A circuit breaker production line
By designing an automatic feed circuit breaker production line, the problem of insufficient feeding of the shell is solved by using the coordination of the first spiral conveying line and the first conveying line, and the production efficiency and space utilization are improved.
Patent Information
- Application Number
- CN202411845602.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-12-16
AI Technical Summary
In the existing circuit breaker production lines, the problem of insufficient shell feeding leads to low production efficiency and the labor intensity of manual transfer of shells.
A circuit breaker production line is designed, and the first spiral conveying line and the first conveying line cooperate with each other through the automatic feeding method to realize automatic feeding of multiple assembly equipment, and avoid insufficient feeding of the shell.
It effectively improves production efficiency, reduces labor intensity, and makes the entire production line compact and improves space utilization.
Smart Images

Figure CN119297041B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of low-voltage electrical appliances, and in particular to a circuit breaker production line. Background Art
[0002] Circuit breakers have the characteristics of advanced structure, reliable performance, strong breaking capacity, beautiful and compact appearance, etc. They are widely used in various places such as industry, commerce, high-rise and residential buildings.
[0003] At present, in order to meet the production needs of circuit breakers, manufacturers generally set up an injection molding station for molding the outer shell and an assembly station for assembling the circuit breaker, wherein the outer shell molded at the injection molding station is usually transferred to the assembly station manually.
[0004] In the related art, in order to speed up the production efficiency of the circuit breaker, the assembly station is generally equipped with multiple assembly equipment, each of which can complete the assembly of the circuit breaker on the casing, which increases the labor intensity of manually transferring the casing and may cause insufficient supply of the casing to the assembly equipment, affecting production efficiency. Summary of the invention
[0005] The object of the present invention is to provide a circuit breaker production line, which transfers the shell by automatic feeding, effectively prevents the occurrence of insufficient shell feeding, and improves production efficiency.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] Provided is a circuit breaker production line, the circuit breaker comprising a housing, a thermal system and a magnetic system, the circuit breaker production line comprising a first station and a second station spaced apart in a vertical direction;
[0008] The first station is provided with an injection molding device, the second station is provided with N first conveying lines and N assembly devices, the N first conveying lines are arranged in a one-to-one correspondence with the N assembly devices, and M first spiral conveying lines are arranged between the first station and the second station; wherein N is an integer greater than 1, and M is an integer greater than or equal to 1;
[0009] The injection molding equipment is used to form the shell by injection molding;
[0010] The first spiral conveyor line is used to convey the shell to at least one of the first conveyor lines;
[0011] The first conveying line is used to convey the housing to a corresponding assembly device;
[0012] The assembly equipment is used to assemble the thermal system and the magnetic system in the housing.
[0013] Optionally, the first station is further provided with a second conveying line and a steering mechanism provided between the second conveying line and the first spiral conveying line;
[0014] Wherein, the injection molding equipment is also used to transfer the shell formed by injection molding to the second conveying line;
[0015] The diverting mechanism can rotate and transfer the housings on the second conveyor line to the first spiral conveyor line.
[0016] Optionally, the steering mechanism comprises:
[0017] Steering bracket;
[0018] A turntable, rotatably connected to the steering bracket, the turntable is provided with a plurality of positioning grooves at intervals along the circumferential direction, and the second transmission line can transmit the shell into the positioning grooves;
[0019] The driving assembly is used to drive the turntable to drive the shell to rotate and transfer it to the first spiral conveyor line.
[0020] Optionally, a guide block is provided on the steering bracket, and a guide channel is formed between the guide block and the turntable, the turntable can drive the shell to pass through the guide channel, and the guide channel can guide the shell to rotate.
[0021] Optionally, a falling block is provided on the first spiral conveyor line, and the falling block can push the shell to flip sideways onto the first spiral conveyor line.
[0022] Optionally, the second workstation is further provided with N material loading transfer mechanisms, and the N first conveying lines and the N material loading transfer mechanisms are arranged in one-to-one correspondence;
[0023] Wherein, the loading and transferring mechanism is used to transfer the shell from the first spiral conveyor line to the corresponding first conveyor line.
[0024] Optionally, the loading and transferring mechanism comprises:
[0025] Loading transfer bracket;
[0026] Two guide rods are arranged in parallel, one end of each guide rod is hinged to the loading transfer bracket;
[0027] A transmission connecting rod, the two ends of which are hinged to the two guide rods in a one-to-one correspondence;
[0028] A material loading transfer driving member, which is disposed on the material loading transfer bracket and connected to one of the two guide rods;
[0029] Wherein, the loading transfer driving member is used to drive the guide rod to rotate between a first angle and a second angle;
[0030] At the first angle, the two guide rods can guide the housing to be transported on the first spiral conveying line;
[0031] At the second angle, the two guide rods can guide the shell to be transmitted from the first spiral conveying line to the corresponding first conveying line; or the guide rods can rotate from the first angle to the second angle to push the shell from the first spiral conveying line to the corresponding first conveying line.
[0032] Optionally, the M is greater than or equal to 2, and the second station is further provided with N loading transfer mechanisms, and the N first conveying lines and the N loading transfer mechanisms form M conveying systems, and the conveying systems include at least one of the first conveying lines and at least one of the loading transfer mechanisms, and the first spiral conveying lines are arranged in a one-to-one correspondence with the conveying systems, and the first conveying lines and the loading transfer mechanisms are arranged in a one-to-one correspondence;
[0033] Wherein, the loading and transferring mechanism is used to transfer the shell from the corresponding first spiral conveying line to the corresponding first conveying line.
[0034] Optionally, a feed conveyor line and at least two feed transfer mechanisms are further provided at the second station, the feed transfer mechanisms are arranged in one-to-one correspondence with the first spiral conveyor lines, and the feed transfer mechanisms are arranged between the feed conveyor line and the corresponding first spiral conveyor line;
[0035] Wherein, the feed transfer mechanism is used to transfer the shell from the corresponding first spiral conveyor line to the feed conveyor line, or to transfer the shell from the feed conveyor line to the corresponding first spiral conveyor line.
[0036] Optionally, a first position sensor is provided on the first conveying line, a second position sensor is provided on the first spiral conveying line, the circuit breaker production line further comprises a controller, and the first position sensor, the second position sensor, the feeding transfer mechanism and the replenishing transfer mechanism are all electrically connected to the controller;
[0037] The controller is used to receive information that the first position sensor detects that the first conveying line lacks the shell, and control the corresponding loading transfer mechanism to transfer the shell from the first spiral conveying line to the first conveying line;
[0038] The controller is also used to receive information that the second position sensor detects that the first spiral conveyor line lacks the shell, and control the corresponding material replenishment transfer mechanism to transfer the shell from the material replenishment conveyor line to the first spiral conveyor line.
[0039] Optionally, the circuit breaker production line further includes:
[0040] A third station, the third station and the second station are arranged at intervals in the vertical direction, and P second spiral conveyor lines are arranged between the second station and the third station, wherein P is greater than or equal to 1; N thermal system conveyor lines are also arranged at the second station, and the thermal system conveyor lines are arranged in a one-to-one correspondence with the assembly equipment; the second spiral conveyor line is used to convey the thermal system at the third station to at least one thermal system conveyor line, and the thermal system conveyor line is used to convey the thermal system to the corresponding assembly equipment;
[0041] And / or, a fourth workstation, the fourth workstation and the second workstation are spaced apart in the vertical direction, Q third spiral conveyor lines are arranged between the second workstation and the fourth workstation, wherein Q is greater than or equal to 1; N magnetic system conveyor lines are also arranged at the second workstation, and the magnetic system conveyor lines are arranged one-to-one with the assembly equipment; the third spiral conveyor line is used to convey the magnetic system at the fourth workstation to at least one of the magnetic system conveyor lines, and the magnetic system conveyor line is used to convey the magnetic system to the corresponding assembly equipment.
[0042] Beneficial effects: In the circuit breaker production line provided by the present invention, the shell can be transmitted to each first transmission line through the first spiral transmission line, so that the corresponding assembly equipment can assemble the thermal system and the magnetic system in the shell. Through the mutual cooperation of the first spiral transmission line and the first transmission line, automatic feeding of multiple assembly equipment can be realized, effectively preventing the occurrence of insufficient shell feeding, and improving production efficiency. In addition, the first station and the second station are arranged at intervals in the vertical direction, so that the structure of the entire circuit breaker production line can be compact, effectively improving space utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a partial structural schematic diagram of the circuit breaker production line provided by the present invention;
[0044] Figure 2 It is a layout diagram of the second workstation provided by the present invention;
[0045] Figure 3 It is a layout diagram of the first workstation provided by the present invention;
[0046] Figure 4 It is a structural schematic diagram of the housing provided by the present invention;
[0047] Figure 5 It is a structural schematic diagram of the steering mechanism provided by the present invention;
[0048] Figure 6 It is a partial structural schematic diagram of the steering mechanism provided by the present invention;
[0049] Figure 7 It is a structural schematic diagram of the guide block provided by the present invention;
[0050] Figure 8 It is a partial structural schematic diagram of the first workstation provided by the present invention;
[0051] Fig. 9 It is a structural schematic diagram of the material loading and transferring mechanism provided by the present invention;
[0052] Fig.10 It is a partial structural schematic diagram of the second workstation provided by the present invention;
[0053] Fig.11 It is another partial structural diagram of the second workstation provided by the present invention.
[0054] In the figure:
[0055] 10. Shell; 11. Bottom shell; 12. Upper cover;
[0056] 110, first conveyor line; 120, assembly equipment; 130, material loading transfer mechanism; 131, material loading transfer bracket; 132, guide rod; 133, transmission connecting rod; 134, material loading transfer driving member; 140, fourth conveyor line; 150, material replenishment conveyor line; 151, first material replenishment conveyor line; 152, second material replenishment conveyor line; 153, inner line transfer mechanism; 160, material replenishment transfer mechanism;
[0057] 210, first spiral conveyor line; 211, translation feeding section; 212, spiral section; 213, translation discharging section;
[0058] 310, second conveyor line; 320, steering mechanism; 321, steering bracket; 322, turntable; 3221, positioning groove; 32211, push surface; 32212, positioning surface; 323, drive assembly; 324, guide block; 3241, guide channel; 330, laying down block; 331, extrusion surface; 340, third conveyor line; 350, injection molding equipment. DETAILED DESCRIPTION
[0059] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0060] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0062] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0063] Reference Figures 1 to 4 As shown, this embodiment provides a circuit breaker production line.
[0064] Specifically, the circuit breaker includes a housing 10 , a thermal system (not shown), and a magnetic system (not shown).
[0065] Specifically, the circuit breaker production line includes a first workstation and a second workstation arranged at intervals in the vertical direction; wherein, an injection molding device 350 is provided at the first workstation, and N first conveyor lines 110 and N assembly devices 120 are provided at the second workstation, the N first conveyor lines 110 and the N assembly devices 120 are arranged in a one-to-one correspondence, and M first spiral conveyor lines 210 are provided between the first workstation and the second workstation; wherein N is an integer greater than 1, and M is an integer greater than or equal to 1.
[0066] Specifically, the injection molding equipment 350 is used to injection mold the shell 10, the first spiral conveyor line 210 is used to convey the shell 10 to at least one first conveyor line 110, the first conveyor line 110 is used to convey the shell 10 to the corresponding assembly equipment 120, and the assembly equipment 120 is used to assemble the thermal system and the magnetic system in the shell 10.
[0067] In this embodiment, the housing 10 can be transmitted to each first conveyor line 110 through the first spiral conveyor line 210, so that the corresponding assembly equipment 120 can assemble the thermal system and the magnetic system in the housing 10. Through the mutual cooperation of the first spiral conveyor line 210 and the first conveyor line 110, automatic feeding of multiple assembly equipment 120 can be realized, effectively preventing the occurrence of insufficient feeding of the housing 10, and improving production efficiency. In addition, the first station and the second station are arranged at intervals in the vertical direction, and the traditional circuit breaker production line is upgraded from a two-dimensional plane layout to a three-dimensional layout, which can make the structure of the entire circuit breaker production line compact, effectively improve space utilization, and provide a solution for lean production in the workshop.
[0068] In this embodiment, by setting up the first workstation, the quality of the housing 10 is controllable and manageable, laying a foundation for the subsequent automation of the second workstation.
[0069] In a feasible implementation, the first workstation is set in one of the two upper and lower workshops, and the second workstation is set in the other, which facilitates the layout planning of the circuit breaker production line. Preferably, the first workstation is set in the lower workshop, and the second workstation is set in the upper workshop.
[0070] In this embodiment, refer to Figure 1 As shown, the first spiral conveyor line 210 includes a translation feeding section 211, a spiral section 212 and a translation discharging section 213 which are arranged in sequence. The translation feeding section 211 is located at the first station, and the shell 10 is transferred to the first spiral conveyor line 210 at the translation feeding section 211; the translation discharging section 213 is located at the second station, and the shell 10 is transferred to one of the first conveyor lines 110 at the translation discharging section 213.
[0071] In this embodiment, the circuit breaker production line may further include an appearance inspection device (not shown), which is used to inspect the appearance of the housing 10 to remove defective products. The appearance inspection device may be located at the first station or at the second station, which is not limited in this application. The appearance inspection device may be a charge coupled device (CCD) inspection module.
[0072] In this embodiment, refer to Figures 2 to 4As shown, the housing 10 includes a bottom shell 11 and an upper cover 12, and the injection molding equipment 350 includes an injection mold and a grabbing and assembling device. The injection molding equipment 350 can mold the bottom shell 11 and the upper cover 12 through the injection mold. After the injection mold is opened, the grabbing and assembling device grabs the bottom shell 11 and the upper cover 12 in the injection mold and assembles the bottom shell 11 and the upper cover 12 together and then transfers them to the first spiral conveyor line 210. Among them, the injection molding of the bottom shell 11 and the upper cover 12 can be completed by a set of injection molds. In this embodiment, the assembly equipment 120 can first separate the bottom shell 11 and the upper cover 12, then assemble the thermal system and the magnetic system in the bottom shell 11, and finally assemble the upper cover 12 together.
[0073] Exemplarily, the grabbing and assembling device includes a mechanical arm and an assembling claw disposed on the mechanical arm, and the mechanical arm drives the assembling claw to move so that the assembling claw is suitable for grabbing the bottom shell 11 and the upper cover 12 in the injection mold, and the assembling claw assembles the bottom shell 11 and the upper cover 12 and then drives the mechanical arm to transfer. Among them, the mechanical arm is a multi-degree-of-freedom mechanical arm.
[0074] In this embodiment, refer to Figure 1 , Figures 5 to 7 As shown, the first station is also provided with a second conveyor line 310 and a steering mechanism 320 disposed between the second conveyor line 310 and the first spiral conveyor line 210; wherein the injection molding device 350 is also used to transfer the shell 10 formed by injection molding to the second conveyor line 310, and the steering mechanism 320 can rotate the shell 10 on the second conveyor line 310 and transfer it to the first spiral conveyor line 210. In this embodiment, the injection-molded shell 10 will be arranged side by side on the second conveyor line 310 along the conveying direction of the second conveyor line 310, and the width direction of the shell 10 is the same as the conveying direction of the second conveyor line 310. After the shell 10 is rotated by the steering mechanism 320, the length direction of the shell 10 transferred to the first spiral conveyor line 210 is the same as the conveying direction of the first spiral conveyor line 210, and the shell 10 is not easy to fall off the first spiral conveyor line 210, which effectively ensures that the shell 10 is smoothly transferred to the first conveyor line 110.
[0075] Exemplarily, the second conveying line 310 and the translational feeding section 211 have the same conveying direction at the steering mechanism 320 , that is, the steering mechanism 320 rotates the housing 10 on the second conveying line 310 by 90° and then transfers it to the translational feeding section 211 .
[0076] Specifically, the steering mechanism 320 includes a steering bracket 321, a turntable 322 and a driving assembly 323. The turntable 322 is rotatably connected to the steering bracket 321, and the turntable 322 is provided with a plurality of positioning grooves 3221 at intervals along the circumferential direction, and the second transmission line 310 can transmit the housing 10 to the positioning grooves 3221; the driving assembly 323 is used to drive the turntable 322 to drive the housing 10 to rotate and transfer it to the first spiral transmission line 210, and the rotation and transfer of the housing 10 are completed by the drive assembly 323 driving the turntable 322, which is convenient, stable and reliable.
[0077] Exemplarily, the driving assembly 323 may be configured as a synchronous belt transmission structure driven by a motor.
[0078] In a feasible implementation manner, a guide block 324 is provided on the steering bracket 321, and a guide channel 3241 is formed between the guide block 324 and the rotating disk 322. The rotating disk 322 can drive the housing 10 to pass through the guide channel 3241, and the guide channel 3241 can guide the rotation of the housing 10. In this embodiment, the provision of the guide block 324 can effectively prevent the housing 10 from escaping from the positioning groove 3221 during the rotation transfer process.
[0079] Exemplarily, the positioning groove 3221 includes a pushing surface 32211 and a positioning surface 32212 set at an angle, the positioning surface 32212 is used to intercept the shell 10 on the second transmission line 310, and the pushing surface 32211 pushes the shell 10 to the guide channel 3241. Under the guidance of the guide channel 3241, the rotation transfer of the shell 10 is completed, and the shell 10 after the rotation transfer is convenient to detach from the positioning groove 3221.
[0080] In a feasible embodiment, a laying block 330 is provided on the first spiral conveyor line 210, and the laying block 330 can push the shell 10 to flip over to the first spiral conveyor line 210, that is, the first side of the shell 10 along the width direction is in contact with the first spiral conveyor line 210, which can increase the contact area between the shell 10 and the first spiral conveyor line 210 to increase the friction force, so that the shell 10 can be stably conveyed on the first spiral conveyor line 210.
[0081] Exemplarily, the laying down block 330 is disposed on the translation feeding section 211 .
[0082] Exemplarily, the tipping block 330 has an extrusion surface 331 inclined toward the first spiral conveyor line 210, and along the conveying direction of the translational feed section 211, the inclination angle of the extrusion surface 331 gradually increases. During the conveying process of the shell 10, the inclined surface squeezes the second side of the shell 10 along the width direction toward the translational feed section 211 to achieve the side flipping of the shell 10. The structure is simple, stable and reliable.
[0083] In some embodiments, Figure 3 and Figure 8 As shown, a third conveying line 340 is also provided at the first station, and the third conveying line 340 is provided between the second conveying line 310 and the first spiral conveying line 210. In this embodiment, the steering mechanism 320 is provided between the second conveying line 310 and the third conveying line 340, and the knocking block 330 is provided on the third conveying line 340. Among them, the steering mechanism 320 can rotate and transfer the shell 10 on the second conveying line 310 to the third conveying line 340; the knocking block 330 can push the shell 10 to flip to the third conveying line 340; the shell 10 flipped on the third conveying line 340 can be transferred to the first spiral conveying line 210. Specifically, the shell 10 flipped on the third conveying line 340 can be transferred to the translation feeding section 211, and while the shell 10 is transferred to the first spiral conveying line 210, the shell 10 can be stably conveyed on the first spiral conveying line 210. It can be understood that the third conveying line 340 is equivalent to an extension section of the translation feeding section 211 , which can buffer the shell 10 and facilitate the position layout of the first spiral conveying line 210 .
[0084] In this embodiment, refer to Figure 2 and Fig. 9 As shown, N loading transfer mechanisms 130 are also provided at the second workstation, and the N first conveyor lines 110 and the N loading transfer mechanisms 130 are arranged one by one; wherein the loading transfer mechanism 130 is used to transfer the shell 10 from the first spiral conveyor line 210 to the corresponding first conveyor line 110, which is stable and reliable.
[0085] Specifically, the loading transfer mechanism 130 includes a loading transfer bracket 131, a guide rod 132, a transmission connecting rod 133, and a loading transfer driving member 134. Among them, two guide rods 132 are arranged in parallel, one end of the guide rod 132 is hinged to the loading transfer bracket 131, and the two ends of the transmission connecting rod 133 are hinged to the two guide rods 132 in a one-to-one correspondence. The loading transfer driving member 134 is arranged on the loading transfer bracket 131 and connected to one of the two guide rods 132. The loading transfer driving member 134 is used to drive the guide rod 132 to rotate between a first angle and a second angle. Among them, through the arrangement of the transmission connecting rod 133, the loading transfer driving member 134 can drive the two guide rods 132 to rotate together. In this embodiment, the guide rods 132 are at a first angle, and the two guide rods 132 can guide the shell 10 to be transmitted on the first spiral conveyor line 210. Specifically, the shell 10 passes between the two guide rods 132 and moves on the translation discharge section 213 under the guidance of the two guide rods 132.
[0086] In some embodiments, the guide rods 132 are at a second angle, and the two guide rods 132 can guide the shell 10 to be transferred from the first spiral conveyor line 210 to the corresponding first conveyor line 110. Specifically, the shell 10 passes between the two guide rods 132 and is transferred to the corresponding first conveyor line 110 in the translation discharge section 213 under the guidance of the two guide rods 132.
[0087] In other embodiments, the guide rod 132 rotates from the first angle to the second angle to push the outer shell 10 from the first spiral conveyor line 210 to the corresponding first conveyor line 110, specifically, it can push the outer shell 10 from the translation discharge section 213 to the corresponding first conveyor line 110, which is stable and reliable.
[0088] In some embodiments, the first conveyor line 110 is arranged at intervals along the conveying direction of the corresponding translational discharge section 213. The loading transfer mechanism 130 is disposed between the corresponding first conveyor line 110 and the translational discharge section 213. It is worth mentioning that the two adjacent shells 10 can be abutted against each other before the steering mechanism 320 rotates; the two adjacent shells 10 are arranged at intervals along the conveying direction of the translational feed section 211 after the steering mechanism 320 rotates. When the guide rod 132 is at the second angle or rotates from the first angle to the second angle, because the shells 10 on the translational feed section 211 are arranged at intervals, when one shell 10 is transferred to the corresponding first conveyor line 110, another shell 10 adjacent to the shell 10 has not yet moved between the two guide rods 132, ensuring that the shells 10 on the translational discharge section 213 can be stably transferred one by one to the corresponding first conveyor line 110.
[0089] In other embodiments, Figure 2As shown, a fourth conveyor line 140 is also provided at the second station. In this embodiment, the feed end of the fourth conveyor line 140 corresponds to the translational discharge section 213, the first conveyor line 110 is arranged at intervals along the conveying direction of the fourth conveyor line 140, and the loading transfer mechanism 130 is provided between the fourth conveyor line 140 and the first conveyor line 110. It can be understood that the fourth conveyor line 140 is equivalent to an extension of the translational discharge section 213, which can buffer the shell 10. Exemplarily, the fourth conveyor line 140 can include at least two conveyor sections arranged at an angle, which facilitates the overall layout of the second station and effectively ensures the compact structure at the second station. In this embodiment, the discharging section 213 is translated to convey the shell 10 to the fourth conveying line 140, the guide rod 132 is at a first angle, the shell 10 passes between the two guide rods 132 and moves on the fourth conveying line 140 under the guidance of the two guide rods 132; the guide rod 132 is at a second angle, the shell 10 passes between the two guide rods 132 and is transferred from the fourth conveying line 140 to the corresponding first conveying line 110 under the guidance of the two guide rods 132; or the guide rod 132 is rotated from the first angle to the second angle to push the shell 10 from the fourth conveying line 140 to the corresponding first conveying line 110, which is stable and reliable.
[0090] In a possible implementation, Fig.10 As shown, one of the first conveyor lines 110 and the discharge end of the fourth conveyor line 140 is arranged opposite to each other, and the loading transfer mechanism 130 may not be provided at the first conveyor line 110. The housing 10 can be directly transferred from the discharge end of the fourth conveyor line 140 to the first conveyor line 110, thereby simplifying the overall structure of the circuit breaker production line.
[0091] In a feasible implementation, one first spiral conveyor line 210 corresponds to at least one fourth conveyor line 140. For example, to facilitate the layout of the second station and avoid the conveying distance of the fourth conveyor line 140 being too long, Figure 2 and Fig.10 As shown, a first spiral conveyor line 210 corresponds to a plurality of fourth conveyor lines 140, the translation discharge section 213 and the plurality of fourth conveyor lines 140 are arranged in sequence, and the fourth conveyor line 140 is arranged corresponding to at least one first conveyor line 110. It can be understood that along the conveying direction of the shell 10, in two adjacent fourth conveyor lines 140, the shell 10 can be transferred from the discharge end of the front fourth conveyor line 140 to the rear fourth conveyor line 140, and the shell 10 on the fourth conveyor line 140 can be transferred to the corresponding first conveyor line 110, which is convenient for feeding the shell 10. In this embodiment, along the conveying direction of the shell 10, the discharge end of the fourth conveyor line 140 at the end is arranged opposite to the corresponding one of the first conveyor lines 110, and the first conveyor line 110 may not be provided with a loading transfer mechanism 130, thereby simplifying the overall structure of the circuit breaker production line.
[0092] In this embodiment, a first position sensor (not shown) is provided on the first conveyor line 110, and the circuit breaker production line also includes a controller (not shown). The first position sensor and the loading and transferring mechanism 130 are both electrically connected to the controller, wherein the controller is used to receive information that the first position sensor detects that the first conveyor line 110 lacks a shell 10, and controls the corresponding loading and transferring mechanism 130 to transfer the shell 10 from the first spiral conveyor line 210 or the fourth conveyor line 140 to the first conveyor line 110, so as to realize automatic replenishment of the shell 10, which is stable and reliable, and effectively prevents the assembly equipment 120 from being shut down.
[0093] In this embodiment, refer to Figure 2 As shown, M is greater than or equal to 2, N first conveyor lines 110 and N loading transfer mechanisms 130 form M conveyor systems, the conveyor system includes at least one first conveyor line 110 and at least one loading transfer mechanism 130, and the first spiral conveyor line 210 is arranged in a one-to-one correspondence with the conveyor system; wherein the loading transfer mechanism 130 is used to transfer the shell 10 from the corresponding first spiral conveyor line 210 to the corresponding first conveyor line 110. In this embodiment, by providing at least two first spiral conveyor lines 210 and at least two conveyor systems, while improving production efficiency, the occurrence of insufficient supply of the shell 10 is effectively prevented.
[0094] In a feasible implementation, the second conveying line 310 and the first spiral conveying line 210 are arranged in a one-to-one correspondence, and the second conveying line 310 can be arranged in correspondence with at least one injection molding device 350 to meet the feeding demand of the housing 10 .
[0095] In this embodiment, continue to refer to Figure 2As shown, a feeding conveyor line 150 and at least two feeding transfer mechanisms 160 are further provided at the second workstation. The feeding transfer mechanisms 160 are arranged in one-to-one correspondence with the first spiral conveyor line 210, and the feeding transfer mechanisms 160 are arranged between the feeding conveyor line 150 and the corresponding first spiral conveyor line 210; wherein, the feeding transfer mechanism 160 is used to transfer the outer shell 10 from the corresponding first spiral conveyor line 210 to the feeding conveyor line 150, or to transfer the outer shell 10 from the feeding conveyor line 150 to the corresponding first spiral conveyor line 210. In this embodiment, when one of the first spiral conveyor lines 210 is missing a shell 10, the feeding transfer mechanism 160 corresponding to at least one of the remaining first spiral conveyor lines 210 transfers the shell 10 to the feeding conveyor line 150, and the feeding conveyor line 150 conveys the shell 10 to the first spiral conveyor line 210 where the shell 10 is missing, and the feeding transfer mechanism 160 there transfers the shell 10 from the feeding conveyor line 150 to the first spiral conveyor line 210 where the shell 10 is missing, that is, the first spiral conveyor lines 210 can replenish each other's shells 10 through the feeding conveyor line 150, thereby effectively preventing the occurrence of insufficient supply of shells 10.
[0096] In this embodiment, the structure of the material replenishment transfer mechanism 160 is the same as that of the material loading transfer mechanism 130, and this application will not go into details.
[0097] Exemplarily, when the conveying system further includes a fourth conveying line 140, the material replenishment transfer mechanism 160 is disposed between the material replenishment conveying line 150 and the corresponding fourth conveying line 140. The material replenishment transfer mechanism 160 is used to transfer the housing 10 from the corresponding fourth conveying line 140 to the material replenishment conveying line 150, or to transfer the housing 10 from the material replenishment conveying line 150 to the corresponding fourth conveying line 140.
[0098] In some embodiments, the feed conveying line 150 is provided with one, and the feed conveying line 150 can be configured as a circular conveying line.
[0099] In other embodiments, Fig.11As shown, the feeding conveyor line 150 includes a first feeding conveyor line 151 and a second feeding conveyor line 152, and the first feeding conveyor line 151 and the second feeding conveyor line 152 are provided between two adjacent conveyor systems, and an inner line transfer mechanism 153 is provided between the first feeding conveyor line 151 and the second feeding conveyor line 152. Exemplarily, taking the conveyor system including the fourth conveyor line 140 as an example, the loading end of the first feeding conveyor line 151 and the unloading end of the second feeding conveyor line 152 are both arranged opposite to the fourth conveyor line 140 of the first of the two corresponding conveyor systems, and all the first conveyor lines 110 of the first of the two conveyor systems are located between the loading end of the first feeding conveyor line 151 and the unloading end of the second feeding conveyor line 152 along the conveying direction of the fourth conveyor line 140; the first feeding conveyor line 151 is located between the second feeding conveyor line 152 and the fourth conveyor line 140 of the second of the two conveyor systems. Exemplarily, when the outer shell 10 is missing on the fourth conveying line 140 of the second one of the two conveying systems, the outer shell 10 can be transferred from the unloading end of the fourth conveying line 140 of the first one of the two conveying systems to the first replenishing conveying line 151, and the outer shell 10 on the first replenishing conveying line 151 is transferred to the fourth conveying line 140 of the second one of the two conveying systems through the corresponding replenishing transfer mechanism 160. Exemplarily, when the outer shell 10 is missing on the fourth conveying line 140 of the first one of the two conveying systems, the outer shell 10 on the fourth conveying line 140 of the second one of the two conveying systems is transferred to the first replenishing conveying line 151 through the corresponding replenishing transfer mechanism 160, the outer shell 10 on the first replenishing conveying line 151 is transferred to the second replenishing conveying line 152 through the inner line transfer mechanism 153, and the outer shell 10 on the second replenishing conveying line 152 is transferred to the fourth conveying line 140 of the first one of the two conveying systems through the corresponding replenishing transfer mechanism 160.
[0100] In this embodiment, the inner wire transfer mechanism 153 has the same structure as the material transfer mechanism 130, and this application will not go into details.
[0101] In this embodiment, a second position sensor (not shown) is provided on the first spiral conveyor line 210, and the second position sensor and the material replenishment transfer mechanism 160 are both electrically connected to the controller. The controller is also used to receive information that the second position sensor detects that the first spiral conveyor line 210 lacks the shell 10, and controls the corresponding material replenishment transfer mechanism 160 to transfer the shell 10 from the material replenishment conveyor line 150 to the first spiral conveyor line 210 or the fourth conveyor line 140. In some embodiments, before controlling the material replenishment transfer mechanism 160 to transfer the shell 10 from the material replenishment conveyor line 150 to the first spiral conveyor line 210 or the fourth conveyor line 140, the shell 10 can be transferred to the material replenishment conveyor line 150 by at least one of the remaining material replenishment transfer mechanisms 160, so as to automatically complete the mutual supplementation of the shell 10 between the first spiral conveyor lines 210, which is stable and reliable, and effectively prevents the assembly equipment 120 from stopping production.
[0102] In this embodiment, the circuit breaker production line also includes a third workstation, which is spaced apart from the second workstation in the vertical direction, and P second spiral conveyor lines (not shown) are arranged between the second workstation and the third workstation, where P is greater than or equal to 1; N thermal system conveyor lines (not shown) are also provided at the second workstation, and the thermal system conveyor lines are arranged in a one-to-one correspondence with the assembly equipment 120; the second spiral conveyor line is used to convey the thermal system at the third workstation to at least one thermal system conveyor line, and the thermal system conveyor line is used to convey the thermal system to the corresponding assembly equipment 120, so as to realize automatic feeding of the thermal system to multiple assembly equipment 120, effectively prevent the occurrence of insufficient supply of the thermal system, and improve production efficiency.
[0103] Exemplarily, when P is greater than or equal to 2, the second spiral conveyor lines can also replenish materials with each other, and the specific replenishment method is the same as the replenishment method between the first spiral conveyor lines 210, which will not be elaborated herein.
[0104] For example, the thermal system can be assembled in the first carrier (not shown). The first carrier is used as a carrier for the thermal system to be transported on the second spiral conveyor line and the thermal system conveyor line, which can effectively solve the problem that the flexible parts in the thermal system are difficult to transport regularly, and is stable and reliable. The thermal system is concentrated in the first carrier, which is convenient for the assembly equipment 120 to grab, effectively preventing assembly interference, and achieving the purpose of the assembly equipment 120 to automatically assemble the circuit breaker.
[0105] Specifically, the third station is provided with a first punching and welding integrated device (not shown), which is used to assemble the thermal system, and transfer the assembled thermal system to the second spiral conveyor after placing it in the first carrier. The application of the first punching and welding integrated device makes the cutting and welding process of the components constituting the thermal system controllable and manageable, effectively ensures the dimensional accuracy of the thermal system, and solves the problem of difficulty in adapting to the automatic assembly of circuit breakers due to dimensional differences.
[0106] Exemplarily, the circuit breaker production line may further include a thermal system detection device (not shown), which is used to detect whether the thermal system in the first carrier is missing or misinstalled, so as to remove defective products. The thermal system detection device may be located at the second station or the third station, which is not limited in this application. The thermal system detection device may be a CCD detection module.
[0107] In this embodiment, the circuit breaker production line also includes a fourth workstation, which is spaced apart from the second workstation in the vertical direction, and Q third spiral conveyor lines (not shown) are arranged between the second workstation and the fourth workstation, where Q is greater than or equal to 1; N magnetic system conveyor lines (not shown) are also arranged at the second workstation, and the magnetic system conveyor lines are arranged in a one-to-one correspondence with the assembly equipment 120; the third spiral conveyor line is used to convey the magnetic system at the fourth workstation to at least one magnetic system conveyor line, and the magnetic system conveyor line is used to convey the magnetic system to the corresponding assembly equipment 120, so as to realize automatic feeding of the magnetic system to multiple assembly equipment 120, effectively prevent the occurrence of insufficient feeding of the magnetic system, and improve production efficiency.
[0108] Exemplarily, when Q is greater than or equal to 2, the third spiral conveyor lines can also replenish materials with each other, and the specific replenishment method is the same as the replenishment method between the first spiral conveyor lines 210, which will not be elaborated herein.
[0109] For example, the magnetic system can be assembled in the second carrier (not shown), and the second carrier serves as a carrier for the magnetic system to be transmitted on the third spiral transmission line and the magnetic system transmission line, which can effectively solve the problem that the flexible parts in the magnetic system are difficult to be transmitted regularly, and is stable and reliable. In addition, the magnetic system is concentrated in the second carrier, which is convenient for the assembly equipment 120 to grasp, effectively preventing assembly interference, and achieving the purpose of the assembly equipment 120 to automatically assemble the circuit breaker.
[0110] Specifically, the fourth station is provided with a second punching and welding integrated device (not shown), which is used to assemble the magnetic system, and place the assembled magnetic system in the second carrier and then transfer it to the third spiral conveyor line. The application of the second punching and welding integrated device makes the cutting and welding process of the components constituting the magnetic system controllable and manageable, effectively ensures the dimensional accuracy of the magnetic system, and solves the problem of difficulty in adapting to the automatic assembly of circuit breakers caused by dimensional differences.
[0111] Exemplarily, the circuit breaker production line may further include a magnetic system detection device (not shown), which is used to detect whether the magnetic system in the second carrier is missing or wrongly installed, so as to remove defective products. The magnetic system detection device may be arranged at the second station or the fourth station, which is not limited in this application. The magnetic system detection device may be a CCD detection module.
[0112] In this embodiment, the third workstation and the fourth workstation can be arranged in the third workshop, and the third workshop can be located below the second workshop.
[0113] In this embodiment, the assembly device 120 includes a first assembly device (not shown) and a second assembly device (not shown). The first assembly device is used to assemble the thermal system in the bottom case 11 ; the second assembly device is used to assemble the magnetic system in the bottom case 11 .
[0114] Specifically, the first assembly device includes a wire management unit and a first detection unit. The wire management unit adjusts the shape of the flexible member in the thermal system in the first carrier by clamping and pulling, so that the thermal system is suitable for being grasped by the first assembly device and installed in the bottom shell 11 to prevent assembly interference; the first detection unit is used to detect whether the thermal system has problems such as missing installation, misalignment, deformation, and position interference relative to the bottom shell 11. The wire management unit is designed according to the shape characteristics of the flexible member to achieve fast and accurate wiring. The first detection unit can be a charge coupled device CCD detection module.
[0115] In a feasible implementation, the first assembly device includes a thermal system assembly unit and an operating mechanism assembly unit. The thermal system assembly unit is used to assemble the thermal system in the bottom shell 11 , and the operating mechanism assembly unit is used to assemble the operating mechanism in the bottom shell 11 .
[0116] Specifically, the second assembly device includes a magnetic system assembly unit, an arc extinguishing system assembly unit and a double metal pre-adjustment unit. The magnetic system assembly unit is used to assemble the magnetic system in the bottom shell 11, the arc extinguishing system assembly unit is used to assemble the arc extinguishing system in the bottom shell 11, and the double metal pre-adjustment unit is used to assemble the adjusting screw and the nut in the bottom shell 11. During the pre-adjustment process of the adjusting screw, the double metal pre-adjustment unit controls the adjusting screw to touch the double metal to the calibrated position in a pulse form under the setting of limiting the number of pre-adjustment turns, thereby self-eliminating the screw from over-turning, sticking, slipping, or premature tripping.
[0117] In this embodiment, the assembly equipment 120 also includes a third assembly device (not shown), which can assemble the handle mechanism in the bottom shell 11 and assemble the upper cover 12 on the bottom shell 11, and the third assembly device can also automatically detect the opening distance, overtravel, tripping force, etc. of the circuit breaker.
[0118] Specifically, the third assembly device includes a second detection unit, and before the upper cover 12 and the bottom shell 11 are closed, the second detection unit can be used to check for misassembly, missing assembly, misalignment, and scratches. The closing gap is no greater than 0.3 mm. The second detection unit can be a CCD detection module.
[0119] Specifically, the third assembly device includes an automatic overtravel test unit, which uses a servo motor as a handle to drive the rotating circuit breaker, and starts recording the rotation angle value, i.e., the overtravel origin, when the moving contact of the circuit breaker is turned on. During the rotation of the handle, when the torque peak is detected, the rotation of the handle is stopped, and the rotation angle of the torque peak is recorded. The overtravel value of the circuit breaker is converted by the conduction angle value and the torque peak angle value. Compared with manual testing, the test result is more accurate and reliable, and the overtravel is fully inspected online, and the test process is automated and digitized. Large-scale and high-reliability production of circuit breakers is achieved. Among them, the overtravel is ≥1.2mm, the error does not exceed 0.1mm; the defective and closing angles are eliminated>91°; the tripping force measurement range is 0.2N-4N, and the tripping force is determined by the axial force arm equivalent conversion ≤0.8N, and the error does not exceed 0.05N as the test standard.
[0120] In this embodiment, the assembly device 120 further includes a multi-stage assembly device (not shown), which can assemble the handles of a plurality of assembled circuit breakers together.
[0121] In this embodiment, the assembly device 120 further includes a coding device (not shown) to perform coding marking on multiple components of the circuit breaker, such as shafts, positioning members, and linkage members. Specifically, the coding device includes a third detection unit, which can be used to check for wrong installation, missing installation, poor coding, etc. The third detection unit can be a CCD detection module.
[0122] In this embodiment, the assembly device 120 further includes a nail-piercing riveting device (not shown) for inserting rivets and riveting rivets of a single-stage or multi-stage circuit breaker. Specifically, the nail-piercing riveting device includes a fourth detection unit, and defective riveted products can be eliminated by the fourth detection unit. The fourth detection unit can be a CCD detection module.
[0123] In this embodiment, the assembly of the multi-stage circuit breaker can be completed by controlling the multi-stage assembling device and the nail-piercing riveting device.
[0124] In this embodiment, the assembly equipment 120 further includes an automatic pad printing device (not shown) to print identification information on the side of the assembled circuit breaker, such as a QR code, a front logo, etc. Specifically, the automatic pad printing device includes a fifth detection unit, and pad printing defective products can be eliminated by the fifth detection unit. The fifth detection unit can be a CCD detection module.
[0125] In this embodiment, the assembly equipment 120 also includes an automatic delay verification device (not shown) to perform an automatic delay test on the assembled single-stage or multi-stage circuit breakers to eliminate defective products such as slipping buckles, poor contact, no power, no operation, or excessively long operation time.
[0126] Exemplarily, during testing, the automatic delay verification device adopts a high-current thermal equivalent verification overload delay protection feature, with a time setting of 2s-4s, and a programmable current source outputting a constant current of 2In-5In; and the automatic delay verification device can automatically switch between single-stage or multi-stage detection modes, automatically debug the adjustment screws, effectively improve the test efficiency, and realize automated and digitized online full detection of the delay.
[0127] Exemplarily, the automatic delay verification device includes a barcode scanner, which reads the identification information of the circuit breaker and automatically binds the delay test result to the identification information. The automatic delay verification device can automatically isolate and cool defective products, and recalibrate them after cooling.
[0128] In this embodiment, the assembly equipment 120 further includes a finished product parameter detection device (not shown) to detect finished product parameters such as transient characteristics, withstand voltage characteristics, and mechanical operation characteristics of the assembled single-stage or multi-stage circuit breakers to remove defective products. The finished product parameter detection device can automatically switch the single-stage or multi-stage detection mode.
[0129] Exemplarily, during the transient characteristic test, the finished product parameter detection device uses high and low current thermal equivalent verification short-circuit instantaneous protection characteristics, the time is set to within 1 second, and the programmable current source outputs a constant current of 2In-5In.
[0130] For example, during the withstand voltage characteristic test, the voltage source of the finished product parameter detection device is 0-5000V, which can be adjusted or constant. Among them, the leakage current value of no more than 100mA at 1500V and withstand voltage time of 1.0 second is used as the test standard.
[0131] Exemplarily, during the mechanical operation verification, the finished product parameter detection device detects problems such as slippage, slow reset, and jamming on the assembled single-stage or multi-stage circuit breakers.
[0132] In this embodiment, the assembly equipment 120 further includes a stopper assembly device (not shown), which can assemble the stopper on the circuit breaker and perform inspection to remove defective products.
[0133] In this embodiment, the assembly equipment 120 further includes a plugging device (not shown), which can stick or punch the plug on the circuit breaker and perform inspection to remove defective products.
[0134] In this embodiment, the assembly device 120 can automatically classify the circuit breakers according to their defective characteristics.
[0135] In this embodiment, the assembly equipment 120 also includes a packaging device (not shown), which can bag, package, box, pack, label, palletize and inspect the circuit breaker to remove defective products. Labeling can be understood as sticking labels on packaging bags, boxes and cartons, and through the "three-in-one" information binding, it is convenient for information traceability and anti-counterfeiting of circuit breakers during circulation.
[0136] This embodiment also provides a method for producing a circuit breaker, which specifically includes the following steps:
[0137] S100 , injection-molding the housing 10 at the first station, and controlling the first spiral conveyor line 210 to convey the injected housing 10 to one of the first conveyor lines 110 .
[0138] S200, assembling the thermal system in the first carrier at the third station, and controlling the second spiral conveyor line to convey the first carrier equipped with the thermal system to one of the thermal system conveyor lines.
[0139] S300, assembling the magnetic system in the second carrier at the fourth station, and controlling the third spiral conveyor line to convey the third carrier equipped with the magnetic system to one of the magnetic system conveyor lines.
[0140] In this embodiment, step S100 , step S200 and step S300 are performed in no particular order.
[0141] S400 , controlling the assembly equipment 120 to assemble a circuit breaker.
[0142] Specifically, S400 includes the following steps:
[0143] S410, separating the bottom shell 11 and the upper cover 12;
[0144] S420 , assembling the operating mechanism and the thermal system into the bottom housing 11 .
[0145] S430, assembling the magnetic system, the arc extinguishing system, and the adjusting screws and nuts in the bottom shell 11.
[0146] S440 , assembling the handle mechanism into the bottom shell 11 , and assembling the upper cover 12 onto the bottom shell 11 .
[0147] S500 , controlling the assembly device 120 to print identification information on the side of the circuit breaker.
[0148] Between step S400 and step S500, the following steps may also be included: assembling a plurality of assembled circuit breakers together, and spraying codes on a plurality of components of the circuit breakers.
[0149] S600 , controlling the assembly device 120 to perform an automatic delay test on the circuit breaker.
[0150] S700 , controlling the assembly equipment 120 to perform finished product parameter detection on the circuit breaker.
[0151] S800 , controlling the assembly device 120 to assemble the stopper on the circuit breaker.
[0152] S900 , controlling the assembly device 120 to stick or stamp the plug onto the circuit breaker.
[0153] Step S1000: Control the assembly equipment 120 to bag, package, box, carton, label, and palletize the circuit breakers.
[0154] In this embodiment, in steps S100 to S1000, defective products can be eliminated through detection.
[0155] For the specific execution process of each device in the above steps, please refer to the above related introduction, which will not be repeated here.
[0156] In a possible implementation, the production method may be executed by a controller, which may include, but is not limited to, a programmable logic controller (PLC).
[0157] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A circuit breaker production line, the circuit breaker comprising a housing (10), a thermal system and a magnetic system, characterized in that: The circuit breaker production line comprises a first workstation and a second workstation spaced apart in a vertical direction; The first station is provided with an injection molding device (350), the second station is provided with N first conveying lines (110) and N assembly devices (120), the N first conveying lines (110) are arranged in a one-to-one correspondence with the N assembly devices (120), and M first spiral conveying lines (210) are arranged between the first station and the second station; wherein N is an integer greater than 1, and M is an integer greater than or equal to 1; The injection molding device (350) is used to form the housing (10) by injection molding; The first spiral conveying line (210) is used to convey the shell (10) to at least one of the first conveying lines (110); The first conveying line (110) is used to convey the housing (10) to a corresponding assembly device (120); The assembly device (120) is used to assemble the thermal system and the magnetic system in the housing (10).
2. The circuit breaker production line according to claim 1, characterized in that: The first workstation is also provided with a second conveying line (310) and a steering mechanism (320) provided between the second conveying line (310) and the first spiral conveying line (210); Wherein, the injection molding device (350) is also used to transfer the shell (10) formed by injection molding to the second conveying line (310); The steering mechanism (320) can rotate the housing (10) on the second conveying line (310) and transfer it to the first spiral conveying line (210).
3. The circuit breaker production line according to claim 2, characterized in that: The steering mechanism (320) comprises: Steering bracket (321); a turntable (322) rotatably connected to the steering bracket (321); the turntable (322) is provided with a plurality of positioning grooves (3221) spaced apart along the circumferential direction; and the second transmission line (310) can transmit the housing (10) into the positioning grooves (3221); A driving assembly (323) is used to drive the rotating disk (322) to drive the housing (10) to rotate and transfer to the first spiral conveyor line (210).
4. The circuit breaker production line according to claim 3, characterized in that: A guide block (324) is provided on the steering bracket (321); a guide channel (3241) is formed between the guide block (324) and the rotating disk (322); the rotating disk (322) can drive the housing (10) to pass through the guide channel (3241), and the guide channel (3241) can guide the housing (10) to rotate.
5. The circuit breaker production line according to claim 2, characterized in that: A tipping block (330) is provided on the first spiral conveyor line (210), and the tipping block (330) can push the housing (10) to tip over onto the first spiral conveyor line (210).
6. The circuit breaker production line according to claim 1, characterized in that: The second workstation is also provided with N material loading transfer mechanisms (130), and the N first conveying lines (110) and the N material loading transfer mechanisms (130) are arranged in a one-to-one correspondence; Wherein, the loading transfer mechanism (130) is used to transfer the shell (10) from the first spiral conveyor line (210) to the corresponding first conveyor line (110).
7. The circuit breaker production line according to claim 6, characterized in that: The material loading and transferring mechanism (130) comprises: Loading transfer bracket (131); Two guide rods (132) are arranged in parallel, and one end of the guide rod (132) is hinged to the loading transfer bracket (131); A transmission connecting rod (133), wherein two ends of the transmission connecting rod (133) are hingedly connected to the two guide rods (132) in a one-to-one correspondence; A material loading transfer driving member (134) is disposed on the material loading transfer bracket (131) and connected to one of the two guide rods (132); Wherein, the material transfer driving member (134) is used to drive the guide rod (132) to rotate between a first angle and a second angle; At the first angle, the two guide rods (132) can guide the housing (10) to be transported on the first spiral conveying line (210); At the second angle, the two guide rods (132) can guide the housing (10) to be transmitted from the first spiral conveying line (210) to the corresponding first conveying line (110); or the guide rods (132) can rotate from the first angle to the second angle to push the housing (10) from the first spiral conveying line (210) to the corresponding first conveying line (110).
8. The circuit breaker production line according to claim 1, characterized in that: The M is greater than or equal to 2, and the second workstation is further provided with N material loading transfer mechanisms (130), the N first conveying lines (110) and the N material loading transfer mechanisms (130) form M conveying systems, the conveying systems include at least one of the first conveying lines (110) and at least one of the material loading transfer mechanisms (130), and the first spiral conveying lines (210) are arranged in a one-to-one correspondence with the conveying systems, and the first conveying lines (110) and the material loading transfer mechanisms (130) are arranged in a one-to-one correspondence; The loading and transferring mechanism (130) is used to transfer the shell (10) from the corresponding first spiral conveying line (210) to the corresponding first conveying line (110).
9. The circuit breaker production line according to claim 8, characterized in that: The second workstation is also provided with a material replenishment conveyor line (150) and at least two material replenishment transfer mechanisms (160), the material replenishment transfer mechanisms (160) being arranged in one-to-one correspondence with the first spiral conveyor lines (210), and the material replenishment transfer mechanisms (160) being arranged between the material replenishment conveyor lines (150) and the corresponding first spiral conveyor lines (210); The feed transfer mechanism (160) is used to transfer the shell (10) from the corresponding first spiral conveyor line (210) to the feed conveyor line (150), or to transfer the shell (10) from the feed conveyor line (150) to the corresponding first spiral conveyor line (210).
10. The circuit breaker production line according to claim 9, characterized in that: The first conveying line (110) is provided with a first position sensor, the first spiral conveying line (210) is provided with a second position sensor, the circuit breaker production line further comprises a controller, and the first position sensor, the second position sensor, the loading transfer mechanism (130) and the replenishing transfer mechanism (160) are all electrically connected to the controller; The controller is used to receive information that the first position sensor detects that the first conveying line (110) lacks the shell (10), and control the corresponding loading transfer mechanism (130) to transfer the shell (10) from the first spiral conveying line (210) to the first conveying line (110); The controller is also used to receive information that the second position sensor detects that the first spiral conveyor line (210) lacks the shell (10), and control the corresponding material replenishment transfer mechanism (160) to transfer the shell (10) from the material replenishment conveyor line (150) to the first spiral conveyor line (210).
11. The circuit breaker production line according to claim 1, characterized in that: The circuit breaker production line also includes: a third workstation, the third workstation and the second workstation are arranged at intervals in the vertical direction, P second spiral conveyor lines are arranged between the second workstation and the third workstation, wherein P is greater than or equal to 1; N thermal system conveyor lines are also arranged at the second workstation, and the thermal system conveyor lines are arranged in a one-to-one correspondence with the assembly equipment (120); the second spiral conveyor line is used to convey the thermal system at the third workstation to at least one thermal system conveyor line, and the thermal system conveyor line is used to convey the thermal system to the corresponding assembly equipment (120); And / or, a fourth workstation, the fourth workstation and the second workstation are arranged at intervals in the vertical direction, Q third spiral conveyor lines are arranged between the second workstation and the fourth workstation, wherein Q is greater than or equal to 1; N magnetic system conveyor lines are also arranged at the second workstation, and the magnetic system conveyor lines are arranged in a one-to-one correspondence with the assembly equipment (120); the third spiral conveyor line is used to convey the magnetic system at the fourth workstation to at least one of the magnetic system conveyor lines, and the magnetic system conveyor line is used to convey the magnetic system to the corresponding assembly equipment (120).
Citation Information
Patent Citations
Full-automatic assembling device for circuit breaker
CN113997071A
Assembly tool of circuit breaker
CN214279880U