A three-fold rotary tillage and pulping machine
By designing the stone screening mechanism and stone hook mechanism of the three-fold rotary tillage and beating integrated machine, the problem of stone damage to the blade during the paddy field is solved, and the blade protection and efficiency of the beating process are achieved.
Patent Information
- Application Number
- CN202411868351.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-18
AI Technical Summary
During the paddy field beating process, the stone causes damage to the blade, causing damage to the blade. The prior art cannot solve the problem from the root by increasing the blade's wear resistance and impact resistance, and the maintenance cost is high.
A three-fold rotary tillage and beating machine is designed, and the stone screening mechanism is used to collect the stones in the paddy field into the stone collection box. The stones are lifted by taking the stone hook and placed into the stone collection box to prevent the stones from directly colliding with the blade.
Effectively prevent stones from causing damage to the blade, reduce the wear and maintenance costs of the blade, and improve the efficiency and safety of the beating process.
Smart Images

Figure CN119302072B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of paddy field tillage, and in particular to a three-folding rotary tillage and pulping integrated machine. Background Art
[0002] Especially in recent years, with the adjustment of the planting structure in my country's southern rice producing areas, the planting areas of rice, wheat, rice oil, rice tobacco, etc. have increased rapidly, which has put forward higher requirements for land preparation machinery, which can not only complete the requirements of deep plowing, soil crushing, and leveling in dry land operations, but also meet the needs of paddy field slurrying and paddy field leveling operations.
[0003] However, during the paddy field beating process, the stones in the paddy field will damage the blades used for stirring the slurry. Specifically, large stones are more likely to collide with the blades during the stirring process, thereby increasing the risk of damage to the blades. Although smaller stones have less direct impact on the blades, if there are a large number of them, they may gradually wear out the blades through long-term friction and collision. Therefore, before the existing paddy field operations, the stones in the paddy field need to be cleaned in advance to minimize the chance of collision between the blades and stones. However, although large stones are easy to clean, small stones are small in size due to their large number. The process of cleaning small stones is not only time-consuming and labor-intensive, increasing unnecessary labor expenses, but also increases the difficulty of cleaning when straw and stones are mixed together.
[0004] Existing beaters generally solve the problem of stone-blade collision by increasing the wear resistance and impact resistance of the blade. However, this method requires the use of more expensive alloy steel and frequent maintenance of the blade, which cannot solve the problem from the root. Moreover, when the stone collides with the blade, the stone will still damage the blade and affect the sharpness of the blade. Summary of the invention
[0005] Based on this, it is necessary to provide a three-fold rotary tillage and pulping machine to address the existing technical problems.
[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0007] A three-fold rotary tillage and beating machine comprises a main frame and auxiliary frames respectively arranged at both ends of the main frame, the auxiliary frame and the main frame are flipped and connected through a cylinder structure, rotary tillage and beating assemblies are respectively arranged below the main frame and the two auxiliary frames, each rotary tillage and beating assembly comprises a knife shaft and a plurality of blades arranged on the knife shaft, the knife shaft arranged below the auxiliary frame and the knife shaft arranged below the main frame are disassembled and connected through a clutch, and further comprises:
[0008] The middle frame is fixedly connected to the main frame;
[0009] Two side frames, respectively connected to the two auxiliary frames;
[0010] A plurality of transmission mechanisms are respectively arranged at the lower ends of the middle frame and the two side frames, a transmission mechanism is fixedly connected to the lower end of each side frame and the transmission mechanism is transmission-connected to the knife shaft below the corresponding sub-frame, and a plurality of transmission mechanisms are fixedly connected to the lower end of the middle frame at equal intervals;
[0011] The transmission mechanism includes two side plates and two guide cone plates. The two side plates are respectively fixedly connected to the corresponding side frames or middle frames. The guide cone plate is fixedly connected to the lower end of the side of the side plate away from the knife shaft. A widening block is arranged on the side where two adjacent guide cone plates are close to each other.
[0012] A plurality of rake frames are respectively arranged on the side where the two side plates of each transmission mechanism are close to each other, and a plurality of stone-taking hooks are arranged at equal intervals on the end of the rake frame away from the knife shaft;
[0013] The stone collecting box is respectively fixedly connected with one side of the two side plates in each transmission mechanism away from the knife shaft.
[0014] Furthermore, the transmission mechanism also includes two main gears and two sub-gears. The transmission mechanism arranged below the side frame also includes a main sprocket, a main chain and a sub-sprocket. The main sprocket is coaxially fixedly connected to the knife shaft below the sub-frame, and the sub-sprocket is rotatably connected to the side plate away from the middle frame. One end of the main chain is transmission-connected to the main sprocket, and the other end is transmission-connected to the sub-sprocket. The two main gears are respectively rotationally connected to the side away from the two side plates, and the main gear close to the sub-sprocket is coaxially fixedly connected to the sub-sprocket. The two sub-gears are respectively transmission-connected to the side away from the two side plates and mesh with the corresponding main gears.
[0015] Furthermore, the transmission mechanism also includes a power shaft, two fixed gears and two power gears. A connecting groove is formed on one side of the side plate close to the knife shaft. The two fixed gears are respectively rotatably set in the two connecting grooves and are coaxially fixedly connected to the corresponding main gears. The two power gears are respectively rotatably set in the two connecting grooves and mesh with the corresponding fixed gears. Both ends of the power shaft are respectively coaxially fixedly connected to the two power gears. The power shaft arranged under the side frame and the power shaft arranged under the middle frame are disassembled and connected through a clutch.
[0016] Furthermore, the transmission mechanism also includes two first sprockets, two second sprockets and two first chains. The two first sprockets are respectively arranged on the side of the corresponding side plate away from the sub-gear and are respectively fixedly connected to the two sub-gears coaxially. The two second sprockets are respectively arranged above the two first sprockets and are rotatably connected to the side plates. One end of the two first chains is respectively connected to the two first sprockets, and the other end is respectively connected to the two second sprockets.
[0017] Furthermore, the transmission mechanism also includes a plurality of stone screening mechanisms, which are arranged in an evenly spaced array along the first chain on the two side plates, and the plurality of stone screening mechanisms are respectively fixedly connected to the plurality of chain nails on the first chain, and the two ends of the plurality of rake frames are respectively fixedly connected to the plurality of stone screening mechanisms on the two side plates.
[0018] Furthermore, the stone screening mechanism includes a side plate, a carrier plate, a main pressure plate and an auxiliary pressure plate. The carrier plate is fixedly connected to the chain nail coaxially, the side plate is fixedly connected to the end of the carrier plate away from the side plate, the main pressure plate is fixedly connected to the end of the chain nail away from the carrier plate in a horizontal state, and the auxiliary pressure plate is fixedly connected to the end of the main pressure plate away from the carrier plate in a vertical state.
[0019] Furthermore, the stone screening mechanism also includes two main pressure wheels and two auxiliary pressure wheels, the transmission mechanism also includes two limiting arc plates, two lateral arc plates and two end arc blocks, a limiting arc groove is formed on the side of the side plate close to the rake frame, the two limiting arc plates are arranged in the limiting arc groove in a left-right symmetrical state and are fixedly connected to the side plates, the two lateral arc plates are respectively fixedly connected to the sides of the two limiting arc plates away from the side plates, the two end arc blocks are respectively arranged at the upper and lower ends of the limiting arc groove, the two main pressure wheels are respectively rotatably connected to the two ends of the main pressure plate, the main pressure wheel is rollingly connected to one side of the limiting arc groove, the two auxiliary pressure wheels are respectively rotatably connected to the two ends of the auxiliary pressure plate, and the auxiliary pressure wheel is rollingly connected to the other side of the lateral arc plate.
[0020] Furthermore, the transmission mechanism also includes two positioning racks, and the stone screening mechanism also includes a first gear, a second gear, a third gear and a fourth gear. The two positioning racks are fixedly connected to the middle parts of the limiting arc grooves of the two side plates through tooth seats respectively. The first gear is coaxially rotatably connected to the carrier plate, the second gear is rotatably connected to the side plate and meshes with the first gear, the third gear is rotatably connected to the side plate and meshes with the second gear, the fourth gear is rotatably connected to the side plate and meshes with the third gear, and the first gear meshes with the positioning rack when it moves to the side of the stone collecting box.
[0021] Furthermore, the stone screening mechanism also includes a magnetic shaft and a positioning pin. Arc grooves are respectively formed on the two stone picking hooks close to the side plate. One end of the magnetic shaft is fixedly connected to the fourth gear coaxially. The stone picking hook is connected to the other end of the magnetic shaft through magnetic transmission. One end of the positioning pin is fixedly connected to the side plate, and the other end is slidably connected to the arc groove. The two stone picking hooks close to the side plate are fixedly connected to the remaining several stone picking hooks coaxially. Several stone picking hooks are rotatably connected to the rake frame.
[0022] Furthermore, the rake frame is formed with a plurality of rake ribs at equal intervals along the long side direction, and there is a gap between two adjacent rake ribs.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] First, the device collects stones in the paddy field into a stone collecting box by setting a stone screening mechanism to prevent the stones from damaging the blades. There is a gap between two adjacent rake ribs. When screening the stones, the rake ribs can ensure that the mud and straw move from the gap between the rake ribs to the rotary tillage and beating assembly;
[0025] Second, the device lifts the stones in the paddy field and puts them into the stone collecting box through the circularly arranged stone picking hook. When the stone picking hook moves to the top of the stone collecting box, it will tilt so as to put the grabbed stones into the stone collecting box. In this process, the angle of the side plate will not change, which reduces the extra wear that may be caused by the angle change and reduces the maintenance cost.
[0026] Thirdly, the device pushes the stones facing the side plate under the rake frame through the guide cone plate so that the rake frame can collect all the stones and prevents the stones from being unable to move under the rake frame and being grabbed by the stone hook when facing the side plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment;
[0028] Figure 2 yes Figure 1 A magnified view of the structure at center;
[0029] Figure 3 is a side view of an embodiment;
[0030] Figure 4 is a three-dimensional structural schematic diagram of the embodiment from another angle;
[0031] Figure 5 yes Figure 4 A magnified view of the structure at B in the middle;
[0032] Figure 6 yes Figure 4 Schematic diagram of structural decomposition at B in the middle;
[0033] Figure 7 is a truncated view of the three-dimensional structure of the transmission mechanism, the stone screening mechanism and the rake frame in the embodiment;
[0034] Figure 8 Schematic diagram of the three-dimensional structure of the transmission mechanism and the stone screening mechanism in the embodiment;
[0035] Fig. 9 yes Figure 8 A magnified view of the structure at C in the middle;
[0036] Fig.10 yes Figure 8 A magnified view of the structure at D in the middle;
[0037] Fig.11 Schematic diagram of the three-dimensional structure of the rake frame in the embodiment.
[0038] The numbers in the figure are:
[0039] 1. Main frame; 2. Auxiliary frame; 3. Rotary tillage and beating assembly; 4. Cutter shaft; 5. Blade; 6. Middle frame; 7. Side frame; 8. Side plate; 9. Limiting arc groove; 10. Connecting groove; 11. Guide cone plate; 111. Widening block; 12. Transmission mechanism; 13. Main sprocket; 14. Main chain; 15. Auxiliary sprocket; 16. Main gear; 17. Auxiliary gear; 18. First sprocket; 19. Second sprocket; 20. First chain; 21. Chain nail; 22. Fixed gear; 23. Power gear; 2 4. Power shaft; 25. Limit arc plate; 26. Lateral arc plate; 27. End arc block; 28. Stone screening mechanism; 29. Side plate; 30. Rake frame; 31. Rake rib; 32. Stone hook; 33. Arc groove; 34. Carrying plate; 35. Main pressure plate; 36. Main pressure wheel; 37. Auxiliary pressure plate; 38. Auxiliary pressure wheel; 39. Positioning rack; 40. First gear; 41. Second gear; 42. Third gear; 43. Fourth gear; 44. Magnetic axis; 45. Positioning pin; 46. Stone collecting box. DETAILED DESCRIPTION
[0040] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0041] A three-fold rotary tillage and beating machine comprises a main frame 1 and auxiliary frames 2 respectively arranged at both ends of the main frame 1, the auxiliary frames 2 and the main frame 1 are flipped and connected through a cylinder structure, rotary tillage and beating assemblies 3 are respectively arranged below the main frame 1 and the two auxiliary frames 2, each rotary tillage and beating assembly 3 comprises a knife shaft 4 and a plurality of blades 5 arranged on the knife shaft 4, the knife shaft 4 arranged below the auxiliary frame 2 and the knife shaft 4 arranged below the main frame 1 are disassembled and connected through a clutch, and further comprises:
[0042] The middle frame 6 is fixedly connected to the main frame 1;
[0043] Two side frames 7, respectively fixedly connected to the two sub-frames 2;
[0044] A plurality of transmission mechanisms 12 are respectively arranged at the lower ends of the middle frame 6 and the two side frames 7. A transmission mechanism 12 is fixedly connected to the lower end of each side frame 7 and the transmission mechanism 12 is transmission-connected to the knife shaft 4 below the corresponding sub-frame 2. A plurality of transmission mechanisms 12 are fixedly connected to the lower end of the middle frame 6 at equal intervals.
[0045] The transmission mechanism 12 includes two side plates 8 and two guide cone plates 11. The two side plates 8 are respectively fixedly connected to the corresponding side frames 7 or the middle frames 6. The guide cone plate 11 is fixedly connected to the lower end of the side of the side plate 8 away from the knife shaft 4. A widening block 111 is provided on the side where two adjacent guide cone plates 11 are close to each other.
[0046] A plurality of rake frames 30 are respectively arranged on the side where the two side plates 8 of each transmission mechanism 12 are close to each other, and a plurality of stone-taking hooks 32 are rotatably arranged at equal intervals on one end of the rake frame 30 away from the cutter shaft 4;
[0047] The stone collecting box 46 is respectively fixedly connected to one side of the two side plates 8 in each transmission mechanism 12 away from the knife shaft 4.
[0048] When folding, storing or unfolding, the two sub-frames 2 respectively drive the two side frames 7 to flip over. During this process, the cylinder structure can ensure the stability of its movement, and the knife shaft 4 arranged under the sub-frame 2 and the knife shaft 4 arranged under the main frame 1 are disassembled and connected through a clutch to ensure that the knife shaft 4 can operate normally during operation.
[0049] When the operation is carried out, as the device moves, the knife shaft 4 rotates and drives several transmission mechanisms 12 to start through the knife shafts 4 at the lower ends of the two sub-frames 2. After the several transmission mechanisms 12 are started, they will drive several rake frames 30 to move along the side plates 8. During the movement of the rake frames 30, the stones in the paddy field will be hooked up through the several stone hooks 32 and finally put into the stone collecting box 46.
[0050] In order to realize the power transmission between the transmission mechanism 12 and the knife shaft 4, the following features are also specifically provided:
[0051] The transmission mechanism 12 also includes two main gears 16 and two sub-gears 17. The transmission mechanism 12 arranged below the side frame 7 also includes a main sprocket 13, a main chain 14 and a sub-sprocket 15. The main sprocket 13 is coaxially fixedly connected to the knife shaft 4 below the sub-frame 2, and the sub-sprocket 15 is rotatably connected to the side plate 8 away from the middle frame 6. One end of the main chain 14 is transmission-connected to the main sprocket 13, and the other end is transmission-connected to the sub-sprocket 15. The two main gears 16 are respectively rotationally connected to the side away from the two side plates 8. The main gear 16 close to the sub-sprocket 15 is coaxially fixedly connected to the sub-sprocket 15. The two sub-gears 17 are respectively transmission-connected to the side away from the two side plates 8 and mesh with the corresponding main gears 16. When the knife shaft 4 rotates, the knife shaft 4 will drive the main sprocket 13 fixedly connected thereto to rotate, the main sprocket 13 will drive the sub-sprocket 15 to rotate through the main chain 14, and the sub-sprocket 15 will drive the sub-gear 17 to rotate through the main gear 16.
[0052] In order to achieve that all transmission mechanisms 12 maintain power transmission, the following features are also specifically provided:
[0053] The transmission mechanism 12 also includes a power shaft 24, two fixed gears 22 and two power gears 23. A connecting groove 10 (such as Figure 5As shown in the figure, two fixed gears 22 are respectively rotatably arranged in two connecting grooves 10 and are coaxially fixedly connected with the corresponding main gear 16, two power gears 23 are respectively rotatably arranged in two connecting grooves 10 and mesh with the corresponding fixed gears 22, and both ends of the power shaft 24 are respectively coaxially fixedly connected with the two power gears 23, and the power shaft 24 arranged below the side frame 7 and the power shaft 24 arranged below the middle frame 6 are detachably connected through a clutch. When the main gear 16 rotates, the main gear 16 will drive the power gear 23 to rotate through the fixed gear 22, and the power gear 23 will drive the power shaft 24 fixedly connected thereto to rotate, and when the power shaft 24 rotates, the power shaft 24 arranged below the side frame 7 will drive the power shaft 24 arranged below the middle frame 6 to rotate through the clutch, thereby realizing that when the rotary tillage and beating assembly 3 is in operation, a plurality of transmission mechanisms 12 can be started synchronously.
[0054] In order to further supplement the specific structure of the transmission mechanism 12, the following features are also specifically provided:
[0055] The transmission mechanism 12 also includes two first sprockets 18, two second sprockets 19 and two first chains 20. The two first sprockets 18 are respectively arranged on the side of the corresponding side plate 8 away from the sub-gear 17 and are respectively coaxially fixedly connected with the two sub-gears 17. The two second sprockets 19 are respectively arranged above the two first sprockets 18 and are rotatably connected with the side plate 8. One end of the two first chains 20 is respectively connected to the two first sprockets 18, and the other end is respectively connected to the two second sprockets 19. When the main gear 16 rotates, the main gear 16 will drive the power shaft 24 to rotate through the sub-gear 17. After the power shaft 24 rotates, it will drive the sub-gear 17 at the other end to rotate. Then, the first sprockets 18 on the two side plates 8 will rotate. Finally, the first sprocket 18 will drive the second sprocket 19 to rotate through the first chain 20.
[0056] In order to facilitate the first chain 20 to drive the plurality of rake frames 30 to move, the following features are also specifically provided:
[0057] The transmission mechanism 12 further includes a plurality of stone screening mechanisms 28, which are arranged in an array at equal intervals along the first chains 20 on the two side plates 8, and the plurality of stone screening mechanisms 28 are respectively fixedly connected to the plurality of chain nails 21 on the first chain 20, and the two ends of the plurality of rake frames 30 are respectively fixedly connected to the plurality of stone screening mechanisms 28 on the two side plates 8. When the first chain 20 rotates, the first chain 20 drives the plurality of stone screening mechanisms 28 to move through the plurality of chain nails 21, and when the plurality of stone screening mechanisms 28 move, the plurality of rake frames 30 are driven to move, and the rake frames 30 will hook out stones on the paddy field through the stone hooks 32 during the movement.
[0058] In order to supplement the specific structure of the stone screening mechanism 28, the following features are also specifically provided:
[0059] The stone screening mechanism 28 includes a side plate 29, a carrier plate 34, a main pressure plate 35 and a secondary pressure plate 37. The carrier plate 34 is fixedly connected to the chain nail 21 coaxially, the side plate 29 is fixedly connected to one end of the carrier plate 34 away from the side plate 8, the main pressure plate 35 is fixedly connected to one end of the chain nail 21 away from the carrier plate 34 in a horizontal state, and the secondary pressure plate 37 is fixedly connected to one end of the main pressure plate 35 away from the carrier plate 34 in a vertical state. When the first chain 20 rotates, the first chain 20 will drive the carrier plate 34 to move through the chain nail 21, and the carrier plate 34 will drive the main pressure plate 35 and the secondary pressure plate 37 to move. In this process, the side plate 29 fixedly connected to the carrier plate 34 will keep moving at the same angle to prevent the rake frame 30 from moving and affecting the efficiency of stone screening.
[0060] In order to limit the main pressure plate 35 and the auxiliary pressure plate 37, the following features are also specifically provided:
[0061] The stone screening mechanism 28 also includes two main pressure wheels 36 and two auxiliary pressure wheels 38. The transmission mechanism 12 also includes two limit arc plates 25, two lateral arc plates 26 and two end arc blocks 27. A limit arc groove 9 is formed on the side of the side plate 8 close to the rake frame 30. The two limit arc plates 25 are arranged in the limit arc groove 9 in a left-right symmetrical state and are fixedly connected to the side plate 8. The two lateral arc plates 26 are respectively fixedly connected to the side of the two limit arc plates 25 away from the side plate 8. The two end arc blocks 27 are respectively arranged at the upper and lower ends of the limit arc groove 9. The two main pressure wheels 36 are respectively rotatably connected to the two ends of the main pressure plate 35, the main pressure wheel 36 is rollingly connected to one side of the limit arc groove 9, the two auxiliary pressure wheels 38 are respectively rotatably connected to the two ends of the auxiliary pressure plate 37, and the auxiliary pressure wheel 38 is rollingly connected to the other side of the lateral arc plate 26. When the carrier 34 moves, the main pressure wheel 36 and the auxiliary pressure wheel 38 will be limited by the lateral arc plate 26 to ensure that the main pressure plate 35 always remains in a horizontal state during the movement, and the auxiliary pressure plate 37 always remains in a vertical state during the movement. The two end arc blocks 27 will ensure that the main pressure plate 35 and the auxiliary pressure plate 37 remain stable when moving to the side of the first sprocket 18 and the second sprocket 19, preventing the main pressure plate 35 and the auxiliary pressure plate 37 from tilting when in the arc portion of the first chain 20.
[0062] In order to supplement the specific structure of the stone screening mechanism 28, the following features are also specifically provided:
[0063] The transmission mechanism 12 also includes two positioning racks 39, and the stone screening mechanism 28 also includes a first gear 40, a second gear 41, a third gear 42 and a fourth gear 43. The two positioning racks 39 are respectively fixedly connected to the middle of the limiting arc grooves 9 of the two side plates 8 through the tooth seats. The first gear 40 is coaxially connected to the carrier plate 34, the second gear 41 is connected to the side plate 29 and meshes with the first gear 40, the third gear 42 is connected to the side plate 29 and meshes with the second gear 41, and the fourth gear 43 is connected to the side plate 29 and meshes with the third gear 42. The first gear 40 meshes with the positioning rack 39 when it moves to the side of the stone collecting box 46. When the first chain 20 drives the carrier plate 34 to move, the carrier plate 34 drives the first gear 40 to move and makes the first gear 40 mesh with the positioning rack 39, the first gear 40 will rotate, and the first gear 40 will drive the fourth gear 43 to rotate after passing through the second gear 41 and the third gear 42 in sequence.
[0064] In order to achieve that the stone hook 32 deflects when the first gear 40 and the positioning rack 39 are meshed, the following features are also provided:
[0065] The stone screening mechanism 28 also includes a magnetic shaft 44 and a positioning pin 45. The two stone-taking hooks 32 near the side plate 29 are respectively formed with arc grooves 33 (such as Fig.10 As shown in the figure, one end of the magnetic shaft 44 is coaxially fixedly connected to the fourth gear 43, the stone taking hook 32 is connected to the other end of the magnetic shaft 44 through magnetic transmission, one end of the positioning pin 45 is fixedly connected to the side plate 29, and the other end is slidably connected to the arc groove 33, the two stone taking hooks 32 close to the side plate 29 are coaxially fixedly connected to the remaining stone taking hooks 32, and the stone taking hooks 32 are rotatably connected to the rake frame 30. When the fourth gear 43 rotates, the fourth gear 43 will drive the stone taking hook 32 to rotate through the magnetic shaft 44. When the stone taking hook 32 deflects to the point where the positioning pin 45 abuts against the groove edge of the arc groove 33, the rotation of the fourth gear 43 will continue to drive the magnetic shaft 44 to rotate. However, since the resistance is too large at this time, the continued rotation of the fourth gear 43 will cause the magnetic shaft 44 and the stone taking hook 32 to rotate relative to each other, ensuring that the stone taking hook 32 will not continue to rotate with the movement of the side plate 29.
[0066] In order to achieve that the stone hook 32 deflects when the first gear 40 and the positioning rack 39 are meshed, the following features are also provided:
[0067] The rake frame 30 is formed with a plurality of rake ribs 31 at equal intervals along the long side direction, and there is a gap between two adjacent rake ribs 31. When the stones are screened, the rake ribs 31 can ensure that the mud and straw move from the gaps between the rake ribs 31 to the rotary tillage and beating assembly 3.
[0068] The working principle of the device is that when folding, storing or unfolding, the two sub-frames 2 respectively drive the two side frames 7 to flip over. During this process, the cylinder structure can ensure the stability of its movement, and the knife shaft 4 arranged under the sub-frame 2 and the knife shaft 4 arranged under the main frame 1 are disassembled and connected through a clutch (the clutch here is the prior art, which is used to connect two knife shafts 4 or power shafts 24 that are close to each other and gradually pressed together. When the main frame 1 and the two sub-frames 2 are folded, the two knife shafts 4 or two power shafts 24 in the transmission connection state will be disconnected under the action of the clutch, and when the main frame 1 and the two sub-frames 2 are unfolded, the two knife shafts 4 or two power shafts 24 in the disconnected state will be transmission connected through the clutch. The present invention adopts a tooth clutch that can be elastically engaged and separated) to ensure that the knife shaft 4 can operate normally during operation.
[0069] When the operation is carried out, as the vehicle moves, the cutter shaft 4 will drive the main sprocket 13 connected thereto to rotate, the main sprocket 13 will drive the secondary sprocket 15 to rotate through the main chain 14, and the secondary sprocket 15 will drive the secondary gear 17 to rotate through the main gear 16. At the same time, the main gear 16 will drive the power gear 23 to rotate through the fixed gear 22, and the power gear 23 will drive the power shaft 24 connected thereto to rotate, and when the power shaft 24 rotates, the power shaft 24 arranged under the side frame 7 will drive the power shaft 24 arranged under the middle frame 6 to rotate through the clutch, thereby realizing that when the rotary tillage and beating assembly 3 is in operation, a plurality of transmission mechanisms 12 can be started synchronously, that is, a corresponding plurality of rake frames 30 can move synchronously and drive a corresponding plurality of stone hooks 32 to move.
[0070] When the main gear 16 rotates, the main gear 16 drives the power shaft 24 to rotate through the sub-gear 17. After the power shaft 24 rotates, it drives the sub-gear 17 at the other end to rotate, and then the first sprockets 18 located on the two side plates 8 will rotate. Finally, the first sprocket 18 drives the second sprocket 19 to rotate through the first chain 20. When the first chain 20 rotates, the first chain 20 drives the side plates 29 to move through the chain nails 21. After the side plates 29 move, they drive the rake frames 30 to move in a groove along the outer contour of the first chain 20. Figure 7 The second sprocket 19 rotates in a clockwise direction, and the corresponding first chain 20 rotates in a clockwise direction, that is, the plurality of rake frames 30 will also move in a clockwise groove along with the first chain 20. During the movement of the rake frames 30, the plurality of stone hooks 32 will hook up the stones in the paddy field and finally put them into the stone collecting box 46.
[0071] In the above process, the guide cone plate 11 pushes the stones facing the side plate 8 to the bottom of the rake frame 30 (the widening block 111 fixedly connected to the guide cone plate 11 can ensure that the stones will not be stuck between the two adjacent guide cone plates 11 due to the gap), so that the rake frame 30 can collect all the stones and prevent the stones from being unable to move to the bottom of the rake frame 30 and being grabbed by the stone hook 32 when they are facing the side plate 8. The gap between two adjacent rake ribs 31 will screen the size of the stones. At the same time, since some stones are irregular in shape, when these stones are hooked up by the rake frame 30 at a specific angle, these stones are stuck in the gap between two adjacent rake ribs 31. Then, these stones will move with the rake frame 30. When the stuck stones collide with the stones in the paddy field for the second time and pass through the rake frame 30, these stones will be hooked up by the next rake frame 30. Figure 3 It can be seen that the diameter of the main sprocket 13 is greater than the diameter of the secondary sprocket 15, thereby ensuring that the rotation speed of the secondary sprocket 15 is greater than the rotation speed of the main sprocket 13, thereby increasing the rotation speed of the first chain 20, thereby increasing the number of collisions between the stone-removing hooks 32 and the stones, ensuring that the stone-removing hooks 32 can continue to hook up the stones until these stones are put into the stone collection box 46.
[0072] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A three-fold rotary tillage and beating machine, comprising a main frame (1) and auxiliary frames (2) respectively arranged at both ends of the main frame (1), the auxiliary frames (2) and the main frame (1) being flip-connected via a cylinder structure, rotary tillage and beating assemblies (3) being respectively arranged below the main frame (1) and the two auxiliary frames (2), each rotary tillage and beating assembly (3) comprising a knife shaft (4) and a plurality of blades (5) arranged on the knife shaft (4), the knife shaft (4) arranged below the auxiliary frame (2) and the knife shaft (4) arranged below the main frame (1) being disassembled and connected via a clutch, characterized in that: Also includes: The middle frame (6) is fixedly connected to the main frame (1); Two side frames (7) are respectively fixedly connected to the two auxiliary frames (2); A plurality of transmission mechanisms (12) are respectively arranged at the lower ends of the middle frame (6) and the two side frames (7); a transmission mechanism (12) is fixedly connected to the lower end of each side frame (7), and the transmission mechanism (12) is transmission-connected to the knife shaft (4) below the corresponding sub-frame (2); and a plurality of transmission mechanisms (12) are fixedly connected to the lower end of the middle frame (6) at equal intervals; The transmission mechanism (12) comprises two side plates (8) and two guide cone plates (11), the two side plates (8) are respectively fixedly connected to the corresponding side frames (7) or the middle frames (6), the guide cone plates (11) are fixedly connected to the lower ends of the side of the side plates (8) away from the knife shaft (4), and the sides of the two adjacent guide cone plates (11) that are close to each other are provided with widening blocks (111); A plurality of rake frames (30) are respectively arranged on the side where the two side plates (8) of each transmission mechanism (12) are close to each other, and a plurality of stone-removing hooks (32) are rotatably arranged at equal intervals on one end of the rake frame (30) away from the knife shaft (4); The stone collecting box (46) is respectively fixedly connected to one side of the two side plates (8) in each transmission mechanism (12) away from the knife shaft (4); The transmission mechanism (12) further comprises two main gears (16) and two sub-gears (17). The transmission mechanism (12) arranged below the side frame (7) further comprises a main sprocket (13), a main chain (14) and a sub-sprocket (15). The main sprocket (13) is coaxially fixedly connected to the knife shaft (4) below the sub-frame (2). The sub-sprocket (15) is rotationally connected to the side plate (8) away from the middle frame (6). One end of the main chain (14) is transmission-connected to the main sprocket (13), and the other end is transmission-connected to the sub-sprocket (15). The two main gears (16) are rotationally connected to the side away from the two side plates (8). The main gear (16) close to the sub-sprocket (15) is coaxially fixedly connected to the sub-sprocket (15). The two sub-sprockets (17) are transmission-connected to the side away from the two side plates (8) and mesh with the corresponding main gears (16). The transmission mechanism (12) further comprises a power shaft (24), two fixed gears (22) and two power gears (23); a connecting groove (10) is formed on one side of the side plate (8) close to the knife shaft (4); the two fixed gears (22) are respectively rotatably disposed in the two connecting grooves (10) and are coaxially fixedly connected to the corresponding main gears (16); the two power gears (23) are respectively rotatably disposed in the two connecting grooves (10) and are meshed with the corresponding fixed gears (22); both ends of the power shaft (24) are respectively coaxially fixedly connected to the two power gears (23); the power shaft (24) disposed below the side frame (7) and the power shaft (24) disposed below the middle frame (6) are detachably connected via a clutch; The transmission mechanism (12) further comprises two first sprockets (18), two second sprockets (19) and two first chains (20); the two first sprockets (18) are respectively arranged on a side of the corresponding side plate (8) away from the pinion gear (17) and are respectively coaxially fixedly connected to the two pinion gears (17); the two second sprockets (19) are respectively arranged above the two first sprockets (18) and are rotatably connected to the side plate (8); one end of the two first chains (20) is respectively transmission-connected to the two first sprockets (18) and the other end is respectively transmission-connected to the two second sprockets (19); The transmission mechanism (12) further comprises a plurality of stone screening mechanisms (28), the plurality of stone screening mechanisms (28) being arranged in an array at equal intervals along the first chains (20) on the two side plates (8), the plurality of stone screening mechanisms (28) being respectively fixedly connected to the plurality of chain nails (21) on the first chains (20), and the two ends of the plurality of rake frames (30) being respectively fixedly connected to the plurality of stone screening mechanisms (28) on the two side plates (8).
2. The three-fold rotary tillage and pulping machine according to claim 1, characterized in that: The stone screening mechanism (28) comprises a side plate (29), a carrier plate (34), a main pressure plate (35) and an auxiliary pressure plate (37); the carrier plate (34) is fixedly connected to the chain nail (21) coaxially; the side plate (29) is fixedly connected to an end of the carrier plate (34) away from the side plate (8); the main pressure plate (35) is fixedly connected to an end of the chain nail (21) away from the carrier plate (34) in a horizontal state; and the auxiliary pressure plate (37) is fixedly connected to an end of the main pressure plate (35) away from the carrier plate (34) in a vertical state.
3. The three-fold rotary tillage and pulping machine according to claim 2, characterized in that: The stone screening mechanism (28) further comprises two main pressure wheels (36) and two auxiliary pressure wheels (38), the transmission mechanism (12) further comprises two limit arc plates (25), two lateral arc plates (26) and two end arc blocks (27), a limit arc groove (9) is formed on one side of the side plate (8) close to the rake frame (30), the two limit arc plates (25) are arranged in a left-right symmetrical state in the limit arc groove (9) and are fixedly connected to the side plate (8), and the two lateral arc plates (26) are respectively connected to the side plate (8) and the side plate (8 ...26) are respectively connected to the side plate (8) and the side plate (8) are respectively connected to the side plate (8) and the side plate (8) are respectively connected to the side plate (8) and the side plate (8) are respectively connected to the side plate (8) and the side plate (8) are respectively connected to the side plate The two limiting arc plates (25) are fixedly connected to one side away from the side plate (8), the two end arc blocks (27) are respectively arranged at the upper and lower ends of the limiting arc groove (9), the two main pressure wheels (36) are respectively rotatably connected to the two ends of the main pressure plate (35), the main pressure wheel (36) is rollingly connected to one side of the limiting arc groove (9), the two auxiliary pressure wheels (38) are respectively rotatably connected to the two ends of the auxiliary pressure plate (37), and the auxiliary pressure wheel (38) is rollingly connected to the other side of the lateral arc plate (26).
4. The three-fold rotary tillage and pulping machine according to claim 3, characterized in that: The transmission mechanism (12) further comprises two positioning racks (39), and the stone screening mechanism (28) further comprises a first gear (40), a second gear (41), a third gear (42) and a fourth gear (43). The two positioning racks (39) are respectively fixedly connected to the middle parts of the limiting arc grooves (9) of the two side plates (8) through gear seats. The first gear (40) is coaxially rotatably connected to the carrier plate (34), the second gear (41) is rotatably connected to the side plate (29) and meshes with the first gear (40), the third gear (42) is rotatably connected to the side plate (29) and meshes with the second gear (41), the fourth gear (43) is rotatably connected to the side plate (29) and meshes with the third gear (42), and the first gear (40) meshes with the positioning rack (39) when it moves to the side of the stone collecting box (46).
5. The three-fold rotary tillage and pulping machine according to claim 4, characterized in that: The stone screening mechanism (28) further comprises a magnetic shaft (44) and a positioning pin (45); two stone picking hooks (32) near the side plate (29) are respectively formed with arc grooves (33); one end of the magnetic shaft (44) is fixedly connected to the fourth gear (43) coaxially; the stone picking hook (32) is connected to the other end of the magnetic shaft (44) through magnetic transmission; one end of the positioning pin (45) is fixedly connected to the side plate (29) and the other end is slidably connected to the arc groove (33); the two stone picking hooks (32) near the side plate (29) are fixedly connected to the other plurality of stone picking hooks (32) coaxially; and the plurality of stone picking hooks (32) are rotatably connected to the rake frame (30).
6. The three-fold rotary tillage and pulping machine according to claim 5, characterized in that: The rake frame (30) is formed with a plurality of rake ribs (31) at equal intervals along the long side direction, and a gap exists between two adjacent rake ribs (31).
Citation Information
Patent Citations
Folding dual-function machine for beating and rotary tillage in paddy field
CN107347270A
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Stone-picking rotary cultivator
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