an annular groove, which is circumferentially provided on the outer side of the piston rod 10. The rotating ring 331 is located at the annular groove of the base 11. The bottom end of the rotating ring 331 is provided with an annular rack 333, which is circumferentially arranged. A driving motor 334 is provided in the base 11. The output shaft of the driving motor 334 is coaxially fixedly connected with the rotating wheel 332, and the rotating wheel 332 is meshed with the annular rack 333.

[0052] Reference Figure 2 and Figure 6 When circumferential detection is required, the staff starts the drive motor 334, and the drive motor 334 drives the rotating wheel 332 to move, thereby driving the rotating ring 331 to rotate on the annular groove of the base 11, and then drives the rotating rod 32 to move circumferentially around the piston rod 10, so that the infrared rangefinder 31 can perform circumferential detection on the piston rod 10.

[0053] Reference Figure 2 and Figure 4 A sliding frame 335 is fixedly connected to the upper end surface of the rotating ring 331. The sliding frame 335 is extended along the diameter direction of the rotating ring 331. The rotating rod 32 is slidably connected in the sliding frame 335. A first locking hole 336 is opened on one side of the sliding frame 335. The first locking hole 336 is extended along the length direction of the sliding frame 335. A first bolt 337 for positioning the rotating rod 32 is provided at the first locking hole 336 of the sliding frame 335. The first bolt 337 slides at the first locking hole 336, and the first bolt 337 is movably connected to the rotating rod 32.

[0054] Reference Figure 2 and Figure 4 When inspecting the surface of the piston rod 10, the staff needs to measure it multiple times at different distances, by moving the rotating rod 32 in the sliding frame 335 to change its position, and then tightening the first bolt 337 to fix its position, so as to obtain more comprehensive measurement data and improve the accuracy of the inspection results.

[0055] Reference Figure 2 , Figure 4 and Figure 7A synchronous rod 35 is provided on the side of the rotating rod 32 away from the piston rod 10, a synchronous ring 36 is provided on the outer circumference of the rotating ring 331, and the synchronous ring 36 is slidably connected to the rotating ring 331. The synchronous rod 35 is vertically arranged on the upper end surface of the synchronous ring 36. A plurality of grading plates 321 for supporting the connecting rod 34 are provided in the rotating rod 32. The grading plates 321 are evenly arranged from top to bottom. One end of the grading plate 321 away from the piston rod 10 passes through the rotating rod 32 and is fixedly connected to a connecting spring 322. One end of the connecting spring 322 away from the piston rod 10 is fixedly connected to the synchronous rod 35. A telescopic cylinder 323 is provided at the bottom end of the rotating rod 32. The grading plates 321 are evenly arranged from top to bottom. A connecting hole 324 is provided, and the piston rod 10 of the telescopic cylinder 323 is inserted into the connecting hole 324 of the grading plate 321. The synchronization rod 35 is located in the sliding frame 335. A second locking hole 338 is provided on the side of the sliding frame 335 close to the first bolt 337. The second locking hole 338 is extended along the length direction of the sliding frame 335. The second locking hole 338 is provided at the end of the sliding frame 335 away from the piston rod 10. A second bolt 339 for positioning the synchronization rod 35 is provided at the second locking hole 338 of the sliding frame 335. The second bolt 339 slides in the second locking hole 338, and the second bolt 339 is movably connected to the synchronization rod 35.

[0056] Reference Figure 2 , Figure 4 and Figure 7 When it is necessary to perform surface inspection on the piston rod 10, the staff starts the telescopic cylinder 323 to make it operate cyclically, and the piston rod 10 of the telescopic cylinder 323 moves downward, so that the grading plate 321 above loses support one by one, and the rotating rod 32 pops out under the action of the connecting spring 322. The connecting rod 34 will gradually move downward due to the loss of support from the grading plate 321, thereby completing the radial inspection of the piston rod 10; when the inspection of the piston rod 10 is completed, the staff moves the synchronous rod 35, and makes the grading plate 321 in the synchronous rod 35 enter the rotating rod 32, and then starts the telescopic cylinder 323 again, so that the piston rod 10 of the telescopic cylinder 323 passes through the connecting hole 324 of the grading plate 321 again in sequence, and completes the reset operation.

[0057] Reference Figure 3The lower end surface of the lifting plate 17 is provided with an annular groove 171, and a block 172 is provided at the annular groove 171 of the lifting plate 17. The block 172 is slidably connected to the annular groove 171 of the lifting plate 17. The lower end surface of the block 172 is provided with a telescopic tube 173, and a telescopic rod 174 is slidably connected in the telescopic tube 173. A magnetic block 175 is provided at one end of the telescopic rod 174 away from the lifting plate 17. The upper end surface of the connecting rod 34 is made of magnetic material, and the magnetic block 175 is magnetically connected to the upper end surface of the connecting rod 34. When the surface of the piston rod 10 needs to be inspected, the coordinated use of the telescopic tube 173 and the telescopic rod 174 has a certain lifting effect on the connecting rod 34, so as to prevent the connecting rod 34 from falling off or falling too fast, thereby affecting the test results. The annular groove 171 and the block 172 are provided to make the implementation of circumferential detection and radial detection smoother, which is conducive to improving the practicality of the device.

[0058] Reference Figure 4 A distance sensor 37 is provided on the side of the side plate 12 close to the piston rod 10, and a receiving piece 38 is provided on the end of the sliding frame 335 away from the piston rod 10. Before the surface detection, the receiving piece 38 is arranged opposite to the distance sensor 37. The progress of the circumferential detection of the piston rod 10 is judged by the information fed back by the distance sensor 37. When the distance subsequently measured by the distance sensor 37 is consistent with the initial distance, the circumferential detection of the piston rod 10 is completed once, so as to carry out the subsequent measurement process.

[0059] Reference Figure 1 and Figure 5 The cleaning assembly 4 includes a cleaning rod 41 and a cleaning brush head 42. The cleaning rod 41 is fixedly connected to the bottom of the connecting rod 34. One end of the cleaning rod 41 is located at the lifting groove of the side plate 12, and the other end is connected to the cleaning brush head 42. The cleaning brush head 42 abuts against the outer surface of the piston rod 10. A connecting groove is provided at one end of the cleaning rod 41 close to the piston rod 10. A connecting block 43 is fixedly connected to the side of the cleaning brush head 42 close to the cleaning rod 41. The connecting block 43 is clamped in the connecting groove, and the connecting block 43 and the cleaning rod 41 are detachably connected by bolts.

[0060] Reference Figure 1 and Figure 5 When inspecting the piston rod 10, the cleaning brush head 42 will continue to clean the uninspected area of ​​the piston rod 10 to avoid the occurrence of inaccurate detection results due to impurities, which is beneficial to improving the accuracy of the detection results; through the coordinated use of the connecting block 43, the connecting groove and the bolt, the replacement or cleaning of the cleaning brush head 42 is more convenient, which is beneficial to improving work efficiency.

[0061] Reference Figure 2 and Figure 4The sliding groove of the rotating rod 32 is connected to a limiting groove for limiting the moving direction of the connecting rod 34 and the cleaning rod 41. The connecting rod 34 and the cleaning rod 41 are both provided with limiting sliders, which are located at the limiting grooves. During the up and down movement of the connecting rod 34 and the cleaning rod 41, the limiting sliders and the limiting grooves are provided to limit their moving directions, and the connection rod 34 and the cleaning rod 41 can be effectively prevented from falling off, which is beneficial to improving the stability of the device.

[0062] Reference Figure 1 Two bottom plates 19 are fixedly connected at both ends of the base 11, and mechanical arms 191 are provided on the upper end surfaces of the bottom plates 19. Mechanical grippers 192 are connected to the mechanical arms 191, and the two mechanical arms 191 respectively control the placement and gripping of the piston rod 10. When the piston rod 10 needs to be inspected, the staff drives the mechanical arm 191 on one side of the base 11 to clamp the piston rod 10 and place it on the support table 111. After the inspection is completed, the mechanical arm 191 on the other side is used to remove it, thereby completing the inspection, reducing manpower consumption, and improving work efficiency.

[0063] The mechanical arm 191 and the mechanical gripper 192 are prior art in the embodiment of the present invention and will not be described in detail.

[0064] The implementation principle of the piston rod size surface intelligent detection device of the embodiment of the present application is as follows: when the piston rod 10 needs to be surface-detected, the staff places the piston rod 10 on the support platform 111 through the mechanical arm 191, and then starts the lifting motor 16, which drives the lifting screw 14 to rotate, thereby driving the lifting plate 17 to descend, so that the abutment block 18 is pressed against the piston rod 10, and when the lifting screw 14 rotates, it also synchronously drives the bidirectional screw 21 to rotate, and the rotation of the bidirectional screw 21 drives the two clamping rods 22 to move toward each other, so as to limit the left and right positions of the piston rod 10, in order to further When ensuring the stability of the piston rod 10, the staff member turns the knob 233, and the knob 233 drives the threaded rod 232 to move in the direction of the piston rod 10, thereby driving the arc clamping plate 231 to move in the direction of the piston rod 10. The two arc clamping plates 231 interact with each other to further fix the piston rod 10, and then adjust the position of the rotating rod 32 on the sliding frame 335, and fix it with the first bolt 337, and record the values ​​of the infrared rangefinder 31 and the distance sensor 37 at this time. At this time, the preparation work before the detection is completed, and then start the drive motor 334, and the drive motor 334 drives The rotating wheel 332 moves, thereby driving the rotating ring 331 to rotate on the annular groove of the base 11, and then driving the rotating rod 32 to move circumferentially around the piston rod 10, and judging the progress of the circumferential detection of the piston rod 10 through the information fed back by the distance sensor 37. When the distance subsequently measured by the distance sensor 37 is consistent with the initial distance, the circumferential detection of the piston rod 10 is completed, and then a signal is sent to the telescopic cylinder 323 to make it drop a certain distance, so that the grading plate 321 that loses support at the corresponding position pops out of the rotating rod 32 under the action of the connecting spring 322, and the connecting rod 34 is When the support of the grading plate 321 is lost, it will gradually move downward, and the above process will be repeated. When the infrared rangefinder 31 moves to the bottom, the radial detection of the piston rod 10 is completed; when the detection of the piston rod 10 is completed, the staff moves the synchronization rod 35, and makes the grading plate 321 in the synchronization rod 35 enter the rotating rod 32, and then starts the telescopic cylinder 323 again, so that the piston rod 10 of the telescopic cylinder 323 passes through the connecting hole 324 of the grading plate 321 again in sequence, and moves the synchronization rod 35 back to the initial position and fixes it with the second bolt 339, thereby completing the reset operation.

[0065] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A piston rod surface intelligent detection device, comprising a base (11), characterized in that: The upper end surface of the base (11) is provided with a rotating rod (32), a rotating member (33) is provided inside the base (11), the rotating rod (32) is connected to the rotating member (33), the upper end surface of the base (11) is fixedly connected to a support platform (111), the support platform (111) is vertically arranged at the center of the base (11), the piston rod (10) is vertically arranged at the center of the support platform (111), the piston rod (10) is located on the upper end surface of the support platform (111), the rotating member (33) is circumferentially arranged on the outside of the piston rod (10), and the rotating rod ( A sliding groove is provided on one side of the rotating rod (32) close to the piston rod (10), and the sliding groove is extended along the height direction of the rotating rod (32). A connecting rod (34) is provided at the sliding groove of the rotating rod (32). One end of the connecting rod (34) is slidably connected to the sliding groove of the rotating rod (32), and the other end is fixedly connected to the infrared rangefinder (31). The connecting rod (34) is vertically arranged with the rotating rod (32). The rotating member (33) includes a rotating ring (331) and a rotating wheel (332). The upper end surface of the base (11) is provided with an annular groove. The rotating ring (331) is located at the annular groove of the base (11), and the bottom end of the rotating ring (331) is provided with an annular rack (333). The annular rack (333) is arranged circumferentially. A driving motor (334) is provided in the base (11). The output shaft of the driving motor (334) is coaxially fixedly connected to the rotating wheel (332). The rotating wheel (332) is meshed with the annular rack (333). The upper end surface of the rotating ring (331) is fixedly connected to a sliding frame (335). The sliding frame (335) is rotated along the rotating wheel (332). The ring (331) is extended in the diameter direction, the rotating rod (32) is slidably connected in the sliding frame (335), a first locking hole (336) is opened on one side of the sliding frame (335), the first locking hole (336) is extended along the length direction of the sliding frame (335), a first bolt (337) for positioning the rotating rod (32) is provided at the first locking hole (336) of the sliding frame (335), the first bolt (337) slides at the first locking hole (336), and the first bolt (337) is movably connected to the rotating rod (32),A synchronous rod (35) is provided on the side of the rotating rod (32) away from the piston rod (10), a synchronous ring (36) is provided on the outer circumference of the rotating ring (331), the synchronous ring (36) is slidably connected to the rotating ring (331), the synchronous rod (35) is vertically arranged on the upper end surface of the synchronous ring (36), a plurality of grading plates (321) for supporting the connecting rod (34) are provided in the rotating rod (32), the grading plates (321) are evenly arranged from top to bottom, one end of the grading plate (321) away from the piston rod (10) passes through the rotating rod (32) and is fixedly connected to a connecting spring (322), one end of the connecting spring (322) away from the piston rod (10) is fixedly connected to the synchronous rod (35), a telescopic cylinder (323) is provided at the bottom end of the rotating rod (32), and the grading plates (321) are evenly arranged. A connecting hole (324) is provided, and the piston rod (10) of the telescopic cylinder (323) is inserted into the connecting hole (324) of the grading plate (321). The synchronizing rod (35) is located in the sliding frame (335). A second locking hole (338) is provided on a side of the sliding frame (335) close to the first bolt (337). The second locking hole (338) is extended along the length direction of the sliding frame (335). The second locking hole (338) is provided at an end of the sliding frame (335) away from the piston rod (10). A second bolt (339) for positioning the synchronizing rod (35) is provided at the second locking hole (338) of the sliding frame (335). The second bolt (339) slides in the second locking hole (338). The second bolt (339) is movably connected to the synchronizing rod (35).

2. The intelligent detection device for piston rod size surface according to claim 1 is characterized by: Both ends of the base (11) are provided with side panels (12), the two side panels (12) are vertically arranged on the upper end surface of the base (11), the two side panels (12) are arranged opposite to each other, and the opposite sides of the two side panels (12) are provided with lifting grooves, the lifting grooves are extended along the height direction of the side panels (12), and lifting screws (14) and sliding rods (15) are respectively arranged in the two lifting grooves. A lifting motor (16) is arranged in the base (11), and the output shaft of the lifting motor (16) is coaxially fixedly connected to the lifting screw (14). The side panels (12) are remote from each other. A top plate (13) is provided at one end away from the base (11), the top plate (13) is arranged horizontally, the two ends of the top plate (13) are fixedly connected to the two side plates (12), a lifting plate (17) is provided between the two side plates (12), the lifting plate (17) is arranged horizontally, the lifting plate (17) is slidably connected to the side plates (12), one end of the lifting plate (17) is threadedly connected to the lifting screw rod (14), and the other end is slidably connected to the sliding rod (15), and the lower end surface of the lifting plate (17) is fixedly connected to an abutment block (18) for pressing the piston rod (10).

3. The intelligent detection device for piston rod size surface according to claim 2 is characterized in that: A bidirectional screw (21) is arranged in the top plate (13); one end of the lifting screw (14) away from the base (11) passes through the side plate (12) and is connected to the bidirectional screw (21) via a bevel gear pair; the bidirectional screw (21) is arranged horizontally along the length direction of the top plate (13); both ends of the bidirectional screw (21) are respectively threadedly connected to clamping rods (22); the clamping rod (22) passes through the lifting plate (17) and is connected to a clamping member (23); and a movable hole for moving the clamping rod (22) is provided on the lifting plate (17).

4. The intelligent detection device for piston rod size surface according to claim 3 is characterized by: The clamping member (23) comprises an arc-shaped clamping plate (231), one end of the clamping rod (22) away from the top plate (13) is threadedly connected to a threaded rod (232), one end of the threaded rod (232) away from the piston rod (10) is coaxially fixedly connected to a knob (233), one end of the threaded rod (232) close to the piston rod (10) is movably connected to the arc-shaped clamping plate (231), and a protective layer (234) is provided on one side of the arc-shaped clamping plate (231) close to the piston rod (10).

5. The intelligent detection device for piston rod size surface according to claim 1 is characterized by: A cleaning rod (41) is fixedly connected to the lower side of the connecting rod (34); one end of the cleaning rod (41) is located at the sliding groove of the rotating rod (32); the other end is connected to a cleaning brush head (42); the cleaning brush head (42) abuts against the outer surface of the piston rod (10); a connecting groove is formed at one end of the cleaning rod (41) close to the piston rod (10); a connecting block (43) is fixedly connected to one side of the cleaning brush head (42) close to the cleaning rod (41); the connecting block (43) is clamped at the connecting groove; the connecting block (43) and the cleaning rod (41) are detachably connected by bolts.

6. The intelligent detection device for piston rod size surface according to claim 2 is characterized by: A distance sensor (37) is provided on the side of the side plate (12) close to the piston rod (10), and a receiving sheet (38) is provided on the end of the sliding frame (335) away from the piston rod (10). Before surface detection, the receiving sheet (38) and the distance sensor (37) are arranged opposite to each other.

Citation Information

Patent Citations

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    CN112461162A

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    CN213455480U

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    CN219347571U