Quick assembly device for atomizer
The automated conveying and assembly technology of the atomizer rapid assembly device solves the problem of low efficiency in the manual assembly of electronic cigarette atomizers and cigarette rods in the existing technology, and realizes a fast and stable assembly process.
Patent Information
- Application Number
- CN202411690694.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-01-10
AI Technical Summary
The existing electronic cigarette atomizer and cigarette holder assembly requires manual operation, resulting in low production efficiency and difficulty in distinguishing the orientation, which increases the number of assembly steps.
The device employs a rapid atomizer assembly system, which includes an accessories area, finished product box, combination plate, conveyor mechanism, blowing component and sensor block. The system uses a motor-driven conveyor belt and transmission belt to achieve automated conveying, sorting and assembly of the vaporizer rod and atomizer.
It enables rapid and stable assembly of the e-cigarette rod and atomizer, improves production efficiency, and prevents misaligned or incorrectly oriented e-cigarette rods from entering the assembly process.
Smart Images

Figure CN119279284A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electronic cigarettes, and in particular to a quick assembly device for an atomizer. Background Art
[0002] The electronic cigarette is mainly composed of a cigarette rod and an atomizer as well as corresponding cigarette cartridges and a cigarette holder. Existing assembly equipment such as the publication number: CN1093300288, named: An electronic cigarette atomizer and its assembly method, which discloses: The electronic cigarette atomizer includes a shell assembly, a heating assembly and a seal. The shell assembly has a liquid storage chamber for holding the smoke oil; the heating assembly includes a liquid guide, which is a porous ceramic. The liquid guide can absorb the smoke oil in the liquid storage chamber. Before the smoke oil is injected into the liquid storage chamber, the liquid guide is soaked with water or a hydrophilic solvent; the seal is arranged between the shell assembly and the heating assembly to seal the gap between the shell assembly and the heating assembly. The material of the seal is high-temperature vulcanized silicone rubber. Before the smoke oil is added to the above-mentioned electronic cigarette atomizer, an isolation layer is formed on the liquid guide to isolate the hydrophobic substance diffused from the seal to prevent the diffusion and migration of the hydrophobic substance, and prevent the hydrophobic substance precipitated in the seal from making the liquid guide hydrophobic when the smoke oil is added, and the liquid guide is not smooth or cannot be guided.
[0003] The connection between the electronic cigarette atomizer and the cigarette rod needs to be assembled manually, which greatly reduces the production efficiency of the electronic cigarette. In addition, the directions of the cigarette rod and the atomizer cannot be distinguished during the assembly process, which increases the number of operation steps during the assembly process. Summary of the invention
[0004] The present invention provides an atomizer quick assembly device to solve the technical problems described in the above background technology.
[0005] The purpose and efficacy of an atomizer quick assembly device of the present invention are achieved by the following specific technical means: an atomizer quick assembly device, comprising an accessories area, a finished product box, and a combination plate, the accessories area is set up on one side of the bottom of the combination plate, and the finished product box is set up on the other side of the bottom of the combination plate, the accessories area is composed of a cigarette rod box and an atomizer box, and the top of the cigarette rod box and the atomizer box are fixed and conductively connected to the bottom of the combination plate, the top of the finished product box is fixed and conductively connected to the bottom of the combination plate, and a feed port is opened at the top of the finished product box.
[0006] Furthermore, a discharge port communicated with the interior is provided on the top of the cigarette rod box, and a conveying mechanism extending out of the discharge port is fixedly connected to the inside of the cigarette rod box, and the conveying mechanism extends into the combined plate. A motor compartment is integrally formed at the bottom of the side of the cigarette rod box, and a driving motor is placed in the motor compartment. At the same time, a blowing assembly is embedded in the outer wall on the other side of the cigarette rod box, and a feeding port is provided on the front side wall of the cigarette rod box.
[0007] Furthermore, the conveying mechanism includes a conveyor belt, a driving roller, and a discharging shaft. A shaft is fixedly connected to the inner side of the driving roller, and the bearing at the end of the shaft is connected to a support rod connected to the bottom of the cigarette rod box. At the same time, a power shaft is fixedly connected to the other end of the driving roller. The power shaft extends into the motor compartment, and the power shaft is meshingly connected to the driving motor inside the motor compartment. The two ends of the discharging shaft are fixedly connected to the shaft, and the bearing at the end of the shaft is connected to the support rod connected to the top of the cigarette rod box. At the same time, the conveyor belt is meshingly connected between the driving roller and the discharging shaft.
[0008] Furthermore, the conveyor belt is provided with a plurality of independently arranged material storage troughs, and the material storage troughs are arranged to be tilted downward as a whole, and the conveyor belt on the ascending movement side is arranged in alignment with the blowing assembly.
[0009] Furthermore, a ring array of protrusions is fixed on the shaft body of the discharging shaft, and the spacing between the protrusions is the same as the spacing between the material storage drawers, and the length of the protrusion is the same as the depth of the material storage groove.
[0010] Furthermore, the blowing assembly includes a drainage shell and a support rod. The drainage shell is overall conical in shape, and the outer side of the drainage shell is open. At the same time, an air outlet is opened on the inner wall of the drainage shell. The support rod is vertically fixedly connected to the inside of the drainage shell, and the center of the support rod is fixedly connected to a motor, and the output end of the motor is fixedly connected to a fan blade.
[0011] Furthermore, the cigarette rod box and the atomizer box have the same structure and are arranged in a mirror image.
[0012] Furthermore, a splicing groove is provided on the top of the composite board body, and a feed opening aligned with the feed opening is provided on the composite board body at the end of the splicing groove close to one side of the finished box, and a cigarette rod groove and an atomizer groove are respectively provided on the board body of the composite board close to one end of the accessory area, and the cigarette rod groove and the atomizer groove are connected to the splicing groove; A conveyor belt circulates in the cigarette rod groove and in the splicing groove near one side of the cigarette rod groove, and a loading port aligned with the discharge port at the top of the cigarette rod box is opened on the assembly plate at the top of the cigarette rod groove; A conveyor belt circulates in the atomizer slot and in the splicing slot near one side of the atomizer slot, and a loading port aligned with the discharge port at the top of the atomizer box is provided on the assembly plate at the top of the atomizer slot; The side walls of the splicing groove, the cigarette rod groove and the atomizer groove are all provided with guiding grooves.
[0013] Furthermore, a sensing block is embedded in the bottom inner wall of the guide groove near the loading port, and the sensing block is connected to the motor in the motor cabin and the motor signal in the conveyor belt in the combination plate.
[0014] Furthermore, further, the depth of the guide groove in the splicing groove gradually becomes shallower towards the downward material opening.
[0015] Beneficial effects: By providing a conveying mechanism, a driving motor combined with a power shaft is used to drive the driving roller to rotate, thereby driving the overall circulation of the conveyor belt, so that the conveyor belt stirs the cigarette rod box or the atomizer box and guides the cigarette rods or atomizers into the storage trough and conveys them to the combination plate. At the same time, when the conveyor belt moves to the top of the conveying mechanism, the protrusion on the discharge shaft pushes the cigarette rods or atomizers in the storage trough out and makes them fall into the combination plate, thereby achieving the effect of keeping the cigarette rods and atomizers stable during transportation and quickly taking them out. By providing a blowing assembly, the drainage shell in the blowing assembly is in a horizontal state with the upper section of the conveyor belt and the air outlet on the drainage shell is flush with the storage tank. When the connecting end of the cigarette rod faces the blowing assembly 107, the connecting end has a threaded tube or a connecting screw groove required for connection, so the windward surface and the force-bearing surface inside will be increased, so that the cigarette rod will be blown down from the storage tank 113. On the contrary, when the arc-shaped closed surface at the top of the cigarette rod faces the blowing assembly 107, the arc-shaped setting at the top of the rod body reduces the windward surface and wind resistance to prevent the cigarette rod from being blown down from the storage tank 113. The effect of screening out cigarette rods with the wrong direction and entering the combination plate 3 for assembly is achieved. By providing a sensing block, when the top of the corresponding sensing block is squeezed, the corresponding conveying mechanism will stop working. When the tops of the sensing blocks on both sides are squeezed, the signal is transmitted to the electrical drive conveyor belt inside the combination board to operate, thereby conveying the cigarette rod and the atomizer to the lower material port at the same time, thereby avoiding the misalignment of the cigarette rod and the atomizer. By providing a combined plate, the conveyor belt in the central splicing groove is used to transport the cigarette rod and the atomizer. Since the conveyor belt on one side is shorter than the other side, the cigarette rod and the atomizer can rotate, thereby achieving a threaded connection effect between the two. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 This is a schematic diagram of the disassembled structure of the present invention.
[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the cigarette rod box of the present invention.
[0019] Figure 4 It is a schematic diagram of the front cross-sectional structure of the cigarette rod box of the present invention.
[0020] Figure 5 For the present invention Figure 4 Enlarged structural diagram at A in the middle.
[0021] Figure 6 It is a schematic diagram of the structure of the conveying mechanism of the present invention.
[0022] Figure 7 It is a schematic diagram of the structure of the combined board of the present invention.
[0023] Figure 8 For the present invention Figure 7 Enlarged structural diagram at B in the middle.
[0024] Fig. 9 This is a schematic diagram of the structure of a combined plate according to the second embodiment of the present invention.
[0025] Fig.10 For the present invention Fig. 9 Enlarged structural diagram at point C in the middle.
[0026] Figure 1-10 In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 1-Accessories area, 101-Cigarette rod box, 102-Atomizer box, 103-Discharge port, 104-Conveying mechanism, 105-Motor compartment, 106-Feeding port, 107-Blowing assembly, 108-Conveyor belt, 109-Drive roller, 110-Power shaft, 111-Discharge shaft, 112-Bump, 113-Storage trough, 114-Drainage shell, 115-Air outlet, 116-Support rod, 117-Motor, 118-Fan blades, 2-Finished product box, 201-Feeding port, 3-Combination plate, 301-Splicing slot, 302-Cigarette rod slot, 303-Atomizer slot, 304-Conveyor belt, 305-Guide slot, 306-Underfeed port, 307-Loading port, 308-Sensor block. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example
[0028] As attached Figure 1 To Attachment Figure 8 As shown: Before use, place the electronic cigarette rod into the rod box 101 through the feeding port 106 on the side wall thereof. Similarly, place the atomizer into the atomizer box 102 through the feeding port 106 on the atomizer box 102. After the preparation work is completed, the entire assembly device can be powered on.
[0029] After the power is turned on, the driving motor in the motor compartment 105 at the bottom of the cigarette rod box 101 and the atomizer box 102 will drive the power shaft 110 to rotate, and transmit the power to the driving roller 109 through the power shaft 110, and drive the conveyor belt 108 to circulate under the action of the large friction between the driving roller 109 and the conveyor belt 108. At this time, the conveyor belt 108 will stir the cigarette rods in the cigarette rod box 101, so that the cigarette rods fall into the storage groove 113 on its belt body. Since the storage groove 113 is set to be tilted downward as a whole, the cigarette rods can move upward smoothly after falling into it. At the same time, after the assembly device is powered on, the blowing assembly 107 will continue to work. When the conveyor belt 108 with the cigarette rod moves to the blowing assembly 107, the motor 117 of the blowing assembly 107 will drive the fan blades 118 to rotate and generate suction force to draw the external air inward. The air entering the blowing assembly 107 will be collected to the outlet 115 in the center of the drainage shell 114 through the conical setting of the drainage shell 114, thereby increasing the wind speed entering the cigarette rod box 101. When the cigarette rod connection end is facing the blowing assembly 107, the connection end is provided with a threaded tube or a connection screw groove required for connection, so that the windward surface and the force-bearing surface inside the connection end will be increased, so that the cigarette rod will be blown down from the storage tank 113. On the contrary, when the arc-shaped closed surface at the top of the cigarette rod faces the blowing assembly 107, the arc-shaped setting at the top of the rod body reduces the windward surface and wind resistance to prevent the cigarette rod from being blown down from the storage tank 113. Thereby, the cigarette rods with wrong directions are screened out and enter the combined plate 3 for assembly.
[0030] As the conveyor belt 108 operates, the cigarette rod will move to the top of the conveying mechanism 104. Since the top of the conveying mechanism 104 extends into the combined plate 3, the cigarette rod will enter the loading port 307 in the combined plate 3 when it moves to the top of the conveying mechanism 104. Since the cigarette rod is stuck in the storage slot 113 and it is difficult for it to slide out by itself when the conveyor belt 108 moves to the top, the discharge shaft 111 at the top of the conveying mechanism 104 will push the storage slot 113 on the conveyor belt 108 through the protrusion 112 on its shaft body, and push the cigarette rod inside the storage slot 113 out and guide it into the guide slot 305 in the cigarette rod slot 302 through the loading port 307 in the combined plate 3. At this time, the cigarette rod will contact the sensor block 308 in the guide slot 305, so that the sensor block 308 transmits an electrical signal to the driving motor on the cigarette rod box 101 to stop it from working, so as to avoid the ratio between the cigarette rod and the atomizer being misaligned and piled up at the loading port 307. At the same time, the conveying mechanism 104 and the blowing assembly 107 in the atomizer box 102 will convey the atomizer to the guide groove 305 of the atomizer 303 in the combination board 3 in the same way as the working steps inside the cigarette rod box 101, and the atomizer will contact the sensor block 308 in the atomizer groove 303. When the conveying mechanism 104 in the atomizer box 102 stops operating, the sensor blocks 308 in the cigarette rod groove 302 and the atomizer groove 303 are triggered at the same time, and the signal is transmitted to the motor in the conveyor belt 304 inside the combination board 3. The cigarette rod and the atomizer are conveyed to the splicing groove 301 at the same time. When the cigarette rod and the atomizer move to the end of the splicing groove 301, since the length of the conveyor belt 304 on one side is shorter than that of the other end, the cigarette rod or the atomizer is in the effect of being moved together with the cigarette rod or the atomizer. Since the cigarette rod or the atomizer is in a stationary state, a speed difference will be generated between the cigarette rod or the atomizer and it will rotate unilaterally driven by the conveyor belt 304, thereby combining the two. The combined cigarette rod and the atomizer will fall into the finished product box 2 through the discharge port 306. Example
[0031] As attached Fig. 9 To Attachment Fig.10 As shown: During the assembly process of the clamped cigarette rod and atomizer, the cigarette rod and the atomizer are transported to the splicing groove 301 on the combination plate 3 in accordance with the method of Example 1, and move toward the downstairs opening 306 at the end of the splicing groove 301. Since the ends of the guide grooves 305 on both sides of the splicing groove 301 are gradually contracted inward, the cigarette rod and the atomizer move toward the center, so that the two are assembled and transported to the downfeed opening 306 so that they fall into the finished product box 2 through the feed opening 201. Working principle: add the cigarette rods and atomizers to be assembled in the cigarette rod box 101 and the atomizer box 102, then turn on the power so that the driving motors on the cigarette rod box 101 and the atomizer box 102 drive the corresponding conveying mechanism 104 to operate. At this time, the conveyor belt 108 will stir the cigarette rods in the cigarette rod box 101, so that the cigarette rods fall into the storage groove 113 on its belt body. Since the storage groove 113 is set to be tilted downward as a whole, the cigarette rods can move upward smoothly after falling into it. At the same time, after the assembly device is powered on, the blowing assembly 107 will continue to work. When the conveyor belt 108 with the cigarette rod moves to the blowing assembly 107, the motor 117 of the blowing assembly 107 will drive the fan blades 118 to rotate and generate suction force to draw the external air inward. The air entering the blowing assembly 107 will be collected to the outlet 115 in the center of the drainage shell 114 through the conical setting of the drainage shell 114, thereby increasing the wind speed entering the cigarette rod box 101. When the cigarette rod connection end is facing the blowing assembly 107, the connection end is provided with a threaded tube or a connection screw groove required for connection, so that the windward surface and the force-bearing surface inside the connection end will be increased, so that the cigarette rod will be blown down from the storage tank 113. On the contrary, when the arc-shaped closed surface at the top of the cigarette rod faces the blowing assembly 107, the arc-shaped setting at the top of the rod body reduces the windward surface and wind resistance to prevent the cigarette rod from being blown down from the storage tank 113. Thereby, the cigarette rods with wrong directions are screened out and enter the combined plate 3.
[0032] As the conveyor belt 108 operates, the cigarette rod will move to the top of the conveying mechanism 104. Since the top of the conveying mechanism 104 extends into the combined plate 3, the cigarette rod will enter the loading port 307 in the combined plate 3 when it moves to the top of the conveying mechanism 104. Since the cigarette rod is stuck in the storage slot 113 and it is difficult for it to slide out by itself when the conveyor belt 108 moves to the top, the discharge shaft 111 at the top of the conveying mechanism 104 will push the storage slot 113 on the conveyor belt 108 through the protrusion 112 on its shaft body, and push the cigarette rod inside the storage slot 113 out and guide it into the guide slot 305 in the cigarette rod slot 302 through the loading port 307 in the combined plate 3. At this time, the cigarette rod will contact the sensor block 308 in the guide slot 305, so that the sensor block 308 transmits an electrical signal to the driving motor on the cigarette rod box 101 to stop it from working, so as to avoid the ratio between the cigarette rod and the atomizer being misaligned and piled up at the loading port 307. At the same time, the conveying mechanism 104 and the blowing assembly 107 in the atomizer box 102 will convey the atomizer to the guide groove 305 of the atomizer 303 in the combination board 3 in the same way as the working steps inside the cigarette rod box 101, and the atomizer will contact the sensor block 308 in the atomizer groove 303. When the conveying mechanism 104 in the atomizer box 102 stops operating, the sensor blocks 308 in the cigarette rod groove 302 and the atomizer groove 303 are triggered at the same time, and the signal is transmitted to the motor in the conveyor belt 304 inside the combination board 3. The cigarette rod and the atomizer are conveyed to the splicing groove 301 at the same time. When the cigarette rod and the atomizer move to the end of the splicing groove 301, since the length of the conveyor belt 304 on one side is shorter than that of the other end, the cigarette rod or the atomizer is in the effect of being moved together with the cigarette rod or the atomizer. Since the cigarette rod or the atomizer is in a stationary state, a speed difference will be generated between the cigarette rod or the atomizer and it will rotate unilaterally driven by the conveyor belt 304, thereby combining the two. The combined cigarette rod and the atomizer will fall into the finished product box 2 through the discharge port 306.
Claims
1. A quick assembly device for an atomizer, comprising an accessory area (1), a finished product box (2), and a combination plate (3), characterized in that: The accessory area (1) is set up on one side of the bottom of the combined plate (3), and the finished product box (2) is set up on the other side of the bottom of the combined plate (3). The accessory area (1) is composed of a cigarette rod box (101) and an atomizer box (102), and the tops of the cigarette rod box (101) and the atomizer box (102) are fixed and conductively connected to the bottom of the combined plate (3), and the top of the finished product box (2) is fixed and conductively connected to the bottom of the combined plate (3), and a feed port (201) is provided on the top of the finished product box (2).
2. The atomizer quick assembly device according to claim 1, characterized in that: The top of the cigarette rod box (101) is provided with a discharge port (103), and a conveying mechanism (104) extending out of the discharge port (103) is provided inside the cigarette rod box (101), and the conveying mechanism (104) extends into the combination plate (3). A motor compartment (105) is integrally formed at the bottom of the side of the cigarette rod box (101), and a driving motor is placed in the motor compartment (105). A blowing assembly (107) is embedded in the outer wall of the other side of the cigarette rod box (101), and a feeding port (106) is provided on the front side wall of the cigarette rod box (101).
3. The atomizer quick assembly device according to claim 2, characterized in that: The conveying mechanism (104) comprises a conveyor belt (108), a driving roller (109), and a discharge shaft (111); a support structure with a bearing is provided on the inner side of the driving roller (109); the other end of the driving roller (109) is fixedly connected to a power shaft (110); the power shaft (110) extends to the motor cabin (105) and is meshedly connected to the driving motor inside the motor cabin (105); both ends of the discharge shaft (111) are fixedly connected to a shaft rod, and the bearing at the end of the shaft rod is connected to a support rod connected to the top of the cigarette rod box (101); and the conveyor belt (108) is meshedly connected between the driving roller (109) and the discharge shaft (111).
4. The atomizer quick assembly device according to claim 3, characterized in that: The conveyor belt (108) is provided with a material storage groove (113), and the material storage groove (113) is arranged to be tilted downward as a whole, and the conveyor belt (108) on the side of the upward movement is arranged in alignment with the blowing assembly (107).
5. The atomizer quick assembly device according to claim 3, characterized in that: The discharging shaft (111) is provided with protrusions (112) on its shaft body, and the spacing between the protrusions (112) is the same as the spacing between the material storage drawers (113), and the length of the protrusions (112) is the same as the depth of the material storage groove (113).
6. The atomizer quick assembly device according to claim 2, characterized in that: The blowing assembly (107) comprises a drainage shell (114) and a support rod (116); the drainage shell (114) is arranged in a conical shape as a whole, and the outer side of the drainage shell (114) is arranged in an open manner; an air outlet (115) is provided on the inner wall of the drainage shell (114); the support rod (116) is arranged inside the drainage shell (114), and a motor (117) is fixedly connected to the center of the support rod (116); and a fan blade (118) is fixedly connected to the output end of the motor (117).
7. The atomizer quick assembly device according to claim 1, characterized in that: The cigarette rod box (101) and the atomizer box (102) have the same structure and are arranged in a mirror image.
8. The atomizer quick assembly device according to claim 1, characterized in that: The top of the combined plate (3) is provided with a splicing groove (301), and a feed opening (306) aligned with the feed opening (201) is provided on the combined plate (3) at the end of the splicing groove (301) close to one side of the finished product box (2), and a cigarette rod groove (302) and an atomizer groove (303) are provided on the combined plate (3) at the end close to the accessory area (1), respectively, and the cigarette rod groove (302) and the atomizer groove (303) are connected to the splicing groove (301); A conveyor belt (304) circulates in the cigarette rod groove (302) and in the splicing groove (301) near one side of the cigarette rod groove (302), and a loading port (307) aligned with the top discharge port (103) of the cigarette rod box (101) is provided on the assembly plate (3) at the top of the cigarette rod groove (302); A conveyor belt (304) circulates in the atomizer groove (303) and in the splicing groove (301) near one side of the atomizer groove (303), and a loading port (307) aligned with the top discharge port (103) of the atomizer box (102) is provided on the assembly plate (3) at the top of the atomizer groove (303); Guide grooves (305) are provided on the side walls of the splicing groove (301), the cigarette rod groove (302), and the atomizer groove (303).
9. The atomizer quick assembly device according to claim 8, characterized in that: A sensing block (308) is embedded in the bottom inner wall of the guide groove (305) on one side close to the loading port (307), and the sensing block (308) is connected to the motor in the motor cabin (105) and the motor signal in the conveyor belt (304) in the assembly plate (3).
10. The atomizer quick assembly device according to claim 8, characterized in that: The depth of the guide groove (305) in the splicing groove (301) gradually becomes shallower in the direction toward the lower material opening (306).