A motor-driven intelligent winch control device
By using a motor-driven intelligent winch control device in the winch, the distance adjustment component and PLC control system are used to achieve uniform winding of the wire rope and stable control of the linear speed, the shaking and impact problems caused by excessive changes in the linear speed of the existing winch when the lifting height is high are solved, and safety and reliability are improved.
Patent Information
- Application Number
- CN202411819785.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2044-12-11
AI Technical Summary
When the lifting height of existing winches is high, due to the large change in linear speed, heavy objects may shaking, impact, etc. during the lifting process, which poses safety hazards, especially when lifting precision equipment or fragile products.
The intelligent winch control device driven by motor is adopted. The device includes a base assembly, a roller assembly, a reducer assembly, a wheel assembly, a distance adjustment component, a wire rope assembly and a PLC control system. Through the distance adjustment component and a PLC control system, the uniform winding of the wire rope and the stable control of the linear speed are achieved, avoiding shaking and impact caused by excessive changes in the linear speed.
It effectively improves the safety and reliability of winching operations, ensures the stability of heavy objects during the lifting process, reduces the risk of shaking and impact, especially when improving precision or fragile products, significantly reduces the possibility of accidents.
Smart Images

Figure CN119284780B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of winches, and in particular relates to an intelligent winch control device driven by a motor. Background Art
[0002] A winch is a mechanical device used to pull or lift heavy objects. It consists of a base assembly, a drive mechanism, a drum, a wire rope pulley and a wire rope. The drive mechanism drives the drum to rotate, thereby driving the wire rope pulley to wind up or release the wire rope to achieve the lifting or pulling of heavy objects. Winches are widely used in industrial production, construction, port loading and unloading and other fields. The drum of the winch in the prior art is mostly provided with rope grooves. In order to ensure the rigidity of the drum, a drum with a larger diameter is selected, resulting in a limited number of turns of wire rope unwound on the drum. At the same time, the existing driving mechanism mostly rotates at a constant speed, that is, the angular velocity of the drum is constant when it rotates. When the number of turns of wire rope on the drum increases, the linear velocity continues to increase. If the lifting height is high, the linear velocity changes greatly, and shaking, impact, etc. may occur during the lifting of heavy objects. When the winch is used to lift precision equipment such as medical equipment and optical instruments, since such equipment is usually more sensitive and cannot withstand excessive vibration and impact, when the winch is used to hoist dangerous or fragile items, such items are relatively fragile and cannot withstand greater shaking, and need to be lifted slowly and steadily to avoid leakage or damage accidents. Therefore, the winch in the prior art has safety hazards when lifting items that require precise control of the above-mentioned linear velocity and have a large change in linear velocity due to a high lifting height.
[0003] The authorization announcement number CN221644449U discloses a double-drum winch, including a base; a drum bracket is fixedly connected to the upper surface of the base and is symmetrically arranged; a reduction motor is fixedly connected to the side of the drum bracket; a winch drum is rollingly connected to the side of the drum bracket and is arranged in pairs; a brake disc is fixedly connected between the pair of winch drums; a back plate is fixedly connected to the upper surface of the drum bracket; a hinge is fixedly connected to the top of the back plate; a pressure plate is movably connected to the hinge and is arranged in pairs; a No. 1 spring is fixedly connected to the middle of the pressure plate; a No. 1 spring is fixedly connected to the base; the reduction motor rotates to drive the winch drum and the brake disc to rotate, and the winding wire rope is wound on the winch drum; the pressure plate is pressed on the winch drum under the tension of the No. 1 spring, and the rope is pressed by the pressure plate when rolling. The patented rope is pressed by the pressure plate when rolling, reducing the situation of overlapping rope rolling; the wire rope can be rolled more evenly, reducing the risk of wire rope sliding and causing the risk of cargo falling. However, this patent cannot change the limited lifting height, the safety hazards caused by the continuous increase in linear speed as the wire rope wraps more when lifting heavy objects, and the risk of heavy objects shaking. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a motor-driven intelligent winch control device, which effectively solves the problem that the drum of the prior art winch is mostly provided with rope grooves. In order to ensure the rigidity of the drum, a drum with a larger diameter is selected, resulting in a limited number of wire rope coils unwound on the drum. At the same time, the existing driving mechanism mostly rotates at a constant speed, that is, the angular velocity of the drum is constant when it rotates. When the number of wire rope coils on the drum increases, the linear velocity continues to increase. If the lifting height is high, the linear velocity changes greatly, and shaking, impact, etc. may occur during the lifting of heavy objects. When the winch is used to lift precision equipment such as medical equipment and optical instruments, since such equipment is usually more sensitive and cannot withstand excessive vibration and impact, when the winch is used to hoist dangerous or fragile items, such items are relatively fragile and cannot withstand large shaking, and need to be lifted slowly and steadily to avoid leakage or damage accidents. Therefore, the winch of the prior art has a safety hazard when lifting the above-mentioned linear velocity, which requires precise control and the lifting height is high, resulting in a large linear velocity variation.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a motor-driven intelligent winch control device, comprising a base assembly, a drum assembly, a drum support assembly, a reducer assembly, a fixed wheel assembly, a pitch adjusting component, a wire rope assembly and a PLC control system; the base assembly comprises a movable base and a fixed base; the drum support assembly is located on the top of the movable base and is fixedly connected to it; the drum assembly is supported by two drum support assemblies; the reducer assembly is connected to the drum assembly; the fixed wheel assembly is located on the top of the fixed base and is fixedly connected to it; the wire rope of the wire rope assembly passes through the fixed wheel assembly and the pitch adjusting component in sequence and is connected to the drum assembly.
[0006] As a preferred solution of the present invention, the roller assembly includes a rotating shaft, a retaining ring and a retaining ring, the rotating shaft passes through the retaining ring and the retaining ring, a first connecting shaft is arranged at one end of the rotating shaft away from the reducer assembly, and a second connecting shaft is arranged at one end of the rotating shaft close to the reducer assembly, and the length of the second connecting shaft is greater than the length of the first connecting shaft.
[0007] As a preferred solution of the present invention, the roller support assembly includes a first support, a mounting connecting plate, a bearing and a bearing seat, the first support is located on the top of the movable base and fixedly connected thereto, the mounting connecting plate is located on the top of the first support and fixedly connected thereto, and the bearing and the bearing seat are arranged on the mounting connecting plate.
[0008] As a preferred solution of the present invention, the reducer assembly includes a reducer, a second support and a coupling, the second support is located on the top of the movable base and fixedly connected thereto, the reducer is located on the top of the second support and is connected thereto by bolts, one end of the coupling is connected to the extending shaft of the reducer, and the other end of the coupling is connected to the second connecting shaft; the wire rope assembly also includes a hook, and the wire rope is detachably connected to the hook.
[0009] As a preferred solution of the present invention, the fixed wheel assembly includes a third support and a first guide wheel, the first guide wheel is connected to the third support through an axis assembly, the third support is located on the top of the fixed base and fixedly connected thereto, the top of the third support is provided with a first groove, and the bottom of the first groove is provided with a second groove connected thereto.
[0010] As a preferred solution of the present invention, the distance adjustment component includes an electric push rod assembly, a moving wheel assembly and an adjustment assembly, the electric push rod assembly is located on the top of the fixed base and is connected to it through a support block, the moving wheel assembly is fixedly connected to the electric push rod extension shaft of the electric push rod assembly, and the adjustment assembly is fixedly connected to the moving wheel assembly.
[0011] As a preferred solution of the present invention, the moving wheel assembly includes a moving support, a second guide wheel and a push rod extension shaft connecting plate, the second guide wheel is connected to the moving support through an axis assembly, the moving support is provided with a third groove, the push rod extension shaft connecting plate is located in the third groove and is fixedly connected to the moving support, and the push rod extension shaft connecting plate is provided with a through push rod extension shaft mounting hole.
[0012] As a preferred solution of the present invention, the effective width D of the second guide wheel and the diameter d of the steel wire rope have the following relationship: 2d≤D≤3d.
[0013] As a preferred solution of the present invention, the adjustment component includes a rectangular tube, a first connecting plate, a first spring, a first displacement sensor, a second connecting plate, a second spring and a second displacement sensor, the first connecting plate, the first spring, the second connecting plate and the second spring are all located inside the rectangular tube, one end of the first spring is connected to the rectangular tube, and the other end is connected to the first connecting plate, one end of the second spring is connected to the rectangular tube, and the other end is connected to the second connecting plate, the first displacement sensor extends into the interior of the rectangular tube, and the second displacement sensor extends into the interior of the rectangular tube.
[0014] The present invention also provides a method for using the above device to lift heavy objects, the method comprising the following steps:
[0015] S1, start the reducer and the electric push rod assembly, the reducer drives the drum assembly to rotate forward, the wire rope connected to the drum assembly is wound through the moving wheel assembly and the fixed wheel assembly, the electric push rod extension shaft shrinks, and the moving wheel assembly moves to the left as a whole. The position of the wire rope in the adjustment assembly is determined by the displacement sensor to adjust the running speed of the electric push rod extension shaft;
[0016] S2, when the electric push rod extends out and the shaft retracts to the limit position, the reducer and the electric push rod assembly stop running;
[0017] S3, make the movable base run backward a distance of wire rope diameter d, and reduce the speed of the reducer through the PLC control system;
[0018] S4, start the reducer and the electric push rod assembly, the drum assembly rotates forward, the wire rope is wound up, and the weight is lifted up. At this time, the electric push rod extension shaft is extended, and the moving wheel assembly moves to the right as a whole. The displacement sensor determines the position of the wire rope in the adjustment assembly to adjust the running speed of the electric push rod extension shaft;
[0019] S5, when the electric push rod extends the shaft to the limit position, the speed reducer and the electric push rod assembly are stopped;
[0020] S6, make the movable base run backward a distance of wire rope diameter d, and reduce the speed of the reducer through the PLC control system;
[0021] S7, start the reducer and electric push rod assembly again;
[0022] S8: Subsequently, whenever the electric push rod extends to a limit position, the reducer and the electric push rod assembly are stopped, and then the movable base is moved backward and the speed of the reducer is reduced to continue lifting the weight until the weight is lifted to the specified position.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] (1) The present invention provides a motor-driven intelligent winch control device, which organically integrates the above key components through the arrangement of a base assembly, a drum assembly, a drum support assembly, a reducer assembly, a fixed wheel assembly, a pitch adjustment component, a wire rope assembly and a PLC control system to form an overall winch device with a compact and reasonable structure; it can realize intelligent control and monitoring of the winch process, thereby improving the safety and reliability of the winch operation.
[0025] (2) The present invention provides a motor-driven intelligent winch control device, which, through the setting of the distance adjustment component, enables the electric push rod to extend and retract the extension shaft back and forth, thereby ensuring that the wire rope is evenly wound onto the drum assembly and avoiding the overlap of the wire rope on the drum. At the same time, the traditional rope groove design is eliminated, the structural size of the drum assembly is reduced, and it is conducive to winding more turns of wire rope on the drum assembly, so that the overall lifting capacity of the present invention is improved.
[0026] (3) The present invention provides a motor-driven intelligent winch control device. When the electric push rod extends to an extreme position, the movable base moves backward a distance of the wire rope diameter and reduces the speed of the reducer, thereby ensuring the stability of the lifting speed.
[0027] (4) The present invention provides a motor-driven intelligent winch control device, which adjusts the setting of the component so that the rope outlet end of the moving wheel component is in a vertical state. At the same time, the position of the fixed wheel component is fixed, ensuring that the wire rope for lifting the heavy object is also in a vertical state, thereby avoiding the shaking of the heavy object when it is lifted to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is an overall three-dimensional schematic diagram of the present invention;
[0029] Figure 2 is a schematic structural diagram of a roller assembly of the present invention;
[0030] Figure 3 is a schematic structural diagram of a roller support assembly of the present invention;
[0031] Figure 4 It is a structural schematic diagram of the fixed wheel assembly of the present invention;
[0032] Figure 5 is a schematic structural diagram of a moving wheel assembly of the present invention;
[0033] Figure 6 is a schematic diagram of the structure of the regulating assembly of the present invention;
[0034] Figure 7 This is a schematic diagram of the present invention when a heavy object is just being lifted;
[0035] Figure 8 It is a schematic diagram of a drum assembly of the present invention having a full circle of wire rope being lifted.
[0036] In the figure: 110, movable base; 120, fixed base; 200, roller assembly; 210, rotating shaft; 211, first connecting shaft; 212, second connecting shaft; 220, retaining ring; 230, retaining ring; 300, roller support assembly; 310, first support; 320, mounting connecting plate; 330, bearing; 340, bearing seat; 400, reducer assembly; 410, reducer; 420, second support; 430, coupling; 500, fixed wheel assembly; 510, third support; 511, first groove; 512, second groove; 520, first Guide wheel; 600, electric push rod assembly; 610, electric push rod extension shaft; 700, moving wheel assembly; 710, moving support; 711, third groove; 720, second guide wheel; 730, push rod extension shaft connecting plate; 731, push rod extension shaft mounting hole; 800, adjustment assembly; 810, rectangular tube; 820, first connecting plate; 830, first spring; 840, first displacement sensor; 850, second connecting plate; 860, second spring; 870, second displacement sensor; 900, wire rope assembly; 910, wire rope; 920, hook. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] It should be pointed out that the terms "upper", "lower", "left", "right", "top", "bottom", "inside", "outside" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0039] It should be understood that, in the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense.
[0040] Example 1
[0041] See attached Figures 1 to 8 The present embodiment provides a motor-driven intelligent winch control device, including a base assembly, a drum assembly 200, a drum support assembly 300, a reducer assembly 400, a fixed wheel assembly 500, a pitch adjustment component, a wire rope assembly 900 and a PLC control system.
[0042] A winch is a mechanical device used to pull or lift heavy objects, which is composed of a base assembly, a driving mechanism, a drum, a wire rope wheel and a wire rope part, wherein the base assembly is mainly used as a support or installation position for other components. In the present invention, the base assembly is divided into a movable base 110 and a fixed base 120; Figure 1 As described above, the fixed base 120 is fixed in relative position, and the movable base can move forward and backward. When the wire rope 910 in the wire rope assembly 900 is just beginning to be lifted, it is necessary to ensure that there is a certain gap between the movable base 110 and the fixed base 120. How the movable base 110 moves forward and backward is essentially a unidirectional movement of the platform, which is a mature technology and will not be discussed in detail here.
[0043] The drum assembly 200 includes a rotating shaft 210, a retaining ring 220 and a retaining ring 230. The rotating shaft 210 passes through the retaining ring 220 and the retaining ring 230. The retaining ring 230 is made of flexible material. A first connecting shaft 211 is provided at the end of the rotating shaft 210 away from the reducer assembly 400. A second connecting shaft 212 is provided at the end of the rotating shaft 210 close to the reducer assembly 400. The length of the second connecting shaft 212 is greater than that of the first connecting shaft 211. A drum support assembly 300 is installed on both the first connecting shaft 211 and the second connecting shaft 212.
[0044] The roller support assembly 300 is located at the top of the movable base 110 and is fixedly connected thereto. The roller support assembly 300 includes a first support 310, a mounting connecting plate 320, a bearing 330 and a bearing seat 340. The first support 310 is located at the top of the movable base 110 and is fixedly connected thereto. The mounting connecting plate 320 is located at the top of the first support 310 and is fixedly connected thereto. The mounting connecting plate 320 is provided with a bearing 330 and a bearing seat 340. The roller assembly 200 is supported by the two roller support assemblies 300.
[0045] The reducer assembly 400 is connected to the roller assembly 200, and the reducer assembly 400 includes a reducer 410, a second support 420 and a coupling 430. The second support 420 is located on the top of the movable base 110 and is fixedly connected thereto. The reducer 410 is located on the top of the second support 420 and is connected thereto by bolts. The driving motor of the reducer 410 is usually a variable frequency motor, and the output speed of the reducer 410 can be changed by adjusting the frequency of the variable frequency motor. One end of the coupling 430 is connected to the protruding shaft of the reducer 410, and the other end of the coupling 430 is connected to the second connecting shaft 212.
[0046] The fixed wheel assembly 500 is located at the top of the fixed base 120 and is fixedly connected thereto; the fixed wheel assembly 500 includes a third support 510 and a first guide wheel 520, the first guide wheel 520 is connected to the third support 510 through an axis assembly, the first guide wheel 520 can rotate around the axis assembly, the third support 510 is an L-shaped structure, the third support 510 is located at the top of the fixed base 120 and is fixedly connected thereto, a first groove 511 is provided at the top of the third support 510, and a second groove 512 connected thereto is provided at the bottom of the first groove 511.
[0047] The steel wire rope 910 of the steel wire rope assembly 900 passes through the fixed wheel assembly 500 and the distance adjustment component in sequence and is connected to the drum assembly 200. The steel wire rope assembly 900 also includes a hook 920, and the steel wire rope 910 and the hook 920 are detachably fixedly connected.
[0048] When lifting a heavy object, the heavy object is hung directly below the hook 920. During the lifting process, the hook 920 is always in a vertical state, which prevents the heavy object from shaking back and forth to a certain extent.
[0049] The distance adjusting component includes an electric push rod assembly 600, a moving wheel assembly 700 and an adjusting assembly 800. The electric push rod assembly 600 is located on the top of the fixed base 120 and is connected to it through a support block. The moving wheel assembly 700 is fixedly connected to the electric push rod extension shaft 610 of the electric push rod assembly 600, and the adjusting assembly 800 is fixedly connected to the moving wheel assembly 700.
[0050] The moving wheel assembly 700 includes a moving support 710, a second guide wheel 720 and a push rod extension shaft connecting plate 730. The second guide wheel 720 is connected to the moving support 710 through the shaft assembly. The second guide wheel 720 can rotate around the shaft assembly. The moving support 710 is provided with a third groove 711. The push rod extension shaft connecting plate 730 is located in the third groove 711 and is fixedly connected to the moving support 710. The push rod extension shaft connecting plate 730 is provided with a through push rod extension shaft mounting hole 731.
[0051] The effective width D of the second guide wheel 720 and the diameter d of the steel wire rope 910 have the following relationship: 2d≤D≤3d.
[0052] The adjustment component 800 includes a rectangular tube 810, a first connecting plate 820, a first spring 830, a first displacement sensor 840, a second connecting plate 850, a second spring 860 and a second displacement sensor 870. The first connecting plate 820, the first spring 830, the second connecting plate 850 and the second spring 860 are all located inside the rectangular tube 810. One end of the first spring 830 is connected to the rectangular tube 810, and the other end is connected to the first connecting plate 820. One end of the second spring 860 is connected to the rectangular tube 810, and the other end is connected to the second connecting plate 850. The first displacement sensor 840 extends into the interior of the rectangular tube 810, and the second displacement sensor 870 extends into the interior of the rectangular tube 810.
[0053] The present invention also provides a method for using the above device to lift heavy objects, the method is suitable for lifting heavy objects, and the method comprises the following steps:
[0054] S1, start the reducer 410 and the electric push rod assembly 600, the reducer 410 drives the drum assembly 200 to rotate forward, the wire rope 910 connected to the drum assembly 200 is wound through the moving wheel assembly 700 and the fixed wheel assembly 500, driving the heavy object to rise, at this time the electric push rod extension shaft 610 contracts, the moving wheel assembly 700 moves to the left as a whole, and the position of the wire rope 910 in the adjustment assembly 800 is determined by the displacement sensor to adjust the running speed of the electric push rod extension shaft 610;
[0055] S2, when the electric push rod extension shaft 610 is retracted to the limit position, the reducer 410 and the electric push rod assembly 600 are stopped;
[0056] S3, making the movable base 110 run backwards by a distance d of the diameter of the wire rope 910, and reducing the speed of the reducer 410 through the PLC control system;
[0057] S4, start the reducer 410 and the electric push rod assembly 600, the drum assembly 200 rotates forward, the wire rope 910 is wound up, and the weight is lifted up. At this time, the electric push rod extension shaft 610 is extended, and the moving wheel assembly 700 moves rightward as a whole. The position of the wire rope 910 in the adjustment assembly 800 is determined by the displacement sensor to adjust the running speed of the electric push rod extension shaft 610;
[0058] S5, when the electric push rod extension shaft 610 is extended to the limit position, the speed reducer 410 and the electric push rod assembly 600 are stopped;
[0059] S6, making the movable base 110 run backwards by a distance d of the diameter of the wire rope 910, and reducing the speed of the reducer 410 through the PLC control system;
[0060] S7, start the reducer 410 and the electric push rod assembly 600 again;
[0061] S8, subsequently, whenever the electric push rod extends the shaft 610 to an extreme position, the reducer 410 and the electric push rod assembly 600 are stopped, and then the movable base 110 is moved backward and the speed of the reducer 410 is reduced to continue lifting the heavy object until the heavy object is lifted to the specified position.
[0062] It is not difficult to understand that, see Appendix Figure 7 and attached Figure 8 When the device just starts to lift, the electric push rod extension shaft 610 is in the longest extended state. When the reducer 410 and the electric push rod assembly 600 are started, the reducer 410 runs at a fixed speed, and the electric push rod extension shaft 610 runs at a certain speed to drive the moving wheel assembly 700 to move to the left. Due to the movement of the position of the moving wheel assembly 700, the distance between the second guide wheel 720 and the first guide wheel 520 will increase. Therefore, when the wire rope 910 is wound around the drum assembly 200 for the first time, the speed of lifting the heavy object is slightly greater than the linear speed of the wire rope 910 on the drum assembly 200. When the electric push rod extension shaft 610 runs to the limit position and reverses, the movable base 110 is behind When the wire rope 910 is retracted by one diameter d, the rotation speed of the reducer 410 decreases, thereby ensuring the constant linear speed of the wire rope 910 on the drum assembly 200. At this time, the electric push rod extends the shaft 610 at a certain speed to drive the moving wheel assembly 700 to move to the right. Due to the movement of the position of the moving wheel assembly 700, the distance between the second guide wheel 720 and the first guide wheel 520 will decrease. Therefore, when the wire rope 910 is wound around the drum assembly 200 for the second time, the speed of lifting the weight is slightly less than the linear speed of the wire rope 910 on the drum assembly 200. Generally speaking, when the wire rope 910 is wound around the drum assembly 200 for two turns, the average speed of lifting the weight is equal to the linear speed of the wire rope 910. Since the effective width D of the second guide wheel 720 and the diameter d of the wire rope 910 are in the following relationship: 2d≤D≤3d, when the movable base 110 retreats by a wire rope 910 diameter d, it will not affect the vertical state of the wire rope 910 at the rope outlet end of the moving wheel assembly 700.
[0063] Furthermore, when the steel wire rope 910 is wound around the second circle, the speed of the reducer 410 decreases, while the electric push rod extension shaft 610 is still extended at a preset speed, the steel wire rope 910 may contact the first connecting plate 820. At this time, the first spring 830 is compressed, and the distance between the first connecting plate 820 and the inner wall of the rectangular tube 810 on the side of the first spring 830 is reduced. The first displacement sensor 840 feeds back a signal to the PLC control system, and the PLC control system adjusts the speed of the electric push rod extension shaft 610. When the steel wire rope 910 is wound around the third circle, the steel wire rope 910 may contact the second connecting plate 850. At this time, the second spring 860 is compressed, and the distance between the second connecting plate 850 and the inner wall of the rectangular tube 810 on the side of the second spring 860 is reduced. The second displacement sensor 870 feeds back a signal to the PLC control system, and the PLC control system adjusts the speed of the electric push rod extension shaft 610.
[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A motor-driven intelligent winch control device, comprising a base assembly, characterized in that: It also includes a roller assembly (200), a roller support assembly (300), a reducer assembly (400), a fixed wheel assembly (500), a pitch adjustment component, a wire rope assembly (900) and a PLC control system; The base assembly comprises a movable base (110) and a fixed base (120); The roller support assembly (300) is located on the top of the movable base (110) and is fixedly connected thereto; the roller assembly (200) is supported by the two roller support assemblies (300); the reducer assembly (400) is connected to the roller assembly (200); the fixed wheel assembly (500) is located on the top of the fixed base (120) and is fixedly connected thereto; the steel wire rope (910) of the steel wire rope assembly (900) passes through the fixed wheel assembly (500) and the distance adjustment component in sequence and is then connected to the roller assembly (200); The distance adjustment component comprises an electric push rod assembly (600), a moving wheel assembly (700) and an adjustment assembly (800); the electric push rod assembly (600) is located on the top of the fixed base (120) and is connected to the fixed base (120) via a support block; the moving wheel assembly (700) is fixedly connected to an electric push rod extension shaft (610) of the electric push rod assembly (600); and the adjustment assembly (800) is fixedly connected to the moving wheel assembly (700); The adjustment component (800) comprises a rectangular tube (810), a first connecting plate (820), a first spring (830), a first displacement sensor (840), a second connecting plate (850), a second spring (860) and a second displacement sensor (870); the first connecting plate (820), the first spring (830), the second connecting plate (850) and the second spring (860) are all located inside the rectangular tube (810); one end of the first spring (830) is connected to the rectangular tube (810) and the other end is connected to the first connecting plate (820); one end of the second spring (860) is connected to the rectangular tube (810) and the other end is connected to the second connecting plate (850); the first displacement sensor (840) extends into the interior of the rectangular tube (810); and the second displacement sensor (870) extends into the interior of the rectangular tube (810); The moving wheel assembly (700) comprises a moving support (710), a second guide wheel (720) and a push rod extending shaft connecting plate (730), wherein the second guide wheel (720) is connected to the moving support (710) via a shaft assembly; The effective width D of the second guide wheel (720) and the diameter d of the steel wire rope (910) have the following relationship: 2d≤D≤3d.
2. The motor-driven intelligent winch control device according to claim 1, characterized in that: The drum assembly (200) comprises a rotating shaft (210), a retaining ring (220) and a retaining ring (230); the rotating shaft (210) passes through the retaining ring (220) and the retaining ring (230); a first connecting shaft (211) is arranged at one end of the rotating shaft (210) away from the reducer assembly (400); a second connecting shaft (212) is arranged at one end of the rotating shaft (210) close to the reducer assembly (400); and the length of the second connecting shaft (212) is greater than the length of the first connecting shaft (211).
3. The motor-driven intelligent winch control device according to claim 2, characterized in that: The roller support assembly (300) comprises a first support (310), a mounting connecting plate (320), a bearing (330) and a bearing seat (340); the first support (310) is located on the top of the movable base (110) and is fixedly connected thereto; the mounting connecting plate (320) is located on the top of the first support (310) and is fixedly connected thereto; the bearing (330) and the bearing seat (340) are arranged on the mounting connecting plate (320).
4. The motor-driven intelligent winch control device according to claim 2, characterized in that: The reducer assembly (400) includes a reducer (410), a second support (420) and a coupling (430), wherein the second support (420) is located at the top of the movable base (110) and is fixedly connected thereto, the reducer (410) is located at the top of the second support (420) and is connected thereto by bolts, one end of the coupling (430) is connected to the extending shaft of the reducer (410), and the other end of the coupling (430) is connected to the second connecting shaft (212); the wire rope assembly (900) also includes a hook (920), and the wire rope (910) is detachably connected to the hook (920).
5. The motor-driven intelligent winch control device according to claim 4, characterized in that: The fixed wheel assembly (500) comprises a third support (510) and a first guide wheel (520); the first guide wheel (520) is connected to the third support (510) via a shaft assembly; the third support (510) is located on the top of the fixed base (120) and is fixedly connected thereto; a first groove (511) is provided on the top of the third support (510); and a second groove (512) communicating therewith is provided at the bottom of the first groove (511).
6. The motor-driven intelligent winch control device according to claim 5, characterized in that: The movable support (710) is provided with a third groove (711), the push rod extension shaft connecting plate (730) is located in the third groove (711) and is fixedly connected to the movable support (710), and the push rod extension shaft connecting plate (730) is provided with a through push rod extension shaft mounting hole (731).
7. The method for using the motor-driven intelligent winch control device according to claim 6, characterized in that: The method of use is suitable for lifting heavy objects, and the method of use comprises the following steps: S1, start the speed reducer (410) and the electric push rod assembly (600), the speed reducer (410) drives the roller assembly (200) to rotate in the forward direction, the steel wire rope (910) connected to the roller assembly (200) is wound through the moving wheel assembly (700) and the fixed wheel assembly (500), the electric push rod extension shaft (610) is retracted, and the moving wheel assembly (700) moves to the left as a whole, and the position of the steel wire rope (910) in the adjustment assembly (800) is determined by the displacement sensor to adjust the running speed of the electric push rod extension shaft (610); S2, when the electric push rod extension shaft (610) is retracted to the limit position, the speed reducer (410) and the electric push rod assembly (600) are stopped; S3, making the movable base (110) run backwards by a distance d of the diameter of the wire rope (910), and reducing the speed of the reducer (410) through the PLC control system; S4, the reducer (410) and the electric push rod assembly (600) are started, the drum assembly (200) rotates forward, the wire rope (910) is wound up, and the weight is driven to rise. At this time, the electric push rod extension shaft (610) is extended, and the moving wheel assembly (700) moves rightward as a whole. The position of the wire rope (910) in the adjustment assembly (800) is determined by the displacement sensor to adjust the running speed of the electric push rod extension shaft (610); S5, when the electric push rod extension shaft (610) is extended to the limit position, the speed reducer (410) and the electric push rod assembly (600) are stopped; S6, causing the movable base (110) to move backward by a distance d of the diameter of the wire rope (910), and reducing the speed of the reducer (410) through the PLC control system; S7, start the reducer (410) and the electric push rod assembly (600) again; S8, subsequently, each time the electric push rod extension shaft (610) runs to an extreme position, the speed reducer (410) and the electric push rod assembly (600) are stopped, and then the movable base (110) is moved backward and the speed of the speed reducer (410) is reduced to continue lifting the heavy object until the heavy object is lifted to a specified position.
Citation Information
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