Electromagnetic flat wire full-automatic cutting groove equipment and processing method

Abstract

The present application relates to a kind of electromagnetic flat wire full-automatic cutting groove equipment and processing method, wherein cutting mechanism includes cutting adjusting assembly, cutting drive assembly and cutting support, and the cutting support is equipped with pressing plate assembly, limiting plate assembly and angle adjusting assembly, cutting support includes limiting support plate and pressing installation plate, and pressing plate assembly is installed on the pressing installation plate, the lower end of pressing plate assembly is equipped with the pressing plate of lift, limiting plate assembly is equipped on the limiting support plate, limiting plate assembly front end is equipped with the limiting plate of horizontal movement, angle adjusting assembly is equipped on the lower side of the limiting support plate, and angle adjusting assembly is equipped with the lower support plate of adjustable angle, electromagnetic flat wire is inserted into the gap between pressing plate, pressing installation plate, limiting support plate and limiting plate, and the side of lower support plate is equipped with top block and electromagnetic flat wire end lower side is opposite.This application can make electromagnetic flat wire fixed firmly and can adjust angle, use more flexible, structure is also more compact.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transformer production, in particular to a full-automatic cutting and beveling device for electromagnetic flat wire and a processing method. BACKGROUND

[0002] Copper-aluminum electromagnetic flat wire bevel lap welding is an important link in the production of transformer high-voltage windings. Through this way, the electromagnetic flat wire can be tightly connected with the electromagnetic flat wire. Before welding, the end of the electromagnetic flat wire is usually ground into a bevel to increase the contact area of the solder with the electromagnetic flat wire. In the prior art, manual grinding is usually used, that is, a file or other tool is used to grind the end of the electromagnetic flat wire. According to the process requirements, the length of the bevel surface must be 3 times the thickness of the electromagnetic flat wire. Therefore, the existing manual grinding method is not only time-consuming and laborious, but also prone to situations such as electromagnetic flat wire bevel surface specifications not meeting requirements or different specifications for the same size electromagnetic flat wire. In addition, metal particles generated during grinding are also easy to adhere to the winding or the surface of the insulating material, thereby causing product quality hazards.

[0003] With the development of technology, some devices for cutting bevels of transformer coil wires have appeared in the prior art. For example, CN218730404U discloses a device for cutting bevels of transformer coil wires. However, the device uses a straightening assembly to clamp and straighten the coil wire from both ends, and then a cutting machine in an inclined state is used to cut the wire to complete the bevel surface processing. The device adjusts the cutting angle of the cutting machine through an adjusting assembly, which includes a cylinder, a rack, an incomplete gear and other structures. The overall structure of the device is not compact, and the straightening assembly on both sides will occupy a certain installation space. In addition, the device adjusts the cutting machine with a certain volume to change the cutting angle, which further increases the installation space occupied by the entire device.

[0004] CN215657573U also discloses a device for cutting bevels of transformer coil wires. However, the device uses a cutting knife to cut up and down reciprocally once to complete one cutting. After the cutting knife completes one cutting, the tooth block is separated from the tooth groove by sliding the pulling rod in the pulling slot in the opposite direction, and then the rectangular guide rod is slid upward along the through hole by using the elastic potential energy of the second spring, so as to separate the cutting knife from the cut end of the wire. The structure and operation of the device are relatively complicated, and the cutting angle of the cutting knife is also adjusted according to the cutting angle requirement.

[0005] The patent of CN212168838U discloses another device for cutting bevel of transformer coil wire, which moves the movable sliding block by adjusting the movable sliding block bolt to move the movable sliding block and fix the wire, but the angle of the lower surface of the movable sliding block and the inclined slot of the device is fixed, which cannot be flexibly adjusted according to actual needs, and if the angle needs to be adjusted, the above structure can only be disassembled and replaced, and at the same time, the device is processed by the operator using an electric steel saw to cut the fixed wire back and forth in the horizontal slot to complete the bevel cutting, which is more laborious to operate. SUMMARY

[0006] The purpose of the present application is to provide a kind of electromagnetic flat wire full-automatic cutting bevel equipment and processing method, it is fixed by the angle adjusting assembly, the limiting plate assembly and the pressure plate assembly of being arranged on the cutting support, the electromagnetic flat wire to be processed, not only structure is more compact, simultaneously, angle adjusting assembly can also adjust the inclination angle of the end of electromagnetic flat wire according to actual needs, use more flexible.

[0007] The purpose of the present application is to realize by the following technical scheme:

[0008] A kind of electromagnetic flat wire full-automatic cutting bevel equipment, including cutting mechanism, and the cutting mechanism includes cutting adjusting assembly, cutting drive assembly and cutting support, the cutting drive assembly is driven to move by the cutting adjusting assembly, and the cutting drive assembly front end is equipped with cutting tool, cutting support is arranged in the side of the cutting drive assembly with cutting tool, and the cutting support is equipped with pressure plate assembly, limiting plate assembly and angle adjusting assembly, the cutting support includes limiting support plate and the pressure installation plate of L type, and the pressure installation plate is equipped in the one end of the limiting support plate, pressure plate assembly is installed on the pressure installation plate, and the lower end of the pressure plate assembly is equipped with the pressure plate of lifting, limiting plate assembly is equipped on the limiting support plate, and the front end of the limiting plate assembly is equipped with the limiting plate of horizontal movement, angle adjusting assembly is equipped on the lower side of the limiting support plate, and the angle adjusting assembly is equipped with the lower support plate of adjustable angle, the electromagnetic flat wire to be processed is inserted into the gap between the pressure plate, pressure installation plate, limiting support plate and limiting plate, and the lower side of the lower support plate one side is equipped with the end of electromagnetic flat wire and is resisted by the top block.

[0009] The cutting adjusting assembly includes cutting adjusting support, cutting adjusting motor and cutting adjusting lead screw, wherein the cutting adjusting motor is arranged on the cutting adjusting support, the cutting adjusting lead screw is driven to rotate by the cutting adjusting motor, the lower side of the cutting drive assembly is equipped with cutting mounting seat, and the two sides of the cutting mounting seat are slidably connected with the cutting adjusting support, and the lower side of the cutting mounting seat is equipped with the cutting adjusting nut, which is sleeved on the cutting adjusting lead screw.

[0010] The cutting adjustment support comprises a motor mounting plate arranged in the middle and side plates on both sides, the cutting adjustment motor is arranged on the motor mounting plate, the upper end of the side plate is provided with a sliding rail, and the lower side of the cutting mounting seat is provided with a sliding block matched with the corresponding sliding rail.

[0011] The cutting driving assembly comprises a cutting driving motor, and the cutting driving motor is mounted on the cutting mounting seat, and the cutting tool is arranged on the output shaft of the cutting driving motor.

[0012] The pressing plate assembly comprises a pressing knob, the knob shaft of the pressing knob is threadedly connected with the horizontal plate part of the pressing mounting plate, and the pressing plate is arranged in the pressing mounting plate and fixedly connected with the lower end of the knob shaft of the pressing knob.

[0013] The limiting plate assembly comprises a fixing seat, a driving lead screw and a driving lead nut, the fixing seat is arranged on the limiting support plate, the driving lead nut is arranged in the fixing seat, the driving lead screw is connected with the limiting plate after penetrating through the driving lead nut, and the rear end of the driving lead screw is connected with a driving rotating adjusting device.

[0014] The angle adjusting assembly comprises a hinged seat and an adjusting cam, the lower support plate is rotatably arranged on the hinged seat through a bearing, the wheel shaft of the adjusting cam is threadedly arranged on the lower support plate, and the adjusting cam abuts against the lower side of the limiting support plate.

[0015] The cutting support comprises a bottom plate arranged at the lower end, the hinged seat is arranged on the bottom plate, a vertical plate is arranged between the bottom plate and the limiting support plate, and a guide opening for the lower support plate to pass through is arranged on the vertical plate.

[0016] The cutting mechanism is arranged on a moving box body, a hopper for welding is arranged on one side of the upper end of the moving box body, an electromagnetic flat wire clamping device is arranged in the hopper, a power supply system, a dust collection system and a waste scrap collection system connected through pipelines are arranged in the moving box body, metal particles generated in the cutting mechanism and the hopper are all sucked away through the dust collection system, moving rollers are arranged at the lower end of the moving box body, a protective cover is arranged on the upper end of the moving box body, a protective cover perspective cover plate is arranged on the upper side of the protective cover, and the cutting mechanism is arranged in the protective cover.

[0017] A processing method of the electromagnetic flat wire full-automatic cutting groove device comprises the following steps.

[0018] Step one: inserting the electromagnetic flat wire to be processed into the gap surrounded by the pressing plate, the limiting plate, the limiting support plate and the pressing mounting plate;

[0019] Step two: adjust the position of the limiting plate to cooperate with the vertical plate part of the compression mounting plate to limit the horizontal displacement of the electromagnetic flat wire;

[0020] Step three: adjust the height of the pressing plate to cooperate with the limiting support plate to limit the vertical displacement of the electromagnetic flat wire;

[0021] Step four: adjust the angle of the lower support plate to change the height of the top block on one side of the lower support plate, thereby changing the inclination angle of the end of the electromagnetic flat wire to be processed;

[0022] Step five: the cutting adjustment assembly is started and drives the cutting driving assembly to move, thereby driving the cutting tool into the machining station;

[0023] Step six: the cutting driving assembly is started to drive the cutting tool to rotate to complete the bevel groove machining of the end of the electromagnetic flat wire.

[0024] The advantages and positive effects of the present application are:

[0025] 1. The present application fixes the electromagnetic flat wire to be processed by the cooperation of the pressing plate assembly, the limiting plate assembly and the angle adjustment assembly on the cutting support, wherein considering the special shape of the rectangular cross section of the electromagnetic flat wire, the present application limits the horizontal displacement of the electromagnetic flat wire by the cooperation of the limiting plate in the limiting plate assembly and the vertical plate part of the compression mounting plate on the cutting support, and limits the vertical displacement of the electromagnetic flat wire by the cooperation of the pressing plate in the pressing plate assembly and the limiting support plate on the cutting support, so that the electromagnetic flat wire can be fixed firmly, and the present application can be applied to the machining needs of different specifications of bevel groove by lifting the end of the electromagnetic flat wire to change its inclination angle through the angle adjustment assembly, which improves the flexibility and application range of the present application.

[0026] 2. The present application fixes the electromagnetic flat wire to be processed by the cooperation of the pressing plate assembly, the limiting plate assembly and the angle adjustment assembly on the cutting support, which is more compact, and the present application can also integrate the cutting mechanism, the dust collection system, the hopper for welding and other structures on a mobile box body, so that the welding operation can be directly performed after the bevel groove machining is completed, and the mobile box body can be moved flexibly according to actual needs. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present application,

[0028] Figure 2 It is Figure 1 a schematic diagram of the structure of the cutting mechanism,

[0029] Figure 3 It is Figure 1 an enlarged view of A in

[0030] Figure 4 As Figure 2 the enlarged view at B in FIG.

[0031] Figure 5 The schematic diagram of the overall appearance of the present application.

[0032] Wherein, 1 is a cutting adjustment assembly, 101 is a cutting adjustment motor, 102 is a cutting adjustment screw, 103 is a cutting adjustment support, 1031 is a motor mounting plate, 1032 is a side plate, 1033 is a sliding rail, 2 is a cutting drive assembly, 201 is a cutting drive motor, 202 is a cutting mounting seat, 203 is a linkage guide shaft, 204 is a cutting tool, 3 is a pressing plate assembly, 301 is a pressing plate, 302 is a pressing knob, 4 is a limiting plate assembly, 401 is a fixed seat, 402 is a drive screw, 403 is a limiting plate, 5 is an angle adjustment assembly, 501 is a lower support plate, 502 is a bearing, 503 is an adjustment cam, 6 is an electromagnetic flat wire, 7 is a cutting mechanism, 8 is a cutting support, 801 is a limiting support plate, 802 is a vertical plate, 8021 is a guide opening, 803 is a guide side plate, 8031 is a first guide slot, 8032 is a second guide slot, 804 is a pressing mounting plate, 805 is a bottom plate, 9 is a cover perspective cover plate, 10 is a dust collection system, 11 is a scrap collection system, 12 is a moving box, 1201 is a moving roller, 13 is a power supply system, 14 is a cover, 15 is a hopper, 16 is an electromagnetic flat wire clamping device. DETAILED DESCRIPTION

[0033] The present application will be further described in detail below with reference to the accompanying drawings.

[0034] As Figures 1 to 5 shown, the present application includes a cutting mechanism 7, and the cutting mechanism 7 includes a cutting adjustment assembly 1, a cutting drive assembly 2 and a cutting support 8, wherein as Figure 3 shown, the cutting drive assembly 2 is provided with a cutting tool 204 at the front end, and the cutting drive assembly 2 is driven to move by the cutting adjustment assembly 1 to adjust the position of the cutting tool 204, and the cutting support 8 is arranged on the side of the cutting drive assembly 2 with the cutting tool 204, and as Figures 2 to 4As shown, the cutting support 8 is provided with a pressing plate assembly 3, a limiting plate assembly 4 and an angle adjusting assembly 5, wherein the cutting support 8 comprises a limiting support plate 801 and an L-shaped pressing mounting plate 804, the pressing mounting plate 804 is arranged at one end of the limiting support plate 801 close to the cutting driving assembly 2, the pressing plate assembly 3 is arranged on the pressing mounting plate 804, and the lower end of the pressing plate assembly 3 is provided with a lifting-adjustable pressing plate 301, the limiting plate assembly 4 is arranged on the limiting support plate 801, and the front end of the limiting plate assembly 4 is provided with a horizontally movable limiting plate 403, and the angle adjusting assembly 5 is arranged on the lower side of the limiting support plate 801, and the angle adjusting assembly 5 is provided with a lower support plate 501 with adjustable angle, as shown in Figures 3 to 4 As shown, during the working of the present application, the electromagnetic flat wire 6 to be processed is inserted into the gap between the pressing plate 301, the pressing mounting plate 804, the limiting support plate 801 and the limiting plate 403, then the electromagnetic flat wire 6 is compressed to limit the height direction displacement by the pressing plate 301, and the horizontal direction displacement is limited by the cooperation of the limiting plate 403 and the pressing mounting plate 804, and the side close to the processing station of the limiting support plate 801 is provided with a notch, and the side close to the processing station of the lower support plate 501 is provided with a top block which passes through the notch and abuts against the lower side of the end of the electromagnetic flat wire 6, so that the height of the top block for lifting the end of the electromagnetic flat wire 6 can be adjusted by adjusting the angle of the lower support plate 501, that is, the cutting and polishing angle of the end of the electromagnetic flat wire 6 is changed. The suitable positions on the vertical plates of the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the pressing mounting plate 804 can be provided with protruding blocks and the like for positioning the electromagnetic flat wire 6 to be processed, so that the movement interference and the like of the plates can be avoided.

[0035] As shown in Figures 2 to 4 In the embodiment, the cutting adjusting assembly 1 comprises a cutting adjusting support 103, a cutting adjusting motor 101 and a cutting adjusting lead screw 102, wherein the cutting adjusting motor 101 is arranged on the cutting adjusting support 103, the cutting adjusting lead screw 102 is driven to rotate by the cutting adjusting motor 101, the lower side of the cutting driving assembly 2 is provided with a cutting mounting seat 202, the two sides of the cutting mounting seat 202 are slidably connected with the cutting adjusting support 103, and the lower side of the cutting mounting seat 202 is provided with a cutting adjusting nut which is sleeved on the cutting adjusting lead screw 102. During the working of the present application, the cutting adjusting motor 101 drives the cutting adjusting lead screw 102 to rotate, and then drives the cutting adjusting nut to move and adjust the position of the cutting mounting seat 202.

[0036] As shown in Figure 2As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033.

[0037] As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033. Figure 2 As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033.

[0038] As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033. Figures 2 to 3 As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033.

[0039] As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033. Figures 2 to 4 As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033.

[0040] As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033. Figures 2 to 4 As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033.

[0041] As shown in the embodiment, the cutting adjustment support 103 comprises a motor mounting plate 1031 arranged in the middle and side plates 1032 on both sides, the cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and the upper end of the side plate 1032 is provided with a sliding rail 1033, and the lower side of the cutting mounting seat 202 is provided with a sliding block matched with the corresponding sliding rail 1033. Figures 2 to 4As shown, in this embodiment, the angle adjustment assembly 5 includes a hinge seat and an adjustment cam 503, wherein the lower support plate 501 is supported and mounted on the hinge seat by a bearing 503. Figure 3 and Figure 4 (The text is omitted here) To achieve rotation, the axle of the adjusting cam 503 is threadedly mounted on the lower support plate 501, and the adjusting cam 503 abuts against the lower side of the limiting support plate 801. Twisting the adjusting cam 503 can drive it to rotate and change the position abutting against the lower side of the limiting support plate 801, thereby changing the angle of the lower support plate 501. Since the axle of the adjusting cam 503 is threadedly connected to the lower support plate 501, the position of the lower support plate 501 can be locked after adjustment.

[0042] like Figure 4 As shown, in this embodiment, the cutting support 8 further includes a base plate 805 at the lower end, and the hinge seat is disposed on the base plate 805. A vertical plate 802 is provided between the base plate 805 and the limiting support plate 801 to enhance the support strength. At the same time, a guide opening 8021 is provided on the vertical plate 802 for the lower support plate 501 to pass through in order to limit the swing displacement of the lower support plate 501.

[0043] like Figure 1 As shown, the cutting mechanism 7 is mounted on a movable box 12, and a hopper 15 is provided on one side of the upper end of the movable box 12. An electromagnetic flat wire clamping device 16 is provided in the hopper 15. After the bevel at the end of the electromagnetic flat wire 6 is processed by the present invention, the operator can move the electromagnetic flat wire 6 directly into the hopper 15 and clamp it in place by the electromagnetic flat wire clamping device 16 before starting the welding operation. In this embodiment, the electromagnetic flat wire clamping device 16 can adopt the same structure as the limiting plate assembly 4 to achieve the clamping and fixing of the electromagnetic flat wire 6.

[0044] like Figure 1 As shown, in this embodiment, the movable housing 12 is further equipped with a dust collection system 10 and a waste collection system 11 connected by pipes. The dust collection system 10 has two dust collection pipes. The dust collection port of one dust collection pipe is located below the machining station on one side of the cutting support 8, so that the metal particles generated when the cutting drive assembly 2 drives the cutting tool 204 can be directly sucked away. The dust collection port of the other dust collection pipe is located below the hopper 15, so that the metal particles generated during welding first fall into the hopper 15 for temporary storage, and then are sucked away by the dust collection system 10 and discharged into the waste collection system 11. In addition, the power supply system 13 that supplies power to the various devices of the present invention can be integrated into the movable housing 12. The lower end of the movable housing 12 is equipped with moving casters 1201 for easy movement. The dust collection system 10, waste collection system 11, and power supply system 13 are all technologies known in the art and are commercially available products.

[0045] As Figure 1 and Figure 5 shown, in this embodiment, the upper end of the moving box 12 is provided with a shield 14, and the upper side of the shield 14 is provided with a shield transparent cover plate 9, and the cutting mechanism 7 is arranged in the shield 14, so that the operator can observe the processing of the electromagnetic flat wire 6 in real time through the shield transparent cover plate 9, and the shield 14 is provided with an opening close to the side of the hopper 15, so that the operator can put the electromagnetic flat wire 6 into the cutting mechanism 7 for fixation, or take out the processed electromagnetic flat wire 6 from the cutting mechanism 7 and put it into the hopper 15 for fixation for welding.

[0046] The working principle of the present application is as follows:

[0047] The processing of the present application comprises the following steps:

[0048] Step one: as Figures 2 to 4 shown, the electromagnetic flat wire 6 to be processed is inserted into the gap enclosed by the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the pressing installation plate 804, wherein suitable positions on the vertical plate of the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the pressing installation plate 804 can be provided with protruding blocks and other structures for positioning the electromagnetic flat wire 6 to be processed, so as to avoid the movement interference of each plate and other situations;

[0049] Step two: adjust the position of the limiting plate 403, so that the limiting plate 403 cooperates with the vertical plate part of the pressing installation plate 804 to limit the horizontal direction displacement of the electromagnetic flat wire 6;

[0050] Step three: adjust the height of the pressing plate 301, so that the pressing plate 301 cooperates with the limiting support plate 801 to limit the vertical direction displacement of the electromagnetic flat wire 6;

[0051] Step four: adjust the angle of the lower support plate 501 to change the height of the top block close to the processing station side of the lower support plate 501, so as to change the inclination angle of the end part of the electromagnetic flat wire 6 to be processed;

[0052] Step five: the cutting adjustment assembly 1 is started and drives the cutting driving assembly 2 to move, and then drives the cutting tool 204 to enter the processing station;

[0053] Step six: the cutting driving assembly 2 is started to drive the cutting tool 204 to rotate to complete the slope opening processing of the end part of the electromagnetic flat wire 6.

[0054] In addition, as Figure 1As shown, the metal particles generated in the above machining process can be sucked away through the dust collection system 10, and at the same time, the operator can observe the machining process in real time through the shielded perspective cover plate 9. After the machining is completed, the operator can directly take out the electromagnetic flat wire 6 from the cutting mechanism 7, and place it in the hopper 15 for clamping and fixing by the electromagnetic flat wire clamping device 16, and then perform the welding operation.

Claims

1. A fully automatic beveling device for electromagnetic flat wire, characterized in that: The device includes a cutting mechanism (7), which comprises a cutting adjustment assembly (1), a cutting drive assembly (2), and a cutting support (8). The cutting drive assembly (2) is driven to move by the cutting adjustment assembly (1), and a cutting tool (204) is provided at the front end of the cutting drive assembly (2). The cutting support (8) is located on the side of the cutting drive assembly (2) with the cutting tool (204), and a pressure plate assembly (3), a limiting plate assembly (4), and an angle adjustment assembly (5) are provided on the cutting support (8). The cutting support (8) includes a limiting support plate (801) and an L-shaped clamping mounting plate (804), and the clamping mounting plate (804) is located at one end of the limiting support plate (801). The component (3) is installed on the clamping mounting plate (804), and the lower end of the clamping plate assembly (3) is provided with a liftable clamping plate (301). The limiting plate assembly (4) is provided on the limiting support plate (801), and the front end of the limiting plate assembly (4) is provided with a horizontally movable limiting plate (403). The angle adjustment assembly (5) is provided on the lower side of the limiting support plate (801), and the angle adjustment assembly (5) is provided with an adjustable angle lower support plate (501). The electromagnetic flat wire (6) to be processed is inserted into the gap between the clamping plate (301), the clamping mounting plate (804), the limiting support plate (801) and the limiting plate (403), and a top block is provided on one side of the lower support plate (501) to abut against the lower side of the end of the electromagnetic flat wire (6). The cutting adjustment assembly (1) includes a cutting adjustment support (103), a cutting adjustment motor (101), and a cutting adjustment screw (102). The cutting adjustment motor (101) is mounted on the cutting adjustment support (103), and the cutting adjustment screw (102) is driven to rotate by the cutting adjustment motor (101). The cutting drive assembly (2) has a cutting mounting seat (202) on its lower side, and the two sides of the cutting mounting seat (202) are slidably connected to the cutting adjustment support (103). The cutting mounting seat (202) has a cutting adjustment nut on its lower side, which is fitted onto the cutting adjustment screw (102). The cutting adjustment support (103) includes a motor mounting plate (1031) inclined in the middle and side plates (1032) on both sides. The cutting adjustment motor (101) is mounted on the motor mounting plate (1031). The upper end of the side plate (1032) is provided with a slide rail (1033). The lower side of the cutting mounting base (202) is provided with a slider that cooperates with the corresponding slide rail (1033).

2. The fully automatic electromagnetic flat wire beveling equipment according to claim 1, characterized in that: The cutting drive assembly (2) includes a cutting drive motor (201), and the cutting drive motor (201) is mounted on the cutting mounting base (202), and the cutting tool (204) is disposed on the output shaft of the cutting drive motor (201).

3. The fully automatic electromagnetic flat wire beveling equipment according to claim 1, characterized in that: The pressure plate assembly (3) includes a pressure knob (302), and the knob shaft of the pressure knob (302) is threadedly connected to the horizontal plate portion of the pressure mounting plate (804). The pressure plate (301) is located inside the pressure mounting plate (804) and is fixedly connected to the lower end of the knob shaft of the pressure knob (302).

4. The fully automatic electromagnetic flat wire beveling equipment according to claim 1, characterized in that: The limiting plate assembly (4) includes a fixed seat (401), a drive screw (402) and a drive nut, wherein the fixed seat (401) is disposed on the limiting support plate (801), the drive nut is disposed in the fixed seat (401), and the drive screw (402) passes through the drive nut and is connected to the limiting plate (403), and the rear end of the drive screw (402) is connected to an adjustment device for driving rotation.

5. The fully automatic electromagnetic flat wire beveling equipment according to claim 1, characterized in that: The angle adjustment assembly (5) includes a hinge seat and an adjustment cam (503), wherein the lower support plate (501) is rotatably mounted on the hinge seat, the wheel axle of the adjustment cam (503) is threadedly mounted on the lower support plate (501), and the adjustment cam (503) abuts against the lower side of the limiting support plate (801).

6. The fully automatic electromagnetic flat wire beveling equipment according to claim 5, characterized in that: The cutting support (8) includes a base plate (805) at the lower end, and the hinge seat is provided on the base plate (805). A vertical plate (802) is provided between the base plate (805) and the limiting support plate (801), and a guide opening (8021) is provided on the vertical plate (802) for the lower support plate (501) to pass through.

7. The fully automatic electromagnetic flat wire beveling equipment according to claim 1, characterized in that: The cutting mechanism (7) is mounted on a movable box (12), and a hopper (15) for welding is provided on one side of the upper end of the movable box (12). An electromagnetic flat wire clamping device (16) is provided inside the hopper (15). A power supply system (13) and a dust collection system (10) and a waste collection system (11) connected by pipes are provided inside the movable box (12). Metal particles generated in the cutting mechanism (7) and the hopper (15) are sucked away by the dust collection system (10). A moving roller (1201) is provided at the lower end of the movable box (12). A protective cover (14) is provided at the upper end of the movable box (12), and a protective cover viewing plate (9) is provided on the upper side of the protective cover (14). The cutting mechanism (7) is located in the protective cover (14).

8. A processing method for an electromagnetic flat wire fully automatic cutting and beveling equipment according to claim 1, characterized in that: Includes the following steps: Step 1: Insert the electromagnetic flat wire (6) to be processed into the gap formed by the pressure plate (301), the limiting plate (403), the limiting support plate (801) and the pressing mounting plate (804); Step 2: Adjust the position of the limiting plate (403) so that the limiting plate (403) cooperates with the vertical plate part of the pressing mounting plate (804) to limit the horizontal displacement of the electromagnetic flat wire (6); Step 3: Adjust the height of the pressure plate (301) so that the pressure plate (301) cooperates with the limiting support plate (801) to limit the vertical displacement of the electromagnetic flat wire (6); Step 4: Adjust the angle of the lower support plate (501) to change the height of the top block on one side of the lower support plate (501), thereby changing the tilt angle of the end of the electromagnetic flat wire (6) to be processed; Step 5: The cutting adjustment component (1) is activated and drives the cutting drive component (2) to move, thereby driving the cutting tool (204) into the machining station; Step 6: The cutting drive assembly (2) starts to drive the cutting tool (204) to rotate and complete the bevel machining of the end of the electromagnetic flat wire (6).

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