A laminating machine and method for ultra-fiber synthetic leather

By designing a microfiber synthetic leather bonding machine that includes bonding fabric cleaning and glue absorbing fabric adsorption functions, the problems of insufficient cleaning structure and glue liquid leakage in the prior art are solved, and the bonding quality and processing efficiency are improved.

CN119283476BActive Publication Date: 2025-03-21KEYI FUJIAN MICROFIBER CO LTD
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Patent Information

Application Number
CN202411830555.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-21
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The existing microfiber synthetic leather patching machines lack effective cleaning structure, resulting in a decrease in the bonding quality between polyurethane fiber materials and leather composite materials, and the excess glue leakage needs to be cleaned separately, which reduces processing efficiency.

Method used

A bonding machine including an unwinding assembly, a first cleaning assembly and a second cleaning assembly is designed to adhere and clean the bonding surfaces of the polyurethane fiber fabric and the leather composite fabric through the bonding fabric, and absorb excess glue liquid using the glue absorbing fabric to reduce subsequent cleaning steps.

Benefits of technology

The bonding quality between polyurethane fiber materials and leather composite materials is improved, the steps and time of glue cleaning are reduced, and the processing efficiency of ultra-fiber synthetic leather is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A microfiber synthetic leather laminating machine and method, wherein a unwinding assembly, a first cleaning assembly and a second cleaning assembly are provided on a processing table, a first frame, a second frame, a third frame and a fourth frame are provided in sequence at the upper end of the processing table, the two unwinding assemblies are symmetrically arranged up and down, and the unwinding assembly comprises a unwinding motor and a unwinding shaft, the unwinding motor is fixed at the upper end of the first frame, and the unwinding shaft is fixed at the output end of the unwinding motor, and the bonding surfaces of polyurethane fiber fabric and leather composite fabric can be adhered and cleaned through the bonding fabric, and the dust and impurities on the bonding surfaces of polyurethane fiber fabric and leather composite fabric can be cleaned, which can improve the subsequent bonding quality of polyurethane fiber material and leather composite material, thereby improving the laminating quality of microfiber synthetic leather.
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Description

Technical Field

[0001] The invention relates to the technical field of synthetic leather manufacturing equipment, in particular to a laminating machine and method for ultra-fiber synthetic leather. Background Art

[0002] Microfiber synthetic leather (also called microfiber leather or microfiber synthetic leather) is mainly made of polyurethane fiber fabric and leather composite fabric by hot pressing. The synthetic leather laminating machine is a common synthetic leather processing equipment, which is used to bond polyurethane fiber fabric and leather composite fabric together to form microfiber synthetic leather.

[0003] The existing laminating machine lacks a cleaning structure for the polyurethane fiber material and the leather composite material when in use. If there are dust impurities on the bonding surface of the polyurethane fiber material and the leather composite material, the subsequent bonding quality of the polyurethane fiber material and the leather composite material will be reduced;

[0004] Furthermore, when the polyurethane fiber material and the leather composite material are being bonded together, excess glue will seep out from the edges, which will cause the microfiber synthetic leather to need to be cleaned separately in the subsequent process, thus reducing the processing efficiency of the microfiber synthetic leather. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides a laminating machine and method for ultra-fiber synthetic leather.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a laminating machine and method for microfiber synthetic leather, comprising a processing table, on which an unwinding component, a first cleaning component and a second cleaning component are provided;

[0008] The upper end of the processing table is provided with a first frame, a second frame, a third frame and a fourth frame in sequence;

[0009] The two unwinding assemblies are symmetrically arranged up and down, and the unwinding assemblies include an unwinding motor and an unwinding shaft, the unwinding motor is fixed to the upper end of the first frame, and the unwinding shaft is fixed to the output end of the unwinding motor;

[0010] A plurality of paving shafts are symmetrically arranged in the second frame, and both ends of the paving shafts are rotatably connected to the second frame;

[0011] The two third frames are symmetrically arranged at the upper end of the processing table, and the first cleaning assembly includes a positioning rod and a fixed shaft, a transmission rod is provided in the middle part of one of the third frames, and the fixed shaft is provided at the middle part of the other third frame, two card slots are symmetrically arranged at both ends of the positioning rod, and one end of the fixed shaft and the transmission rod is provided with a card block matching the card slot. Two fixing rings are symmetrically arranged at both ends of the positioning rod, and the fixing ring at the front end of the positioning rod is fixedly arranged with two second support rods and two first support rods on its circumferential side, a first unwinding motor is provided at one end of the second support rod, a first unwinding shaft is provided at the output end of the first unwinding motor, an adhesive fabric is wound on the first unwinding shaft, a first winding motor is provided at one end of the first support rod, and a first winding shaft is provided at the output end of the first winding motor, and the first winding shaft can wind up the adhesive fabric after use, and two clamping shafts are symmetrically rotated at the bottom and top of the third frame, and the two clamping shafts respectively cooperate with the two first unwinding shafts;

[0012] Two clamping shafts and two second guide shafts are symmetrically arranged inside the fourth frame, and two groups of first guide shafts are symmetrically arranged inside the fourth frame. Both ends of the clamping shaft, the second guide shaft and the first guide shaft are rotatably connected to the fourth frame. Two hot pressing rollers are symmetrically arranged on both sides of the fourth frame. A glue outlet pipe is also arranged inside the fourth frame. The glue outlet pipe is located between the two groups of first guide shafts, and a plurality of nozzles are arranged on the glue outlet pipe.

[0013] The two second cleaning components are respectively located on the outside of the cavity, and the second cleaning components include a second unwinding motor, a second winding motor and a second fixed frame, the output end of the second unwinding motor is provided with a second unwinding shaft, the output end of the second winding motor is provided with a second winding shaft, the second fixed frame is arranged on the outer wall of the fourth frame, and a positioning shaft is rotatably arranged on the second fixed frame, the second unwinding shaft is wound around the glue-absorbing fabric, the second winding shaft can wind up the glue-absorbing fabric after use, and the positioning shaft can limit the glue-absorbing fabric.

[0014] In order to improve the processing quality of synthetic leather, the improvements of the present invention are as follows: two tensioning assemblies are symmetrically arranged in the upper and lower parts of the second frame, two slide grooves are symmetrically arranged on the left and right parts of the second frame, the tensioning assembly includes a first lifting assembly and a lifting rod, the lifting rod is fixed at the output end of the first lifting assembly, and both ends of the lifting rod are provided with positioning seats that slide with the slide grooves, two tensioning shafts are symmetrically arranged between the two positioning seats, and both ends of the tensioning shafts are rotatably connected to the positioning seats.

[0015] In order to facilitate the disassembly of the first unwinding shaft and the first winding shaft, the improvements of the present invention are as follows: two top plates are symmetrically arranged on the top and bottom of the third frame, an empty groove is arranged inside the top plate, two positioning plates inserted into the empty groove are symmetrically arranged on the upper and lower ends of the third frame, two guide grooves are symmetrically arranged on the processing table, a base slidingly matched with the guide groove is arranged at the lower end of the third frame, a first driving motor is arranged at the lower end of the processing table, a first rotating shaft is arranged at the output end of the first driving motor, two first screws with positive and negative tooth structures are symmetrically arranged on the first rotating shaft, and the two first screws respectively pass through the two bases, so Limiting rings and baffle rings are arranged on both sides of the fixing ring, the limiting ring can block the fixing ring, and the baffle ring and the limiting ring can clamp and fix the fixing ring in cooperation, and the baffle ring is threadedly connected to the positioning rod, a first fixing tube is arranged on the first winding motor, a second fixing tube is arranged on the first unwinding motor, and one end of the second support rod can be inserted into the interior of the second fixing tube, one end of the first support rod can be inserted into the interior of the first fixing tube, and a plurality of insertion rods are fixedly arranged on the circumference of the fixing ring at the rear end of the positioning rod, and positioning rings are arranged at the rear ends of the first unwinding shaft and the first winding shaft, and one end of the insertion rod can be inserted into the interior of the positioning ring.

[0016] In order to make the fixing ring installed more firmly on the positioning rod, the improvement of the present invention is that the limiting ring and the positioning rod are an integrated structure, and a plurality of protrusions are provided on the circumference of the fixing ring, and a plurality of grooves cooperating with the protrusions are provided on the circumference of the limiting ring.

[0017] In order to facilitate the adjustment of the tightness of the glue-absorbing fabric, the improvements of the present invention are that two second driving motors and guide rails are symmetrically arranged on both sides of the fourth frame, the second unwinding motor and the second winding motor are fixedly provided with a moving seat that slides with the guide rails, the output end of the second driving motor is provided with a second rotating shaft, and two second screws with positive and negative tooth structures are symmetrically arranged on the second rotating shaft, and the two second screws respectively pass through the two moving seats.

[0018] Furthermore, the present invention is improved in that the bonding surface material is a sticky cleaning cloth.

[0019] Furthermore, the present invention is improved in that the glue absorbing fabric consists of a toughness layer and a glue absorbing layer, the toughness layer is made of nylon fiber, and the glue absorbing layer is made of ultrafine fiber.

[0020] In order to improve the cleaning quality of the bonded fabric, the improvements of the present invention are that fixed frames are rotatably set at both ends of the clamping shaft, a second lifting assembly is provided in the middle part of the top plate, a push rod connected to the fixed frame is provided at the output end of the second lifting assembly, and guide rods passing through the top plate are provided at both ends of the fixed frame.

[0021] Furthermore, the present invention is improved in that the unwinding motor, the first winding motor, the first unwinding motor, the second driving motor, the second winding motor and the second unwinding motor all use servo motors, and the first lifting assembly and the second lifting assembly both use telescopic cylinders.

[0022] A method for using a microfiber synthetic leather laminating machine comprises the following steps:

[0023] Step 1: The polyurethane fiber fabric and leather composite fabric to be laminated can be unrolled through two unwinding shafts;

[0024] Step 2: The tightness of the polyurethane fiber material and the leather composite material during the conveying process can be adjusted through the tensioning component;

[0025] Step 3: During the conveying process of the polyurethane fiber fabric and the leather composite fabric, the bonding surface of the polyurethane fiber material and the bonding surface of the leather composite material can be cleaned by the bonding fabric wound on the first unwinding shaft;

[0026] Step 4: After the polyurethane fiber fabric and the leather composite fabric are cleaned, the adhesive surface of the polyurethane fiber material and the leather composite material can be sprayed with glue through the glue outlet hose;

[0027] Step 5: After the polyurethane fiber material and the leather composite material are sprayed, they can be guided by the first guide shaft and the second guide shaft, and further pressed by two pressing shafts;

[0028] Step 6: At this time, both sides of the polyurethane fiber fabric and the leather composite fabric are in contact with the inner wall of the fourth frame and the glue-absorbing fabric, and the glue-absorbing fabric can absorb excess glue;

[0029] Step 7: Finally, the pressed polyurethane fiber fabric and leather composite fabric can be hot-pressed and laminated through multiple hot-pressing rollers.

[0030] (III) Beneficial effects

[0031] Compared with the prior art, the present invention provides a laminating machine and method for ultra-fine synthetic leather, which has the following beneficial effects:

[0032] The bonding surface of the polyurethane fiber fabric and the leather composite fabric can be cleaned by bonding the fabric, and the dust and impurities on the bonding surface of the polyurethane fiber fabric and the leather composite fabric can be cleaned, which can improve the bonding quality of the subsequent polyurethane fiber material and the leather composite material, and thus improve the lamination quality of the microfiber synthetic leather;

[0033] As the first unwinding shaft unwinds, the thickness of the bonding fabric on the first unwinding shaft becomes thinner. At this time, the clamping shaft needs to be lowered, so that the bonding fabric can be in close contact with the bonding surfaces of the polyurethane fiber fabric and the leather composite fabric, thereby ensuring the cleaning effect of the bonding fabric on the polyurethane fiber fabric and the leather composite fabric.

[0034] Excess glue between the polyurethane fiber fabric and the leather composite fabric will overflow in the cavity, and the overflowed glue will be absorbed onto the glue-absorbing fabric in the cavity. Starting the second unwinding motor can make the second unwinding shaft unwind the glue-absorbing fabric, and starting the second winding motor can make the second winding shaft wind up the glue-absorbing fabric, so as to facilitate the cleaning of the leaked glue, so that the microfiber synthetic leather does not need to be cleaned separately for the glue after shaping after hot pressing, and the processing efficiency of the microfiber synthetic leather can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the three-dimensional structure from a first viewing angle of the present invention;

[0036] Figure 2 is a schematic diagram of a second viewing angle stereoscopic structure of the present invention;

[0037] Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0038] Figure 4 This is a schematic diagram of the installation structure of the card block in the present invention;

[0039] Figure 5 It is a schematic diagram of the structure of the cleaning component in the present invention;

[0040] Figure 6 For the present invention Figure 5 A schematic diagram of the local enlarged structure at B in the middle;

[0041] Figure 7 For the present invention Figure 5 A schematic diagram of the local enlarged structure at C in the middle;

[0042] Figure 8 It is a cross-sectional view of the second frame and the third frame of the present invention;

[0043] Fig. 9 It is a cross-sectional view of the fourth frame of the present invention;

[0044] Fig.10 It is a schematic diagram of the matching structure of the protrusion and the groove in the present invention;

[0045] Fig.11 It is a cross-sectional view of the adhesive absorbing fabric in the present invention;

[0046] In the figure: 1, processing table; 2, first frame; 3, discharge motor; 4, discharge shaft; 5, second frame; 6, paving shaft; 7, positioning seat; 8, tensioning shaft; 9, slide; 10, first lifting assembly; 11, lifting rod; 12, third frame; 13, top plate; 14, positioning plate; 15, guide groove; 16, base; 17, first drive motor; 18, first rotating shaft; 19, first screw; 20, clamping shaft; 21, fixed frame; 22, second lifting assembly; 23, guide rod; 24, positioning ring; 25, transmission rod; 26, positioning rod; 27, block; 28, limit ring; 29, fixed ring; 30, retaining ring; 31, The first winding motor; 32. The first fixed tube; 33. The first support rod; 34. The first winding shaft; 35. The second support rod; 36. The first unwinding motor; 37. The second fixed tube; 38. The first unwinding shaft; 39. The fourth frame; 40. The first guide shaft; 41. The clamping shaft; 42. The hot pressing roller; 43. The cavity; 44. The glue discharge hose; 45. The nozzle; 46. The second unwinding motor; 47. The second unwinding shaft; 48. The second winding motor; 49. The second winding shaft; 50. The guide rail; 51. The movable seat; 52. The second driving motor; 53. The second rotating shaft; 54. The second screw; 55. The positioning shaft; 56. The fixed shaft; 57. The insertion rod. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] See also Figure 1-11 , a microfiber synthetic leather laminating machine and method of the present invention comprises a processing table 1, on which an unwinding component, a first cleaning component and a second cleaning component are provided;

[0049] The upper end of the processing table 1 is provided with a first frame 2, a second frame 5, a third frame 12 and a fourth frame 39 in sequence;

[0050] The two unwinding assemblies are symmetrically arranged up and down, and the unwinding assemblies include an unwinding motor 3 and an unwinding shaft. The unwinding motor 3 is fixed to the upper end of the first frame 2, and the unwinding shaft is fixed to the output end of the unwinding motor 3.

[0051] The two unwinding shafts are respectively wound with fabrics made of materials such as polyurethane fibers and fabrics made of leather composite materials. The two unwinding motors 3 are started to enable the unwinding shafts to unwind the two fabrics. After the composite fabrics are hot-pressed and laminated, the formed microfiber synthetic leather can be rolled up by a designated winding device.

[0052] A plurality of paving shafts 6 are symmetrically arranged in the second frame 5, and both ends of the paving shafts 6 are rotatably connected to the second frame 5;

[0053] The two third frames 12 are symmetrically arranged at the upper end of the processing table 1, and the first cleaning assembly includes a positioning rod 26 and a fixed shaft 56, wherein a transmission rod 25 is provided in the middle part of one of the third frames 12, and the fixed shaft 56 is provided in the middle part of the other third frame 12, two card slots are symmetrically arranged at both ends of the positioning rod 26, and a card block 27 matching the card slot is provided at one end of the fixed shaft 56 and the transmission rod 25, and two fixing rings 29 are symmetrically arranged at both ends of the positioning rod 26, and the fixing ring 29 at the front end of the positioning rod 26 is fixedly provided with two second support rods 35 and two A first support rod 33, a first unwinding motor 36 is provided at one end of the second support rod 35, a first unwinding shaft 38 is provided at the output end of the first unwinding motor 36, an adhesive fabric is wound on the first unwinding shaft 38, a first winding motor 31 is provided at one end of the first support rod 33, a first winding shaft 34 is provided at the output end of the first winding motor 31, the first winding shaft 34 can wind up the adhesive fabric after use, two clamping shafts 20 are symmetrically rotated at the bottom and top of the third frame 12, and the two clamping shafts 20 are respectively matched with the two first unwinding shafts 38;

[0054] Two clamping shafts 41 and two second guide shafts are symmetrically arranged inside the fourth frame 39, and two groups of first guide shafts 40 are symmetrically arranged inside the fourth frame 39. Both ends of the clamping shaft 41, the second guide shaft and the first guide shaft 40 are rotatably connected to the fourth frame 39. Two hot pressing rollers 42 are symmetrically arranged on both sides of the fourth frame 39. A glue outlet pipe 44 is also arranged inside the fourth frame 39. The glue outlet pipe 44 is located between the two groups of first guide shafts 40, and a plurality of nozzles 45 are arranged on the glue outlet pipe 44.

[0055] The two second cleaning components are respectively located outside the cavity 43, and the second cleaning components include a second unwinding motor 46, a second winding motor 48 and a second fixed frame, the output end of the second unwinding motor 46 is provided with a second unwinding shaft 47, the output end of the second winding motor 48 is provided with a second winding shaft 49, the second fixed frame is arranged on the outer wall of the fourth frame 39, and a positioning shaft 55 is rotatably arranged on the second fixed frame, the second unwinding shaft 47 is wound around the glue absorbing fabric, the second winding shaft 49 can rewind the glue absorbing fabric after use, and the positioning shaft 55 can limit the glue absorbing fabric;

[0056] A method for using a microfiber synthetic leather laminating machine comprises the following steps:

[0057] Step 1: The polyurethane fiber fabric and the leather composite fabric to be laminated can be unrolled through two unwinding shafts. In this process, the polyurethane fiber fabric and the leather composite fabric can be flattened through the multiple flattening shafts 6, so that the polyurethane fiber fabric and the leather composite fabric can be flatter during the conveying process;

[0058] Step 2: The tightness of the polyurethane fiber material and the leather composite material during the conveying process can be adjusted through the tensioning component;

[0059] Step 3: During the conveying of the polyurethane fiber fabric and the leather composite fabric, the adhesive fabric wound on the first unwinding shaft 38 can be used to adhere and clean the adhesive surface of the polyurethane fiber material and the adhesive surface of the leather composite material. In this process, the conveying speed of the two adhesive fabrics is the same as the conveying speed of the polyurethane fiber fabric and the leather composite fabric. Since the adhesive surface of the adhesive fabric can be in contact with the adhesive surface of the polyurethane fiber fabric and the leather composite fabric respectively, as the polyurethane fiber fabric and the leather composite fabric are conveyed, the adhesive surface of the polyurethane fiber fabric and the leather composite fabric can be adhered and cleaned by the adhesive fabric, and the dust and impurities on the adhesive surface of the polyurethane fiber fabric and the leather composite fabric can be cleaned, which can improve the subsequent bonding quality of the polyurethane fiber material and the leather composite material, and further improve the lamination quality of the microfiber synthetic leather;

[0060] The first unwinding motor 36 is started to unwind the adhesive fabric wound on the first unwinding shaft 38, and the first winding motor 31 is started to make the first winding shaft 34 wind up the adhesive fabric after use;

[0061] Step 4: After the polyurethane fiber fabric and the leather composite fabric are cleaned, glue can be sprayed on the bonding surface of the polyurethane fiber material and the leather composite material through the glue discharge pipe 44, so that the designated glue discharge device is connected to the glue discharge pipe 44 (the glue discharge device includes a feed pump and a container, and the feed pump can pump the glue in the container into the inside of the glue discharge pipe 44), and then sprayed at multiple nozzles 45, and there is no mandatory regulation on the number of nozzles 45, so that the glue can be sprayed on the bonding surface of the polyurethane fiber fabric or the leather composite fabric;

[0062] Step 5: After the polyurethane fiber material and the leather composite material are sprayed, they can be guided by the first guide shaft 40 and the second guide shaft, and further pressed by the two pressing shafts 41;

[0063] Step 6: At this time, both sides of the polyurethane fiber fabric and the leather composite fabric are in contact with the inner wall of the fourth frame 39 and the glue-absorbing fabric. At this time, the glue-absorbing fabric can absorb excess glue, and the pressed polyurethane fiber fabric and the leather composite fabric will fit each other. In this process, excess glue between the polyurethane fiber fabric and the leather composite fabric will overflow at the cavity 43, and the overflowed glue will be absorbed onto the glue-absorbing fabric in the cavity 43. The second unwinding motor 46 is started, so that the second unwinding shaft 47 can unwind the glue-absorbing fabric, and the second winding motor 48 is started, so that the second winding shaft 49 can wind up the glue-absorbing fabric, so that the leaked glue is cleaned up conveniently, so that the ultra-fiber synthetic leather does not need to clean up the finalized glue separately after hot pressing, and the processing efficiency of the ultra-fiber synthetic leather can be improved;

[0064] Step 7: Finally, the pressed polyurethane fiber fabric and leather composite fabric can be hot-pressed and bonded by multiple hot-pressing rollers 42, wherein the hot-pressing rollers 42 are usually made of steel, may be coated with an anti-corrosion layer on the surface, and have good thermal conductivity. A heating device is usually arranged inside or on the surface of the roller body. Common heating methods include electric heating, steam heating or oil heating, etc., which can conduct heat to the polyurethane fiber fabric and the leather composite fabric, and can shape the glue between the polyurethane fiber fabric and the leather composite fabric, so that the polyurethane fiber fabric and the leather composite fabric can be hot-pressed and bonded, thereby forming ultra-fiber synthetic leather.

[0065] In this embodiment, two tensioning assemblies are symmetrically arranged in the second frame 5, and two slide grooves 9 are symmetrically arranged on the second frame 5. The tensioning assembly includes a first lifting assembly and a lifting rod 11. The lifting rod 11 is fixed to the output end of the first lifting assembly. Both ends of the lifting rod 11 are provided with positioning seats 7 that slide with the slide groove 9. Two tensioning shafts 8 are symmetrically arranged between the two positioning seats 7, and both ends of the tensioning shaft 8 are rotatably connected with the positioning seats 7. Starting the first lifting assembly can make the lifting rod 11 drive the two positioning seats 7 to slide in the two slide grooves 9, so that the two tensioning shafts 8 can be lifted and lowered, and then the tightness of the polyurethane fiber fabric and the leather composite fabric can be adjusted, which can improve the subsequent fitting quality of the polyurethane fiber fabric and the leather composite fabric.

[0066] When the adhesive fabric on the first unwinding shaft 38 is used up, it needs to be replaced. Two top plates 13 are symmetrically arranged at the top and bottom of the third frame 12, and an empty slot is arranged inside the top plate 13. Two positioning plates 14 inserted into the empty slot are symmetrically arranged at the upper and lower ends of the third frame 12. Two guide slots 15 are symmetrically arranged on the processing table 1. A base 16 that slidably cooperates with the guide slot 15 is arranged at the lower end of the third frame 12. A first driving motor 17 is arranged at the lower end of the processing table 1. A first rotating shaft 18 is arranged at the output end of the first driving motor 17. Two first screws 19 of positive and negative tooth structures are symmetrically arranged on the first rotating shaft 18, and the two first screws 19 respectively penetrate the two bases 16. The two ends of the fixing ring 29 A limiting ring 28 and a blocking ring 30 are arranged on the side, the limiting ring 28 can block the fixing ring 29, the blocking ring 30 cooperates with the limiting ring 28 to clamp and fix the fixing ring 29, and the blocking ring 30 is threadedly connected with the positioning rod 26, the first winding motor 31 is provided with a first fixing tube 32, the first unwinding motor 36 is provided with a second fixing tube 37, and one end of the second support rod 35 can be inserted into the second fixing tube 37, and one end of the first support rod 33 can be inserted into the first fixing tube 32, and a plurality of insertion rods 57 are fixedly arranged on the circumference of the fixing ring 29 at the rear end of the positioning rod 26, and the rear ends of the first unwinding shaft 38 and the first winding shaft 34 are both provided with positioning rings 24, and one end of the insertion rod 57 can be inserted into the interior of the positioning ring 24;

[0067] Starting the first driving motor 17 can make the first rotating shaft 18 drive the two first screws 19 to rotate. Through the action of the positive and negative thread structures, the two bases 16 can slide synchronously in opposite directions along the two first screws 19, so that the two third frames 12 can move symmetrically on the processing table 1. In this process, the block 27 on the transmission rod 25 and the block 27 on the fixed shaft 56 will both disengage from the grooves at both ends of the positioning rod 26, so that the positioning rod 26 can be disassembled. The retaining ring 30 is further rotated to remove the two retaining rings 30, and then the two fixing rings 29 can be disassembled, so that the first unwinding motor 36, the first rotating shaft 18, the first winding motor 31 and the first winding shaft 34 can be taken out separately, so that the adhesive fabric on the first unwinding shaft 38 can be replaced conveniently. After the fixing ring 29 is disassembled, one end of the second support rod 35 will be pulled out of the second fixed tube 37, one end of the first support rod 33 will be pulled out of the first fixed tube 32, and one end of the insertion rod 57 will be pulled out of the positioning ring 24.

[0068] In this embodiment, the limiting ring 28 and the positioning rod 26 are an integrated structure, and a plurality of protrusions are provided on the circumferential side of the fixing ring 29, and a plurality of grooves are provided on the circumferential side of the limiting ring 28 to cooperate with the protrusions. Through the cooperation between the protrusions and the grooves, the fixing ring 29 can be installed more firmly on the positioning rod 26.

[0069] In this embodiment, two second driving motors 52 and guide rails 50 are symmetrically arranged on both sides of the fourth frame 39, and a movable seat 51 that slides with the guide rails 50 is fixedly arranged on the second unwinding motor 46 and the second winding motor 48, and a second rotating shaft 53 is provided at the output end of the second driving motor 52, and two second screws 54 with positive and negative tooth structures are symmetrically arranged on the second rotating shaft 53, and the two second screws 54 respectively pass through the two movable seats 51.

[0070] In this embodiment, the bonding fabric can be a sticky cleaning cloth, and the adhesive absorbing fabric is composed of a toughness layer and an adhesive absorbing layer. The toughness layer is made of nylon fiber, and the adhesive absorbing layer is made of ultrafine fiber.

[0071] In this embodiment, fixed frames 21 are rotatably set at both ends of the clamping shaft 20, and a second lifting assembly is provided in the middle part of the top plate 13. The output end of the second lifting assembly is provided with a push rod connected to the fixed frame 21, and both ends of the fixed frame 21 are provided with guide rods 23 that penetrate the top plate 13. As the first unwinding shaft 38 is unwound, the thickness of the bonding fabric on the first unwinding shaft 38 will become thinner. At this time, the clamping shaft 20 needs to be lowered, so that the bonding fabric can be in close contact with the bonding surface of the polyurethane fiber fabric and the leather composite fabric, thereby ensuring the cleaning effect of the bonding fabric on the polyurethane fiber fabric and the leather composite fabric.

[0072] In this embodiment, the unloading motor 3, the first winding motor 31, the first unwinding motor 36, the second driving motor 52, the second winding motor 48 and the second unwinding motor 46 can all adopt servo motors. The servo motor is a motor that can accurately control the position, speed, acceleration and torque. The first lifting assembly and the second lifting assembly can both adopt telescopic cylinders. By adjusting the pressure of the air source, the propulsion speed of the telescopic cylinder can be changed. Reducing the air pressure can slow down the extension speed of the cylinder, thereby achieving slow propulsion.

[0073] In the description of this article, it should be noted that relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0074] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A microfiber synthetic leather laminating machine, comprising a processing table (1), characterized in that: The processing table (1) is provided with an unwinding component, a first cleaning component and a second cleaning component; The upper end of the processing table (1) is provided with a first frame (2), a second frame (5), a third frame (12) and a fourth frame (39) in sequence; The two unwinding assemblies are symmetrically arranged up and down, and the unwinding assemblies include an unwinding motor (3) and an unwinding shaft, the unwinding motor (3) is fixed to the upper end of the first frame (2), and the unwinding shaft is fixed to the output end of the unwinding motor (3); A plurality of paving shafts (6) are symmetrically arranged in the upper and lower parts of the second frame (5), and both ends of the paving shafts (6) are rotatably connected to the second frame (5); The two third frames (12) are symmetrically arranged at the upper end of the processing table (1), and the first cleaning assembly comprises a positioning rod (26) and a fixed shaft (56), wherein a transmission rod (25) is arranged in the middle part of one of the third frames (12), and the fixed shaft (56) is arranged in the middle part of the other third frame (12), two card slots are symmetrically arranged at both ends of the positioning rod (26), and one end of the fixed shaft (56) and the transmission rod (25) is provided with a card block (27) matched with the card slot, and two fixing rings (29) are symmetrically arranged at both ends of the positioning rod (26), and two second support rods (35) are fixedly arranged on the circumference of the fixing ring (29) at the front end of the positioning rod (26) to prevent the second support rods (35) from being damaged. and two first support rods (33), one end of the second support rod (35) is provided with a first unwinding motor (36), the output end of the first unwinding motor (36) is provided with a first unwinding shaft (38), an adhesive fabric is wound around the first unwinding shaft (38), one end of the first support rod (33) is provided with a first winding motor (31), the output end of the first winding motor (31) is provided with a first winding shaft (34), the first winding shaft (34) can wind up the adhesive fabric after use, and two clamping shafts (20) are symmetrically rotatably arranged at the bottom and top of the third frame (12), and the two clamping shafts (20) respectively cooperate with the two first unwinding shafts (38); Two clamping shafts (41) and two second guide shafts are symmetrically arranged in the upper and lower parts of the fourth frame (39), and two groups of first guide shafts (40) are symmetrically arranged in the upper and lower parts of the fourth frame (39). Both ends of the clamping shaft (41), the second guide shaft and the first guide shaft (40) are rotatably connected to the fourth frame (39). Two hot pressing rollers (42) are arranged on both sides of the fourth frame (39). A glue outlet pipe (44) is also arranged in the inner part of the fourth frame (39). The glue outlet pipe (44) is located between the two groups of first guide shafts (40), and a plurality of nozzles (45) are arranged on the glue outlet pipe (44). The two second cleaning components are respectively located outside the cavity (43), and the second cleaning components include a second unwinding motor (46), a second rewinding motor (48) and a second fixed frame, the output end of the second unwinding motor (46) is provided with a second unwinding shaft (47), the output end of the second rewinding motor (48) is provided with a second rewinding shaft (49), the second fixed frame is arranged on the outer wall of the fourth frame (39), and a positioning shaft (55) is rotatably arranged on the second fixed frame, the second unwinding shaft (47) is wound around the glue absorbing fabric, the second rewinding shaft (49) can rewind the glue absorbing fabric after use, and the positioning shaft (55) can limit the glue absorbing fabric.

2. The microfiber synthetic leather laminating machine according to claim 1, characterized in that: Two tensioning assemblies are symmetrically arranged in the upper and lower parts of the second frame (5); two slide grooves (9) are symmetrically arranged on the left and right parts of the second frame (5); the tensioning assembly comprises a first lifting assembly and a lifting rod (11); the lifting rod (11) is fixed to the output end of the first lifting assembly; two ends of the lifting rod (11) are provided with positioning seats (7) slidably matched with the slide grooves (9); two tensioning shafts (8) are symmetrically arranged between the two positioning seats (7); and the two ends of the tensioning shaft (8) are rotatably connected to the positioning seats (7).

3. The microfiber synthetic leather laminating machine according to claim 2, characterized in that: Two top plates (13) are symmetrically arranged at the top and bottom of the third frame (12), an empty slot is arranged inside the top plate (13), two positioning plates (14) inserted into the empty slot are symmetrically arranged at the upper and lower ends of the third frame (12), two guide slots (15) are symmetrically arranged on the processing table (1), a base (16) slidably matched with the guide slot (15) is arranged at the lower end of the third frame (12), a first drive motor (17) is arranged at the lower end of the processing table (1), a first rotating shaft (18) is arranged at the output end of the first drive motor (17), two first screw rods (19) with positive and negative tooth structures are symmetrically arranged on the first rotating shaft (18), and the two first screw rods (19) respectively penetrate the two bases (16), and limit rings (28) and retaining rings (30) are symmetrically arranged on both sides of the fixing ring (29). The limiting ring (28) can block the fixing ring (29), and the blocking ring (30) cooperates with the limiting ring (28) to clamp and fix the fixing ring (29), and the blocking ring (30) is threadedly connected to the positioning rod (26). The first winding motor (31) is provided with a first fixing tube (32), and the first unwinding motor (36) is provided with a second fixing tube (37), and one end of the second support rod (35) can be inserted into the interior of the second fixing tube (37), and one end of the first support rod (33) can be inserted into the interior of the first fixing tube (32). A plurality of insertion rods (57) are fixedly arranged on the circumference of the fixing ring (29) at the rear end of the positioning rod (26), and the rear ends of the first unwinding shaft (38) and the first winding shaft (34) are both provided with positioning rings (24), and one end of the insertion rod (57) can be inserted into the interior of the positioning ring (24).

4. The microfiber synthetic leather laminating machine according to claim 3, characterized in that: The limiting ring (28) and the positioning rod (26) are of an integrated structure, and a plurality of protrusions are provided on the circumference of the fixing ring (29), and a plurality of grooves cooperating with the protrusions are provided on the circumference of the limiting ring (28).

5. The microfiber synthetic leather laminating machine according to claim 4, characterized in that: Two second drive motors (52) and guide rails (50) are symmetrically arranged on both sides of the fourth frame (39); a movable seat (51) slidably matched with the guide rail (50) is fixedly arranged on the second unwinding motor (46) and the second winding motor (48); a second rotating shaft (53) is arranged at the output end of the second drive motor (52); two second screw rods (54) with positive and negative tooth structures are symmetrically arranged on the second rotating shaft (53), and the two second screw rods (54) respectively penetrate the two movable seats (51).

6. The microfiber synthetic leather laminating machine according to claim 5, characterized in that: The glue absorbing fabric consists of a toughness layer and a glue absorbing layer, the toughness layer is made of nylon fiber material, and the glue absorbing layer is made of ultrafine fiber material.

7. The microfiber synthetic leather laminating machine according to claim 6, characterized in that: Fixed frames (21) are rotatably arranged at both ends of the clamping shaft (20), a second lifting assembly is arranged in the middle portion of the top plate (13), a push rod connected to the fixed frame (21) is arranged at the output end of the second lifting assembly, and guide rods (23) penetrating the top plate (13) are arranged at both ends of the fixed frame (21).

8. The microfiber synthetic leather laminating machine according to claim 7, characterized in that: The unwinding motor (3), the first winding motor (31), the first unwinding motor (36), the second driving motor (52), the second winding motor (48) and the second unwinding motor (46) all adopt servo motors, and the first lifting assembly and the second lifting assembly adopt telescopic cylinders.

9. The method for using the microfiber synthetic leather laminating machine according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Unwind the polyurethane fiber fabric and leather composite fabric to be laminated through two unwinding shafts; Step 2: Adjust the tightness of the polyurethane fiber material and the leather composite material during the conveying process through the tensioning component; Step 3: During the conveying process of the polyurethane fiber fabric and the leather composite fabric, the bonding surface of the polyurethane fiber material and the bonding surface of the leather composite material are cleaned by the bonding fabric wound on the first unwinding shaft (38); Step 4: After the polyurethane fiber fabric and the leather composite fabric are cleaned, glue is sprayed on the bonding surfaces of the polyurethane fiber material and the leather composite material through the glue outlet pipe (44); Step 5: After the glue spraying is completed, the polyurethane fiber material and the leather composite material are guided by the first guide shaft (40) and the second guide shaft, and further pressed together by two pressing shafts (41); Step 6: At this time, both sides of the polyurethane fiber fabric and the leather composite fabric are in contact with the inner wall of the fourth frame (39) and the glue-absorbing fabric, and the glue-absorbing fabric absorbs excess glue; Step 7: Finally, the pressed polyurethane fiber fabric and the leather composite fabric are subjected to heat pressing and bonding by using a plurality of heat pressing rollers (42).

Citation Information

Patent Citations

  • Processing method of dry-attached deerskin flock imitated leather

    CN117283971A

  • Overflowed glue cleaning device and filter assembling system

    CN212596650U