Coil bending forming equipment and coil bending forming method

Through the double-station coil bending forming equipment and precise hot air heating control, the coil bending efficiency and accuracy issues are solved, and efficient and precise coil bending forming is achieved, which is suitable for complex 3D shape design.

CN119296954BActive Publication Date: 2025-10-03BOZHON PRECISION IND TECH CO LTD

Patent Information

Application Number
CN202411563976.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-03
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

In the existing technology, the coil bending efficiency is low and the precision is not high. Moreover, the coil easily rebounds when cooling after heating, making it difficult to adapt to the design of complex 3D shapes.

Method used

The double-station coil bending and forming equipment is adopted, including the first pressing system and the second pressing system. The coil is heated by the heating system and cooled under pressure in the second pressing system. The temperature is precisely controlled by combining the hot air heating system and the temperature controller. The cylinder and the electric rotary table are used to achieve precise bending. The scanning mechanism is equipped to track data.

Benefits of technology

It improves the coil bending efficiency and accuracy, ensures that the coil does not rebound after cooling, adapts to complex 3D shape design, and realizes efficient and accurate coil bending forming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a coil bending and forming device and a coil bending and forming method, comprising a main support, a first pressing system, a heating system, and a second pressing system. The first pressing system comprises a first carrier positioning mechanism and a first coil pressing mechanism, the first carrier positioning mechanism being detachably connected to a carrier and being used to apply pressure to a coil in a carrier on the first carrier positioning mechanism to bend the coil to a set shape. The heating system is used to heat the coil in the carrier on the first carrier positioning mechanism to a first set temperature. The second pressing system comprises a second carrier positioning mechanism and a second coil pressing mechanism, the second carrier positioning mechanism being detachably connected to the carrier. The second coil pressing mechanism is used to apply pressure to the coil in the carrier on the second carrier positioning mechanism to maintain the set shape until the coil cools to a second set temperature. The present invention can improve coil bending efficiency and coil bending accuracy.
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Description

Technical Field

[0001] The present invention relates to the technical field of coil bending, in particular to coil bending forming equipment and a coil bending forming method. Background Art

[0002] Wireless charging technology is increasingly being used in modern electronic products. Wireless charging coils require high inductance and low resistance. Furthermore, because different electronic products have diverse design options, wireless charging coils must be adaptable to a variety of complex 3D shapes. Traditional copper coil processing methods often rely on complex mechanical devices and multi-step processes, which are not only inefficient but also difficult to ensure high precision and consistency. Therefore, developing an efficient and precise copper coil bending technology has important theoretical and practical value.

[0003] The Chinese utility model patent with authorization announcement number CN213559618U discloses a wire bending device for an inductor coil, comprising a wire bending device body, a motor and a heating block, wherein a fixed block is fixedly connected to the surface of the wire bending device body, and an extrusion groove is provided on the surface of the fixed block, a heating block is fixedly connected to the inner side of the extrusion groove, a first slider is fixedly installed on the surface of the wire bending device body, and a second slider is fixedly connected to the bottom end of the first slider, and a first connecting rod is fixedly connected to the left side of the first slider. In the above utility model patent, the coil is heated and bent. On the one hand, the temperature of the carrier after heating is high, which is not convenient for manual placement and operation of the coil. If the coil is removed after cooling, the production efficiency is low. On the other hand, since the coil has the characteristics of thermal expansion and contraction, the bent coil will rebound when it cools without external constraints. How to improve the coil bending efficiency and ensure the coil bending accuracy is a technical problem that needs to be solved urgently in this field. Summary of the Invention

[0004] To this end, the present invention provides a coil bending and forming device and a coil bending and forming method for improving coil bending efficiency and ensuring coil bending accuracy.

[0005] In order to solve the above technical problems, the present invention provides a coil bending and forming device, comprising:

[0006] Total bracket;

[0007] a first pressing system, the first pressing system being mounted on the main bracket, the first pressing system comprising a first carrier positioning mechanism and a first coil pressing mechanism, the first carrier positioning mechanism being configured to be detachably connected to a carrier, the first coil pressing mechanism being configured to apply pressure to a coil in the carrier on the first carrier positioning mechanism so as to bend the coil into a set shape;

[0008] a heating system, the heating system being mounted on the main support and being used to heat the coil in the carrier on the first carrier positioning mechanism;

[0009] The second pressing system is installed on the main bracket, and the second pressing system includes a second carrier positioning mechanism and a second coil pressing mechanism. The second carrier positioning mechanism is used to be detachably connected to the carrier, and the second coil pressing mechanism is used to pressurize the coil in the carrier on the second carrier positioning mechanism so that the coil maintains the set shape until the coil cools down.

[0010] Furthermore, the heating system is a hot air heating system, and the first coil pressing mechanism is also provided with an air blowing port, the air blowing port faces the coil, and the air blowing port is connected to the air outlet of the hot air heating system.

[0011] Furthermore, the air blowing port faces the bent position of the coil.

[0012] Furthermore, the hot air heating system includes a hot air blowing mechanism and a temperature controller, the air outlet of the hot air blowing mechanism is connected to the blowing port, and the thermostat is used to adjust the temperature parameters of the hot air blowing mechanism, set the temperature range of the hot air blowing mechanism and display the temperature of the hot air blowing mechanism in real time.

[0013] Furthermore, each of the first coil pressing mechanism and the second coil pressing mechanism includes:

[0014] sub-bracket;

[0015] a first pressing head module, the first pressing head module being connected to the sub-bracket and configured to apply pressure to a portion of the coil on one side of the bent position;

[0016] A second pressing head module is connected to the sub-bracket and is used to apply pressure to the portion on the other side of the bent position of the coil.

[0017] Furthermore, the first pressing head module includes a first pressing head and a cylinder, the first pressing head is used to contact the part on one side of the bent position of the coil, and the cylinder is connected to the sub-bracket and is used to drive the first pressing head to move closer to and away from the coil.

[0018] Furthermore, the first pressure head is elastically connected to the transition bracket, the transition bracket is connected to the cylinder, and the sub-bracket is also connected to a stroke limiter, the height of the stroke limiter along the vertical direction is adjustable, and the upper end of the stroke limiter abuts the transition bracket.

[0019] Furthermore, the second press head module includes a second press head, an electric cylinder and an electric rotary table. The second press head is used to contact the part on the other side of the bent position of the coil. The electric cylinder is used to drive the second press head closer to and away from the coil. The electric rotary table is connected to the sub-bracket and is used to adjust the angle between the second press head module and the coil.

[0020] Furthermore, the first pressing system also includes a first scanning mechanism, which is used to scan the coils and carriers undergoing hot pressing and upload them to the control system; the second pressing system also includes a second scanning mechanism, which is used to scan the coils and carriers undergoing cold pressing and upload them to the control system.

[0021] The present invention also provides a coil bending forming method, comprising the following steps performed in sequence:

[0022] S1. Provide the coil bending and forming equipment;

[0023] S2, heating the coil by the bending forming equipment until the coil is heated to a first set temperature;

[0024] S3, bending the coil into a set shape by the bending forming equipment;

[0025] S4. The coil is kept in the set shape by the bending and forming equipment until the coil is cooled to a second set temperature.

[0026] The above technical solution of the present invention has the following advantages over the prior art:

[0027] 1) The coil bending and forming equipment and method of the present invention include a first pressing system, a heating system, and a second pressing system. The carrier is detachably connected to the first pressing system and the second pressing system. On the one hand, the first pressing system and the second pressing system are equivalent to a duplex station. After the first pressing system heat-presses the previous coil, the previous coil is transferred to the second pressing system for pressure-maintaining cooling. The first pressing system can heat-press the next coil, thereby improving the coil bending efficiency. On the other hand, the coil is pressure-maintained and cooled in the second pressing system to ensure that the coil does not rebound after cooling, thereby improving the coil bending accuracy.

[0028] 2) In the coil bending and forming equipment and method of the present invention, the heating system is a hot air heating system, which heats the coil through the air blowing port on the first coil pressing mechanism. On the one hand, the air blowing port can be close to the coil, improving the coil heating efficiency. On the other hand, the heating system and the first coil pressing mechanism do not interfere with each other in space.

[0029] 3) In the coil bending forming equipment and method of the present invention, since the coil needs to be deformed at the bent position, the air blowing port is set to face the bent position of the coil, thereby further improving the coil heating efficiency;

[0030] 4) The coil bending and forming equipment and coil bending and forming method described in the present invention include a hot air heating system including a hot air blowing mechanism and a temperature controller, which can accurately control the heating temperature;

[0031] 5) In the coil bending and forming equipment and method of the present invention, both the first coil pressing mechanism and the second coil pressing mechanism include a first pressing head module and a second pressing head module. The first pressing head module and the second pressing head module are controlled separately. The first pressing head module first positions the coil, and the second pressing head module then bends the coil, ensuring that the coil is smoothly bent.

[0032] 6) In the coil bending and forming equipment and method of the present invention, the first pressing head module includes a first pressing head and a cylinder, and the first pressing head moves closer to and further away from the coil to achieve positioning of the coil;

[0033] 7) In the coil bending and forming equipment and method of the present invention, the first pressing head is elastically connected to the transition bracket, and the sub-bracket is connected to a travel limiter. The first pressing head makes soft contact with the coil without damaging the coil, and the pressure of the first pressing head on the coil can be adjusted.

[0034] 8) The coil bending and forming equipment and method of the present invention include a second pressing head module comprising a second pressing head, an electric cylinder, and an electric rotary table. The second pressing head moves closer to and further away from the coil to achieve bending of the coil, and the angle between the second pressing head and the coil can be changed and adjusted according to actual needs.

[0035] 9) The coil bending and forming equipment and the coil bending and forming method of the present invention further include a first code scanning mechanism and a second code scanning mechanism, so that the hot pressing and cold pressing data of each coil can be traced. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0037] Figure 1 Schematic diagram of the appearance of the coil bending and forming equipment of the present invention;

[0038] Figure 2 This is a schematic diagram of the interior of the coil bending and forming equipment of the present invention;

[0039] Figure 3 Schematic diagram of the structure of the carrier in the present invention;

[0040] Figure 4 Schematic diagram of the structure of the first carrier positioning mechanism in the present invention;

[0041] Figure 5 A schematic structural diagram of the first coil pressing mechanism of the present invention at one angle;

[0042] Figure 6 This is a structural schematic diagram of the first coil pressing mechanism in the present invention from another angle;

[0043] Figure 7 This is a structural diagram of the first code scanning mechanism in the present invention.

[0044] Explanation of the markings in the specification: 10. carrier; 101. first groove; 1. main bracket; 2. first pressing system; 21. first carrier positioning mechanism; 211. second groove; 212. positioning pin; 22. first coil pressing mechanism; 221. air blowing port; 222. sub-bracket; 223. first pressure head; 224. cylinder; 225. transition bracket; 226. travel limiter; 227. second pressure head; 228. electric cylinder; 229. electric rotary table; 23. first code scanning mechanism; 231. first coil code scanning gun; 232. first carrier code scanning gun; 3. heating system; 31. hot air blowing mechanism; 32. temperature controller; 4. second pressing system; 41. second carrier positioning mechanism; 42. second coil pressing mechanism; 43. second code scanning mechanism; 431. second coil code scanning gun; 432. second carrier code scanning gun. DETAILED DESCRIPTION

[0045] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0046] See also Figures 1 to 6 As shown, an embodiment of the coil bending and forming equipment provided by the present invention.

[0047] The coil bending and forming equipment includes:

[0048] Total bracket 1;

[0049] A first pressing system 2 is mounted on the main bracket 1 and includes a first carrier positioning mechanism 21 and a first coil pressing mechanism 22. The first carrier positioning mechanism 21 is used for detachably connecting to the carrier 10. The first coil pressing mechanism 22 is used to apply pressure to the coil in the carrier 10 on the first carrier positioning mechanism 21 so that the coil is bent into a set shape.

[0050] A heating system 3 is installed on the main support 1 and is used to heat the coil in the carrier 10 on the first carrier positioning mechanism 21 to a first set temperature;

[0051] The second pressing system 4 is installed on the above-mentioned main bracket 1. The above-mentioned second pressing system 4 includes a second carrier positioning mechanism 41 and a second coil pressing mechanism 42. The above-mentioned second carrier positioning mechanism 41 is used for detachably connecting the carrier 10. The above-mentioned second coil pressing mechanism 42 is used to apply pressure to the coil in the carrier 10 on the above-mentioned second carrier positioning mechanism 41 so that the coil maintains the above-mentioned set shape until the coil cools to the second set temperature.

[0052] The carrier 10 is used to support the coil and position the coil, that is, the carrier 10 limits the horizontal displacement of the coil it supports. The first carrier positioning mechanism 21 is used to support the carrier 10 and keep the carrier 10 in the hot pressing station, that is, the first carrier positioning mechanism 21 limits the horizontal displacement of the carrier 10 it supports. The second carrier positioning mechanism 41 is used to support the carrier 10 and keep the carrier 10 in the cold pressing station, that is, the second carrier positioning mechanism 41 limits the horizontal displacement of the carrier 10 it supports. The first coil pressing mechanism 22 applies pressure to the coil in the carrier 10 on the first carrier positioning mechanism 21, thereby pushing the coil to bend and deform to a set shape at the bent position. The bent position is a strip-shaped area. After the coil is bent, the bending mark of the strip-shaped area is the crease. The second coil pressing mechanism 42 applies pressure to the coil in the carrier 10 on the second carrier positioning mechanism 41, thereby keeping the coil in the set shape during the cooling process.

[0053] Specifically in this embodiment, the carrier 10 is provided with a first groove 101, and the coil is accommodated in the first groove 101. The first carrier positioning mechanism 21 and the second carrier positioning mechanism 41 are both fixedly connected to the main bracket 1, and can be conventional connection methods such as welding connection or bolt connection. The first carrier positioning mechanism 21 is provided with a second groove 211, and the second groove 211 is provided with a positioning pin 212. The carrier 10 is provided in the second groove 211 and is positioned with the carrier 10 through the positioning hole and the positioning pin 212. The second carrier positioning mechanism 41 has the same structure as the first carrier positioning mechanism 21. The first coil pressing mechanism 22 is provided above the first carrier positioning mechanism 21, and the second coil pressing mechanism 42 is provided above the second carrier positioning mechanism 41.

[0054] When bending each coil, the following steps need to be performed in sequence:

[0055] In the hot pressing and bending process, the coil is first placed in the carrier 10, and then the carrier 10 is placed on the first carrier positioning mechanism 21. The heating system 3 then heats the coil on the first carrier positioning mechanism 21. After that, the first coil pressing mechanism 22 bends the coil on the first carrier positioning mechanism 21.

[0056] Transfer process, quickly transfer the carrier 10 on the first carrier positioning mechanism 21 to the second carrier positioning mechanism 41;

[0057] In the cold pressing and conforming process, the second coil pressing mechanism 42 presses the coil on the second carrier positioning mechanism 41 until the coil is cooled, and then the carrier 10 on the second carrier positioning mechanism 41 is removed and the coil is removed from the carrier 10 to complete the bending forming of a coil.

[0058] When the carrier 10 on the first carrier positioning mechanism 21 is transferred to the second carrier positioning mechanism 41 for cooling, the first carrier positioning mechanism 21 and the first coil pressing mechanism 22 are both idle, and at this time another coil can undergo a hot pressing and bending process.

[0059] The first coil pressing mechanism 22 and the second coil pressing mechanism 42 are equivalent to a double workstation. After the first coil pressing mechanism 22 hot presses the previous coil, the previous coil is transferred to the second coil pressing mechanism 42 for pressure-maintaining cooling. The first coil pressing mechanism 22 can hot press the next coil, thereby improving the coil bending efficiency. The coil is pressure-maintained and cooled in the second coil pressing mechanism 42 to ensure that the shape of the coil will not rebound after cooling, thereby improving the coil bending accuracy.

[0060] In this embodiment, the heating system 3 is a hot air heating system, and the first coil pressing mechanism 22 is further provided with an air blowing port 221 , which faces the coil and is connected to the air outlet of the hot air heating system 3 .

[0061] The heating system 3 is a hot air heating system, which heats the coil through the blowing port 221 on the first coil pressing mechanism 22. On the one hand, the blowing port 221 can be close to the coil to improve the coil heating efficiency. On the other hand, the heating system 3 and the first coil pressing mechanism 22 will not interfere with each other in space.

[0062] In this embodiment, the air blowing port 221 faces the bent position of the coil.

[0063] Since the bent position of the coil needs to be bent and deformed, and other positions do not need to be deformed, the blowing port 221 is set to face the bent position of the coil, so that the coil is heated in a targeted manner to further improve the heating efficiency of the coil. Specifically, the blowing port is located on the side of the coil facing the first coil pressing mechanism and the second coil pressing mechanism.

[0064] In this embodiment, the hot air heating system includes a hot air blowing mechanism 31 and a temperature controller 32. The air outlet of the hot air blowing mechanism 31 is connected to the air blowing port 221. The temperature controller 32 is used to adjust the temperature parameters of the hot air blowing mechanism 31, set the temperature range of the hot air blowing mechanism 31, and display the temperature of the hot air blowing mechanism 31 in real time.

[0065] The hot air blowing mechanism 31 is a hot air gun tool that generates high-temperature airflow to achieve various applications. The hot air blowing mechanism includes an electric heating element, typically a resistance wire or heating element. When current passes through the heating element, it generates heat, causing the element temperature to rise. The hot air blowing mechanism also includes a fan or blower that draws large amounts of air and delivers it near the heating element. As the heating element heats up, the heat generated is transferred to the air supplied by the fan. This causes the air to heat up as it passes through the heating element, generating high-temperature hot air. The front end of the hot air blowing mechanism is typically equipped with a nozzle, through which the hot air is directed for specific applications. The hot air blowing mechanism operates by generating high temperatures through the heating element, then using a fan to move air to the heating area, generating high-temperature hot air. Finally, the hot air is delivered through the nozzle for specific applications. The hot air heating system includes the hot air blowing mechanism and a thermostat, which precisely controls the heating temperature. The thermostat 32 sets the hot air blowing mechanism 31 to maintain the desired operating temperature. This is typically achieved by adjusting the current flowing through the heating element.

[0066] In this embodiment, the first coil pressing mechanism 22 includes:

[0067] Sub-bracket 222;

[0068] A first pressure head module, which is connected to the sub-bracket 222 and is used to apply pressure to a portion on one side of the coil;

[0069] The second pressing head module is connected to the sub-bracket 222 and is used to apply pressure to the portion on the other side of the coil.

[0070] The first coil pressing mechanism 22 and the second coil pressing mechanism 42 both include a first pressing head module and a second pressing head module. The first pressing head module and the second pressing head module are controlled separately. The first pressing head module first presses and positions the first part of the coil on one side of the bent position, and then the second pressing head module bends the second part on the other side of the bent position of the coil. When the second pressing head module applies pressure to the second part of the coil, the first part of the coil will not warp up, ensuring that the coil is bent smoothly.

[0071] In this embodiment, the first pressure head module includes a first pressure head 223 and a cylinder 224. The first pressure head 223 is used to contact the part on one side of the bent position of the coil. The cylinder 224 is connected to the sub-bracket 222 and is used to drive the first pressure head 223 towards and away from the coil.

[0072] The first pressure head 223 is provided with an air outlet 221. The working principle of the cylinder 224 is to increase the air pressure through the piston. The pneumatic transmission then converts the pressure of the compressed air into mechanical energy, driving the mechanism to perform linear reciprocating motion, swinging or rotational motion. The cylinder does not require external support facilities such as a power supply and generally only requires connection to an air pipeline, so the cost is relatively low. Specifically, the cylinder 224 drives the first pressure head 223 toward and away from the coil along a first direction, which is a vertical direction and perpendicular to the fold of the coil.

[0073] In this embodiment, the first pressure head 223 is elastically connected to the transition bracket 225, the transition bracket 225 is connected to the cylinder 224, and the sub-bracket 222 is also connected to a stroke limiter 226. The height of the stroke limiter 226 along the vertical direction is adjustable, and the upper end of the stroke limiter 226 abuts against the transition bracket 225.

[0074] The first pressure head 223 is connected to the transition bracket 225 via a spring connection device. The first pressure head 223 presses the coil under the action of elastic force, which can compensate for the error generated when the cylinder moves without damaging the coil. The stroke limiter 226 can adjust the pressure of the first pressure head 223 on the coil. For example, when the height of the stroke limiter 226 is lowered, the pressure of the first pressure head 223 on the coil increases. When the height of the stroke limiter 226 is increased, the pressure of the first pressure head 223 on the coil decreases. Specifically in this embodiment, the above-mentioned stroke limiter 226 is a cylinder, and the height of the stroke limiter 226 is adjusted by adjusting the extension length of the cylinder piston rod.

[0075] In this embodiment, the second press head module includes a second press head 227, an electric cylinder 228 and an electric rotating table 229. The second press head 227 is used to contact the part on the other side of the bent position of the coil. The electric cylinder 228 is used to drive the second press head 227 closer to and away from the coil. The electric rotating table 229 is connected to the sub-bracket 222 and is used to adjust the angle between the second press head module and the coil.

[0076] The electric cylinder 228 operates by converting the servo motor's rotational motion into linear motion, achieving high-precision speed, position, and thrust control through closed-loop servo control. The electric cylinder 228 is a modular product that integrates a servo motor and a lead screw, offering precise speed, position, and thrust control. The electric rotary table 229 primarily relies on the servo motor, which drives the ball screw and nut assembly, which in turn drives the worktable. Specifically, the electric rotary table 229 uses electricity to rotate an object. It integrates core components such as the motor, reducer, and controller, enabling precise control of rotation angle, speed, and acceleration. The second ram module boasts exceptionally high motion accuracy, enabling precise bending of the coil. Specifically, the electric cylinder 228 drives the second ram 227 toward and away from the coil in a second direction perpendicular to the coil's fold. The electric rotary table 229 rotates the electric cylinder 228 and second ram 227 in a direction parallel to the coil's fold.

[0077] In this embodiment, the first pressing system 2 further includes a first code scanning mechanism 23, which is used to scan the coils and carriers undergoing hot pressing and upload them to the control system; the second pressing system 4 further includes a second code scanning mechanism 43, which is used to scan the coils and carriers undergoing cold pressing and upload them to the control system.

[0078] Each coil has a unique corresponding QR code, and each carrier 10 also has a unique corresponding QR code. The first scanning mechanism 23 includes a first coil scanning gun 231 and a first carrier scanning gun 232. The first coil scanning gun 231 and the first carrier scanning gun 232 are used to read the QR codes of the hot-pressed coils and the carrier 10. The second scanning mechanism has the same structure as the first scanning mechanism. The second scanning mechanism 43 includes a second coil scanning gun and a second carrier scanning gun. The second coil scanning gun and the second carrier scanning gun are used to read the QR codes of the cold-pressed coils and the carrier 10, thereby recording the hot pressing and cold pressing conditions of each coil, and the hot pressing and cold pressing conditions of the coils can be queried from the control system later, so that the hot pressing and cold pressing data of each coil can be traced.

[0079] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A coil bending and forming device, characterized in that: include: Total bracket; a first pressing system, the first pressing system being mounted on the main bracket, the first pressing system comprising a first carrier positioning mechanism and a first coil pressing mechanism, the first carrier positioning mechanism being configured to be detachably connected to a carrier, the first coil pressing mechanism being configured to apply pressure to a coil in the carrier on the first carrier positioning mechanism so as to bend the coil into a set shape; a heating system, the heating system being mounted on the main support and being used to heat the coil in the carrier on the first carrier positioning mechanism; a second pressing system, the second pressing system being mounted on the main bracket, the second pressing system comprising a second carrier positioning mechanism and a second coil pressing mechanism, the second carrier positioning mechanism being configured to be detachably connected to a carrier, the second coil pressing mechanism being configured to apply pressure to the coil in the carrier on the second carrier positioning mechanism so that the coil maintains the set shape until the coil cools; The carrier is provided with a first groove, the coil is accommodated in the first groove, the first carrier positioning mechanism and the second carrier positioning mechanism are both fixedly connected to the main bracket, the first carrier positioning mechanism and the second carrier positioning mechanism are both provided with a second groove, the second groove is provided with a positioning pin, the carrier is arranged in the second groove, and is positioned with the carrier through the positioning hole and the positioning pin; Each of the first coil pressing mechanism and the second coil pressing mechanism includes: sub-bracket; a first pressing head module, the first pressing head module being connected to the sub-bracket and configured to apply pressure to a portion of the coil on one side of the bent position; a second pressing head module, the second pressing head module being connected to the sub-bracket and configured to apply pressure to a portion of the coil on the other side of the bent position; The first pressing head module and the second pressing head module are controlled separately. The first pressing head module first presses and positions the first part of the coil on one side of the bending position, and then the second pressing head module bends the second part on the other side of the bending position. The heating system is a hot air heating system. An air blowing port is provided on the first pressure head of the first pressure head module. The air blowing port faces the coil and is connected to the air outlet of the hot air heating system.

2. The coil bending and forming equipment according to claim 1, characterized in that: The air blowing port faces the bent position of the coil.

3. The coil bending and forming equipment according to claim 1, characterized in that: The hot air heating system includes a hot air blowing mechanism and a temperature controller. The air outlet of the hot air blowing mechanism is connected to the air blowing port. The temperature controller is used to adjust the temperature parameters of the hot air blowing mechanism, set the temperature range of the hot air blowing mechanism, and display the temperature of the hot air blowing mechanism in real time.

4. The coil bending and forming equipment according to claim 1, characterized in that: The first pressing head module includes a first pressing head and a cylinder. The first pressing head is used to contact the part on one side of the bent position of the coil. The cylinder is connected to the sub-bracket and is used to drive the first pressing head to move closer to and away from the coil.

5. The coil bending and forming equipment according to claim 4, characterized in that: The first pressure head is elastically connected to the transition bracket, the transition bracket is connected to the cylinder, and the sub-bracket is also connected to a stroke limiter. The height of the stroke limiter along the vertical direction is adjustable, and the upper end of the stroke limiter abuts the transition bracket.

6. The coil bending and forming equipment according to claim 1, characterized in that: The second press head module includes a second press head, an electric cylinder and an electric rotary table. The second press head is used to contact the part on the other side of the bent position of the coil. The electric cylinder is used to drive the second press head closer to and away from the coil. The electric rotary table is connected to the sub-bracket and is used to adjust the angle between the second press head module and the coil.

7. The coil bending and forming equipment according to claim 1, characterized in that: The first pressing system also includes a first scanning mechanism, which is used to scan the coils and carriers undergoing hot pressing and upload them to the control system; the second pressing system also includes a second scanning mechanism, which is used to scan the coils and carriers undergoing cold pressing and upload them to the control system.

8. A coil bending forming method, characterized in that: The method comprises the following steps in sequence: S1. Provide the coil bending and forming equipment according to claim 1; S2, heating the coil by the bending forming equipment until the coil is heated to a first set temperature; S3, bending the coil into a set shape by the bending forming equipment; S4. The coil is kept in the set shape by the bending and forming equipment until the coil is cooled to a second set temperature.

Citation Information

Patent Citations

  • Wire bending device of inductance coil

    CN213559618U

  • Coil beveling device and winding machine

    CN116741524A

  • Angle bending machine for wireless charging coil

    CN214920033U

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