Residual film recycling machine rolling bearing health monitoring device based on fault diagnosis
By designing a fault diagnosis and health monitoring device in the residual film recovery machine, the vibration frequency of the rolling bearing is detected by using the vibration rod and vibration sensor, and the smooth guide roller is fitted with the rolling bearing surface through the sliding of the balance plate and the slide, the difficulty of rolling bearing failure is solved. The problems discovered early have achieved accurate detection of the state and flatness of the rolling bearings, and improved production efficiency and service life.
Patent Information
- Application Number
- CN202410069065.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-01-10
AI Technical Summary
In the prior art, rolling bearing failures of residual film recovery machines are often difficult to detect early, resulting in machine shutdown, affecting production efficiency and service life of rolling bearings, and the flatness of rolling bearings cannot be effectively detected.
A health monitoring device based on fault diagnosis is designed, using vibration rods and vibration sensors to detect the vibration frequency of the rolling bearings. The flat guide rollers are bonded to the surface of the rolling bearing through the sliding of the balance plate and the slide plate, and the lag of the flat guide rollers are observed to observe the lag of the flat guide rollers. Check flatness.
It realizes accurate monitoring of the status of rolling bearings, prevents faults, avoids machine shutdown, improves production efficiency, reduces losses, and can timely detect the flatness of rolling bearings, extends service life.
Smart Images
Figure CN119290398A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of residual film recovery machines, and in particular to a rolling bearing health monitoring device for residual film recovery machines based on fault diagnosis. Background Art
[0002] Rolling bearings are precision mechanical components that convert the sliding friction between the rotating shaft and the shaft seat into rolling friction, thereby reducing friction losses. Rolling bearings are generally composed of four parts: inner ring, outer ring, rolling element and cage. The inner ring is used to match the shaft and rotate with the shaft; the outer ring is used to match the bearing seat and play a supporting role; the rolling element is evenly distributed between the inner ring and the outer ring with the help of the cage, and its shape, size and number directly affect the performance and life of the rolling bearing; the cage can make the rolling element evenly distributed, guide the rolling element to rotate and play a lubricating role; In the prior art, failure of the rolling bearings of the residual film recovery machine often causes the machine to stop production, resulting in reduced production efficiency and increased losses. However, these failures are often difficult to detect in the early stages and are only noticed when the failure is serious enough to affect the normal operation of the machine, making it easy to affect the use of the rolling bearings. At the same time, the flatness of the rolling bearings cannot be detected during health monitoring, resulting in the rolling bearings being unable to be connected to the residual film recovery machine when in use. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a rolling bearing health monitoring device for a residual film recovery machine based on fault diagnosis, wherein the sliding of a vibration measuring rod enables the first vibration measuring plate to push the vibration measuring rod to slide inside a fixed support plate, and the fixed plate to be pushed upward to pull the first spring, and when the rolling bearing rotates and shakes, the movement of the fixed plate is prone to tilt and cannot move parallel, so that the rolling bearing can push the second vibration measuring plate forward, so that the second vibration measuring plate can drive the movable plate to extend and retract to pull the second spring, and the vibration sensor can be used to detect the vibration frequency of the fixed plate and the second vibration measuring plate, and the sliding of the balance plate and the second slide plate can be used to move the balance plate downward, so that the flat guide roller can fit the surface of the rolling bearing, and the sliding of the first slide plate can be used to drive the balance plate to move forward, so that the flat guide roller can roll on the surface of the rolling bearing, and when the rolling bearing is uneven, the flat guide roller is prone to jam, and according to the jam of the flat guide roller, the staff can detect and observe the flatness of the rolling bearing, etc., thereby solving the problem that the rolling bearing cannot detect faults in time.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a workbench, the upper surface of the workbench is fixedly connected to a fixed support plate, the rear surface of the fixed support plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a connecting rod, the end of the connecting rod away from the motor is fixedly connected to a screw, and the side surface of the screw is sleeved with a rolling bearing; A vibration measuring rod is slidably connected to the interior of the fixed support plate, and one end of the vibration measuring rod close to the fixed support plate is fixedly connected to the fixed plate, the front surface and the rear surface of the fixed plate are both fixedly connected to metal plates, the lower surface of the metal plate is fixedly connected to a first spring, and the first spring is fixedly connected to the fixed support plate, the end of the vibration measuring rod away from the fixed plate is fixedly connected to the first vibration measuring plate, the front surface of the first vibration measuring plate is slidably connected to a movable plate, the front surface of the movable plate is fixedly connected to a second vibration measuring plate, and the second vibration measuring plate and the first vibration measuring plate are both fitted with rolling bearings, the front surface of the second vibration measuring plate is fixedly connected to a second spring, and the second spring is fixedly connected to the fixed support plate, and a vibration sensor is arranged on the upper surface of the fixed plate.
[0005] Preferably, a fixing seat is fixedly connected to the side surface of the workbench, a detection plate is fixedly connected to the upper surface of the fixing seat, a transverse plate is fixedly connected to the upper surface of the detection plate, and a first slide plate is slidably connected inside the transverse plate.
[0006] Preferably, the side surface of the first slide is fixedly connected to the second slide, the side surface of the second slide is slidably connected to a flat test plate, and the interior of the flat test plate is movably connected to a flat guide roller via a bearing.
[0007] Preferably, the upper surface of the detection plate is slidably connected to a clamping bonding plate, the rear surface of the clamping bonding plate is fixedly connected to a threaded plate, the internal threads of the threaded plate are connected to bolts, and the bolts are threadedly connected to the detection plate.
[0008] Preferably, one end of the screw rod away from the connecting rod is threadedly connected with a nut, and a sealing sleeve is provided on the side surface of the screw rod.
[0009] Preferably, the front surface of the workbench is movably connected to a box door via a hinge.
[0010] Preferably, the workbench is slidably connected to a sorting and collecting box inside, a third spring is fixedly connected to the inside of the sorting and collecting box, and one end of the third spring away from the sorting and collecting box is fixedly connected to a storage placement plate.
[0011] Preferably, a heat-conducting rod is fixedly connected to the upper surface of the workbench, and a heat-conducting lifting ring is fixedly connected to one end of the heat-conducting rod away from the workbench, and the heat-conducting lifting ring is in contact with the rolling bearing.
[0012] Preferably, a temperature sensor is provided on the upper surface of the workbench, and the temperature sensor is attached to the heat conducting rod.
[0013] Preferably, a controller is fixedly connected to the side surface of the workbench, and the controller is electrically connected to the temperature sensor and the vibration sensor.
[0014] Compared with the prior art, the present invention provides a rolling bearing health monitoring device for a residual film recovery machine based on fault diagnosis, which has the following beneficial effects: 1. When the rolling bearing is rotating, the sliding of the vibration measuring rod can make the first vibration measuring plate push the vibration measuring rod to slide inside the fixed support plate, and can push the fixed plate upward to pull the first spring. When the rolling bearing rotates and shakes, the movement of the fixed plate is prone to tilt and cannot move parallel, so that the rolling bearing can push the second vibration measuring plate forward, and the second vibration measuring plate can drive the movable plate to extend and retract to pull the second spring. The vibration sensor can be used to detect the vibration frequency of the fixed plate and the second vibration measuring plate, and the working state of the rolling bearing of the residual film recovery machine can be accurately monitored, thereby preventing possible failures, avoiding machine shutdown due to failures, improving production efficiency, and reducing losses.
[0015] 2. The present invention places the rolling bearing on the surface of the detection plate, pushes the clamping and bonding plate so that it can fit with the surface of the rolling bearing, and tightens the bolts to fix the clamping and bonding plate. After the rolling bearing is fixed, the balance plate can be moved downward by sliding the balance plate and the second slide plate, so that the flat guide roller can fit with the surface of the rolling bearing. The first slide plate can be driven by the first slide plate to move the balance plate forward, so that the flat guide roller can roll on the surface of the rolling bearing. When the rolling bearing is uneven, the flat guide roller is prone to jamming. According to the jamming of the flat guide roller, the staff can detect and observe the flatness of the rolling bearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the split structure of the present invention; Figure 3 for Figure 1 Schematic diagram of the structure at A in the middle; Figure 4 for Figure 1 Schematic diagram of the structure at B in the middle; Figure 5 Schematic diagram of the screw structure; Figure 6 This is a schematic diagram of the structure of the flat test board when viewed from above.
[0017] Among them: 1. workbench; 2. motor; 3. fixed support plate; 4. heat conducting rod; 5. temperature sensor; 6. box door; 7. fixed seat; 8. controller; 9. detection plate; 10. sorting and collecting box; 11. third spring; 12. storage and placement plate; 13. bolt; 14. leveling test plate; 15. first slide plate; 16. second slide plate; 17. leveling guide roller; 18. rolling bearing; 19. movable plate; 20. first vibration measuring plate; 21. vibration measuring rod; 22. fixed plate; 23. vibration sensor; 24. metal plate; 25. first spring; 26. second spring; 27. second vibration measuring plate; 28. nut; 29. connecting rod; 30. sealing sleeve; 31. screw; 32. threaded plate; 33. heat conducting lifting ring; 34. horizontal plate; 35. clamping and bonding plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-6, including a workbench 1, the upper surface of the workbench 1 is fixedly connected with a fixed support plate 3, the rear surface of the fixed support plate 3 is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a connecting rod 29, the end of the connecting rod 29 away from the motor 2 is fixedly connected with a screw 31, the side surface of the screw 31 is sleeved with a rolling bearing 18, the end of the screw 31 away from the connecting rod 29 is threadedly connected with a nut 28, and the side surface of the screw 31 is provided with a sealing sleeve 30, the rolling bearing 18 is sleeved on the surface of the screw 31, and the nut 28 is screwed to seal one end of the screw 31, so that the sealing sleeve 30 can fit with the inner wall of the rolling bearing 18, thereby increasing the friction between the rolling bearing 18 and the screw 31, connecting the motor 2 to an external power supply, starting the motor 2 so that it can drive the connecting rod 29 to rotate, and the rotation of the connecting rod 29 can drive the screw 31 to rotate, so that the rolling bearing 18 can rotate. Vibration detection, a heat-conducting rod 4 is fixedly connected to the upper surface of the workbench 1, and a heat-conducting lifting ring 33 is fixedly connected to the end of the heat-conducting rod 4 away from the workbench 1, and the heat-conducting lifting ring 33 is fitted with the rolling bearing 18. A temperature sensor 5 is arranged on the upper surface of the workbench 1, and the temperature sensor 5 is fitted with the heat-conducting rod 4. By utilizing the fit between the heat-conducting lifting ring 33 and the rolling bearing 18, the heat of the rolling bearing 18 can be transferred to the heat-conducting lifting ring 33 and the heat-conducting rod 4. The temperature of the heat-conducting rod 4 can be detected by the temperature sensor 5, so as to know the temperature of the rolling bearing 18. A controller 8 is fixedly connected to the side surface of the workbench 1, and the controller 8 is electrically connected to the temperature sensor 5 and the vibration sensor 23. The data detected by the temperature sensor 5 and the vibration sensor 23 can be transmitted to the controller 8 by the controller 8, so as to facilitate the staff to detect the vibration and temperature of the rolling bearing 18.
[0020] A vibration measuring rod 21 is slidably connected inside the fixed support plate 3, and one end of the vibration measuring rod 21 close to the fixed support plate 3 is fixedly connected to the fixed plate 22. The front and rear surfaces of the fixed plate 22 are fixedly connected to a metal plate 24, and the lower surface of the metal plate 24 is fixedly connected to a first spring 25, and the first spring 25 is fixedly connected to the fixed support plate 3. The end of the vibration measuring rod 21 away from the fixed plate 22 is fixedly connected to the first vibration measuring plate 20, and the front surface of the first vibration measuring plate 20 is slidably connected to the movable plate 19, and the front surface of the movable plate 19 is fixedly connected to the second vibration measuring plate 27, and the second vibration measuring plate 27 and the first vibration measuring plate 20 are both in contact with the rolling bearing 18, and the front surface of the second vibration measuring plate 27 is fixedly connected to the second spring 26, and the second spring 26 is fixedly connected to the fixed support plate 3. A vibration sensor 23 is arranged on the upper surface of the fixed plate 22, and the first spring 25 and the second spring 26 are used to make the first vibration measuring plate and the second vibration measuring plate 27 contact with the upper surface and the front surface of the rolling bearing 18. When the rolling bearing 18 rotates, the sliding of the vibration measuring rod 21 allows the first vibration measuring plate 20 to push the vibration measuring rod 21 to slide inside the fixed support plate 3. When the vibration measuring rod 21 slides, it can push the fixed plate 22 upward to pull the first spring 25. When the rolling bearing 18 rotates and shakes, the movement of the fixed plate 22 is prone to tilt and cannot move parallel. At the same time, the sliding of the movable plate 19 and the first vibration measuring plate 20 allows the rolling bearing 18 to push the second vibration measuring plate 27 forward, so that the second vibration measuring plate 27 can drive the movable plate 19 to extend and retract to pull the second spring 26. Since the upper surface of the fixed plate 22 and the front surface of the second vibration measuring plate 27 are both provided with vibration sensors 23, the vibration sensors 23 can detect the vibration frequencies of the fixed plate 22 and the second vibration measuring plate 27, accurately monitor the working status of the rolling bearing 18 of the residual film recovery machine, and thus prevent possible failures, avoid machine shutdown due to failures, improve production efficiency, and reduce losses.
[0021] The side surface of the workbench 1 is fixedly connected with a fixed seat 7, the upper surface of the fixed seat 7 is fixedly connected with a detection plate 9, the upper surface of the detection plate 9 is fixedly connected with a horizontal plate 34, the interior of the horizontal plate 34 is slidably connected with a first slide plate 15, the side surface of the first slide plate 15 is fixedly connected with a second slide plate 16, the side surface of the second slide plate 16 is slidably connected with a flat test plate 14, the interior of the flat test plate 14 is movably connected with a flat guide roller 17 through a bearing, the upper surface of the detection plate 9 is slidably connected with a clamping and pasting plate 35, and the rear surface of the clamping and pasting plate 35 is fixedly connected with a threaded plate 32, the internal thread of the threaded plate 32 is connected with a bolt 13, and the bolt 13 is threadedly connected to the detection plate 9, the rolling bearing 18 is placed on the surface of the detection plate 9, and the clamping and laminating plate 35 is pushed to make it fit with the surface of the rolling bearing 18, and the clamping and laminating plate 35 can be fixed by screwing the bolt 13. When the rolling bearing 18 is fixed, the balance plate can be moved downward by sliding the balance plate and the second slide plate 16, so that the flat guide roller 17 can fit with the surface of the rolling bearing 18, and the first slide plate 15 can be driven by the first slide plate 15 to move the balance plate downward. Move forward so that the leveling guide roller 17 can roll on the surface of the rolling bearing 18. When the rolling bearing 18 is uneven, the leveling guide roller 17 is prone to jamming. According to the jamming of the leveling guide roller 17, the staff can detect and observe the flatness of the rolling bearing 18. The interior of the workbench 1 is slidably connected to the sorting and collecting box 10, and the interior of the sorting and collecting box 10 is fixedly connected to the third spring 11. The end of the third spring 11 away from the sorting and collecting box 10 is fixedly connected to the storage plate 12. The rolling bearing 18 to be detected is placed on the storage plate 12. The rolling bearings 18 are placed in the sorting and collecting box 10, and the elasticity of the third spring 11 makes the storage plate 12 squeezed by the weight of the rolling bearing 18, so that the storage plate 12 can be retracted into the sorting and collecting box 10. When the number of rolling bearings 18 continues to decrease, the storage plate 12 can be extended from the inside of the sorting and collecting box 10 by the third spring 11, so that the rolling bearings 18 can be taken out and used conveniently. The front surface of the workbench 1 is movably connected to the box door 6 through a hinge. The box door 6 is opened to make it convenient for the staff to take and test the rolling bearings 18.
[0022] When in use, the rolling bearing 18 is sleeved on the surface of the screw rod 31, and the nut 28 is turned to seal one end of the screw rod 31, so that the sealing sleeve 30 can fit with the inner wall of the rolling bearing 18, and the motor 2 is started to drive the connecting rod 29 to rotate, and the screw rod 31 can be rotated by the rotation of the connecting rod 29, so that the rolling bearing 18 can rotate, and the first spring 25 and the second spring 26 are used to make a vibration plate and a second vibration plate 27 fit with the upper surface and the front surface of the rolling bearing 18. When the rolling bearing 18 is rotating, the sliding of the vibration rod 21 is used to make the first vibration plate 20 push the vibration rod 21 to slide inside the fixed support plate 3. When the vibration measuring rod 21 slides, it can push the fixed plate 22 upward to pull the first spring 25. At the same time, the sliding of the movable plate 19 and the first vibration measuring plate 20 can make the rolling bearing 18 push the second vibration measuring plate 27 forward, so that the second vibration measuring plate 27 can drive the movable plate 19 to extend and retract to pull the second spring 26, so that the vibration sensor 23 can detect the vibration frequency of the fixed plate 22 and the second vibration measuring plate 27. By fitting the heat-conducting lifting ring 33 with the rolling bearing 18, the heat of the rolling bearing 18 can be transferred to the heat-conducting lifting ring 33 and the heat-conducting rod 4. The temperature sensor 5 can detect the temperature of the heat-conducting rod 4, so that the temperature of the heat-conducting rod 4 can be known. The temperature of the rolling bearing 18 is measured, so that the data detected by the temperature sensor 5 and the vibration sensor 23 can be transmitted to the controller 8, so that the staff can detect the vibration and temperature of the rolling bearing 18. After the vibration and temperature detection of the rolling bearing 18 is completed, the rolling bearing 18 is placed on the surface of the detection plate 9, and the clamping laminating plate 35 is pushed to make it fit with the surface of the rolling bearing 18. The clamping laminating plate 35 can be fixed by tightening the bolt 13, and the balance plate is moved downward so that the flat guide roller 17 can fit with the surface of the rolling bearing 18. The first slide plate 15 can be used to slide to drive the balance plate 15 to move forward. The leveling guide roller 17 can roll on the surface of the rolling bearing 18. According to the jamming of the leveling guide roller 17, the staff can inspect and observe the flatness of the rolling bearing 18. The rolling bearing 18 to be inspected is placed inside the storage plate 12 and placed in the sorting and collection box 10. The elasticity of the third spring 11 makes the storage plate 12 squeezed by the weight of the rolling bearing 18, so that the storage plate 12 can be retracted into the sorting and collection box 10. When the number of rolling bearings 18 continues to decrease, the storage plate 12 can be extended from the inside of the sorting and collection box 10 by the third spring 11, so as to facilitate the taking and use of the rolling bearings 18.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rolling bearing health monitoring device for a residual film recovery machine based on fault diagnosis, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a fixed support plate (3), the rear surface of the fixed support plate (3) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a connecting rod (29), the end of the connecting rod (29) away from the motor (2) is fixedly connected to a screw rod (31), and the side surface of the screw rod (31) is sleeved with a rolling bearing (18); A vibration measuring rod (21) is slidably connected inside the fixed support plate (3); one end of the vibration measuring rod (21) close to the fixed support plate (3) is fixedly connected to the fixed plate (22); the front surface and the rear surface of the fixed plate (22) are both fixedly connected to a metal plate (24); the lower surface of the metal plate (24) is fixedly connected to a first spring (25); and the first spring (25) is fixedly connected to the fixed support plate (3); and one end of the vibration measuring rod (21) away from the fixed plate (22) is fixedly connected to the first vibration measuring rod (25). The first vibration measuring plate (20) is slidably connected to a movable plate (19) on its front surface, the movable plate (19) is fixedly connected to a second vibration measuring plate (27) on its front surface, and the second vibration measuring plate (27) and the first vibration measuring plate (20) are both in contact with a rolling bearing (18), the second vibration measuring plate (27) is fixedly connected to a second spring (26) on its front surface, and the second spring (26) is fixedly connected to a fixed support plate (3), and a vibration sensor (23) is provided on the upper surface of the fixed plate (22).
2. The rolling bearing health monitoring device for residual film recovery machine based on fault diagnosis according to claim 1 is characterized in that: The side surface of the workbench (1) is fixedly connected to a fixing seat (7), the upper surface of the fixing seat (7) is fixedly connected to a detection plate (9), the upper surface of the detection plate (9) is fixedly connected to a transverse plate (34), and the interior of the transverse plate (34) is slidably connected to a first slide plate (15).
3. The rolling bearing health monitoring device for residual film recovery machine based on fault diagnosis according to claim 2 is characterized in that: The side surface of the first slide plate (15) is fixedly connected to the second slide plate (16), the side surface of the second slide plate (16) is slidably connected to the flat test plate (14), and the inside of the flat test plate (14) is movably connected to a flat guide roller (17) via a bearing.
4. The rolling bearing health monitoring device for residual film recovery machine based on fault diagnosis according to claim 2 is characterized in that: The upper surface of the detection plate (9) is slidably connected to a clamping and bonding plate (35), the rear surface of the clamping and bonding plate (35) is fixedly connected to a threaded plate (32), the internal thread of the threaded plate (32) is threadedly connected to a bolt (13), and the bolt (13) is threadedly connected to the detection plate (9).
5. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: One end of the screw rod (31) away from the connecting rod (29) is threadedly connected to a nut (28), and a sealing sleeve (30) is provided on the side surface of the screw rod (31).
6. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: The front surface of the workbench (1) is movably connected to a box door (6) via a hinge.
7. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: The workbench (1) is slidably connected to a sorting and collecting box (10) inside, a third spring (11) is fixedly connected to the inside of the sorting and collecting box (10), and one end of the third spring (11) away from the sorting and collecting box (10) is fixedly connected to a storage placement plate (12).
8. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: A heat-conducting rod (4) is fixedly connected to the upper surface of the workbench (1), and a heat-conducting lifting ring (33) is fixedly connected to one end of the heat-conducting rod (4) away from the workbench (1), and the heat-conducting lifting ring (33) is in contact with the rolling bearing (18).
9. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: A temperature sensor (5) is provided on the upper surface of the workbench (1), and the temperature sensor (5) is in contact with the heat conducting rod (4).
10. The rolling bearing health monitoring device for residual film recycling machine based on fault diagnosis according to claim 1 is characterized in that: A controller (8) is fixedly connected to the side surface of the workbench (1), and the controller (8) is electrically connected to the temperature sensor (5) and the vibration sensor (23).