Automatic winding device for capacitor film and winding control method thereof

Abstract

The present invention belongs to the technical field of capacitor film production, and particularly relates to an automatic winding device for capacitor film and a winding control method thereof; wherein the winding device comprises a frame; a feed guide roller, which is mounted at one end of the frame; a winding roller, which is mounted at the other end of the frame and is externally provided with a winding motor for driving the winding roller to rotate; a detection unit, which is mounted on the frame and is located at one end close to the feed guide roller; an adjustment unit, which is mounted on the frame and is located at a side close to the winding roller; wherein the feed guide roller, the winding roller, the detection unit and the adjustment unit are arranged so that the motion trajectory of the film passing through is not a straight line, but a folded line shape that alternates up and down; the tightness of the capacitor film wound into the winding roller is automatically adjusted through the cooperation of the detection unit and the adjustment unit, thereby ensuring the winding effect and reducing the occurrence of wrinkles or deformation.

Description

Technical Field

[0001] The invention belongs to the technical field of capacitor film production, and in particular relates to an automatic winding device for capacitor film and a winding control method thereof. Background Art

[0002] Metallized film capacitors are capacitors made by winding organic plastic film as dielectric and metallized film as electrode. The films used in metallized film capacitors include polyester, polypropylene, polycarbonate, etc. In addition to the winding type, there are also laminated types. Among them, polyester film dielectric and polypropylene film dielectric are the most widely used. Metallized film capacitors are to evaporate a layer of metal film on the surface of polyester film instead of metal foil as electrode. Because the thickness of the metallized film layer is much smaller than that of the metal foil, the volume after winding is much smaller than that of metal foil capacitors. After the production of metallized film is completed, it needs to be wound with a winding core to facilitate the subsequent transportation, processing, and sales process. However, during the winding process, the metallized film is prone to problems such as winding slack due to the asynchronous speed of winding and feeding, which has a certain impact on the winding work and may cause the wound film to have certain wrinkles and deformations. Summary of the invention

[0003] The object of the present invention is to provide a winding device and a winding control method thereof which have a simple structure and can ensure an ideal winding effect of capacitor film in view of the above-mentioned technical problems.

[0004] In view of this, the present invention provides an automatic winding device for capacitor film, comprising:

[0005] frame;

[0006] The feed guide roller is mounted at one end of the frame;

[0007] The winding roller is mounted at the other end of the frame and is externally provided with a winding motor for driving the winding roller to rotate;

[0008] The detection unit is mounted on the frame and is located at one end close to the feed guide roller;

[0009] The adjusting unit is mounted on the frame and is located on the side close to the winding roller;

[0010] The feed guide roller, the winding roller, the detection unit and the adjustment unit are arranged at positions such that the movement track of the film passing through is not a straight line, but a folded line that alternates up and down.

[0011] In the above technical solution, further, the adjustment unit includes:

[0012] A plurality of upper adjustment components are mounted on the frame with the driving ends thereof facing downward;

[0013] A plurality of lower adjustment components are mounted on the frame with their driving ends facing upward and are alternately distributed with the upper adjustment components;

[0014] The upper adjustment component and the lower adjustment component both include:

[0015] An external adjustment cage is mounted on the frame;

[0016] An external adjustment driver is arranged on the external adjustment holder and is provided with a plurality of guide mechanisms;

[0017] The adjusting contact assembly is connected to the driving end of the external adjusting driver and is driven to move by the external adjusting driver.

[0018] In the above technical solution, further, adjusting the contact component includes:

[0019] An outer contact shell, with an opening at one end and a closed end at the other end, and the closed outer end is connected to the driving end of the external adjustment driver;

[0020] An adjusting roller is freely rotatably arranged on one end of the outer contact shell with an opening and partially extends out of the outer contact shell;

[0021] A transmission driver is arranged on the outer contact shell and drives the adjusting roller to rotate;

[0022] A plurality of inner pressing fitting parts are evenly arranged on both sides of the upper end of the outer contact shell, and extend into the outer contact shell and contact the adjusting roller.

[0023] In the above technical solution, further, the adjusting roller includes:

[0024] The outer adjustment cylinder is hollow, mounted in the outer contact shell, and rotatably connected to the outer contact shell;

[0025] The inner support roller is coaxially arranged in the outer adjustment cylinder, and both ends of the inner support roller are fixedly connected to the outer contact shell and extend out of the outer contact shell;

[0026] The driving wheel is arranged on one side of the outer adjusting cylinder, is fixedly connected to the outer adjusting cylinder, and is drivingly connected to the driving driver through a driving belt;

[0027] The inner support roller includes:

[0028] The roller core body is made of conductive metal material and is fan-shaped, with the arc surface facing the side away from the outer contact shell;

[0029] Two supporting shafts are integrally formed on both sides of the roller core and fixedly connected to the outer contact shell;

[0030] The outer isolation layer has a circular cross section, is coaxially arranged with the support shaft, is arranged outside the roller core body, and is formed with a fan-shaped groove for the roller core body to be placed and extended;

[0031] The outer diameter of the outer isolation layer is equal to the outer diameter of the roller core body, and the cross section of the support shaft is a regular polygon.

[0032] In the above technical solution, further, the upper adjusting component and the lower adjusting component also include:

[0033] A negative pressure connecting pipe, one end of which is fixed to the upper end of the outer contact shell and connected to the inside of the outer contact shell;

[0034] The electrostatic generator is fixed on one side of the frame and electrically connected to the roller core.

[0035] In the above technical solution, further, the inner pressure-tight fitting comprises:

[0036] The arc-shaped pressure plate is located inside the outer contact shell and is coaxially arranged with the adjusting roller;

[0037] A sliding block is integrally formed at one end of the arc-shaped pressing plate and extends out of the outer contact shell to slide with the outer contact shell;

[0038] an end support plate, located outside the outer contact shell and connected to the other end of the sliding block;

[0039] A plurality of adjusting support rods are evenly distributed on the outer edge of the end support plate, matched with the end support plate and one end of which is fixedly connected with the outer contact shell.

[0040] In the above technical solution, further, the adjusting contact component also includes:

[0041] A plurality of cleaning strips are in the shape of long strips and are supported by arc-shaped pressing plates in a plurality of inner pressing fittings located on the same side;

[0042] The brush, made of flexible material, is fixed to the cleaning strip and rests against the conditioning roller.

[0043] In the above technical solution, further, adjusting the support rod includes:

[0044] A lower base, fixedly arranged on the outer contact shell;

[0045] A connecting rod, one end of which is fixedly connected to the lower base, and the other end of which passes through the outer contact shell and extends out of the other side of the outer contact shell and is slidably matched with the outer contact shell;

[0046] An external limit block is fixedly arranged at the other end of the connecting rod;

[0047] An external adjustment member is arranged on one end of the connecting rod with an external limit block and can adjust the position on the connecting rod;

[0048] An external pressing member is sleeved on the connecting rod and has one end abutting against one side of the end support plate and the other end abutting against the external adjusting member;

[0049] The inner pressing member is sleeved on the connecting rod, and one end of the inner pressing member abuts against the other side of the end supporting plate, and the other end abuts against the lower base.

[0050] In the above technical solution, further, the external adjustment member includes:

[0051] The outer adjusting cap is threadedly connected to the connecting rod, and one end of the outer limit block is formed with a regular polygonal force-bearing part, and the other end is formed with an annular downward pressing part, and the inner hole of the downward pressing part is formed with a stop hole that is larger outside and smaller inside;

[0052] The lower adjusting cap is sleeved on the connecting rod and is located on the side of the outer adjusting cap away from the outer limit block. An annular pressing groove with a small outer side and a large inner side inner wall cooperating with the lower pressing part is formed at one end of the outer adjusting cap, and a placement hole is formed on the inner side of the pressing groove;

[0053] The inner adjustment block is made of a flexible material, is arranged on the placement hole, and is formed with an extrusion hole for the connecting rod to pass through;

[0054] An inner floating member is arranged in the pressing groove and has one end abutting against the bottom of the pressing groove and the other end abutting against the end of the pressing portion;

[0055] The connecting rod passes through the extrusion hole and the bottom of the placement hole to slide with the lower adjusting cap; and a plurality of deformation cuts evenly distributed along the circumference and connected to the placement hole and the clamping groove are arranged on the lower adjusting cap; one end of the outer clamping piece is against the end of the lower adjusting cap away from the outer adjusting cap.

[0056] A winding control method of an automatic winding device for capacitor film, comprising:

[0057] Film placement, one end of the capacitor film is passed through the feed guide roller, the detection unit and the adjustment unit in sequence and then wound on the winding roller;

[0058] Film winding: the capacitor film is wound up by a winding roller;

[0059] Film detection, the tension of the capacitor film to be wound up by the winding roller is checked by the detection unit;

[0060] Membrane adjustment and cleaning: adjust the state of the adjustment unit according to the checked tension, thereby adjusting the tension of the capacitor film passing through, and cleaning the surface of the capacitor film at the same time.

[0061] The beneficial effects of the present invention are:

[0062] 1. The automatic winding device automatically adjusts the tightness of the capacitor film wound into the winding roller through the cooperation of the detection unit and the adjustment unit, thereby ensuring the winding effect and reducing the occurrence of wrinkles or deformation;

[0063] 2. The tightness of the capacitor film is adjusted through the adjustment unit, and the surface of the capacitor film is cleaned at the same time, so as to facilitate the subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0064] Figure 1 It is a schematic diagram of the structure of the present invention;

[0065] Figure 2 is a cross-sectional schematic diagram of the present invention;

[0066] Figure 3 It is a schematic diagram of the structure of the upper adjusting component or the lower adjusting component of the present invention;

[0067] Figure 4 is a cross-sectional schematic diagram of the adjusting roller in the present invention;

[0068] Figure 5 is a partial cross-sectional schematic diagram of the regulating contact assembly in the present invention;

[0069] Figure 6 It is a schematic structural diagram of the internal pressure-tight fitting member in the present invention;

[0070] Figure 7 is a cross-sectional schematic diagram of an adjustable support rod in the present invention;

[0071] Figure 8 is a cross-sectional schematic diagram of the lower adjustment cap in the present invention;

[0072] The markings in the figure are as follows: 1-frame, 2-feed guide roller, 3-winding roller, 4-external adjustment holder, 5-external adjustment driver, 6-external contact shell, 7-external adjustment cylinder, 8-driving wheel, 9-roller core, 10-support shaft, 11-external isolation layer, 12-negative pressure connecting pipe, 13-arc pressure plate, 14-sliding block, 15-detection unit, 16-cleaning strip, 17-lower base, 18-connecting rod, 19-end support plate, 20-external limit block, 21-external clamping member, 22-internal clamping member, 23-external adjustment cap, 24-lower pressure part, 25-lower adjustment cap, 26-clamping groove, 27-internal adjustment block, 28-internal floating member, 29-deformation cutout, 30-transmission driver. DETAILED DESCRIPTION

[0073] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0074] Embodiment 1:

[0075] This embodiment provides an automatic winding device for capacitor film, comprising:

[0076] Rack 1;

[0077] A feed guide roller 2 is mounted on one end of the frame 1;

[0078] The winding roller 3 is mounted on the other end of the frame 1 and is externally provided with a winding motor for driving the winding roller to rotate;

[0079] The detection unit 15 is mounted on the frame 1 and is located at one end close to the feed guide roller 2;

[0080] The adjusting unit is mounted on the frame 1 and is located on the side close to the winding roller 3;

[0081] The feed guide roller 2, the winding roller 3, the detection unit 15 and the adjustment unit are arranged in such a manner that the movement trajectory of the passing film is not a straight line, but a folded line alternating up and down; and in order to facilitate the guiding of the capacitor film, a lower pressure roller is respectively arranged between the feed guide roller 2 and the detection unit 15, between the detection unit 15 and the adjustment unit, and between the adjustment unit and the winding roller 3.

[0082] In this embodiment, the detection unit 15 includes two detection guide rollers and a detection roller with a tension detector arranged between the two detection guide rollers. The tension detector is connected to a tension reader. The capacitor film passes through the lower side of the detection guide roller at one end, then passes through the upper end of the detection roller, and finally passes through the lower side of the detection guide roller at the other end. The winding device also includes an external control cabinet, which is provided with a control circuit and a controller. The tension reader feeds back the read data to the controller, and the winding motor and the adjustment unit are programmed and controlled by the controller. The feed guide roller 2 is used to receive the capacitor film entering the winding device; the winding roller 3 winds the capacitor film on the other side; the detection unit 15 detects the tightness of the film entering, and adjusts the tightness of the film through the adjustment unit, and finally ensures that the film can be better wound by the winding roller 3, thereby preventing the film from being wrinkled or partially deformed due to relaxation.

[0083] Embodiment 2:

[0084] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0085] The regulating unit includes:

[0086] A plurality of upper adjustment components are mounted on the frame 1 with the driving ends thereof facing downward;

[0087] A plurality of lower adjustment components are mounted on the frame 1 with their driving ends facing upward and are alternately distributed with the upper adjustment components;

[0088] The upper adjustment component and the lower adjustment component both include:

[0089] An external adjustment holder 4 is mounted on the frame 1;

[0090] The external adjustment driver 5 is arranged on the external adjustment holder 4 and has a plurality of guide mechanisms;

[0091] The adjusting contact assembly is connected to the driving end of the external adjusting driver 5 and is driven to move by the external adjusting driver 5 .

[0092] In this embodiment, the number of upper adjustment components and lower adjustment components is two respectively. Through the cooperation of the two upper adjustment components and the two lower adjustment components, the capacitor film passes in a zigzag shape, which makes it easier for the adjustment unit to adjust the tightness of the capacitor film. The external adjustment holder 4 is used to support the upper adjustment component or the lower adjustment component; the external adjustment driver 5 is a servo drive cylinder; and the adjustment contact component is used to contact and abut the capacitor film to adjust the overall tightness of the capacitor film; and the servo drive cylinder can accurately control the displacement of the adjustment contact component, thereby ensuring the accuracy of the adjustment of the tightness of the capacitor film. The guide mechanism can be composed of a guide rod and a sliding bearing, one end of the guide rod has a limit portion, and the other end is fixedly connected to the external adjustment driver 5, and the sliding bearing is arranged on the external adjustment holder 4, and the guide rod slides out of the sliding bearing and then connects with the adjustment contact piece.

[0093] Embodiment 3:

[0094] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0095] The regulating contact assembly includes:

[0096] An outer contact shell 6, with an opening at one end and a closed end at the other end, and the closed outer end is connected to the driving end of the outer adjustment driver 5;

[0097] An adjusting roller is freely rotatably arranged on one end of the outer contact shell 6 with an opening and partially extends out of the outer contact shell 6;

[0098] The transmission driver 30 is arranged on the outer contact shell 6 and drives the adjusting roller to rotate;

[0099] A plurality of inner pressing fittings are evenly arranged on both sides of the upper end of the outer contact shell 6, and extend into the outer contact shell 6 and contact the adjusting roller.

[0100] In this embodiment, the outer contact shell 6 is made of non-conductive engineering plastics, used to support the adjusting roller, and can also form a relatively closed space on the upper part of the adjusting roller. The adjusting roller is used to contact and squeeze the capacitor film and guide the capacitor film to a certain extent; the transmission driver 30 is used to drive the rotation of the adjusting roller, thereby reducing the friction force generated on the passing capacitor film; at the same time, the rotating speed of the adjusting roller in the upper adjusting component and the lower adjusting component is the same.

[0101] Embodiment 4:

[0102] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0103] Adjusting roller includes:

[0104] The outer adjustment cylinder 7 is hollow, mounted in the outer contact shell 6, and rotatably connected to the outer contact shell 6;

[0105] The inner support roller is coaxially arranged in the outer adjustment cylinder 7, and both ends are fixedly connected to the outer contact shell 6 and extend out of the outer contact shell 6;

[0106] The driving wheel 8 is arranged on one side of the outer adjusting cylinder 7, is fixedly connected to the outer adjusting cylinder 7, and is drivingly connected to the driving driver 30 through a driving belt;

[0107] The inner support roller includes:

[0108] The roller core 9 is made of a conductive metal material and is fan-shaped, with the arc surface facing the side away from the outer contact shell 6;

[0109] Two support shafts 10 are integrally formed on both sides of the roller core 9 and fixedly connected to the outer contact shell 6;

[0110] The outer isolation layer 11 has a circular cross section, is coaxially arranged with the support shaft 10, is arranged outside the roller core 9, and is formed with a fan-shaped groove for the roller core 9 to be placed and extended;

[0111] The outer diameter of the outer isolation layer 11 is equal to the outer diameter of the roller core 9, and the cross section of the support shaft 10 is a regular polygon.

[0112] In this embodiment, the outer adjustment cylinder 7 is made of polyurethane or engineering plastics, the driving wheel 8 can be a pulley; the transmission driver 30 is a servo motor; the outer adjustment cylinder 7 realizes rotational movement relative to the outer contact shell 6 through the cooperation of the driving wheel 8 and the transmission driver 30, thereby ensuring smooth rotation of the outer adjustment cylinder 7 and reducing the friction force on the capacitor film; while the inner support roller and the outer contact shell 6 remain stationary.

[0113] Embodiment 5:

[0114] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0115] The upper adjustment component and the lower adjustment component also include:

[0116] A negative pressure connecting pipe 12, one end of which is fixed to the upper end of the outer contact shell 6 and connected to the inner part of the outer contact shell 6;

[0117] The electrostatic generator is fixed on one side of the frame 1 and is electrically connected to the roller core 9 .

[0118] In this embodiment, the other end of the negative pressure connecting tube 12 is connected to a negative pressure dust suction device, and the electrostatic generator is the static power source of the roller core body 9. The roller core body in the inner support roller is made of conductive metal material and is fan-shaped, and the arc surface of the fan is arranged toward the side away from the outer contact shell 6, so that the thicker part of the roller core body 9 is always facing the direction of the capacitor film and is not covered by the outer isolation layer 11, ensuring that the static electricity can be better transmitted to the outer adjustment cylinder 7, that is, the outer surface of the outer adjustment cylinder 7 that rotates to the part against the capacitor film can absorb foreign matter such as dust and hair attached to the capacitor film through static electricity; while the thinner part faces the outer contact shell 6 and is covered by the outer isolation layer 11 to reduce the interference of static electricity, thereby reducing the adsorption force of the outer adjustment cylinder 7 away from the side of the capacitor film on foreign matter such as dust, and then the dust on the outer adjustment cylinder 7 in the rotating stop outer contact shell 6 is removed by the negative pressure dust suction device. Thereby ensuring the cleanliness of the surface of the rolled capacitor film, which is beneficial to the later processing of the capacitor. And the upper adjustment component and the lower adjustment component are provided so that both sides of the capacitor film can be cleaned.

[0119] Embodiment 6:

[0120] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0121] The inner compression fittings include:

[0122] The arc-shaped pressing plate 13 is located inside the outer contact shell 6 and is coaxially arranged with the adjusting roller;

[0123] The sliding block 14 is integrally formed at one end of the arc-shaped pressing plate 13 and extends out of the outer contact shell 6 to slide with the outer contact shell 6;

[0124] An end support plate 19, located outside the outer contact shell 6 and connected to the other end of the sliding block 14;

[0125] A plurality of adjustment support rods are evenly distributed on the outer edge of the end support plate 19 , matched with the end support plate 19 and one end of which is fixedly connected to the outer contact shell 6 .

[0126] In this embodiment, the arc pressure plate 13 is used to contact the adjustment roller, the sliding block 14 is used to connect the arc pressure plate 13, the end support plate 19 is used to support the sliding block 14 and the arc pressure plate 13, and the adjustment support rod provides good elastic support for the end support plate 19, so that the arc pressure plate 13 can better contact the adjustment roller, and the dust and foreign matter on the surface of the outer adjustment cylinder 7 can be scraped off by the arc pressure plate 13, so as to facilitate the absorption of the negative pressure dust collection device. The cross section of the end support plate 19 is rectangular or circular, and a plurality of adjustment support rods are evenly distributed on the outer edge of the end support plate 19 according to the circumference.

[0127] Embodiment 7:

[0128] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0129] The regulating contact assembly also includes:

[0130] A plurality of cleaning strips 16, which are in the form of long strips and are supported by arc-shaped pressing plates 13 in a plurality of inner pressing fittings located on the same side;

[0131] The brush piece is made of flexible material, fixed on the cleaning strip 16 and abuts against the adjusting roller.

[0132] In this embodiment, the provision of a plurality of cleaning strips 16 can scrape and clean the dust on the surface of the adjusting roller in multiple stages, thereby ensuring the cleanliness of the portion of the adjusting roller in contact with the capacitor film, and being more conducive to the adsorption of dust and the like by the negative pressure dust suction device; and the provision of the brush sheet can achieve a better cleaning effect. The cleaning strip 16 is supported by a plurality of internal pressure-tight fittings, thereby ensuring the overall fit of the cleaning strip 16 with the outer adjusting cylinder 7, thereby ensuring good cleaning.

[0133] Embodiment 8:

[0134] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0135] Adjustment support rod includes:

[0136] A lower base 17 is fixedly mounted on the outer contact shell 6;

[0137] A connecting rod 18, one end of which is fixedly connected to the lower base 17, and the other end of which passes through the outer contact shell 6 and extends out of the other side of the outer contact shell 6, and is slidably matched with the outer contact shell 6;

[0138] An outer limit block 20 is fixedly disposed at the other end of the connecting rod 18;

[0139] The outer adjustment member is arranged on one end of the connecting rod 18 with the outer limit block 20 and can adjust the position on the connecting rod 18;

[0140] The outer pressing member 21 is sleeved on the connecting rod 18 and has one end abutting against one side of the end support plate 19 and the other end abutting against the outer adjusting member;

[0141] The inner pressing member 22 is sleeved on the connecting rod 18 , and one end thereof abuts against the other side of the end supporting plate 19 , and the other end thereof abuts against the lower base 17 .

[0142] In this embodiment, the lower base 17 can be fixed on the outer contact shell 6 by welding or threaded connection; the lower base 17 is used to fix one end of the connecting rod 18, and the outer adjustment member adjusts the tightness of the outer pressing member 21, thereby adjusting the position of the end support plate 19 relative to the surface of the outer contact shell 6, and then drives the arc pressure plate 13 to press the adjustment roller, and adjusts the tightness of the arc pressure plate 13 pressing the adjustment roller, so as to ensure that the adjustment roller rotates and foreign objects such as dust can be scraped off, and at the same time, it can ensure that the arc pressure plate 13 can elastically press against the outer surface of the adjustment roller. The external pressure adjustment member and the internal pressure adjustment member can both be springs or other retractable elastic members.

[0143] Embodiment 9:

[0144] This embodiment provides an automatic winding device for capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0145] External adjustment parts include:

[0146] The outer adjusting cap 23 is threadedly connected to the connecting rod 18, and has a regular polygonal force-bearing portion formed at one end close to the outer limit block 20, and an annular pressing portion 24 formed at the other end, and the inner hole of the pressing portion 24 is formed with a stop hole that is larger outside and smaller inside;

[0147] The lower adjusting cap 25 is sleeved on the connecting rod 18 and is located on the side of the outer adjusting cap 23 away from the outer limit block 20. An annular pressing groove 26 with a smaller outer wall and a larger inner wall that cooperates with the lower pressing portion 24 is formed at one end of the outer adjusting cap 23, and a placement hole is formed on the inner side of the pressing groove 26;

[0148] The inner adjustment block 27 is made of a flexible material, is disposed on the placement hole, and is formed with an extrusion hole for the connecting rod 18 to pass through;

[0149] The inner floating member 28 is disposed in the pressing groove 26 and has one end abutting against the bottom of the pressing groove 26 and the other end abutting against the end of the pressing portion 24;

[0150] The connecting rod 18 passes through the extrusion hole and the bottom of the placement hole to slide with the lower adjusting cap 25; and a plurality of deformation cuts 29 are arranged on the lower adjusting cap 25, which are evenly distributed along the circumference and connected to the placement hole and the clamping groove 26; one end of the outer clamping piece 21 abuts against the end of the lower adjusting cap 25 away from the outer adjusting cap 23.

[0151] In this embodiment, the outer adjustment cap 23 is threadedly connected to the connecting rod 18, so that the position of the outer adjustment member on the connecting rod 18 can be better adjusted; the position of the outer adjustment cap 23 is adjusted to drive the position of the lower adjustment cap 25 to slide, so as to adjust the position of the outer adjustment member on the connecting rod 18 as a whole, and adjust the tightness of the outer clamping member 21 and the inner clamping member 22 on both sides of the end support plate 19. Since an inner floating member 28 is provided between the lower adjustment cap 25 and the outer adjustment cap 23, the lower adjustment cap 25 can float relative to the outer adjustment cap 23 to a certain extent, and then cooperate with the outer clamping member 21 to better provide good elastic support and limit at the outer end of the end support plate 19, so as to ensure the fit and fit effect between the arc pressure plate 13 and the outer surface of the adjustment roller. Since the lower adjusting cap 25 is pressed against one end of the external clamping member 21, and the deformation cutout 29 is set, when the depth of the cooperation between the lower pressing portion 24 and the clamping groove 26 is deepened, that is, when the end support plate 19 drives the external pressure adjusting member to squeeze the lower adjusting cap 25, the mounting hole is deformed and the internal adjusting block 27 is squeezed to increase the friction force between the internal adjusting block 27 and the connecting rod 18, so that it is more difficult for the lower adjusting cap 25 to float in the direction of the external adjusting cap 23, thereby cooperating with the external clamping member 21 to limit the degree of floating of the arc pressure plate 13 away from the adjusting roller, which can better ensure the effect of the arc pressure plate 13 and the adjusting roller being pressed together.

[0152] Embodiment 10:

[0153] This embodiment provides a winding control method of an automatic winding device for a capacitor film, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0154] include:

[0155] Film placement, one end of the capacitor film is wound around the winding roller 3 after passing through the feed guide roller 2, the detection unit 15 and the adjustment unit in sequence;

[0156] Film winding, the capacitor film is wound up by a winding roller 3;

[0157] Film detection, the tension of the capacitor film to be wound up by the winding roller 3 is checked by means of the detection unit 15;

[0158] Membrane adjustment and cleaning: adjust the state of the adjustment unit according to the checked tension, thereby adjusting the tension of the capacitor film passing through, and cleaning the surface of the capacitor film at the same time.

[0159] In this embodiment, the tension of the film to be wound is checked by film detection, and the tightness of the film is adjusted by the adjustment unit, thereby ensuring that the film can be better wound up by the winding roller 3, reducing wrinkles and deformation of the wound capacitor film, and at the same time, the surface of the film is cleaned during the process of adjusting the tightness of the capacitor film, thereby ensuring the cleanliness of the surface of the wound capacitor film, which is more conducive to later processing.

[0160] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. An automatic winding device for capacitor film, characterized in that: include: Rack(1); A feed guide roller (2) is mounted on one end of the frame (1); A winding roller (3) is mounted on the other end of the frame (1) and is provided with an external winding motor for driving the winding roller to rotate; A detection unit (15) is mounted on the frame (1) and is located at one end close to the feed guide roller (2); An adjustment unit is mounted on the frame (1) and is located on a side close to the winding roller (3); The feed guide roller (2), the winding roller (3), the detection unit (15) and the adjustment unit are arranged at positions such that the movement trajectory of the film passing through is not a straight line, but a folded line that alternates up and down; The regulating unit comprises: A plurality of upper adjustment components are mounted on the frame (1) with their driving ends facing downward; A plurality of lower adjustment components are mounted on the frame (1) with their drive ends facing upward and are arranged alternately with the upper adjustment components; The upper adjustment component and the lower adjustment component both include: An external adjustment retaining frame (4) is mounted on the frame (1); An external adjustment driver (5) is arranged on the external adjustment holder (4) and has a plurality of guide mechanisms; An adjusting contact component connected to a driving end of an external adjusting driver (5) and driven to move by the external adjusting driver (5); The regulating contact assembly comprises: An outer contact shell (6) having an opening at one end and a closed end at the other end, wherein the closed outer end is connected to a driving end of an outer adjustment driver (5); An adjusting roller, which is freely rotatably arranged on an end of the outer contact shell (6) with an opening and partially extends out of the outer contact shell (6); A transmission driver (30) is arranged on the outer contact shell and drives the adjusting roller to rotate; A plurality of inner pressing fitting parts are evenly arranged on both sides of the upper end of the outer contact shell (6), extend into the outer contact shell (6) and contact the adjusting roller; The adjusting roller comprises: The outer adjustment cylinder (7) is hollow, mounted inside the outer contact shell (6), and rotatably connected to the outer contact shell (6); An inner support roller is coaxially arranged in the outer adjustment cylinder (7), and both ends of the inner support roller are fixedly connected to the outer contact shell (6) and extend out of the outer contact shell (6); A driving wheel (8) is arranged on one side of the outer adjusting cylinder (7), fixedly connected to the outer adjusting cylinder (7), and connected to the driving driver (30) via a driving belt; The inner support roller comprises: The roller core (9) is fan-shaped, and the arc surface is arranged toward a side away from the outer contact shell (6); Two support shafts (10) are integrally formed on both sides of the roller core body (9) and are fixedly connected to the outer contact shell (6); An outer isolation layer (11) has a circular cross section, is coaxially arranged with the support shaft (10), is arranged outside the roller core (9), and is formed with a fan-shaped groove for the roller core (9) to be placed and extends out; The outer diameter of the outer isolation layer (11) is equal to the outer diameter of the roller core (9), and the cross section of the support shaft (10) is a regular polygon; The upper adjusting component and the lower adjusting component both further include: A negative pressure connecting pipe (12), one end of which is fixed to the upper end of the outer contact shell (6) and connected to the inside of the outer contact shell (6); The electrostatic generator is fixed to one side of the frame (1) and is electrically connected to the roller core (9).

2. The automatic winding device for capacitor film according to claim 1, characterized in that: The inner pressing fitting comprises: An arc-shaped pressure plate (13) is located inside the outer contact shell (6) and is coaxially arranged with the adjusting roller; A sliding block (14) is integrally formed at one end of the arc-shaped pressing plate (13) and extends out of the outer contact shell (6) to slideably engage with the outer contact shell (6); An end support plate (19) is located outside the outer contact shell (6) and connected to the other end of the sliding block (14); A plurality of adjustment support rods are evenly distributed on the outer edge of the end support plate (19), cooperate with the end support plate (19) and have one end fixedly connected to the outer contact shell (6).

3. The automatic winding device for capacitor film according to claim 2, characterized in that: The regulating contact assembly further comprises: A plurality of cleaning strips (16) in the form of long strips and supported by arc-shaped pressing plates (13) in a plurality of inner pressing fittings located on the same side; The brush piece is made of flexible material and is fixed on the cleaning strip (16) and abuts against the adjusting roller.

4. The automatic winding device for capacitor film according to claim 3, characterized in that: The adjustable support rod comprises: A lower base (17) fixedly mounted on the outer contact shell (6); A connecting rod (18), one end of which is fixedly connected to the lower base (17), and the other end of which passes through the outer contact shell (6) and extends out of the other side of the outer contact shell (6), and is slidably engaged with the outer contact shell (6); An outer limit block (20) is fixedly arranged on the other end of the connecting rod (18); An external adjustment member, which is arranged on one end of the connecting rod (18) with the external limit block (20) and can adjust the position on the connecting rod (18); An external pressing member (21) is sleeved on the connecting rod (18) and has one end abutting against one side of the end support plate (19) and the other end abutting against the external adjusting member; The inner pressing member (22) is sleeved on the connecting rod (18), and one end thereof abuts against the other side of the end support plate (19), and the other end thereof abuts against the lower base (17).

5. The automatic winding device for capacitor film according to claim 4, characterized in that: The external adjustment member comprises: The outer adjustment cap (23) is threadedly connected to the connecting rod (18), and has a force-bearing portion formed at one end close to the outer limit block (20), and an annular pressing portion (24) formed at the other end, wherein the inner hole of the pressing portion (24) is formed with a stop hole that is larger on the outside and smaller on the inside; A lower adjustment cap (25) is sleeved on the connecting rod (18) and is located on a side of the outer adjustment cap (23) away from the outer limit block (20), and an annular pressing groove (26) with an inner wall that is smaller on the outside and larger on the inside and matches the lower pressing portion (24) is formed at one end of the outer adjustment cap (23), and a placement hole is formed on the inner side of the pressing groove (26); An inner adjustment block (27) is made of a flexible material, is disposed on the placement hole, and is formed with an extrusion hole for the connecting rod (18) to pass through; An inner floating member (28) is disposed in the pressing groove (26) and has one end abutting against the bottom of the pressing groove (26) and the other end abutting against the end of the pressing portion (24); The connecting rod (18) passes through the extrusion hole and the bottom of the placement hole to slide with the lower adjustment cap (25); a plurality of deformation cutouts (29) are evenly distributed along the circumference and connected to the placement hole and the clamping groove (26) are provided on the lower adjustment cap (25); one end of the outer clamping piece (21) abuts against an end of the lower adjustment cap (25) away from the outer adjustment cap (23).

6. The winding control method of the automatic winding device of capacitor film according to claim 5, characterized in that: include: Film placement, one end of the capacitor film is passed through the feed guide roller (2), the detection unit (15) and the adjustment unit in sequence and then wound on the winding roller (3); Film winding, winding the capacitor film by means of a winding roller (3); Film detection, checking the tension of the capacitor film by means of a detection unit (15); Film conditioning: the conditioning unit is adjusted according to the checked tension, thereby adjusting the tension of the capacitor film passing through and cleaning the surface of the capacitor film at the same time.

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