A drying and cooling device for enameled wire processing
By preheating the preheating pipe and expansion airbag in the enameled wire drying and cooling device, and uniformizing the heat distribution through bevel gears and reciprocating suction devices, the problem of the coating of enameled wire being prone to cracks, bubbles or fall off in high-temperature drying equipment is solved, and the drying effect is improved.
Patent Information
- Application Number
- CN202411807463.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-12-10
AI Technical Summary
When the enameled wire enters the high-temperature drying equipment directly after painting, the temperature difference between the coating and the metal wire can cause the coating to crack, blister or fall off.
A drying and cooling device including a preheating mechanism is designed to preheat the enameled wire through a preheating tube and an expansion airbag, and to achieve uniformization of heat distribution through bevel gears and reciprocating suction machines.
By preheating and uniform heat distribution, the risk of thermal shock of the coating is reduced, cracks, bubbles or fall off of the coating are avoided, and the drying effect of the enameled wire is improved.
Smart Images

Figure CN119296894B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of enameled wire processing equipment, in particular to a drying and cooling device for enameled wire processing. Background Art
[0002] Enameled wire is a main type of winding wire, which consists of two parts: conductor and insulation layer. The bare wire is annealed and softened, then painted and baked for many times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties. Therefore, after the enameled wire is painted, special equipment is needed to dry and cool it.
[0003] According to the announcement number "CN210896765U" published on the China Patent Network, it is "a drying and cooling device for high-temperature resistant enameled wire processing", which includes a device base, a drying box is fixedly connected to one side of the upper surface of the device base, and a cooling box is fixedly connected to the other side of the upper surface of the device base. Conveying channels are opened in the middle of both sides of the cooling box and the drying box, and conveying rollers are movably connected inside the conveying channels. Sealing covers are fixedly installed on the top of the drying box and the cooling box, a handle is fixedly connected to the middle of the upper surface of the sealing cover, and a sealing ring is fixedly connected to the edge of the lower surface of the sealing cover.
[0004] Although the above patent can realize the drying and cooling of enameled wire, the existing enameled wire directly enters the high-temperature drying equipment from the outside. When the enameled wire just enters the high-temperature drying equipment, there is a temperature difference between the coating and the metal wire. If the temperature changes too quickly, it may cause cracks, blistering or shedding of the coating, especially when the coating is thin or brittle. Thermal shock will increase the stress of the coating and cause the paint layer to fail. For this reason, we provide a drying and cooling device for enameled wire processing to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a drying and cooling device for enameled wire processing in order to solve the problem that the coating may crack, bubble or fall off due to the large temperature difference when the enameled wire directly enters the high-temperature drying equipment after painting.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a drying and cooling device for enameled wire processing, comprising: a winder, a dryer and a cooling box, wherein a preheating tube passes through the inside of the dryer and the cooling box; a preheating mechanism, comprising a preheating tube arranged at the feed port of the dryer, wherein two expansion air bags are arranged on the inner side of the preheating tube, and a reciprocating suction device for inflating and sucking air into the expansion air bags is arranged on the inner side of the preheating tube; a suction adjustment member, located at the top of the preheating tube, for adjusting the amount of gas rushed into the expansion air bag in cooperation with the reciprocating suction device.
[0007] As a further solution of the present invention: the preheating mechanism includes two piston sleeves fixedly connected to the top of the preheating tube, the inner side of the preheating tube is rotatably connected with a sealing ring, and the inner side of the sealing ring is provided with an annular groove, the annular groove is communicated with the interior of the piston sleeve, an air guide tube is fixedly connected to the air inlet of the expansion airbag, and one end of the air guide tube passes through the inner side of the sealing ring and is communicated with the annular groove, and an electric heating wire is installed on the inner side of the piston sleeve.
[0008] As a further solution of the present invention: the preheating mechanism also includes a connecting seat fixedly connected to one end of the preheating tube, a driving motor is installed on the inner side of the connecting seat, an output end of the driving motor is connected to a connecting shaft, and one end of the connecting shaft penetrates into the inner side of the preheating tube and is rotatably connected to the preheating tube, a bevel gear is fixedly connected to the bottom of the connecting shaft, a bevel gear ring meshing with the bevel gear is fixedly connected to the outer wall of the sealing ring, and the two sealing rings are fixedly connected by a first connecting rod.
[0009] As a further solution of the present invention: the reciprocating suction device includes a piston block installed on the inner side of the piston sleeve, a sliding rod is fixedly connected to the top of the piston block, and one end of the sliding rod passes through the outer wall of the piston sleeve and is slidably connected to the piston sleeve, a connecting spring is installed between the piston block and the piston sleeve, and a toggle assembly for toggleing the sliding rod for reciprocating movement is provided between the outer wall of the connecting shaft and the sliding rod.
[0010] As a further solution of the present invention: the reciprocating suction device also includes an auxiliary rod fixedly connected between the two piston sleeves, the inner side of the auxiliary rod is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a spur gear, and spur racks are respectively meshed on both sides of the spur gear, one end of one of the spur racks is fixedly connected to a third connecting rod, and the outer wall of the other spur rack is fixedly connected to a second connecting rod, and the third connecting rod and the second connecting rod are respectively fixedly connected to one of the sliding rods.
[0011] As a further solution of the present invention: the toggle assembly includes a spherical rod arranged on one side of the sliding rod, the outer wall of the connecting shaft is fixedly connected with an inclined block, the top of the inclined block is provided with an inclined surface, and the bottom of the spherical rod is against the inclined surface.
[0012] As a further solution of the present invention: the suction adjustment member includes a long seat arranged on one side of the sliding rod, the inner side of the long seat is rotatably connected to a second one-way threaded screw, the outer wall of the second one-way threaded screw is threadedly connected to an L-shaped seat, the inner side of the long seat is provided with a guide groove whose diameter matches the L-shaped seat, and the bottom of the L-shaped seat is fixedly connected to the spherical rod.
[0013] As a further solution of the present invention: the suction adjustment member also includes a base fixedly connected to one side of the sliding rod, the inner side of the base is rotatably connected to a first one-way threaded screw, the inner side of the base is fixedly connected to a rectangular rod, the outer wall of the rectangular rod is threadedly connected to a movable block, and the movable block is fixedly connected to the long seat, and the movable block is slidably connected to the outer wall of the first one-way threaded screw.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. By setting a preheating mechanism, the air inside the piston sleeve is heated by an electric heating wire, and the heat can be gathered inside the sealed expansion airbag. The expansion airbag is initially expanded and attached to the outer wall of the enameled wire, so that the heat inside the expansion airbag can be transferred to the enameled wire, and the surface of the enameled wire entering the dryer can be preheated. The enameled wire usually has a coating or paint layer, which is very sensitive to temperature changes. If directly exposed to high temperatures, thermal shock is prone to occur, causing the coating to crack or peel off. The expansion airbag is expanded and attached to the outer wall of the enameled wire, which can avoid the thermal shock effect of direct contact with high temperature to a certain extent, making the temperature change more gentle and reducing the risk of coating damage, thereby avoiding the enameled wire directly entering the high-temperature dryer for drying, causing cracks, bubbling or shedding of the surface coating, thereby improving the molding effect of the enameled wire after drying;
[0016] 2. By setting up the coordination of bevel gears and other parts, when the enameled wire enters the dryer for drying, the drive motor is started, and the output end of the drive motor drives the connecting shaft to drive the bevel gear to rotate in a circle, and then drives the bevel gear ring to drive the expansion airbag to rotate in a circle through the sealing ring, so as to continuously adjust the contact position with the enameled wire, so that the heat distribution is more uniform, avoiding the problem of local overheating or overcooling, and avoiding the thermal shock that may be caused by direct heating. The surface coating of the enameled wire can be dried in a milder environment, avoiding the peeling or cracking of the coating due to excessive temperature difference, thereby further improving the drying effect of the enameled wire;
[0017] 3. By setting a reciprocating suction device, when the connecting shaft rotates in a circle, the inclined block is also driven to rotate in a circle. When the contact position between the top of the inclined block and the spherical rod rotates from the highest point to the lowest point, the pressure on the spherical rod gradually decreases, so that the connecting spring pushes the piston block to move downward to push the hot air inside the piston sleeve into the expansion airbag, so that the expansion airbag gradually expands. When the contact position between the inclined block and the spherical rod rotates from the lowest point to the highest point, the spherical rod is pushed to drive the piston block to move upward to inhale the inside of the expansion airbag. The inclined block rotates continuously, so that the piston block moves continuously to form reciprocating suction on the inside of the expansion airbag, thereby making the expansion air The balloon can expand and contract reciprocatingly. The expansion and contraction help the hot air to be transferred to each part of the expansion balloon more evenly, so that the contact between the surface of the expansion balloon and the surface of the enameled wire is more even, avoiding local overheating or overcooling. The expansion and contraction of the expansion balloon ensures that it can always maintain appropriate contact pressure with the outer wall of the enameled wire, which helps to ensure that the transfer of heat and airflow is not hindered. The gas in the expansion balloon is constantly renewed through the process of suction and exhaust, which can prevent overheating or moisture accumulation, and ensure that the air inside the expansion balloon is always kept in a suitable state, thereby improving the drying efficiency, thereby further improving the effect of preheating the surface of the enameled wire;
[0018] 4. By setting up the coordination of spur gears and other parts, when a sliding rod pushes a piston block to move downward to inflate the inside of an expansion airbag, a spur gear is driven to rotate by a spur rack, and then another spur rack is driven to drive another piston block to move upward to inhale the inside of another expansion airbag, so that one expansion airbag is expanded while the other is contracted. The alternating expansion and contraction can ensure that the heat is evenly distributed in the expansion airbag and is transferred to the surface of the enameled wire through the contact between the expansion airbag and the enameled wire. This uniform heat distribution helps to preheat the expansion airbag, so that it gradually adapts to the temperature entering the dryer, and avoids coating problems caused by excessive temperature differences;
[0019] 5. By setting a suction adjustment part, when it is necessary to adjust the expansion force of the expansion airbag, the staff can manually rotate the first one-way threaded screw to drive the movable block to drive the spherical rod to move upward, so as to adjust the height of the spherical rod, and then rotate the second one-way threaded screw to drive the L-shaped seat to drive the spherical rod to move horizontally, so as to adjust the distance between the spherical rod and the highest point of the top slope of the inclined block, so as to adjust the distance that the spherical rod is pushed, thereby realizing the control of the amount of gas inflated inside the expansion airbag, so that the pressure applied to the enameled wire by the expansion airbag during the expansion process is maintained in an appropriate range, avoiding over-expansion or under-expansion, thereby affecting the uniform drying of the coating, and at the same time, it can realize preheating of enameled wires of different thicknesses, thereby improving the overall practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 It is a schematic diagram of the end structure of the dryer of the present invention;
[0022] Figure 3 It is a cross-sectional view of the preheating tube of the present invention;
[0023] Figure 4 It is a schematic diagram of the inner structure of the auxiliary rod of the present invention;
[0024] Figure 5 It is a schematic diagram of the structure of the suction adjustment member of the present invention;
[0025] Figure 6 It is a schematic diagram of the structure of the winding machine of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the wire taking-up and feeding mechanism of the present invention;
[0027] Figure 8 It is a schematic structural diagram of the wire-receiving and pressing wheel mechanism of the present invention.
[0028] In the figure: 1. Winder; 2. Dryer; 3. Cooling box; 4. Preheating tube; 5. Enameled wire; 6. Inflatable airbag; 7. Sealing ring; 8. Piston sleeve; 9. Connecting seat; 10. Driving motor; 11. Connecting shaft; 12. Bevel gear; 13. Bevel gear ring; 14. First connecting rod; 15. Piston block; 16. Heating wire; 17. Annular groove; 18. Air guide tube; 19. Sliding rod; 20. Connecting spring; 21. Spherical rod; 22. Oblique block; 23. Auxiliary rod; 24. Straight rack; 25. Second connecting rod; 26. Straight gear; 27. Rotating shaft; 28. Third connecting rod; 29. Base; 30. First one-way threaded screw; 31. Rectangular rod; 32. Movable block; 33, long seat; 34, L-shaped seat; 35, second one-way threaded screw; 36, take-up reel; 37, wire taking-up and feeding mechanism; 3701, swivel shaft; 3702, slewing plate; 3703, first adjusting screw; 3704, first support plate; 3705, first linear slide rail; 3706, guide plate; 3707, first bracket; 3708, small shaft; 3709, guide wheel; 3710, adjusting nut; 3711, support plate; 38, wire taking-up and pressing wheel mechanism; 3801, second bracket; 3802, second support plate; 3803, second linear slide rail; 3804, second adjusting screw; 3805, telescopic cylinder; 3806, pressing wheel. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
[0031] Example 1
[0032] See also Figures 1 to 8The present embodiment provides a drying and cooling device for enameled wire processing, comprising: a winding machine 1, a drying machine 2 and a cooling box 3, wherein a preheating tube 4 passes through the interior of the drying machine 2 and the cooling box 3; a preheating mechanism, comprising a preheating tube 4 arranged at the feed inlet of the drying machine 2, wherein two expansion air bags 6 are arranged inside the preheating tube 4, and the preheating mechanism comprises two piston sleeves 8 fixedly connected to the top of the preheating tube 4, wherein a sealing ring 7 is rotatably connected to the inner side of the preheating tube 4, and an annular groove 17 is provided on the inner side of the sealing ring 7, wherein the annular groove 17 is communicated with the interior of the piston sleeve 8, and an air guide tube 18 is fixedly connected to the air inlet of the expansion air bag 6, and the ... One end of the tube 18 penetrates the inner side of the sealing ring 7 and communicates with the annular groove 17, an electric heating wire 16 is installed on the inner side of the piston sleeve 8, and the preheating mechanism also includes a connecting seat 9 fixedly connected to one end of the preheating tube 4, a driving motor 10 is installed on the inner side of the connecting seat 9, a connecting shaft 11 is connected to the output end of the driving motor 10, and one end of the connecting shaft 11 penetrates the inner side of the preheating tube 4 and is rotatably connected to the preheating tube 4, a bevel gear 12 is fixedly connected to the bottom of the connecting shaft 11, a bevel gear ring 13 meshing with the bevel gear 12 is fixedly connected to the outer wall of the sealing ring 7, and the two sealing rings 7 are fixedly connected by a first connecting rod 14;
[0033] First, when the enameled wire 5 enters the dryer 2 for drying and passes through the cooling box 3, and finally is wound by the winding disk 36, a hot air furnace or a heater or other heating components are provided inside the dryer 2, and a fan for enhancing the air flow inside the dryer 2 is also provided inside the dryer 2, and a fan or other cooling device for cooling the enameled wire 5 can be provided inside the cooling box 3;
[0034] Two expansion airbags 6 are provided, one expansion airbag 6 is initially expanded and closely attached to the outer wall of the enameled wire 5, and the other expansion airbag 6 is in a contracted state. When the enameled wire 5 is dried, the electric heating wire 16 located inside the piston sleeve 8 can be started to heat the air inside the piston sleeve 8 through the electric heating wire 16, and the heat can be gathered inside the sealed expansion airbag 6. The expansion airbag 6 is initially expanded and attached to the outer wall of the enameled wire 5, so that the heat inside the expansion airbag 6 can be conducted to the enameled wire 5, and the surface of the enameled wire 5 entering the drying machine 2 can be heated. The surface of the enameled wire 5 is preheated. The enameled wire 5 usually has a coating or paint layer. These coatings are very sensitive to temperature changes. If directly exposed to high temperature, thermal shock is likely to occur, causing the coating to crack or peel off. The expansion airbag 6 expands and fits on the outer wall of the enameled wire 5 to a certain extent to avoid the thermal shock effect of direct contact with high temperature, making the temperature change more gentle and reducing the risk of coating damage. In this way, the enameled wire 5 is prevented from directly entering the high-temperature drying machine 2 for drying, causing cracks, bubbling or shedding of the surface coating, thereby improving the molding effect of the enameled wire 5 after drying;
[0035] When the enameled wire 5 enters the drying machine 2 for drying, the driving motor 10 is started, and the output end of the driving motor 10 drives the connecting shaft 11 to drive the bevel gear 12 to rotate in a circle, and then drives the bevel gear ring 13 to drive the expansion airbag 6 to rotate in a circle through the sealing ring 7, so as to continuously adjust the contact position with the enameled wire, so that the heat distribution is more uniform, avoiding the problem of local overheating or overcooling, and avoiding the thermal shock that may be caused by direct heating. The surface coating of the enameled wire can be dried in a milder environment, avoiding the peeling or cracking of the coating due to excessive temperature difference, thereby further improving the drying effect of the enameled wire 5.
[0036] Example 2
[0037] A reciprocating suction device for inflating and sucking air inside the expansion airbag 6 is arranged on the inner side of the preheating tube 4. The reciprocating suction device includes a piston block 15 installed on the inner side of the piston sleeve 8. A sliding rod 19 is fixedly connected to the top of the piston block 15, and one end of the sliding rod 19 penetrates the outer wall of the piston sleeve 8 and is slidably connected to the piston sleeve 8. A connecting spring 20 is installed between the piston block 15 and the piston sleeve 8. A toggle assembly for toggling the sliding rod 19 for reciprocating movement is arranged between the outer wall of the connecting shaft 11 and the sliding rod 19. The reciprocating suction device also includes an auxiliary rod 2 fixedly connected between the two piston sleeves 8. 3. The inner side of the auxiliary rod 23 is rotatably connected with a rotating shaft 27, the outer wall of the rotating shaft 27 is fixedly connected with a spur gear 26, and the two sides of the spur gear 26 are respectively meshed with spur racks 24, one end of one spur rack 24 is fixedly connected with a third connecting rod 28, the outer wall of the other spur rack 24 is fixedly connected with a second connecting rod 25, the third connecting rod 28 and the second connecting rod 25 are respectively fixedly connected with a sliding rod 19, the toggle assembly includes a spherical rod 21 arranged on one side of the sliding rod 19, the outer wall of the connecting shaft 11 is fixedly connected with an inclined block 22, the top of the inclined block 22 is provided with an inclined surface, and the bottom of the spherical rod 21 is against the inclined surface;
[0038] When the connecting shaft 11 rotates in a circle, it drives the inclined block 22 to rotate in a circle. When the contact position between the top of the inclined block 22 and the spherical rod 21 rotates from the highest point to the lowest point, the pressure on the spherical rod 21 gradually decreases, so that the connecting spring 20 pushes the piston block 15 to move downward to push the hot air inside the piston sleeve 8 into the expansion airbag 6, so that the expansion airbag 6 gradually expands. When the contact position between the inclined block 22 and the spherical rod 21 rotates from the lowest point to the highest point, the spherical rod 21 is pushed to drive the piston block 15 to move upward to inhale the inside of the expansion airbag 6. The inclined block 22 rotates continuously, so that the piston block 15 moves continuously to form a reciprocating suction on the inside of the expansion airbag 6, thereby forming a reciprocating suction on the inside of the expansion airbag 6. The expansion bag 6 can be expanded and contracted reciprocatingly. The expansion and contraction help the hot air to be transferred to each part of the expansion bag 6 more evenly, so that the contact between the surface of the expansion bag 6 and the surface of the enameled wire is more even, avoiding local overheating or overcooling. The expansion and contraction of the expansion bag 6 ensures that it can always maintain appropriate contact pressure with the outer wall of the enameled wire 5, which helps to ensure that the transfer of heat and airflow is not hindered. The gas in the expansion bag 6 is constantly renewed through the process of suction and exhaust, which can prevent overheating or moisture accumulation, and ensure that the air inside the expansion bag 6 is always kept in a suitable state, thereby improving the drying efficiency, thereby further improving the effect of preheating the surface of the enameled wire 5;
[0039] When a sliding rod 19 pushes a piston block 15 to move downward to inflate an expansion airbag 6, a spur gear 26 is driven to rotate through a spur rack 24, thereby driving another spur rack 24 to drive another piston block 15 to move upward to inhale air into the other expansion airbag 6. This reciprocating process allows one expansion airbag 6 to expand while the other expansion airbag 6 contracts. The alternating expansion and contraction can ensure that heat is evenly distributed in the expansion airbag 6 and is transferred to the surface of the enameled wire through the contact between the expansion airbag 6 and the enameled wire 5. This uniform heat distribution helps to preheat the expansion airbag 6, allowing it to gradually adapt to the temperature entering the dryer 2, thereby avoiding coating problems caused by excessive temperature differences.
[0040] Example 3
[0041] The suction adjustment member is located at the top of the preheating tube 4 and is used to adjust the amount of gas rushed into the expansion airbag 6 by cooperating with the reciprocating suction device. The suction adjustment member includes a long seat 33 arranged on one side of the sliding rod 19, and the inner side of the long seat 33 is rotatably connected to the second one-way threaded screw 35, and the outer wall of the second one-way threaded screw 35 is threadedly connected to an L-shaped seat 34, and the inner side of the long seat 33 is provided with a guide groove whose diameter matches the L-shaped seat 34, and the bottom of the L-shaped seat 34 is fixedly connected to the spherical rod 21. The suction adjustment member also includes a base 29 fixedly connected to one side of the sliding rod 19, and the inner side of the base 29 is rotatably connected to the first one-way threaded screw 30, and the inner side of the base 29 is fixedly connected to a rectangular rod 31, and the outer wall of the rectangular rod 31 is threadedly connected to a movable block 32, and the movable block 32 is fixedly connected to the long seat 33, and the movable block 32 is slidably connected to the outer wall of the first one-way threaded screw 30;
[0042] When it is necessary to adjust the expansion force of the expansion bag 6, the staff can manually rotate the first one-way threaded screw 30 to drive the movable block 32 to drive the spherical rod 21 to move upward, so as to adjust the height of the spherical rod 21, and then rotate the second one-way threaded screw 35 to drive the L-shaped seat 34 to drive the spherical rod 21 to move horizontally, so as to adjust the distance between the spherical rod 21 and the highest point of the top inclined surface of the inclined block 22, so as to adjust the distance that the spherical rod 21 is pushed, thereby realizing the control of the amount of gas inflated inside the expansion bag 6, so that the pressure applied by the expansion bag 6 to the enameled wire 5 during the expansion process is maintained in an appropriate range, avoiding over-expansion or under-expansion, thereby affecting the uniform drying of the coating, and at the same time, it can realize the preheating of enameled wires 5 of different thicknesses, thereby improving the overall practicality of the device;
[0043] When the spherical rod 21 is adjusted to above the designated position, the first one-way threaded screw 30 can be rotated in the reverse direction so that the spherical rod 21 can fit on the top inclined surface of the inclined block 22 .
[0044] Example 4
[0045] Two expansion air bags 6 for winding the enameled wire 5 are installed on one side of the winding machine 1, and a wire feeding mechanism 37 and a wire pressing wheel mechanism 38 are arranged above each expansion air bag 6;
[0046] The wire-winding feeding mechanism 37 comprises a rotating shaft 3701 installed on one side of the winding machine 1, the outer wall of the rotating shaft 3701 is fixedly connected with a rotating plate 3702, the top of the rotating plate 3702 is slidably connected with two supporting plates 3711, the top of the rotating plate 3702 is rotatably connected with two first adjusting screw rods 3703, and each supporting plate 3711 is threadedly connected to the outer wall of a first adjusting screw rod 3703, the top of each supporting plate 3711 is fixedly connected with a first linear slide rail 3705, the top of the first linear slide rail 3705 is installed with a first support plate 3704, the top of the first support plate 3704 is fixedly connected with a guide plate 3706, the tops of the two supporting plates 3711 are fixedly connected with a first bracket 3707, the inner side of the first bracket 3707 is installed with a small shaft 3708 through an adjusting nut 3710, and the outer wall of the small shaft 3708 is fixedly connected with a guide wheel 3709;
[0047] When the enameled wire 5 is introduced between the two guide plates 3706 through the guide wheel 3709 and introduced onto the winding disk 36 through the two guide plates 3706 for winding, the rotating shaft 3701 can be driven by the servo motor installed on the winding machine 1 to adjust the angle between the enameled wire 5 and the winding machine 1. The fixing of the small shaft 3708 by the adjusting nut 3710 can be released first, and then the first adjusting screw rod 3703 can be rotated respectively to adjust the distance between the two guide plates 3706 according to the diameter of the enameled wire 5, so that the enameled wire 5 will not shake or deviate during the winding process, thereby ensuring the stability of the winding;
[0048] The wire-winding pressure wheel mechanism 38 includes a second bracket 3801 fixedly connected to one side of the winder 1, a second support plate 3802 fixedly connected to one side of the second bracket 3801, a second linear slide rail 3803 fixedly connected to the inner side of the second support plate 3802, two groups of telescopic cylinders 3805 sliding on the second linear slide rail 3803, each group of telescopic cylinders 3805 is provided with two, one side of each telescopic cylinder 3805 is rotatably connected to a pressure wheel 3806, each group of telescopic cylinders 3805 is installed on the second linear slide rail 3803 through a sliding seat, the inner side of the second support plate 3802 is rotatably connected to two second adjusting screw rods 3804, and each group of telescopic cylinders 3805 is threadedly connected to the second adjusting screw rod 3804 through the sliding seat at the top respectively through the sliding seat;
[0049] When the winding drum 36 is winding the enameled wire 5, the telescopic cylinder 3805 can be driven so that the output end of the telescopic cylinder 3805 is pressed against the enameled wire 5 through the pressure wheel 3806, so that the enameled wire 5 can be tightly attached to the winding drum 36 during the winding process, thereby ensuring the stability of the winding of the enameled wire 5. The second adjusting screw 3804 can be rotated twice to drive the two groups of telescopic cylinders 3805 to adjust according to the position of the enameled wire 5, thereby improving the overall practicality of the device.
[0050] What has been described above are only preferred specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A drying and cooling device for enameled wire processing, characterized in that: include: A winder (1), a dryer (2) and a cooling box (3), wherein a preheating tube (4) passes through the interior of the dryer (2) and the cooling box (3); A preheating mechanism, comprising a preheating tube (4) arranged at the feed port of the dryer (2), two expansion air bags (6) being arranged inside the preheating tube (4), and a reciprocating suction device for inflating and sucking air inside the expansion air bags (6) being arranged inside the preheating tube (4); A suction adjustment member, located at the top of the preheating tube (4), used to adjust the amount of gas injected into the expansion airbag (6) in cooperation with the reciprocating suction device; The preheating mechanism comprises two piston sleeves (8) fixedly connected to the top of the preheating tube (4); a sealing ring (7) is rotatably connected to the inner side of the preheating tube (4); an annular groove (17) is provided on the inner side of the sealing ring (7); the annular groove (17) is communicated with the inside of the piston sleeve (8); an air guide tube (18) is fixedly connected to the air inlet of the expansion airbag (6); one end of the air guide tube (18) passes through the inner side of the sealing ring (7) and is communicated with the annular groove (17); an electric heating wire (16) is installed on the inner side of the piston sleeve (8); The preheating mechanism further comprises a connecting seat (9) fixedly connected to one end of the preheating tube (4), a driving motor (10) being installed on the inner side of the connecting seat (9), an output end of the driving motor (10) being connected to a connecting shaft (11), and one end of the connecting shaft (11) passing through the inner side of the preheating tube (4) and being rotatably connected to the preheating tube (4), a bevel gear (12) being fixedly connected to the bottom of the connecting shaft (11), a bevel gear ring (13) meshing with the bevel gear (12) being fixedly connected to the outer wall of the sealing ring (7), and the two sealing rings (7) being fixedly connected via a first connecting rod (14); The reciprocating suction device comprises a piston block (15) mounted on the inner side of the piston sleeve (8), a sliding rod (19) is fixedly connected to the top of the piston block (15), and one end of the sliding rod (19) penetrates the outer wall of the piston sleeve (8) and is slidably connected to the piston sleeve (8), a connecting spring (20) is installed between the piston block (15) and the piston sleeve (8), and a toggle assembly for toggle the sliding rod (19) for reciprocating movement is arranged between the outer wall of the connecting shaft (11) and the sliding rod (19); The reciprocating suction device also includes an auxiliary rod (23) fixedly connected between the two piston sleeves (8), the inner side of the auxiliary rod (23) is rotatably connected to a rotating shaft (27), the outer wall of the rotating shaft (27) is fixedly connected to a spur gear (26), and the two sides of the spur gear (26) are respectively meshed with spur racks (24), one end of one of the spur racks (24) is fixedly connected to a third connecting rod (28), and the outer wall of the other spur rack (24) is fixedly connected to a second connecting rod (25), and the third connecting rod (28) and the second connecting rod (25) are respectively fixedly connected to one of the sliding rods (19).
2. The drying and cooling device for enameled wire processing according to claim 1, characterized in that: The toggle assembly comprises a spherical rod (21) arranged on one side of the sliding rod (19); an inclined block (22) is fixedly connected to the outer wall of the connecting shaft (11); a slope is arranged on the top of the inclined block (22), and the bottom of the spherical rod (21) abuts against the slope.
3. The drying and cooling device for enameled wire processing according to claim 2, characterized in that: The suction adjustment member comprises a long seat (33) arranged on one side of the sliding rod (19); a second one-way threaded screw (35) is rotatably connected to the inner side of the long seat (33); an L-shaped seat (34) is threadedly connected to the outer wall of the second one-way threaded screw (35); a guide groove having a diameter matching that of the L-shaped seat (34) is provided on the inner side of the long seat (33); and the bottom of the L-shaped seat (34) is fixedly connected to the spherical rod (21).
4. The drying and cooling device for enameled wire processing according to claim 3, characterized in that: The suction adjustment member also includes a base (29) fixedly connected to one side of the sliding rod (19); a first one-way threaded screw (30) is rotatably connected to the inner side of the base (29); a rectangular rod (31) is fixedly connected to the inner side of the base (29); a movable block (32) is threadedly connected to the outer wall of the rectangular rod (31); the movable block (32) is fixedly connected to the long seat (33); and the movable block (32) is slidably connected to the outer wall of the first one-way threaded screw (30).
Citation Information
Patent Citations
Drying and cooling device for high-temperature-resistant enameled wire processing
CN210896765U
Hot air circulation type enameled wire drying furnace
CN219463957U
Enameled wire oiling equipment
CN221230965U