A semi-automatic high-efficiency axial flow fan assembly platform
By designing a semi-automatic and efficient axial flow fan assembly table, using the combined structure of mobile plates, adjustment plates and support frames, the problem that traditional assembly tables cannot meet the concentricity requirements of axial flow fan is solved, and the concentricity between the fan blade shaft and the fan shell during the assembly process of axial flow fan is achieved, which improves assembly efficiency.
Patent Information
- Application Number
- CN202411813719.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-11
AI Technical Summary
Traditional assembly tables cannot meet the concentricity requirements of the motor and the fan blade shaft during assembly of the axial flow fan, which causes assembly personnel to spend a long time to adjust the concentricity, affecting assembly efficiency.
A semi-automatic and efficient axial flow fan assembly table is designed, and a combined structure of a moving plate, adjustment plate and support frame is adopted. The rotation of the positioning plate and the extrusion of the pressing blocks are achieved to quickly clamp and fix the axial flow fan shell, and the height of the fan shaft is adjusted through the gear and rack meshing transmission to maintain its concentricity with the fan shell.
The concentricity between the fan blade shaft and the fan shell during the assembly process of axial flow fan is achieved, which improves assembly efficiency and reduces assembly time.
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Figure CN119282693B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of assembly platforms, and in particular to a semi-automatic high-efficiency axial flow fan assembly platform. Background Art
[0002] The assembly table is a commonly used equipment in the machinery industry, mainly used for assembling, debugging and testing mechanical products. It is usually composed of a frame, a work surface, positioning tools, fixtures, etc. The surface of the work table is generally made of steel plates, which have strong corrosion resistance and a certain cushioning and wear resistance on the surface to ensure the accuracy and stability of the assembly. The fixing devices and adjustment devices can be changed accordingly according to work needs. The assembly table is widely used in various machinery manufacturing industries, such as bearings, pumps, motors, etc. During use, attention should be paid to production safety, accidental injuries should be avoided, and regular maintenance should be performed to ensure the normal operation of the equipment and extend its service life.
[0003] In the prior art, axial flow fans need to assemble various components together during production, but an assembly table is often needed to place the various components during assembly. During assembly of axial flow fans, high concentricity requirements are placed on the motor and the fan shaft. Traditional assembly tables can only provide a placement platform when in use and cannot meet the concentricity calibration requirements. As a result, assemblers may need to spend a long time on adjusting the concentricity during assembly, which may affect the assembly effect of the axial flow fan. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a semi-automatic high-efficiency axial flow fan assembly station to solve the problems raised in the above background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A semi-automatic high-efficiency axial flow fan assembly table comprises a table frame, a movable plate is arranged on the top surface of the table frame, an adjustment plate is rotatably connected to the top surface of the movable plate, a support frame is fixedly installed on the top surface of the adjustment plate, a tool box is fixedly installed on the top surface of the table frame, and an accessory box is fixedly installed on the top surface of the table frame;
[0007] The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, and the camshafts are connected to the camshaft by a threaded cantilever cam. The camshafts are connected by a threaded cantilever cam, and the camshafts are connected by a threaded cantilever cam.
[0008] A fixed seat, the fixed seat is fixedly installed on the top surface of the platform, a connecting block is slidably connected to an inner side of the fixed seat, a rack is fixedly installed on one side of the connecting block, a gear is rotatably connected to an inner side of the fixed seat, the gear is meshed with the rack, an adjusting block is provided on one side of the fixed seat, a first mounting cap is fixedly installed on one side of the adjusting block, a first connecting column is movably sleeved inside the first mounting cap, one end of the first connecting column is fixedly installed on the adjusting block, one end of the first mounting cap is fixedly installed on the gear, a third spring is movably sleeved on the outer circular wall surface of the first connecting column, and the top surface of the connecting block is rotatably connected A connecting rod is provided, one end of which is fixedly installed with an adjusting tube, the internal thread of which is connected with an adjusting screw, one end of which is fixedly installed with a mounting head, the outer circular wall of which is fixedly sleeved with a first mounting tube, two clamping plates are arranged inside the first mounting tube, a positioning column is fixedly installed on the outer circular wall of the clamping plate, the positioning column passes through the first mounting tube, a second spring is movably sleeved on the outer circular wall of the positioning column, a plurality of second limiting blocks are fixedly installed on one side of the adjusting block, a plurality of second limiting grooves are provided on one side of the interior of the fixing seat, and the inner circular wall of the second limiting groove is movably sleeved with the second limiting block;
[0009] A loading and unloading assembly, which is arranged inside the stand and is used to load and unload the housing of the axial flow fan;
[0010] A limiting component is arranged on the top surface of the movable plate and is used to limit the adjusting plate after it rotates.
[0011] By adopting the above technical solution, when in use, the staff places the casing of the axial flow fan inside the placement plate through the loading and unloading components. During this process, the self-generated gravity of the axial flow fan casing will squeeze the second pressure block, and then the squeezed second pressure block moves downward to drive the positioning plate to rotate, and then the rotating positioning plate will drive the third connecting column to move and squeeze the return spring inside the second mounting tube. At the same time, the rotation of the positioning plate will drive the first pressure block to move downward, so as to quickly clamp and fix the axial flow fan casing when it is placed. After the above steps are completed, the staff places the fan blade shaft inside the first mounting tube and clamps it through the rebound force of the two second springs and the two clamping plates. During this process, the staff can pull the adjusting block, and then the adjusting block is pulled to drive the first connecting column to squeeze the third spring, and at the same time, multiple second limit blocks will move out from the inside of multiple second limit grooves, and then the staff can rotate the adjusting block to drive the gear to rotate, and then under the gear and rack tooth meshing transmission action, the connecting block will drive the connecting rod and the adjusting tube at its top and the mounting head to adjust the height up and down. , so that the concentricity of the fan blade shaft inside the first installation tube and the axial flow fan housing can be kept consistent. After the above steps are completed, the staff can rotate the installation head to drive the fan blade shaft to rotate, and then the staff can install multiple fan blades on the fan blade shaft, and then the staff can rotate the adjusting screw to drive the installation head and the assembled fan blade shaft to enter the interior of the axial flow fan housing for fixation through threaded transmission. In this process, since the concentricity between the fan blade shaft and the fan housing is adjusted, and the fan blade shaft always maintains the original height during the movement, the concentricity of the fan blade shaft and the fan housing can be kept consistent when they are installed and fixed. After the above steps are completed, the staff can move the installation head out of the fan housing, and rotate the adjustment plate through two adjustment rods, so that the fan housing on the top of the adjustment plate can be rotated, and then the staff can install the motor inside the fan housing, and install the two dustproof nets at both ends of the fan housing through the above rotation method, so as to achieve the assembly of the axial flow fan, and facilitate the concentricity of the fan blade shaft and the motor shaft during assembly, thereby facilitating the improvement of the assembly efficiency of axial flow fans of the same model.
[0012] Preferably, the loading and unloading assembly comprises: a fixed plate, the fixed plate is fixedly mounted inside the platform, the fixed plate is slidably connected to the movable plate, a plurality of positioning seats are fixedly mounted on the bottom surface of the fixed plate, a plurality of electric hydraulic rods are fixedly mounted on the internal top surface of the platform, a connecting frame is fixedly mounted on the bottom surface of the telescopic rod of the electric hydraulic rod, the top surface of the connecting frame is fixedly mounted on the positioning seat, a transmission box is fixedly mounted on the bottom surface of the fixed plate, a transmission screw is rotatably connected inside the transmission box, a connecting seat is threadedly connected to the outer cylindrical wall surface of the transmission screw, a driving motor is fixedly mounted on one side of the transmission box, one end of the driving shaft of the driving motor is fixedly mounted on the transmission screw, the connecting seat passes through the fixed plate, and the top surface of the connecting seat is fixedly mounted on the bottom surface of the movable plate.
[0013] By adopting the above technical solution, when the staff needs to load the fan casing, the staff uses multiple electric hydraulic rods, and then the telescopic rod of the electric hydraulic rod moves downward to drive the connecting frame to move downward. At this time, the multiple connecting frames that move downward will pull the multiple positioning seats and the fixed plate to move downward. At this time, the moving plate and the adjustment plate on its top and the support frame will leave the top of the stand, and then the staff uses the driving motor, and the rotation of the driving shaft of the driving motor will drive the transmission screw to rotate, and then under the threaded transmission action of the transmission screw and the connecting seat, the connecting seat will drive the moving plate to move and make it leave the top of the stand. After completing the above steps, the staff can lift the axial flow fan casing and place it inside the placement plate. Similarly, the staff can reverse the above steps to lower the assembled axial flow fan. During this process, for larger axial flow fans, the staff does not need to use lifting equipment to install and fix its casing, which facilitates the staff to load and unload materials when assembling the axial flow fan.
[0014] Preferably, the limit assembly includes: a plurality of first limit grooves, the plurality of first limit grooves are all opened on the top surface of the movable plate, the bottom surface of the adjusting plate is opened with a plurality of mounting grooves, the interior of the mounting groove is movably sleeved with a first limit block, the interior of the mounting groove is fixedly sleeved with a first limit ring, the inner circular wall surface of the first limit ring is movably sleeved with the first limit block, and the first limit block is movably sleeved with the inner circular wall surface of the first limit groove.
[0015] By adopting the above technical solution, when the adjusting plate rotates, the first limit block will contact the surface of the movable plate and squeeze the first spring. Then, after the position adjustment of the adjusting plate is completed, the rebound force of the multiple first springs will push the multiple first limit blocks to enter the interior of the multiple first limit grooves, so as to facilitate the limiting and fixing of the adjusting plate when it is rotated and adjusted.
[0016] Preferably, a threaded tube is fixedly mounted on the top surface of the movable plate, a threaded column is connected to the inner thread of the threaded tube, and a support block is fixedly mounted on the top surface of the threaded column.
[0017] By adopting the above technical solution, it is convenient to provide auxiliary support for the adjusting pipe.
[0018] Preferably, a mounting cover is fixedly installed on the inner bottom surface of the stand, a pressure sensor is fixedly installed on the top surface of the mounting cover, a conductive plate is fixedly installed on the top surface of the pressure sensor, a plurality of second mounting caps are fixedly installed on the top surface of the mounting cover, a fourth spring is movably sleeved inside the second mounting cap, a second connecting column is movably sleeved inside the second mounting cap, a second limiting ring is movably sleeved inside the second mounting cap, an inner circular wall surface of the second limiting ring is movably sleeved with the second connecting column, and the top surface of the second connecting column is fixedly installed with the conductive plate.
[0019] By adopting the above technical solution, when the fixed plate moves downward, the transmission box at the bottom of the fixed plate will drop accordingly. When the transmission box contacts and presses down the conductive plate, the conductive plate will squeeze the pressure sensor, and then the pressure sensor will feed back an electrical signal, thereby controlling the degree of descent of the transmission box and preventing the transmission box from colliding with the stand.
[0020] Preferably, a multi-directional arm is fixedly mounted on the top surface of the stand, and an electronic micrometer is fixedly mounted on one end of the multi-directional arm.
[0021] By adopting the above technical solution, it is convenient to measure the axial runout of the fan shaft and the motor shaft when they are connected, so as to facilitate the adjustment of the assembly error.
[0022] Preferably, a socket is fixedly mounted on the top surface of the stand, and a dust cover is rotatably connected to the top surface of the stand.
[0023] By adopting the above technical solution, it is convenient to perform a plug-in test on the axial flow fan after it is assembled.
[0024] Preferably, a protective plate is rotatably connected to one side of the fixing seat.
[0025] By adopting the above technical solution, foreign matter can be prevented from getting into the space between the gear and the rack and causing jamming.
[0026] Preferably, a lubrication hole is provided on the top surface of the adjustment plate, and a sealing plug is detachably installed inside the lubrication hole.
[0027] By adopting the above technical solution, it is convenient to carry out lubrication and maintenance operations between the moving plate and the adjusting plate.
[0028] In summary, the present invention mainly has the following beneficial effects:
[0029] The casing of the axial flow fan is placed inside the placement plate, and the rotation of the positioning plate will drive the first pressure block to move downward, so that the axial flow fan casing is quickly clamped and fixed when it is placed, and the fan blade shaft is clamped by the rebound force of the two second springs and the two clamping plates, and the connecting block will drive the connecting rod and the adjusting tube at its top and the mounting head to adjust the height up and down through the tooth meshing transmission of the gear and the rack, so that the concentricity of the fan blade shaft inside the first mounting tube and the axial flow fan casing can be kept consistent, thereby achieving the assembly of the axial flow fan and facilitating the concentricity of the fan blade shaft and the motor shaft during assembly, thereby facilitating the improvement of the assembly efficiency of axial flow fans of the same model. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0031] Figure 2 It is a schematic diagram of the multi-directional arm structure of the present invention;
[0032] Figure 3 It is a schematic diagram of the threaded column structure of the present invention;
[0033] Figure 4 It is a schematic diagram of the support frame structure of the present invention;
[0034] Figure 5 is a bottom view schematic diagram of the adjustment plate structure of the present invention;
[0035] Figure 6 It is a schematic diagram of the structure of the fixing seat of the present invention;
[0036] Figure 7 It is a schematic diagram of the transmission box structure of the present invention;
[0037] Figure 8 It is a schematic diagram of the positioning seat structure of the present invention;
[0038] Fig. 9 is a schematic diagram of the first mounting cap structure of the present invention;
[0039] Fig.10 It is a schematic diagram of the structure of the installation cover of the present invention;
[0040] Fig.11 yes Figure 4 Schematic diagram of the local structure of A.
[0041] Figure numerals: 1, stand; 2, moving plate; 3, adjustment plate; 4, multi-directional arm; 5, support frame; 6, tool box; 7, accessory box; 8, mounting cover; 9, positioning seat; 10, electric hydraulic rod; 11, fixing plate; 12, transmission box; 13, socket; 14, dust cover; 15, electronic micrometer; 16, fixing seat; 17, placement plate; 18, adjustment rod; 19, lubrication hole; 20, positioning plate; 21, first limiting groove; 22, threaded pipe; 23, threaded column; 24, support block; 25, first pressure block; 26, second pressure block; 27, anti-skid pad; 28, mounting frame; 29, mounting groove; 30, first spring; 31, first limiting block; 32, first limiting ring; 33, connecting block; 34, Rack; 35, adjusting block; 36, gear; 37, second limiting groove; 38, protective plate; 39, connecting rod; 40, adjusting tube; 41, adjusting screw; 42, mounting head; 43, first mounting tube; 44, clamp; 45, positioning column; 46, second spring; 47, transmission screw; 48, connecting seat; 49, driving motor; 50, connecting frame; 51, second limiting block; 52, first mounting cap; 53, third spring; 54, first connecting column; 55, pressure sensor; 56, conduction plate; 57, second mounting cap; 58, fourth spring; 59, second connecting column; 60, second limiting ring; 61, second mounting tube; 62, reset spring; 63, third connecting column; 64, third limiting ring. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] Example 1: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11A semi-automatic high-efficiency axial flow fan assembly table includes: a table 1, a movable plate 2 is arranged on the top surface of the table 1, an adjusting plate 3 is rotatably connected to the top surface of the movable plate 2, a support frame 5 is fixedly installed on the top surface of the adjusting plate 3, a tool box 6 is fixedly installed on the top surface of the table 1, and an accessory box 7 is fixedly installed on the top surface of the table 1; a placement plate 17, the placement plate 17 is fixedly installed inside the support frame 5, and a plurality of positioning plates 20 are rotatably connected to the inner sides of the support frame 5, and the plurality of positioning plates 20 are arranged at intervals, and each two positioning plates 20 form a group, and two adjusting rods 18 are fixedly installed on the top surface of the adjusting plate 3, and the inner circular walls of the plurality of positioning plates 20 are fixedly installed with first pressing blocks 25, and the inner circular walls of the plurality of positioning plates 20 are fixedly installed A second pressing block 26 is installed, and two mounting frames 28 are fixedly installed on both sides of the interior of the support frame 5. A second mounting tube 61 is fixedly installed on one side of the mounting frame 28. A return spring 62 is movably sleeved inside the second mounting tube 61. A third connecting column 63 is movably sleeved inside the second mounting tube 61. A third limiting ring 64 is fixedly sleeved inside the second mounting tube 61. The inner circular wall surface of the third limiting ring 64 is movably sleeved with the third connecting column 63. One end of the third connecting column 63 is fixedly installed with the outer circular wall surface of the positioning plate 20. One end of several first pressing blocks 25 and one end of several second pressing blocks 26 are highly installed with anti-slip pads 27; a fixing seat 16, the fixing seat 16 is fixedly installed on the top surface of the stand 1, and the inner surface of the fixing seat 16 A connecting block 33 is slidably connected to one side of the part, a rack 34 is fixedly installed on one side of the connecting block 33, a gear 36 is rotatably connected to the inner side of the fixed seat 16, the gear 36 is meshed with the rack 34, an adjusting block 35 is provided on one side of the fixed seat 16, a first mounting cap 52 is fixedly installed on one side of the adjusting block 35, a first connecting column 54 is movably sleeved inside the first mounting cap 52, one end of the first connecting column 54 is fixedly installed with the adjusting block 35, one end of the first mounting cap 52 is fixedly installed with the gear 36, a third spring 53 is movably sleeved on the outer circumferential wall of the first connecting column 54, a connecting rod 39 is rotatably connected to the top surface of the connecting block 33, an adjusting tube 40 is fixedly installed on one end of the connecting rod 39, and the internal thread of the adjusting tube 40 An adjusting screw rod 41 is connected, one end of which is fixedly mounted with a mounting head 42, the outer circumferential wall of the mounting head 42 is fixedly sleeved with a first mounting tube 43, two clamping plates 44 are arranged inside the first mounting tube 43, a positioning column 45 is fixedly mounted on the outer circumferential wall of the clamping plate 44, the positioning column 45 passes through the first mounting tube 43, the outer circumferential wall of the positioning column 45 is movably sleeved with a second spring 46, a plurality of second limiting blocks 51 are fixedly mounted on one side of the adjusting block 35, a plurality of second limiting grooves 37 are provided on one side of the interior of the fixing seat 16, and the inner circumferential wall of the second limiting groove 37 is movably sleeved with the second limiting block 51; a loading and unloading assembly, which is arranged inside the stand 1 and is used for loading and unloading the casing of the axial flow fan;The limiting component is arranged on the top surface of the movable plate 2, and is used to limit the adjusting plate 3 after it is rotated. When in use, the staff places the casing of the axial flow fan inside the placing plate 17 through the loading and unloading components. In this process, the gravity of the casing of the axial flow fan will squeeze the second pressing block 26, and then the squeezed second pressing block 26 moves downward to drive the positioning plate 20 to rotate, and then the rotating positioning plate 20 will drive the third connecting column 63 to move, and squeeze the return spring 62 inside the second mounting tube 61, and at the same time, the rotation of the positioning plate 20 will drive the first pressing block 25 to move downward, so as to rotate the axial When the fan housing is placed, it is quickly clamped and fixed. After the above steps are completed, the staff places the fan shaft inside the first mounting tube 43 and clamps it through the resilience of the two second springs 46 and the two clamping plates 44. During this process, the staff can pull the adjusting block 35, and then the adjusting block 35 is pulled to drive the first connecting column 54 to squeeze the third spring 53, and at the same time, the multiple second limiting blocks 51 will be moved out from the multiple second limiting grooves 37. Then the staff can rotate the adjusting block 35 to drive the gear 36 to rotate, and then the connecting block 33 is connected under the gear meshing transmission action of the gear 36 and the rack 34. 3 will drive the connecting rod 39, the adjusting tube 40 and the mounting head 42 at the top thereof to adjust the height up and down, so as to keep the concentricity of the fan shaft inside the first mounting tube 43 and the axial flow fan housing consistent. After the above steps are completed, the staff can rotate the mounting head 42 to drive the fan shaft to rotate, and then the staff can install a plurality of fan blades on the fan shaft, and then the staff can rotate the adjusting screw 41 to drive the mounting head 42 and the assembled fan shaft into the interior of the axial flow fan housing for fixing through a threaded transmission. In this process, since the concentricity between the fan shaft and the fan housing is adjusted, and the fan shaft is moved The original height is always maintained during the movement, and the concentricity of the fan blade shaft and the fan housing can be kept consistent when they are installed and fixed. After the above steps are completed, the staff can move the installation head 42 out of the inside of the fan housing, and rotate the adjustment plate 3 through the two adjustment rods 18, so that the fan housing on the top of the adjustment plate 3 can be turned, and then the staff can install the motor inside the fan housing, and install the two dust screens at both ends of the fan housing by rotating upward, so as to achieve the assembly of the axial flow fan, and facilitate the concentricity of the fan blade shaft and the motor shaft during assembly, so as to improve the assembly efficiency of the same type of axial flow fans. ;
[0044] Embodiment 2: Based on the above embodiment 1, refer to Figure 2 , Figure 7 and Figure 8The loading and unloading components include: a fixed plate 11, which is fixedly installed inside the gantry 1, and the fixed plate 11 is slidably connected to the movable plate 2. A plurality of positioning seats 9 are fixedly installed on the bottom surface of the fixed plate 11, and a plurality of electric hydraulic rods 10 are fixedly installed on the top surface of the inner part of the gantry 1. A connecting frame 50 is fixedly installed on the bottom surface of the telescopic rod of the electric hydraulic rod 10, and the top surface of the connecting frame 50 is fixedly installed on the positioning seat 9. A transmission box 12 is fixedly installed on the bottom surface of the fixed plate 11, and a transmission screw 47 is rotatably connected inside the transmission box 12. A connecting seat 48 is threadedly connected to the outer wall surface of the transmission screw 47. A driving motor 49 is fixedly installed on one side of the transmission box 12, and one end of the driving shaft of the driving motor 49 is fixedly installed on the transmission screw 47. The connecting seat 48 penetrates the fixed plate 11, and the top surface of the connecting seat 48 is fixedly installed on the bottom surface of the movable plate 2. When the staff needs to load the fan casing, the staff uses a plurality of electric hydraulic rods 10, and then the electric The telescopic rod of the hydraulic rod 10 moves downward and drives the connecting frame 50 to move downward. At this time, the multiple connecting frames 50 moving downward will pull the multiple positioning seats 9 and the fixed plate 11 to move downward. At this time, the movable plate 2 and the adjusting plate 3 on its top and the support frame 5 will leave the top of the platform 1, and then the staff uses the driving motor 49. The rotation of the driving shaft of the driving motor 49 will drive the transmission screw 47 to rotate, and then under the threaded transmission action of the transmission screw 47 and the connecting seat 48, the connecting seat 48 will drive the movable plate 2 to move and make it leave the top of the platform 1. After completing the above steps, the staff can lift the axial flow fan casing and place it inside the placement plate 17. Similarly, the staff can reverse the above steps to lower the assembled axial flow fan. In this process, for larger axial flow fans, the staff does not need to use lifting equipment to install and fix its casing, which facilitates the staff to load and unload materials when assembling the axial flow fan.
[0045] Embodiment 3: Based on the above embodiment 1 or 2, refer to Figure 2 , Figure 3 , Figure 5 and Fig.10The limiting assembly includes: a plurality of first limiting grooves 21, which are all provided on the top surface of the movable plate 2, a plurality of mounting grooves 29 are provided on the bottom surface of the adjusting plate 3, a first limiting block 31 is movably sleeved inside the mounting groove 29, a first limiting ring 32 is fixedly sleeved inside the mounting groove 29, an inner circular wall surface of the first limiting ring 32 is movably sleeved with the first limiting block 31, and the first limiting block 31 is movably sleeved with the inner circular wall surface of the first limiting groove 21. When the adjusting plate 3 rotates, the first limiting ring 32 is movably sleeved with the first limiting block 31. The limiting block 31 will contact the surface of the movable plate 2 and squeeze the first spring 30. Then, after the position adjustment of the adjusting plate 3 is completed, the resilience of the plurality of first springs 30 will push the plurality of first limiting blocks 31 to enter the interior of the plurality of first limiting grooves 21, so as to facilitate limiting and fixing the adjusting plate 3 when it is rotated and adjusted. A threaded tube 22 is fixedly installed on the top surface of the movable plate 2, and a threaded column 23 is connected to the internal thread of the threaded tube 22. A support block 24 is fixedly installed on the top surface of the threaded column 23, so as to facilitate auxiliary support for the adjusting tube 40. A mounting cover 8 is fixedly installed on the inner bottom surface of the stand 1, a pressure sensor 55 is fixedly installed on the top surface of the mounting cover 8, a conductive plate 56 is fixedly installed on the top surface of the pressure sensor 55, and a plurality of second mounting caps 57 are fixedly installed on the top surface of the mounting cover 8. The fourth spring 58 is movably sleeved inside the second mounting cap 57, the second connecting column 59 is movably sleeved inside the second mounting cap 57, and the second limiting ring 6 is movably sleeved inside the second mounting cap 57. 0, the inner wall surface of the second limiting ring 60 is movably connected with the second connecting column 59, and the top surface of the second connecting column 59 is fixedly installed with the conductive plate 56. When the fixed plate 11 moves downward, the transmission box 12 at the bottom of the fixed plate 11 will descend accordingly, and then when the transmission box 12 contacts and presses down the conductive plate 56, the conductive plate 56 will squeeze the pressure sensor 55, and then the pressure sensor 55 will feed back the electrical signal, thereby controlling the descending degree of the transmission box 12 to prevent the transmission box 12 from colliding with the stand 1.
[0046] Embodiment 4: Based on the above embodiments 1, 2 or 3, refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6A multidirectional arm 4 is fixedly installed on the top surface of the stand 1, and an electronic micrometer 15 is fixedly installed on one end of the multidirectional arm 4, which is convenient for measuring the axial runout when the fan shaft is connected to the motor shaft, so as to facilitate the adjustment of its assembly error. A socket 13 is fixedly installed on the top surface of the stand 1, and a dust cover 14 is rotatably connected to the top surface of the stand 1, which is convenient for plugging in and testing the axial flow fan after it is assembled. A protective plate 38 is rotatably connected to one side of the fixed seat 16 to prevent foreign matter from entering the gear 36 and the rack 34 and causing jamming. A lubrication hole 19 is opened on the top surface of the adjustment plate 3, and a sealing plug is detachably installed inside the lubrication hole 19, which is convenient for lubrication and maintenance operations between the movable plate 2 and the adjustment plate 3.
[0047] Working principle: Please refer to Figure 1-Figure 11As shown, when in use, the staff places the casing of the axial flow fan inside the placement plate 17 through the loading and unloading components. During this process, the gravity of the axial flow fan casing will squeeze the second pressing block 26, and then the squeezed second pressing block 26 will move downward to drive the positioning plate 20 to rotate, and then the rotating positioning plate 20 will drive the third connecting column 63 to move, and squeeze the return spring 62 inside the second installation tube 61. At the same time, the rotation of the positioning plate 20 will drive the first pressing block 25 to move downward, so as to quickly clamp and fix the axial flow fan casing when it is placed. After the above steps are completed, The staff places the fan blade shaft inside the first mounting tube 43 and clamps it through the resilience of the two second springs 46 and the two clamping plates 44. During this process, the staff can pull the adjusting block 35, and the adjusting block 35 being pulled will drive the first connecting column 54 to squeeze the third spring 53, and at the same time, the multiple second limiting blocks 51 will move out from the multiple second limiting grooves 37. Then the staff can rotate the adjusting block 35 to drive the gear 36 to rotate, and then the connecting block 33 will drive the connecting rod 39 at its top and the adjusting tube under the gear meshing transmission action of the gear 36 and the rack 34. 40 and the mounting head 42 are adjusted up and down in height, so that the concentricity of the fan shaft inside the first mounting tube 43 and the axial flow fan housing can be kept consistent. After the above steps are completed, the staff can rotate the mounting head 42 to drive the fan shaft to rotate, and then the staff can install multiple fan blades on the fan shaft, and then the staff can rotate the adjusting screw 41 to drive the mounting head 42 and the assembled fan shaft into the interior of the axial flow fan housing for fixing through threaded transmission. In this process, since the concentricity between the fan shaft and the fan housing is adjusted, and the fan shaft is always kept in the process of movement. The original height can be maintained, and the concentricity of the fan blade shaft and the fan casing can be maintained when they are installed and fixed. After the above steps are completed, the staff can move the installation head 42 out from the inside of the fan casing, and rotate the adjustment plate 3 through the two adjustment rods 18, so that the fan casing on the top of the adjustment plate 3 can be turned, and then the staff can install the motor inside the fan casing, and install the two dustproof nets at both ends of the fan casing by rotating upward, so as to achieve the assembly of the axial flow fan, and facilitate the concentricity of the fan blade shaft and the motor shaft during assembly, thereby improving the assembly efficiency of axial flow fans of the same model.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A semi-automatic high-efficiency axial flow fan assembly station, characterized in that: include: A stand (1), wherein a movable plate (2) is arranged on the top surface of the stand (1), an adjustment plate (3) is rotatably connected to the top surface of the movable plate (2), a support frame (5) is fixedly mounted on the top surface of the adjustment plate (3), a tool box (6) is fixedly mounted on the top surface of the stand (1), and an accessory box (7) is fixedly mounted on the top surface of the stand (1); A placement plate (17), wherein the placement plate (17) is fixedly mounted inside the support frame (5), and a plurality of positioning plates (20) are rotatably connected to the two sides of the interior of the support frame (5), and the plurality of positioning plates (20) are arranged at intervals, and each two positioning plates (20) form a group. Two adjustment rods (18) are fixedly mounted on the top surface of the adjustment plate (3), and the inner circular wall surfaces of the plurality of positioning plates (20) are fixedly mounted with a first pressure block (25), and the inner circular wall surfaces of the plurality of positioning plates (20) are fixedly mounted with a second pressure block (26), and two mounting frames (28) are fixedly mounted on the two sides of the interior of the support frame (5), and the mounting frames (28) are fixedly mounted on the two sides of the interior of the support frame (5). A second mounting tube (61) is fixedly mounted on one side of the frame (28); a return spring (62) is movably sleeved inside the second mounting tube (61); a third connecting column (63) is movably sleeved inside the second mounting tube (61); a third limiting ring (64) is fixedly sleeved inside the second mounting tube (61); an inner circular wall surface of the third limiting ring (64) is movably sleeved with the third connecting column (63); one end of the third connecting column (63) is fixedly mounted on the outer circular wall surface of the positioning plate (20); and one end of a plurality of the first pressing blocks (25) and one end of a plurality of the second pressing blocks (26) are both highly mounted with anti-slip pads (27); A fixed seat (16), wherein the fixed seat (16) is fixedly mounted on the top surface of the platform (1), a connecting block (33) is slidably connected to an inner side of the fixed seat (16), a rack (34) is fixedly mounted to one side of the connecting block (33), a gear (36) is rotatably connected to an inner side of the fixed seat (16), the gear (36) is meshingly connected with the rack (34), an adjusting block (35) is provided on one side of the fixed seat (16), a first mounting cap (52) is fixedly mounted on one side of the adjusting block (35), a first connecting column (54) is movably sleeved inside the first mounting cap (52), one end of the first connecting column (54) is fixedly mounted on the adjusting block (35), one end of the first mounting cap (52) is fixedly mounted on the gear (36), a third spring (53) is movably sleeved on the outer circumferential wall surface of the first connecting column (54), and the top surface of the connecting block (33) is rotatably mounted. A connecting rod (39) is connected, one end of the connecting rod (39) is fixedly mounted with an adjusting tube (40), the internal thread of the adjusting tube (40) is connected with an adjusting screw rod (41), one end of the adjusting screw rod (41) is fixedly mounted with a mounting head (42), the outer circular wall surface of the mounting head (42) is fixedly sleeved with a first mounting tube (43), two clamping plates (44) are arranged inside the first mounting tube (43), a positioning column (45) is fixedly mounted on the outer circular wall surface of the clamping plate (44), the positioning column (45) passes through the first mounting tube (43), the outer circular wall surface of the positioning column (45) is movably sleeved with a second spring (46), one side of the adjusting block (35) is fixedly mounted with a plurality of second limiting blocks (51), one side of the inner side of the fixing seat (16) is provided with a plurality of second limiting grooves (37), the inner circular wall surface of the second limiting groove (37) is movably sleeved with the second limiting block (51); A loading and unloading assembly, the loading and unloading assembly being arranged inside the stand (1) and used for loading and unloading the casing of the axial flow fan; A limiting component, the limiting component is arranged on the top surface of the movable plate (2) and is used to limit the position of the adjusting plate (3) after it rotates.
2. A semi-automatic high-efficiency axial flow fan assembly platform according to claim 1, characterized in that: The loading and unloading assembly comprises: a fixed plate (11), the fixed plate (11) being fixedly mounted inside the platform (1), the fixed plate (11) being slidably connected to the movable plate (2), a plurality of positioning seats (9) being fixedly mounted on the bottom surface of the fixed plate (11), a plurality of electric hydraulic rods (10) being fixedly mounted on the top surface of the inside of the platform (1), a connecting frame (50) being fixedly mounted on the bottom surface of the telescopic rod of the electric hydraulic rod (10), the top surface of the connecting frame (50) being fixedly mounted on the positioning seat (9), the fixed A transmission box (12) is fixedly mounted on the bottom surface of the plate (11), a transmission screw (47) is rotatably connected inside the transmission box (12), a connecting seat (48) is threadedly connected to the outer circumferential wall surface of the transmission screw (47), a driving motor (49) is fixedly mounted on one side of the transmission box (12), one end of a driving shaft of the driving motor (49) is fixedly mounted to the transmission screw (47), the connecting seat (48) passes through the fixed plate (11), and the top surface of the connecting seat (48) is fixedly mounted to the bottom surface of the movable plate (2).
3. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1 is characterized in that: The limiting assembly comprises a plurality of first limiting grooves (21), wherein the plurality of first limiting grooves (21) are all formed on the top surface of the movable plate (2), and the bottom surface of the adjusting plate (3) is formed with a plurality of mounting grooves (29), wherein a first limiting block (31) is movably sleeved inside the mounting groove (29), and a first limiting ring (32) is fixedly sleeved inside the mounting groove (29), wherein an inner circular wall surface of the first limiting ring (32) is movably sleeved with the first limiting block (31), and the first limiting block (31) is movably sleeved with an inner circular wall surface of the first limiting groove (21).
4. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1 is characterized in that: A threaded tube (22) is fixedly mounted on the top surface of the movable plate (2), a threaded column (23) is connected to the inner thread of the threaded tube (22), and a support block (24) is fixedly mounted on the top surface of the threaded column (23).
5. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1 is characterized in that: A mounting cover (8) is fixedly mounted on the inner bottom surface of the stand (1); a pressure sensor (55) is fixedly mounted on the top surface of the mounting cover (8); a conductive plate (56) is fixedly mounted on the top surface of the pressure sensor (55); a plurality of second mounting caps (57) are fixedly mounted on the top surface of the mounting cover (8); a fourth spring (58) is movably sleeved inside the second mounting cap (57); a second connecting column (59) is movably sleeved inside the second mounting cap (57); a second limiting ring (60) is movably sleeved inside the second mounting cap (57); an inner circular wall surface of the second limiting ring (60) is movably sleeved on the second connecting column (59); and a top surface of the second connecting column (59) is fixedly mounted on the conductive plate (56).
6. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1, characterized in that: A multi-directional arm (4) is fixedly mounted on the top surface of the platform (1), and an electronic micrometer (15) is fixedly mounted on one end of the multi-directional arm (4).
7. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1, characterized in that: A socket (13) is fixedly mounted on the top surface of the stand (1), and a dust cover (14) is rotatably connected to the top surface of the stand (1).
8. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1 is characterized in that: A protective plate (38) is rotatably connected to one side of the fixing seat (16).
9. The semi-automatic high-efficiency axial flow fan assembly platform according to claim 1, characterized in that: A lubrication hole (19) is provided on the top surface of the adjustment plate (3), and a sealing plug is detachably installed inside the lubrication hole (19).
Citation Information
Patent Citations
Semi-automatic efficient axial flow fan assembly table
CN108526847A
Fan assembly tooling and method
CN109421002A