Embossing device for aluminum foil processing

Abstract

The invention is applicable to the technical field of aluminum foil rolling, and provides an aluminum foil processing embossing device which comprises a base and aluminum foil, two side seats are fixedly connected to the top of the base, and a first embossing roller assembly, a second embossing roller assembly, a transmission roller assembly and a transition roller assembly are mounted on the inner wall of the base; the aluminum foil is inserted among the first embossing roller assembly, the second embossing roller assembly, the transmission roller assembly and the transition roller assembly; through the arrangement of a transmission roller assembly, composite adjustment of infrared deviation correction and pressure leveling can be achieved, and adjustment operation steps and processing matters needing attention are as follows: the priority of the adjustment is infrared deviation correction gt; performing pressure leveling; the method comprises the following steps: 1, infrared rectification; according to the adjusting function, the transmission roller is adjusted according to the possible deviation condition of aluminum foil in the production process, the real-time aluminum foil condition is detected through an infrared deviation correcting sensor, and deviation correcting adjustment is conducted through a left second lifting motor or a right second lifting motor at the two ends of the transmission roller.

Description

Technical Field

[0001] The invention belongs to the technical field of aluminum foil rolling, and in particular relates to an aluminum foil processing embossing device. Background Art

[0002] Foil rolling refers to metal strips or sheets with a thickness of less than 0.02mm, which are generally called metal foils; gold, silver, aluminum, copper, nickel, iron, tantalum, niobium, tungsten, molybdenum and other metals and their alloys can be rolled into foils; gold, silver, aluminum and copper foils are mainly used for decoration or packaging, etc., and other metal and alloy foils are mainly used in the electronics industry, such as copper-nickel and nickel-chromium resistance alloy foils are used to make force measuring strain gauges, precision resistors and recording and video head gap sheets, etc., tungsten foil is used for special electron tubes, and iron-nickel soft magnetic alloy foil is used to make miniature high-frequency pulse transformers, etc.; rare earth metal foils are used in nuclear reactors; the existing aluminum foil processing embossing device will deviate from the matching relationship between the internal embossing roller and the transmission roller as the working time increases during use, which makes it easy for the embossed aluminum foil to be offset from the embossed roller. Therefore, the processed aluminum foil will be warped and the embossing depth will be inconsistent, affecting the subsequent use of the aluminum foil.

[0003] In order to avoid the above situation, it is necessary to design an aluminum foil processing embossing device with a self-adjustable function. Summary of the invention

[0004] The present invention provides an aluminum foil processing embossing device, aiming to solve the problem that in the existing aluminum foil processing embossing device, as the working time becomes longer during use, the matching relationship between the internal embossing roller and the driving roller will deviate, so that the embossed aluminum foil and the embossing roller will easily be offset. Therefore, the processed aluminum foil will be warped and the embossing depth will be inconsistent, which affects the subsequent use of the aluminum foil.

[0005] The present invention is implemented as follows: an aluminum foil processing embossing device comprises a base and an aluminum foil: the top of the base is fixedly connected to two side seats, the inner wall is installed with a first embossing roller assembly, a second embossing roller assembly, a transmission roller assembly and a transition roller assembly, and the aluminum foil is inserted between the first embossing roller assembly, the second embossing roller assembly, the transmission roller assembly and the transition roller assembly;

[0006] Wherein, the transmission roller assembly includes a transmission mechanism and an infrared monitoring mechanism arranged inside the side seat;

[0007] The infrared monitoring mechanism includes a mounting rod arranged on the inner wall of the side seat, an infrared deflection correction sensor is arranged at one end of the mounting rod, and the infrared deflection correction sensor is arranged on the outer wall of one end of the aluminum foil; the position of the infrared deflection correction sensor is adjusted by moving the mounting rod, so that one side of the aluminum foil is directly opposite to the position of the probe in the infrared deflection correction sensor, so that the real-time tape winding situation is detected by the probe.

[0008] Preferably, the transmission mechanism comprises a third rotating motor, a left second lifting motor and a right second lifting motor fixedly arranged on the inner wall of the side seat, the output shaft of the left second lifting motor is connected to the left second screw rod through a coupling, the outer wall of the left second screw rod is threadedly connected to the left sliding seat, the output shaft of the right second lifting motor is connected to the right second screw rod through a coupling, the outer wall of the right second screw rod is threadedly connected to the right sliding seat, the output shaft of the third rotating motor is fixedly connected to the second universal connecting rod through a coupling, one end of the second universal connecting rod is connected to a transmission roller, and the inner walls of the left sliding seat and the right sliding seat are movably connected to the two ends of the transmission roller through bearing seats;

[0009] Among them, the outer walls of the left slide and the right slide are both slidably connected with the inner walls of the side seat; through the setting of the transmission mechanism, in use, by controlling the left second lifting motor and the right second lifting motor, the left second screw rod or the right second screw rod is driven to rotate, so as to realize the lifting and adjustment of the height of the left slide and the right slide at both ends, thereby realizing the adjustment of the position relationship between the transmission roller and the aluminum foil, so as to achieve the purpose of correcting the deviation of the aluminum foil: by controlling the left second lifting motor and the right second lifting motor at the same time, the horizontal lifting and adjustment of the use height of the transmission roller can be realized, and the height of one end of the transmission roller can be lifted and lowered by operating the left second lifting motor or the right second lifting motor at one end, so as to adjust the use inclination degree of the transmission roller; and then by controlling the use of the third rotating motor, the transmission roller is driven to rotate, so as to achieve the purpose of directional conveying of the aluminum foil.

[0010] Preferably, pressure sensors are provided on the outer walls of both ends of the transmission roller, so as to facilitate monitoring of the pressure of the aluminum foil on both ends of the transmission roller during the transmission process, so as to judge whether the aluminum foil is evenly arranged on the outer wall of the upper transmission roller; through the setting of the transmission roller assembly, the composite adjustment of infrared deflection correction and pressure leveling can be realized in use, and the adjustment operation steps and processing precautions are as follows: the priority of adjustment here is: infrared deflection correction > pressure leveling;

[0011] 1. Infrared deflection correction: This adjustment function is used to adjust the transmission roller in response to the possible deviation of the aluminum foil during the production process. The infrared deflection correction sensor detects the real-time aluminum foil situation, and then the left second lifting motor or the right second lifting motor at both ends of the transmission roller performs deflection correction adjustment to keep the aluminum foil material always in the initial middle position of the transmission roller;

[0012] 2. Pressure leveling: This adjustment function is to adjust the unilateral warping that may be caused by embossing the aluminum foil. When the aluminum foil coil is warped on one side, the tension on both sides of the aluminum foil material is different, and the pressure applied to both ends of the transmission roller will also be different. The algorithm concept is as follows:

[0013] On the side close to the third rotating motor, the pressure of the aluminum foil coil tension on the transmission roller is recorded as F1;

[0014] Away from the third rotating motor side, the pressure of the web tension on the transmission roller is recorded as F2;

[0015] The actual pressure difference between the two is recorded as △F, △F = F2-F1;

[0016] The set pressure difference is recorded as FS;

[0017] When the infrared correction has reached the middle position:

[0018] ①. If FS>△F>-FS, the left second lifting motor and the right second lifting motor will not work;

[0019] ② When △F>FS,

[0020] The motor corresponding to the F1 side rotates, causing the bearing seat on the F1 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F1 side, thereby achieving the purpose of increasing F1;

[0021] ③. When △F<-FS,

[0022] The motor corresponding to the F2 side rotates, causing the bearing seat on the F2 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F2 side, thereby achieving the purpose of increasing F2;

[0023] When the pressure leveling is triggered in situation ② or situation ③, the motor adjusts the speed to a uniform speed, and stops and waits for T=5s every time the bearing seat changes by a distance of L=0.3mm before continuing. This pause time is to provide a buffer time for material changes;

[0024] Both L, which represents the change distance, and T, which represents the pause time, can be adjusted to adjust the sensitivity for different materials;

[0025] When the infrared correction is triggered, the motor will continue to move at a constant speed V until the correction detects that the material has reached the middle position;

[0026] The speed V representing the infrared correcting movement is adjustable to adjust the sensitivity for different materials.

[0027] Preferably, the first embossing roller assembly comprises a first rotating motor and a hydraulic cylinder, the output shaft of the first rotating motor is fixedly connected to a first universal connecting rod through a coupling, one end of the first universal connecting rod is connected to a first embossing roller, and both ends of the first embossing roller are connected to a left first bevel and a right first bevel through a bearing seat, the bottom of the left first bevel fits and slides with a left slide rail, and the bottom of the right first bevel fits and slides with a right slide rail; through the setting of the first rotating motor, the first rotating motor can be controlled to drive the first embossing roller to rotate, thereby cooperating with the second embossing roller to perform an embossing operation on the outer wall of the aluminum foil;

[0028] The bottoms of the left and right slide rails are fixedly connected to the inner wall of the side seat;

[0029] There are two hydraulic cylinders, and one end of the hydraulic cylinder is fit-connected to the outer wall of the left first bevel wedge and the right first bevel wedge, and a pressure sensor is provided at the connection between the hydraulic cylinder and the left first bevel wedge and the right first bevel wedge; in use, the use position of the left first bevel wedge and the right first bevel wedge at both ends of the first embossing roller can be moved and adjusted by controlling the use of the hydraulic cylinder.

[0030] Preferably, the second embossing roller assembly comprises a second rotary motor, the output shaft of the second rotary motor is fixedly connected to a connecting rod through a coupling, and one end of the connecting rod is connected to the second embossing roller;

[0031] The two ends of the second embossing roller are connected with a left second bevel wedge and a right second bevel wedge;

[0032] The outer walls of the second embossing roller and the first embossing roller are both provided with embossed patterns; through the setting of the second rotating motor, the second rotating motor can be controlled to drive the second embossing roller to rotate, thereby cooperating with the first embossing roller to realize the embossing operation on the outer wall of the aluminum foil.

[0033] Preferably, the second embossing roller assembly also includes a left first lifting motor and a right first lifting motor, the output shaft of the left first lifting motor is fixedly connected to the left first screw rod through a coupling, the outer wall of the left first screw rod is threadedly connected to the inner wall of the left second bevel, and the output shaft of the right first lifting motor is fixedly connected to the right first screw rod through a coupling, and the outer wall of the right first screw rod is threadedly connected to the inner wall of the right second bevel.

[0034] Preferably, the inner wall of the side seat is respectively fitted and slidably connected with the outer wall of the left second bevel and the right second bevel;

[0035] The bottom of the left second bevel wedge and the right second bevel wedge are provided with a pressure sensor; by controlling the use of the left first lifting motor and the right first lifting motor, the height of the left second bevel wedge and the right second bevel wedge at both ends of the second embossing roller can be lifted and adjusted, so as to adjust the height of the second embossing roller and the positional relationship between the second embossing roller and the first embossing roller, so as to achieve the purpose of calibrating the embossing position; by setting and cooperating with the first embossing roller assembly and the second embossing roller assembly, the operation of roller gap zeroing can be realized: the left first bevel wedge and the right first bevel wedge and the left second bevel wedge and the right second bevel wedge constitute a pair of bevel wedges, by controlling the use of the left first lifting motor and the right first lifting motor, the height of the left second bevel wedge and the right second bevel wedge at both ends of the second embossing roller can be lifted and adjusted, so as to adjust the height of the second embossing roller, when the left second bevel wedge and the right second bevel wedge move to the lowest end, after the sensors at the bottom of the left second bevel wedge and the right second bevel wedge detect that they are in place, By controlling the use of the hydraulic cylinder, the use positions of the left first bevel and the right first bevel at both ends of the first embossing roller can be moved and adjusted, so that the second embossing roller is close to the first embossing roller. When it is detected that the hydraulic pressure reaches the set pressure, the left first lifting motor and the right first lifting motor are controlled to lift and adjust the left second bevel and the right second bevel at both ends of the second embossing roller to slide upward, and the second embossing roller generates a horizontal thrust on the first embossing roller. When the left first lifting motor and the right first lifting motor corresponding to the two ends of the second embossing roller, the left first lifting motor and the right first lifting motor reach the set torque value, that is, the left first lifting motor and the right first lifting motor cannot continue to rotate, the parameters at this time are recorded, which is the zero point. At this point, the roller gap zeroing action is completed. The factory data is: the axis of the second embossing roller is about 10μm higher than the axis of the first embossing roller; this function requires the entire line to be in a stopped state and is controlled by another independent PLC.

[0036] Preferably, there are multiple transition roller assemblies, and the multiple transition roller assemblies are all arranged between the two side seats.

[0037] Preferably, the transition roller assembly comprises an end mounting seat fixedly arranged on the inner wall of the side seat, and the inner wall is provided with a transition roller;

[0038] A third lifting motor is arranged on the outer wall of the end mounting seat, and the output shaft of the third lifting motor is fixedly connected to a third screw rod through a coupling, and the outer wall of the third screw rod is threadedly connected to the inner wall of the transition roller; by controlling and using the third lifting motor, the third screw rod is driven to rotate to adjust the position of the transition roller, so as to achieve a better coordination effect between the transition roller and the aluminum foil.

[0039] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0040] Through the setting of the transmission roller assembly, the composite adjustment of infrared deflection correction and pressure leveling can be realized during use. The adjustment operation steps and handling precautions are as follows: The adjustment priority here is: infrared deflection correction > pressure leveling;

[0041] 1. Infrared deflection correction: This adjustment function is used to adjust the transmission roller in response to the possible deviation of the aluminum foil during the production process. The infrared deflection correction sensor detects the real-time aluminum foil situation, and then the left second lifting motor or the right second lifting motor at both ends of the transmission roller performs deflection correction adjustment to keep the aluminum foil material always in the initial middle position of the transmission roller;

[0042] 2. Pressure leveling: This adjustment function is to adjust the unilateral warping that may be caused by embossing the aluminum foil. When the aluminum foil coil is warped on one side, the tension on both sides of the aluminum foil material is different, and the pressure applied to both ends of the transmission roller will also be different. The algorithm concept is as follows:

[0043] On the side close to the third rotating motor, the pressure of the aluminum foil coil tension on the transmission roller is recorded as F1;

[0044] Away from the third rotating motor side, the pressure of the web tension on the transmission roller is recorded as F2;

[0045] The actual pressure difference between the two is recorded as △F, △F = F2-F1;

[0046] The set pressure difference is recorded as FS;

[0047] When the infrared correction has reached the middle position:

[0048] ①. If FS>△F>-FS, the left second lifting motor and the right second lifting motor will not work;

[0049] ②When △F>FS,

[0050] The motor corresponding to the F1 side rotates, causing the bearing seat on the F1 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F1 side, thereby achieving the purpose of increasing F1;

[0051] ③. When △F<-FS,

[0052] The motor corresponding to the F2 side rotates, causing the bearing seat on the F2 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F2 side, thereby achieving the purpose of increasing F2;

[0053] When the pressure leveling is triggered in situation ② or situation ③, the motor adjusts the speed to a uniform speed, and stops and waits for T=5s every time the bearing seat changes by a distance of L=0.3mm before continuing. This pause time is to provide a buffer time for material changes;

[0054] Both L, which represents the change distance, and T, which represents the pause time, can be adjusted to adjust the sensitivity for different materials;

[0055] When the infrared correction is triggered, the motor will continue to move at a constant speed V until the correction detects that the material has reached the middle position;

[0056] The speed V representing the infrared correcting movement is adjustable to adjust the sensitivity for different materials;

[0057] By setting up and cooperating with the first embossing roller assembly and the second embossing roller assembly, the operation of roller gap zeroing can be realized: the left first bevel wedge and the right first bevel wedge as well as the left second bevel wedge and the right second bevel wedge constitute a pair of bevel wedges, and the height of the left second bevel wedge and the right second bevel wedge at both ends of the second embossing roller can be lifted and adjusted by controlling the left first lifting motor and the right first lifting motor, so as to adjust the height of the second embossing roller. When the left second bevel wedge and the right second bevel wedge move to the lowest end and the sensors at the bottom of the left second bevel wedge and the right second bevel wedge detect that they are in place, the use positions of the left first bevel wedge and the right first bevel wedge at both ends of the first embossing roller can be moved and adjusted by controlling the use of the hydraulic cylinder, so that the second embossing roller is close to the first embossing roller. When it is detected that the hydraulic pressure reaches After the set pressure is reached, the left first lifting motor and the right first lifting motor are controlled to lift and adjust the left second bevel and the right second bevel at both ends of the second embossing roller to slide upward, and the second embossing roller generates a horizontal thrust on the first embossing roller. When the left first lifting motor and the right first lifting motor corresponding to both ends of the second embossing roller reach the set torque value, that is, the left first lifting motor and the right first lifting motor cannot continue to rotate, the parameters at this time are recorded, which is the zero point. At this point, the roller gap zeroing action is completed. The factory data is: the axis of the second embossing roller is about 10μm higher than the axis of the first embossing roller; this function requires the entire line to be in a stopped state and is controlled by another independent PLC;

[0058] The third lifting motor is controlled to drive the third screw rod to rotate and adjust the position of the transition roller, so as to achieve a better matching effect between the transition roller and the aluminum foil. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 It is a front view of the present invention;

[0060] Figure 2 is a rear view of the present invention;

[0061] Figure 3 It is a schematic diagram of the connection structure of the first embossing roller assembly, the second embossing roller assembly, the transmission roller assembly and the side seat of the present invention;

[0062] Figure 4It is a schematic structural diagram of the transmission roller assembly of the present invention;

[0063] Figure 5 It is a schematic diagram of the transmission mechanism and infrared monitoring mechanism of the transmission roller assembly in the present invention;

[0064] Figure 6 is a schematic structural diagram of a second embossing roller assembly of the present invention;

[0065] Figure 7 is a schematic structural diagram of a first embossing roller assembly of the present invention;

[0066] Figure 8 It is a structural schematic diagram of the transition roller assembly of the present invention.

[0067] In the figure: 1. first embossing roller assembly; 101. first rotating motor; 102. first universal connecting rod; 103. right slide rail; 104. first right bevel; 105. hydraulic cylinder; 106. first embossing roller; 107. left slide rail; 108. first left bevel; 2. second embossing roller assembly; 201. second embossing roller; 202. first left lifting motor; 203. first left screw rod; 204. second left bevel; 205. second rotating motor; 206. second right bevel; 207. first right lifting motor; 208. first right screw rod; 209. connecting rod; 3. transmission Moving roller assembly; 301, transmission mechanism; 3011, transmission roller; 3012, left second lifting motor; 3013, left second screw rod; 3014, left slide; 3015, right second lifting motor; 3016, right second screw rod; 3017, right slide; 3018, third rotating motor; 3019, second universal connecting rod; 302, infrared monitoring mechanism; 3021, mounting rod; 3022, infrared correction sensor; 4, side seat; 5, transition roller assembly; 501, transition roller; 502, end mounting seat; 503, third lifting motor; 6, aluminum foil; 7, base. DETAILED DESCRIPTION

[0068] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0069] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0070] The embodiment of the present invention provides an aluminum foil processing embossing device, such as Figure 1-8 As shown, it includes a base 7 and an aluminum foil 6: two side seats 4 are fixedly connected to the top of the base 7, and a first embossing roller assembly 1, a second embossing roller assembly 2, a transmission roller assembly 3 and a transition roller assembly 5 are installed on the inner wall thereof, and the aluminum foil 6 is inserted between the first embossing roller assembly 1, the second embossing roller assembly 2, the transmission roller assembly 3 and the transition roller assembly 5;

[0071] The transmission roller assembly 3 includes a transmission mechanism 301 and an infrared monitoring mechanism 302 disposed inside the side seat 4;

[0072] The infrared monitoring mechanism 302 includes a mounting rod 3021 disposed on the inner wall of the side seat 4, an infrared deviation correction sensor 3022 is disposed at one end of the mounting rod 3021, and the infrared deviation correction sensor 3022 is disposed on the outer wall of one end of the aluminum foil 6;

[0073] The transmission mechanism 301 includes a third rotating motor 3018 fixedly arranged on the inner wall of the side seat 4, a left second lifting motor 3012 and a right second lifting motor 3015, the output shaft of the left second lifting motor 3012 is connected to the left second screw rod 3013 through a coupling, the outer wall of the left second screw rod 3013 is threadedly connected to the left slide 3014, the output shaft of the right second lifting motor 3015 is connected to the right second screw rod 3016 through a coupling, the outer wall of the right second screw rod 3016 is threadedly connected to the right slide 3017, the output shaft of the third rotating motor 3018 is fixedly connected to the second universal connecting rod 3019 through a coupling, one end of the second universal connecting rod 3019 is connected to the transmission roller 3011, and the inner walls of the left slide 3014 and the right slide 3017 are movably connected to the two ends of the transmission roller 3011 through bearing seats;

[0074] The outer walls of the left sliding seat 3014 and the right sliding seat 3017 are both fitted and slidably connected with the inner wall of the side seat 4;

[0075] Pressure sensors are provided on the outer walls of both ends of the transmission roller 3011 .

[0076] It should be noted that, as the existing aluminum foil processing embossing device works for a longer time, the matching relationship between the internal embossing roller and the transmission roller will deviate, which may easily cause the embossed aluminum foil and the embossing roller to offset. As a result, the processed aluminum foil will warp and have inconsistent embossing depth, affecting the subsequent use of the aluminum foil.

[0077] Specifically, in this embodiment, this solution is mainly set and used in conjunction with the transmission roller assembly 3 and the first embossing roller assembly 1 and the second embossing roller assembly 2. During use, the composite adjustment of infrared deviation correction and pressure leveling and the roller gap zeroing operation can be realized:

[0078] The operation steps and handling precautions for the combined adjustment of infrared deflection correction and pressure leveling are as follows: The adjustment priority here is: infrared deflection correction > pressure leveling;

[0079] 1. Infrared deflection correction: This adjustment function is used to adjust the transmission roller 3011 in response to the possible deviation of the aluminum foil 6 during the production process. The infrared deflection correction sensor 3022 detects the real-time situation of the aluminum foil 6, and then the left second lifting motor 3012 or the right second lifting motor 3015 at both ends of the transmission roller 3011 performs deflection correction adjustment to keep the aluminum foil 6 material at the initial middle position of the transmission roller 3011 at all times;

[0080] 2. Pressure leveling: This adjustment function is to adjust the unilateral warping that may be caused by embossing the aluminum foil 6. When the aluminum foil 6 roll material is warped on one side, the tension on both sides of the aluminum foil 6 material is different, and the pressure applied to both ends of the transmission roller 3011 will also be different. The algorithm concept is as follows:

[0081] On the side close to the third rotating motor 3018, the pressure of the aluminum foil 6 coil tension on the driving roller 3011 is recorded as F1>0;

[0082] Away from the third rotating motor 3018, the pressure of the web tension on the transmission roller 3011 is recorded as F2>0;

[0083] The actual pressure difference between the two is recorded as △F, △F = F2-F1;

[0084] The set pressure difference is recorded as FS>0;

[0085] When the infrared correction has reached the middle position:

[0086] ① If FS>△F>-FS, the left second lifting motor 3012 and the right second lifting motor 3015 do not work;

[0087] ② When △F>FS,

[0088] The motor corresponding to the F1 side rotates, causing the bearing seat on the F1 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F1 side, thereby achieving the purpose of increasing F1;

[0089] ③. When △F<-FS,

[0090] The motor corresponding to the F2 side rotates, causing the bearing seat on the F2 side to lift upward, shortening the distance to the previous transmission roller and increasing the coil tension on the F2 side, thereby achieving the purpose of increasing F2;

[0091] When the pressure leveling is triggered in situation ② or situation ③, the motor adjusts the speed to a uniform speed, and stops and waits for T=5s every time the bearing seat changes by a distance of L=0.3mm before continuing. This pause time is to provide a buffer time for material changes;

[0092] Both L, which represents the change distance, and T, which represents the pause time, can be adjusted to adjust the sensitivity for different materials;

[0093] When the infrared correction is triggered, the motor will continue to move at a constant speed V until the correction detects that the material has reached the middle position;

[0094] The speed V representing the infrared correcting movement is adjustable to adjust the sensitivity for different materials;

[0095] Operation of roller gap zeroing: the left first bevel wedge 108 and the right first bevel wedge 104 as well as the left second bevel wedge 204 and the right second bevel wedge 206 constitute a pair of bevel wedges. By controlling the left first lifting motor 202 and the right first lifting motor 207, the heights of the left second bevel wedge 204 and the right second bevel wedge 206 at both ends of the second embossing roller 201 are lifted and adjusted, so as to adjust the height of the second embossing roller 201. When the left second bevel wedge 204 and the right second bevel wedge 206 move to the lowest end and the sensors at the bottom of the left second bevel wedge 204 and the right second bevel wedge 206 detect that they are in place, the use positions of the left first bevel wedge 108 and the right first bevel wedge 104 at both ends of the first embossing roller 106 can be moved and adjusted by controlling the use of the hydraulic cylinder 105, so that the second embossing roller 201 is close to the first embossing roller 106. When it is detected that the hydraulic pressure reaches the set pressure, the hydraulic cylinder 105 is used to adjust the use positions of the left first bevel wedge 108 and the right first bevel wedge 104 at both ends of the first embossing roller 106. The left first lifting motor 202 and the right first lifting motor 207 are controlled to lift and adjust the left second bevel 204 and the right second bevel 206 at both ends of the second embossing roller 201 to slide upward, and the second embossing roller 201 generates a horizontal thrust on the first embossing roller 106. When the left first lifting motor 202 and the right first lifting motor 207 corresponding to both ends of the second embossing roller 201, the left first lifting motor 202 and the right first lifting motor 207 reach the set torque value, that is, the left first lifting motor 202 and the right first lifting motor 207 cannot continue to rotate, the parameters at this time are recorded, which is the zero point. At this point, the roller gap zeroing action is completed. The factory data is: the axis of the second embossing roller 201 is about 10μm higher than the axis of the first embossing roller 106; this function requires the entire line to be in a stopped state and is controlled by another independent PLC.

[0096] In this embodiment, it is convenient to monitor the pressure of the aluminum foil 6 on both ends of the transmission roller 3011 during the transmission process, so as to determine whether the aluminum foil 6 is evenly arranged on the outer wall of the upper transmission roller 3011.

[0097] In this embodiment, through the setting of the transmission mechanism 301, in use, by controlling the left second lifting motor 3012 and the right second lifting motor 3015, the left second screw rod 3013 or the right second screw rod 3016 can be driven to rotate, so as to realize the lifting and adjustment of the height of the left slide 3014 and the right slide 3017 at both ends, thereby realizing the adjustment of the position relationship between the transmission roller 3011 and the aluminum foil 6, and achieving the purpose of correcting the deviation of the aluminum foil 6: simultaneously controlling the left second lifting motor 3012 and the right second lifting motor 3015, the horizontal lifting and adjustment of the use height of the transmission roller 3011 can be realized, and the left second lifting motor 3012 or the right second lifting motor 3015 at one end can be operated to realize the height lifting and lowering of one end of the transmission roller 3011, which is used to adjust the use inclination degree of the transmission roller 3011; and then by controlling the use of the third rotating motor 3018, the transmission roller 3011 is driven to rotate, thereby achieving the purpose of directional conveying of the aluminum foil 6.

[0098] In this embodiment, the position of the infrared deflection correction sensor 3022 is adjusted by moving the mounting rod 3021 so that one side of the aluminum foil 6 faces the position of the probe in the infrared deflection correction sensor 3022, thereby detecting the real-time tape rolling status through the probe.

[0099] In a further preferred embodiment of the present invention, Figure 1-8 As shown, the first embossing roller assembly 1 includes a first rotating motor 101 and a hydraulic cylinder 105, the output shaft of the first rotating motor 101 is fixedly connected to a first universal connecting rod 102 through a coupling, one end of the first universal connecting rod 102 is connected to a first embossing roller 106, and both ends of the first embossing roller 106 are connected to a left first bevel 108 and a right first bevel 104 through a bearing seat, the bottom of the left first bevel 108 is fitted and slidably connected to a left slide rail 107, and the bottom of the right first bevel 104 is fitted and slidably connected to a right slide rail 103;

[0100] The bottoms of the left slide rail 107 and the right slide rail 103 are fixedly connected to the inner wall of the side seat 4;

[0101] There are two hydraulic cylinders 105, and one end of the hydraulic cylinder 105 is closely connected to the outer wall of the left first oblique wedge 108 and the right first oblique wedge 104, and a pressure sensor is provided at the connection between the hydraulic cylinder 105 and the left first oblique wedge 108 and the right first oblique wedge 104;

[0102] The second embossing roller assembly 2 comprises a second rotary motor 205, the output shaft of the second rotary motor 205 is fixedly connected to a connecting rod 209 via a coupling, and one end of the connecting rod 209 is connected to the second embossing roller 201;

[0103] The two ends of the second embossing roller 201 are connected with a left second bevel 204 and a right second bevel 206;

[0104] The outer walls of the second embossing roller 201 and the first embossing roller 106 are both provided with embossing patterns;

[0105] The second embossing roller assembly 2 also includes a left first lifting motor 202 and a right first lifting motor 207. The output shaft of the left first lifting motor 202 is fixedly connected to the left first screw rod 203 through a coupling. The outer wall of the left first screw rod 203 is threadedly connected to the inner wall of the left second bevel 204. The output shaft of the right first lifting motor 207 is fixedly connected to the right first screw rod 208 through a coupling. The outer wall of the right first screw rod 208 is threadedly connected to the inner wall of the right second bevel 206.

[0106] The inner wall of the side seat 4 is respectively fitted and slidably connected with the outer wall of the left second bevel 204 and the right second bevel 206;

[0107] Pressure sensors are provided at the bottom of the left second bevel wedge 204 and the right second bevel wedge 206 .

[0108] In this embodiment, by setting the first rotating motor 101, the first rotating motor 101 can be controlled to drive the first embossing roller 106 to rotate, thereby cooperating with the second embossing roller 201 to perform embossing operation on the outer wall of the aluminum foil 6;

[0109] In this embodiment, in use, the use positions of the left first bevel 108 and the right first bevel 104 at both ends of the first embossing roller 106 can be moved and adjusted by controlling the hydraulic cylinder 105;

[0110] In this embodiment, by setting the second rotating motor 205, the second rotating motor 205 can be controlled to drive the second embossing roller 201 to rotate, thereby cooperating with the first embossing roller 106 to emboss the outer wall of the aluminum foil 6.

[0111] In this embodiment, by controlling the use of the left first lifting motor 202 and the right first lifting motor 207, the height of the left second bevel 204 and the right second bevel 206 at both ends of the second embossing roller 201 can be lifted and adjusted, thereby adjusting the height of the second embossing roller 201 and the positional relationship between the second embossing roller 201 and the first embossing roller 106, thereby achieving the purpose of calibrating the embossing position.

[0112] In a further preferred embodiment of the present invention, Figure 1-8 As shown, there are multiple transition roller assemblies 5, and the multiple transition roller assemblies 5 are arranged between the two side seats 4;

[0113] The transition roller assembly 5 comprises an end mounting seat 502 fixedly arranged on the inner wall of the side seat 4, and a transition roller 501 is arranged on the inner wall of the side seat 4;

[0114] A third lifting motor 503 is disposed on the outer wall of the end mounting seat 502 . The output shaft of the third lifting motor 503 is fixedly connected to a third screw rod via a coupling. The outer wall of the third screw rod is threadedly connected to the inner wall of the transition roller 501 .

[0115] In this embodiment, the third lifting motor 503 is controlled to drive the third screw rod to rotate to adjust the position of the transition roller 501, so as to achieve a better coordination effect between the transition roller 501 and the aluminum foil 6.

[0116] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0117] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0118] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0119] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. An aluminum foil processing embossing device, characterized in that: It comprises a base (7) and an aluminum foil (6): the top of the base (7) is fixedly connected to two side seats (4), the inner wall is installed with a first embossing roller assembly (1), a second embossing roller assembly (2), a transmission roller assembly (3) and a transition roller assembly (5), and the aluminum foil (6) is inserted between the first embossing roller assembly (1), the second embossing roller assembly (2), the transmission roller assembly (3) and the transition roller assembly (5); Wherein, the transmission roller assembly (3) comprises a transmission mechanism (301) and an infrared monitoring mechanism (302) arranged inside the side seat (4); The infrared monitoring mechanism (302) comprises a mounting rod (3021) arranged on the inner wall of the side seat (4), one end of the mounting rod (3021) is provided with an infrared deflection correction sensor (3022), and the infrared deflection correction sensor (3022) is arranged on the outer wall of one end of the aluminum foil (6).

2. The aluminum foil processing embossing device according to claim 1, characterized in that: The transmission mechanism (301) comprises a third rotating motor (3018) fixedly arranged on the inner wall of the side seat (4), a left second lifting motor (3012) and a right second lifting motor (3015), wherein the output shaft of the left second lifting motor (3012) is connected to the left second screw rod (3013) via a coupling, the outer wall of the left second screw rod (3013) is threadedly connected to the left sliding seat (3014), and the output shaft of the right second lifting motor (3015) is connected to the right second screw rod (3013) via a coupling. Two screw rods (3016), the outer wall of the right second screw rod (3016) is threadedly connected to the right sliding seat (3017), the output shaft of the third rotating motor (3018) is fixedly connected to the second universal connecting rod (3019) through a coupling, one end of the second universal connecting rod (3019) is connected to the transmission roller (3011), and the inner walls of the left sliding seat (3014) and the right sliding seat (3017) are movably connected to the two ends of the transmission roller (3011) through bearing seats; The outer walls of the left sliding seat (3014) and the right sliding seat (3017) are both fitted and slidably connected with the inner wall of the side seat (4).

3. The aluminum foil processing embossing device according to claim 2, characterized in that: Pressure sensors are provided on the outer walls of both ends of the transmission roller (3011).

4. The aluminum foil processing embossing device according to claim 1, characterized in that: The first embossing roller assembly (1) comprises a first rotating motor (101) and a hydraulic cylinder (105); the output shaft of the first rotating motor (101) is fixedly connected to a first universal connecting rod (102) via a coupling; one end of the first universal connecting rod (102) is connected to a first embossing roller (106); two ends of the first embossing roller (106) are connected to a left first bevel (108) and a right first bevel (104) via a bearing seat; the bottom of the left first bevel (108) is slidably connected to a left slide rail (107); the bottom of the right first bevel (104) is slidably connected to a right slide rail (103); The bottoms of the left slide rail (107) and the right slide rail (103) are fixedly connected to the inner wall of the side seat (4); The number of the hydraulic cylinders (105) is two, and one end of the hydraulic cylinder (105) is closely connected to the outer wall of the left first bevel (108) and the right first bevel (104), and a pressure sensor is provided at the connection between the hydraulic cylinder (105) and the left first bevel (108) and the right first bevel (104).

5. The aluminum foil processing embossing device according to claim 4, characterized in that: The second embossing roller assembly (2) comprises a second rotating motor (205), the output shaft of the second rotating motor (205) being fixedly connected to a connecting rod (209) via a coupling, and one end of the connecting rod (209) being connected to a second embossing roller (201); The two ends of the second embossing roller (201) are connected with a left second bevel (204) and a right second bevel (206); The outer walls of the second embossing roller (201) and the first embossing roller (106) are both provided with embossing patterns.

6. The aluminum foil processing embossing device according to claim 5, characterized in that: The second embossing roller assembly (2) also includes a left first lifting motor (202) and a right first lifting motor (207), wherein the output shaft of the left first lifting motor (202) is fixedly connected to the left first screw rod (203) via a coupling, and the outer wall of the left first screw rod (203) is threadedly connected to the inner wall of the left second bevel (204), and the output shaft of the right first lifting motor (207) is fixedly connected to the right first screw rod (208) via a coupling, and the outer wall of the right first screw rod (208) is threadedly connected to the inner wall of the right second bevel (206).

7. The aluminum foil processing embossing device according to claim 6, characterized in that: The inner wall of the side seat (4) is respectively fitted and slidably connected with the outer wall of the left second bevel (204) and the right second bevel (206); Pressure sensors are provided at the bottom of the left second bevel wedge (204) and the right second bevel wedge (206).

8. The aluminum foil processing embossing device according to claim 1, characterized in that: The number of the transition roller assemblies (5) is multiple, and the multiple transition roller assemblies (5) are all arranged between the two side seats (4).

9. The aluminum foil processing embossing device according to claim 8, characterized in that: The transition roller assembly (5) comprises an end mounting seat (502) fixedly arranged on the inner wall of the side seat (4), and the inner wall is provided with a transition roller (501); A third lifting motor (503) is disposed on the outer wall of the end mounting seat (502); an output shaft of the third lifting motor (503) is fixedly connected to a third screw rod via a coupling; and an outer wall of the third screw rod is threadedly connected to an inner wall of the transition roller (501).

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