A double-layer stranding vertical cabling machine for multiple reels

The inner and outer layer tension adjustment and wrapping mechanism of the double-layer twisted vertical cabling machine solves the problems of large footprint and poor tension adjustment of the horizontal cabling machine, achieves efficient and uniform cable twisting, improves production quality and saves space.

CN119274884BActive Publication Date: 2025-09-09HUBEI RUIMING OPTOELECTRONICS TECHNOLOGY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411622290.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-09
Estimated Expiration
2044-11-14

AI Technical Summary

Technical Problem

Existing horizontal cabling machines occupy a large area, are complex to operate, and have poor tension adjustment, resulting in loose or damaged cable stranding, and are unable to meet the production needs of complex cables.

Method used

A double-layer twisted vertical cabling machine for multi-reel cables is designed. The inner and outer layer tension adjustment mechanisms and the wrapping mechanism are adopted to achieve uniform tension adjustment and wrapping processing of the inner and outer cables, and the twisting process is optimized in combination with the vertical structure.

Benefits of technology

It improves the quality and reliability of cables, reduces the risk of twisting and breakage, improves production efficiency and flexibility, saves floor space and reduces costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119274884B_ABST
    Figure CN119274884B_ABST
Patent Text Reader

Abstract

The present invention discloses a double-layer twisted vertical cabling machine for multiple cable drums, which belongs to the technical field of cabling machines. The technical key points are: by arranging an inner layer tension adjustment mechanism and an outer layer tension adjustment mechanism, the tension of each cable in the twisting process can be made more uniform, avoiding problems such as twisting, deformation or breakage of the cable due to uneven tension, thereby improving the overall quality and reliability of the cable. At the same time, moderate tension can make the various wires inside the cable fit tightly, reducing wear and fatigue caused by looseness or excessive gaps, thereby helping to extend the service life of the cable. By arranging an inner layer wrapping mechanism and an outer layer wrapping mechanism, multiple cables can be processed at the same time to complete the double-layer twisted wrapping processing operation, which greatly improves the parallel processing capability of the twisting process, increases the flexibility and diversity of production, meets the production needs of cables of different specifications and types, and has the advantages of being convenient for vertical double-layer twisting and easy to adjust the tension.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of cabling machines, in particular to a double-layer twisted vertical cabling machine for multi-reel cables. Background Art

[0002] In the early stages of wire and cable production, cabling was primarily done manually or semi-mechanized, resulting in low efficiency and difficulty in ensuring quality. With the acceleration of industrialization, simple mechanical cabling machines began to appear. These machines twisted multiple single wires or insulated wires together using a rotating stranding drum, creating cables with a certain strength and electrical properties.

[0003] In the cable manufacturing process, cabling is a vital link. Early cabling machines were mostly single-layer twisted designs, that is, all cables were twisted on the same level. However, with the complexity of cable structures and the improvement of performance requirements, single-layer twisting can no longer meet all needs. Although there are horizontal cabling machines that can complete the production of double-layer twisted umbilical cables, the overall production line of the horizontal cabling machine is very long, resulting in a large footprint. In addition, the horizontal structure of the cabling machine has more winches, and the operation of winding is more complicated. At the same time, there is a lack of corresponding tension adjustment. When the winding tension is insufficient, the winding may not be firm, and excessive tension may damage the cable or cause the cable to be stretched thin or even broken. The overall applicability is poor and cannot meet the actual use requirements.

[0004] Therefore, it is necessary to provide a double-layer stranded vertical cabling machine for multiple reels, aiming to solve the above problems. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the embodiment of the present invention aims to provide a double-layer twisted vertical cabling machine for multiple reels, aiming to solve the technical problems raised in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A double-layer twisted vertical cabling machine for multiple cable drums, comprising a first support plate, a first rotating base being mounted on the bottom of the first support plate, a second rotating base being fixedly connected to the first support plate, a second support plate being mounted and connected to the second rotating base, a plurality of first cable drum racks for twisted connection being provided on the first support plate, an outer cable being connected to the first cable drum rack in a transmission manner, a plurality of second cable drum racks for twisted connection being provided on the second support plate, an inner cable being connected to the second cable drum rack in a transmission manner, a traction machine for traction being mounted above the outer and inner cables, the traction machine being mounted on a mounting frame, and further comprising:

[0008] An inner layer tension adjustment mechanism is installed at the connection between the second support plate and the limit disk, and is used for adjusting the tension of the traction and twisting of the inner cable. The inner layer tension adjustment mechanism includes a second screw rod for driving the second wire drum rack to lift and connect, and a limit block connected to the side limit of the inner cable. The inner cable is passed through the interior of the limit block, and a plurality of limit wheels for transmission limit are provided in the limit block. The limit block is slidingly connected to the connection cover through a guide block. The connection cover is fixedly installed on the limit disk, and the limit disk is fixedly installed on the second support plate through a support column.

[0009] The inner layer wrapping mechanism is installed at the twisted connection of the inner cable and is used to wrap the twisted inner cable;

[0010] An outer layer tension adjustment mechanism is installed at the connection between the first support plate and the first support frame, and is used to adjust the tension of the traction and twisting of the outer cable. The outer layer tension adjustment mechanism includes a first screw rod for driving the first wire drum rack to lift and lower. The first wire drum rack is connected to the first support plate through a first lifting block with limited sliding. The first lifting block is threadedly connected to the first screw rod. The first screw rod is rotatably installed inside the first support plate. One end of the outer cable is wound around the first winding roller, and the first winding roller is rotatably installed on the first wire drum rack.

[0011] The outer layer wrapping mechanism is installed at the twisted connection of the outer cable and is used to wrap the twisted outer cable.

[0012] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a wedge plate and a driving rotating rod for driving the limit block to move and adjust the tension. One end of the guide block is fixedly connected to the wedge plate, and a spring is provided at the connection between the wedge plate and the connecting cover. One side of the wedge plate is adapted to contact and connect with a driving rotating rod, and the driving rotating rod is rotatably installed in the limit disk through a connecting shaft, and the connecting shaft is fixedly connected to the output shaft of the third motor, and the third motor is fixedly installed inside the limit disk. The limit disk is provided with a first threading hole adapted to pass through the inner cable.

[0013] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a second worm gear and a second worm for driving the second screw to rotate, one end of the inner cable is wound and connected to the second winding roller, the second winding roller is rotatably installed on the second wire drum rack, the second wire drum rack is slidingly connected to the second support plate through the second lifting block, the second lifting block is threadedly connected to the second screw, the second screw is rotatably installed inside the second support plate, the second screw is fixedly connected to a second worm gear, the second worm is meshedly connected to the second worm gear, and the second worm is rotatably installed inside the second support plate.

[0014] As a further solution of the present invention, the inner layer tension adjustment mechanism also includes a second motor for driving the second worm to rotate, one end of the second worm is fixedly connected to a third bevel gear, the third bevel gear is meshedly connected to the fourth bevel gear, the fourth bevel gear is fixedly connected to the output shaft of the second motor, the second motor is fixedly installed inside the support column, and the rotation of adjacent third bevel gears does not interfere with each other.

[0015] As a further solution of the present invention, the inner layer wrapping mechanism includes a first wrapping disk for wrapping connection, the first wrapping disk is provided with a first wrapping tape for winding, the first wrapping disk is rotatably mounted on the first gear, the first gear is rotatably mounted on the third support frame, the third support frame is fixedly mounted on the first support frame, the first support frame is provided with a second wire threading hole for passing the outer cable and the inner cable, the first gear is meshed with the second gear, the second gear is fixedly connected to the output shaft of the fourth motor, the fourth motor is fixedly mounted on the third support frame, and the third support frame is provided with a avoidance groove for avoiding and guiding the outer cable.

[0016] As a further solution of the present invention, the outer layer tension adjustment mechanism also includes a first worm and a first motor for driving the first screw to rotate, the first screw is fixedly connected to a first worm wheel, the first worm wheel is meshedly connected to the first worm, the first worm is rotatably installed inside the first support plate, one end of the first worm is fixedly connected to a second bevel gear, the second bevel gear is meshedly connected to the first bevel gear, the first bevel gear is fixedly connected to the output shaft of the first motor, the first motor is fixedly installed inside the first support plate, and the rotation of adjacent second bevel gears does not interfere with each other.

[0017] As a further solution of the present invention, the outer layer wrapping mechanism includes a second wrapping disk for wrapping connection, the second wrapping disk is provided with a second wrapping tape for winding, the second wrapping disk is rotatably mounted on the third gear, the third gear is rotatably mounted on the second support frame, the second support frame is fixedly mounted on the first support frame, the second support frame is provided with a central groove for passing the outer cable and the inner cable for twisted connection, the third gear is meshed with a fourth gear, the fourth gear is fixedly connected to the output shaft of the fifth motor, and the fifth motor is fixedly mounted on the second support frame.

[0018] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:

[0019] The present invention provides an inner layer tension adjustment mechanism and an outer layer tension adjustment mechanism to make the tension of each cable more uniform during the twisting process, thereby avoiding problems such as twisting, deformation or breakage of the cable due to uneven tension, thereby improving the overall quality and reliability of the cable. At the same time, moderate tension can make the wires inside the cable fit tightly, reducing wear and fatigue caused by looseness or excessive gaps, thereby helping to extend the service life of the cable and reduce the frequency of replacement and maintenance.

[0020] The inner layer wrapping mechanism and the outer layer wrapping mechanism are set up to process multiple cables at the same time and complete the double-layer twisted wrapping processing operation, which greatly improves the parallel processing capability of the twisting process, significantly improves production efficiency, increases production flexibility and diversity, and meets the production needs of cables of different specifications and types. The vertical design enables the cable to better maintain a vertical state during the twisting process, reduces the uneven tension problem caused by gravity, improves the uniformity and consistency of the twisting quality, and effectively utilizes the vertical space. Compared with traditional single-layer twisting equipment, it greatly saves floor space, reduces production costs and site rental fees.

[0021] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural diagram of an embodiment of the invention.

[0023] Figure 2 It is a bottom view structural schematic diagram of an embodiment of the invention.

[0024] Figure 3 Schematic diagram of the connection structure of the second support frame in an embodiment of the invention.

[0025] Figure 4 This is a schematic top view of the structure of the first support frame connection in an embodiment of the invention.

[0026] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of A in the middle.

[0027] Figure 6 This is a front structural diagram of the first support frame connection in an embodiment of the invention.

[0028] Figure 7 Schematic diagram of the connection structure of the third support frame in an embodiment of the invention.

[0029] Figure 8 for Figure 7 Schematic diagram of the enlarged structure of B.

[0030] Figure 9Schematic diagram of the connection structure of the connecting cover in an embodiment of the invention.

[0031] Figure 10 Schematic diagram of the connection structure inside the connection cover in an embodiment of the invention.

[0032] Figure 11 for Figure 10 Schematic diagram of the enlarged structure of C in the middle.

[0033] Figure 12 It is a bottom view structural diagram of the connection of the connecting cover in an embodiment of the invention.

[0034] Figure 13 Schematic diagram of the connection structure inside the second support plate in an embodiment of the invention.

[0035] Figure 14 for Figure 13 Schematic diagram of the enlarged structure of D in the middle.

[0036] Figure 15 Schematic diagram of the connection structure inside the first support plate in an embodiment of the invention.

[0037] Figure 16 for Figure 15 Schematic diagram of the enlarged structure of E in the middle.

[0038] Figure 17 This is a side view structural diagram of the internal connection of the first support plate in an embodiment of the invention.

[0039] Figure numerals: 1, first support plate; 2, first rotating base; 3, second rotating base; 4, second support plate; 5, first support frame; 6, second support frame; 7, traction machine; 8, first motor; 9, first bevel gear; 10, second bevel gear; 11, first worm; 12, first worm wheel; 13, first screw rod; 14, first lifting block; 15, first bobbin rack; 16, first winding roller; 17, outer cable; 18, inner cable; 19, second winding roller; 20, second bobbin rack; 21, second lifting block; 22, second screw rod; 23, second worm wheel; 24, second worm; 25, third bevel gear; 26, fourth bevel gear Wheel; 27, second motor; 28, support column; 29, limit plate; 30, first threading hole; 31, limit block; 32, limit wheel; 33, connecting cover; 34, guide block; 35, wedge plate; 36, spring; 37, driving rod; 38, connecting shaft; 39, third motor; 40, second threading hole; 41, third support frame; 42, avoidance groove; 43, first gear; 44, second gear; 45, fourth motor; 46, first wrapping disc; 47, first wrapping tape; 48, third gear; 49, second wrapping disc; 50, second wrapping tape; 51, fourth gear; 52, fifth motor; 53, center slot; 54, mounting frame. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0042] Example 1

[0043] See also Figures 1 to 15 A double-layer stranded vertical cabling machine for multiple cable drums includes a first support plate 1, a first rotating base 2 is installed at the bottom of the first support plate 1, a second rotating base 3 is fixedly connected to the first support plate 1, and a second support plate 4 is installed on the second rotating base 3. The first support plate 1 is provided with a plurality of first cable drum racks 15 for twisting connection, and the first cable drum racks 15 are connected to the outer cables 17 in a transmission manner. The second support plate 4 is provided with a plurality of second cable drum racks 20 for twisting connection, and the second cable drum racks 20 are connected to the inner cables 18 in a transmission manner. A traction machine 7 for traction is installed above the outer cables 17 and the inner cables 18, and the traction machine 7 is installed on the mounting frame 54. The invention also includes:

[0044] The inner layer tension adjustment mechanism is installed at the connection between the second support plate 4 and the limit disk 29, and is used to adjust the tension of the traction twisting of the inner cable 18. The inner layer tension adjustment mechanism includes a second screw rod 22 for driving the second wire drum frame 20 to be lifted and lowered, and a limit block 31 connected to the side limit of the inner cable 18. The inner cable 18 is passed through the interior of the limit block 31. A number of limit wheels 32 for transmission limit are provided in the limit block 31. The limit block 31 is slidingly connected to the connection cover 33 through a guide block 34. The connection cover 33 is fixedly mounted on the limit disk 29. The limit disk 29 is fixedly mounted on the second support plate 4 through the support column 28;

[0045] The inner layer wrapping mechanism is installed at the twisted connection of the inner cable 18 and is used to wrap the twisted inner cable 18 .

[0046] Furthermore, the inner layer tension adjustment mechanism also includes a wedge plate 35 and a driving rotating rod 37 for driving the limit block 31 to move and adjust the tension. One end of the guide block 34 is fixedly connected to the wedge plate 35. A spring 36 is provided at the connection between the wedge plate 35 and the connecting cover 33. One side of the wedge plate 35 is adapted to be contacted and connected with a driving rotating rod 37. The driving rotating rod 37 is rotatably installed in the limit disk 29 through a connecting shaft 38. The connecting shaft 38 is fixedly connected to the output shaft of the third motor 39. The third motor 39 is fixedly installed inside the limit disk 29. The limit disk 29 is provided with a first threading hole 30 adapted to pass through the inner cable 18.

[0047] Furthermore, the inner layer tension adjustment mechanism also includes a second worm gear 23 and a second worm 24 for driving the second screw rod 22 to rotate. One end of the inner cable 18 is wound and connected to the second winding roller 19. The second winding roller 19 is rotatably installed on the second wire drum rack 20. The second wire drum rack 20 is connected to the second support plate 4 through a second lifting block 21 for limited sliding. The second lifting block 21 is threadedly connected to the second screw rod 22. The second screw rod 22 is rotatably installed inside the second support plate 4. The second worm gear 23 is fixedly connected to the second screw rod 22. The second worm gear 24 is meshed with the second worm gear 23. The second worm gear 24 is rotatably installed inside the second support plate 4.

[0048] Furthermore, the inner layer tension adjustment mechanism also includes a second motor 27 for driving the second worm 24 to rotate, one end of the second worm 24 is fixedly connected to the third bevel gear 25, the third bevel gear 25 is meshedly connected to the fourth bevel gear 26, the fourth bevel gear 26 is fixedly connected to the output shaft of the second motor 27, the second motor 27 is fixedly installed inside the support column 28, and the rotation of adjacent third bevel gears 25 does not interfere with each other.

[0049] Furthermore, the inner layer wrapping mechanism includes a first wrapping disk 46 for wrapping connection, and the first wrapping disk 46 is provided with a first wrapping tape 47 for winding. The first wrapping disk 46 is rotatably mounted on the first gear 43, and the first gear 43 is rotatably mounted on the third support frame 41. The third support frame 41 is fixedly mounted on the first support frame 5. The first support frame 5 is provided with a second threading hole 40 for passing the outer cable 17 and the inner cable 18. The first gear 43 is meshed with a second gear 44, and the second gear 44 is fixedly connected to the output shaft of the fourth motor 45. The fourth motor 45 is fixedly mounted on the third support frame 41, and the third support frame 41 is provided with a avoidance groove 42 for avoiding and guiding the outer cable 17.

[0050] Preferably, one end of the inner cable 18 is wound and released and connected to the second winding roller 19, and the other end of the inner cable 18 is pulled and driven by the traction machine 7, and the inner cable 18 passes through the first threading hole 30 on the limit plate 29 and the second threading hole 40 on the first support frame 5 in sequence to form a twist. When the tension twisting strength of the inner cable 18 is adjusted according to the traction needs of the traction machine 7, the output shaft of the second motor 27 drives the fourth bevel gear 26 to rotate, and drives the second worm 24 to rotate under the relationship of the fourth bevel gear 26 being meshed with the third bevel gear 25, and drives the second screw rod 22 to rotate under the relationship of the second worm 24 being meshed with the second worm gear 23, so that the second wire drum frame 20 can drive the second winding roller 19 to move up and down under the threaded connection between the second lifting block 21 and the second screw rod 22 and the limiting and guiding action of the second lifting block 21 itself, thereby realizing the tension adjustment of the inner cable 18 to a certain extent, thereby facilitating the subsequent wrapping processing operation.

[0051] In addition, when the inner cable 18 passes through the limit plate 29 and the limit block 31, the limit wheel 32 provided in the limit block 31 can perform another transmission limit on the inner cable 18. In order to further improve the stability of the inner layer twisting, the output shaft of the third motor 39 can correspondingly drive the driving rotating rod 37 on the connecting shaft 38 to rotate. Under the relationship of adaptive contact connection between the driving rotating rod 37 and the wedge plate 35, the wedge plate 35 can be driven to drive the limit block 31 connected to the guide block 34 to move in the direction away from the connecting cover 33, thereby completing the tension adjustment of the inner cable 18 accordingly. In addition, when the transmission tension of the inner cable 18 needs to be reduced, the third motor 39 drives the connecting shaft 38 to rotate in the opposite direction. At this time, the limit block 31 moves towards the connecting cover 33 under the reset action of the spring 36, making the tension adjustment easier, further improving the stability of the inner layer twisting of the inner cable 18. The second rotating base 3 can correspondingly drive the inner cable 18 at the second winding roller 19 on the second support plate 4 to rotate and twist around the support column 28 as the center.

[0052] When the inner cable 18 passes through the third support frame 41 for twisting, the output shaft of the fourth motor 45 drives the second gear 44 to rotate, and drives the first wrapping disk 46 to rotate around the center of the twisting of the inner cable 18 under the relationship of the second gear 44 and the first gear 43 being engaged. At this time, the first wrapping tape 47 on the first wrapping disk 46 can be rotated to wrap around the twisted inner cable 18, completing the wrapping operation of the inner layer inner cable 18.

[0053] Example 2

[0054] like Figures 1 to 17As shown, based on Example 1, this embodiment further includes an outer layer tension adjustment mechanism, which is installed at the connection between the first support plate 1 and the first support frame 5, and is used to adjust the tension of the traction twisting of the outer cable 17. The outer layer tension adjustment mechanism includes a first screw rod 13 for driving the first wire drum frame 15 to be lifted and lowered. The first wire drum frame 15 is connected to the first support plate 1 through a first lifting block 14 that is limited and slidably connected. The first lifting block 14 is threadedly connected to the first screw rod 13. The first screw rod 13 is rotatably installed inside the first support plate 1. One end of the outer cable 17 is wound around and connected to the first winding roller 16. The first winding roller 16 is rotatably installed on the first wire drum frame 15.

[0055] The outer layer wrapping mechanism is installed at the twisted connection of the outer cable 17 and is used to wrap the twisted outer cable 17.

[0056] Furthermore, the outer layer tension adjustment mechanism also includes a first worm 11 and a first motor 8 for driving the first screw 13 to rotate. The first screw 13 is fixedly connected to a first worm wheel 12, and the first worm wheel 12 is meshed with the first worm 11. The first worm 11 is rotatably installed inside the first support plate 1. One end of the first worm 11 is fixedly connected to a second bevel gear 10, and the second bevel gear 10 is meshed with the first bevel gear 9. The first bevel gear 9 is fixedly connected to the output shaft of the first motor 8. The first motor 8 is fixedly installed inside the first support plate 1, and the rotation of adjacent second bevel gears 10 does not interfere with each other.

[0057] Furthermore, the outer layer wrapping mechanism includes a second wrapping disk 49 for wrapping connection, and the second wrapping disk 49 is provided with a second wrapping tape 50 for winding. The second wrapping disk 49 is rotatably mounted on the third gear 48, and the third gear 48 is rotatably mounted on the second support frame 6. The second support frame 6 is fixedly mounted on the first support frame 5. The second support frame 6 is provided with a central groove 53 for passing the outer cable 17 and the inner cable 18 for twisted connection. The third gear 48 is meshed with a fourth gear 51, and the fourth gear 51 is fixedly connected to the output shaft of the fifth motor 52. The fifth motor 52 is fixedly mounted on the second support frame 6.

[0058] Preferably, in this embodiment, one end of the outer cable 17 is wound and released to be connected to the first winding roller 16, and the other end of the outer cable 17 is pulled and driven by the traction machine 7, and the outer cable 17 passes through the second threading hole 40 on the first support frame 5 and the center groove 53 on the second support frame 6 in sequence to form a double-layer twisting of the outer layer and the inner layer. When the tension twisting strength of the outer cable 17 is adjusted according to the traction needs of the traction machine 7, the output shaft of the first motor 8 drives the first bevel gear 9 to rotate, and drives the first worm 11 to rotate under the relationship of the first bevel gear 9 and the second bevel gear 10 being meshed and connected, and the first worm 11 is meshed and connected with the first worm wheel 12 , drives the first screw rod 13 to rotate under the relationship of , so that under the threaded connection between the first lifting block 14 and the first screw rod 13 and the limiting guiding action of the first lifting block 14 itself, the first wire drum frame 15 can drive the first winding roller 16 to move up and down, thereby realizing the tension adjustment of the external cable 17, which is convenient for the subsequent wrapping processing operation. The first rotating base 2 can correspondingly drive the outer cable 17 at the first winding roller 16 on the first support plate 1 to rotate and twist with the support column 28 as the center, and the rotation of the first rotating base 2 and the second rotating base 3 is relatively independently set, and the outer layer and the inner layer can be twisted in the same way or twisted in opposite directions.

[0059] In addition, when the outer cable 17 passes through the central groove 53 on the second support frame 6 for twisting, the output shaft of the fifth motor 52 drives the fourth gear 51 to rotate, and the fourth gear 51 is engaged with the third gear 48 to drive the second wrapping disk 49 to rotate about the center of the twisting of the outer cable 17. At this time, the second wrapping tape 50 on the second wrapping disk 49 can be rotated to wrap around the twisted outer cable 17 and the inner cable 18, thereby completing the double-layer wrapping processing of the outer cable 17 and the inner cable 18 accordingly.

[0060] Through this tension adjustment, the tension of each cable during the twisting process can be made more uniform, avoiding problems such as twisting, deformation or breakage of the cable due to uneven tension, thereby improving the overall quality and reliability of the cable. At the same time, moderate tension can make the wires inside the cable fit tightly, reducing wear and fatigue caused by looseness or excessive gaps, thereby helping to extend the service life of the cable and reduce the frequency of replacement and maintenance.

[0061] This device adopts a multi-reel design and can process multiple cables at the same time, which greatly improves the parallel processing capability of the twisting process, significantly improves production efficiency, increases production flexibility and diversity, and meets the production needs of cables of different specifications and types. The vertical design enables the cables to better maintain a vertical state during the twisting process, reduces the problem of uneven tension caused by gravity, improves the uniformity and consistency of twisting quality, and effectively utilizes vertical space. Compared with traditional single-layer twisting equipment, it greatly saves floor space, reduces production costs and site rental fees.

[0062] It should be noted that the components in this application are all universal standard parts or components well known to those skilled in the art, which effectively solve the technical problems raised in the background technology.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A double-layer stranding vertical cabling machine for multiple bobbins, comprising a first support plate (1), characterized in that: A first rotating base (2) is provided at the bottom of the first support plate (1), a second rotating base (3) is fixedly connected to the first support plate (1), a second supporting plate (4) is installed on the second rotating base (3), a plurality of first wire drum racks (15) for twisting connection are provided on the first support plate (1), an outer cable (17) is connected to the first wire drum rack (15) in a transmission manner, a plurality of second wire drum racks (20) for twisting connection are provided on the second support plate (4), an inner cable (18) is connected to the second wire drum rack (20), a traction machine (7) for traction is installed above the outer cable (17) and the inner cable (18), and the traction machine (7) is installed on the mounting frame (54), and further comprising: An inner layer tension adjustment mechanism is installed at the connection between the second support plate (4) and the limit plate (29), and is used to adjust the tension of the traction twisting of the inner cable (18). The inner layer tension adjustment mechanism includes a second screw rod (22) for driving the second wire drum frame (20) to lift and lower, and a limit block (31) connected to the side limit of the inner cable (18). The inner cable (18) is passed through the inside of the limit block (31). The limit block (31) is provided with a plurality of limit wheels (32) for transmission limit. The limit block (31) is connected to the connection cover (33) through a guide block (34) in a limited sliding manner. The connection cover (33) is fixedly installed on the limit plate (29). The limit plate (29) is fixedly installed on the second support plate through a support column (28). (4), the inner layer tension adjustment mechanism also includes a wedge plate (35) and a driving rotating rod (37) for driving the limit block (31) to move and adjust the tension, one end of the guide block (34) is fixedly connected to the wedge plate (35), a spring (36) is provided at the connection between the wedge plate (35) and the connection cover (33), one side of the wedge plate (35) is adapted to be contacted and connected to the driving rotating rod (37), the driving rotating rod (37) is rotatably installed in the limit plate (29) through the connecting shaft (38), the connecting shaft (38) is fixedly connected to the output shaft of the third motor (39), the third motor (39) is fixedly installed inside the limit plate (29), and the limit plate (29) is provided with a first threading hole (30) adapted to be threaded with the inner cable (18); An inner layer wrapping mechanism, which is installed at the twisted connection of the inner cable (18) and is used to wrap the twisted inner cable (18); An outer layer tension adjustment mechanism is installed at the connection between the first support plate (1) and the first support frame (5), and is used for adjusting the tension of the traction twisting of the outer cable (17). The outer layer tension adjustment mechanism includes a first screw rod (13) for driving the first wire drum frame (15) to be lifted and lowered. The first wire drum frame (15) is connected to the first support plate (1) through a first lifting block (14) with limited sliding. The first lifting block (14) is threadedly connected to the first screw rod (13). The first screw rod (13) is rotatably installed inside the first support plate (1). One end of the outer cable (17) is wound and connected to the first winding roller (16). The first winding roller (16) is rotatably installed on the first wire drum frame (15). An outer layer wrapping mechanism is installed at the twisted connection of the outer cable (17) and is used to wrap and wind the twisted outer cable (17).

2. The double-layer stranding vertical cabling machine for multiple reels according to claim 1, characterized in that: The inner layer tension adjustment mechanism also includes a second worm gear (23) and a second worm gear (24) for driving the second screw rod (22) to rotate, one end of the inner cable (18) is wound and connected to the second winding roller (19), the second winding roller (19) is rotatably mounted on the second wire drum rack (20), the second wire drum rack (20) is connected to the second support plate (4) through a second lifting block (21) in a limited sliding manner, the second lifting block (21) is threadedly connected to the second screw rod (22), the second screw rod (22) is rotatably mounted inside the second support plate (4), the second screw rod (22) is fixedly connected to the second worm gear (23), the second worm gear (23) is meshedly connected to the second worm gear (24), and the second worm gear (24) is rotatably mounted inside the second support plate (4).

3. The double-layer stranding vertical cabling machine for multiple reels according to claim 2, characterized in that: The inner layer tension adjustment mechanism also includes a second motor (27) for driving the second worm (24) to rotate, one end of the second worm (24) is fixedly connected to a third bevel gear (25), the third bevel gear (25) is meshedly connected to a fourth bevel gear (26), the fourth bevel gear (26) is fixedly connected to the output shaft of the second motor (27), the second motor (27) is fixedly installed inside the support column (28), and the rotation of adjacent third bevel gears (25) does not interfere with each other.

4. The double-layer stranding vertical cabling machine for multiple reels according to claim 1, characterized in that: The inner layer wrapping mechanism includes a first wrapping disk (46) for wrapping connection, the first wrapping disk (46) is provided with a first wrapping belt (47) for winding, the first wrapping disk (46) is rotatably mounted on a first gear (43), the first gear (43) is rotatably mounted on a third support frame (41), the third support frame (41) is fixedly mounted on the first support frame (5), the first support frame (5) is provided with a second threading hole (40) for threading an outer cable (17) and an inner cable (18), the first gear (43) is meshedly connected with a second gear (44), the second gear (44) is fixedly connected to the output shaft of a fourth motor (45), the fourth motor (45) is fixedly mounted on the third support frame (41), and the third support frame (41) is provided with a avoidance groove (42) for avoiding and guiding the outer cable (17).

5. The double-layer stranding vertical cabling machine for multiple reels according to claim 1, characterized in that: The outer layer tension adjustment mechanism further includes a first worm (11) and a first motor (8) for driving the first screw (13) to rotate, the first screw (13) being fixedly connected to a first worm wheel (12), the first worm wheel (12) being meshedly connected to the first worm (11), the first worm (11) being rotatably mounted inside the first support plate (1), one end of the first worm (11) being fixedly connected to a second bevel gear (10), the second bevel gear (10) being meshedly connected to the first bevel gear (9), the first bevel gear (9) being fixedly connected to the output shaft of the first motor (8), the first motor (8) being fixedly mounted inside the first support plate (1), and the rotations of adjacent second bevel gears (10) not interfering with each other.

6. The double-layer stranding vertical cabling machine for multiple reels according to claim 1, characterized in that: The outer layer wrapping mechanism includes a second wrapping disk (49) for wrapping connection, the second wrapping disk (49) is provided with a second wrapping tape (50) for winding, the second wrapping disk (49) is rotatably mounted on a third gear (48), the third gear (48) is rotatably mounted on a second support frame (6), the second support frame (6) is fixedly mounted on the first support frame (5), the second support frame (6) is provided with a central groove (53) for passing an outer cable (17) and an inner cable (18) for twisted connection, the third gear (48) is meshedly connected with a fourth gear (51), the fourth gear (51) is fixedly connected to the output shaft of a fifth motor (52), and the fifth motor (52) is fixedly mounted on the second support frame (6).

Citation Information

Patent Citations

  • Preparation method of multi-core stranded cable

    CN116798701A

  • Cable production line with high stability

    CN117102395A