Mold structure for processing automobile lamp housing

By designing the mold structure for processing automobile lamp housings and utilizing the combination of guide pillars and rotating brackets, the problems of insufficient automation and unstable mold fixation in existing molds were solved, achieving high-precision multiple stamping and burr removal, and improving processing quality and stability.

CN119304604BActive Publication Date: 2025-10-10GUANGDONG QINGDING TECH CO LTD
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Patent Information

Application Number
CN202411526896.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-10
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

Existing automatic precision stamping dies have insufficient automation when processing automobile headlight housings. The metal sheet needs to be adjusted multiple times, the die is not fixed stably, the stamping accuracy is poor, and the electric telescopic rod is easily damaged, affecting the processing quality.

Method used

A mold structure for processing automobile headlight housings was designed, including a metal angle iron frame, a headlight housing processing mechanism, an auxiliary working component, and a headlight housing mold assembly. Guide pillars and a rotating bracket cooperate to achieve multiple stamping and burr removal. The auxiliary working component improves the mold fixation effect, and the guide pillars improve the stamping accuracy.

Benefits of technology

It improves the automation level of automobile lamp housing processing, ensures accurate adjustment of angles and distances between stamping parts and dies, reduces defective products, extends the life of die parts, and improves stamping accuracy and stability.

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Patent Text Reader

Abstract

The application discloses a die structure for processing automobile lamp housings and relates to the field of metal stamping, which solves the problems of fixing metal plates and simultaneously removing waste materials and automatically processing automobile lamp housings. The die structure for processing automobile lamp housings comprises a metal angle iron frame, the top end of the metal angle iron frame is provided with a lamp housing processing mechanism, the lamp housing processing mechanism is used for stamping and deburring treatment of metal plates in a lamp housing die, one side of the metal angle iron frame is provided with an auxiliary working assembly, the top end of the auxiliary working assembly is provided with a lamp housing die assembly, the auxiliary working assembly can reciprocatingly move the lamp housing die assembly, and the lamp housing die assembly is used for fixing the lamp housing die and the metal plates. In the application, the lamp housing processing mechanism is used for stamping, deburring and flanging lateral punching processing of the metal housing, and the auxiliary working assembly and the lamp housing processing mechanism are used for improving the automation effect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of metal stamping, in particular to a die structure for processing an automobile lamp shell. BACKGROUND

[0002] The lamp shell is a device for installing the lamp cover and the internal lamp body. The lamp shell, like the automobile shell, needs to be stamped from a metal sheet. Stamping is a cold deformation process for metal. With the power of a special stamping device, the metal sheet is directly subjected to deformation force in the die and deformed to obtain a product part with a certain shape, size and performance. The specific work flow is to place the metal sheet on the unified die according to the pre-set program, and to determine that the metal sheet and the die are completely fixed. Then, according to the pre-set program, the stamping part is operated to stamp and punch the metal sheet, thereby obtaining the required metal lamp shell.

[0003] The existing Chinese patent with publication number CN112517754B discloses an automatic precision stamping die, which comprises a base mechanism, a material pouring mechanism, a die mechanism, a stabilizing mechanism and a driving mechanism. The base mechanism comprises a stamping base, a connecting sleeve, a first screw groove, a first support column and a second support column. The top corners of the stamping base are fixed with connecting sleeves. The beneficial effects of the present application are as follows: through the work of two electric telescopic rods, the telescopic end of the electric telescopic rod extends, the movable type inverted rod is moved away from the end of the side plate through the pin shaft seat and the movable pin shaft, and the movable type inverted rod is rotated around the first movable shaft as the axis point. In order to achieve better overturning effect, the V-shaped inverted rod is inserted into the slot inside the slot on the two U-shaped clamping seats, so as to increase the inclination angle of the material pouring plate. The inclination of the material pouring plate drives the concave die to incline, so that the debris generated in the concave die is poured out, avoiding the problem of affecting the subsequent processing caused by the debris remaining in the concave die.

[0004] However, the automatic precision stamping die still has the following defects:

[0005] 1. The automatic precision stamping die has insufficient automation effect. The metal raw material needs to go through multiple steps when being stamped in the die. The lamp shell workpiece has a complex shape. The stamping can be divided into the following stages: blanking stage, stamping stage, shaping stage, flanging stage and lateral punching stage. Therefore, the angle between the metal sheet and the stamping part needs to be adjusted constantly during processing. The metal sheet needs to be moved back and forth on the operation table to be stamped by different stamping parts, so as to achieve the effect of automatic stamping.

[0006] 2. The automatic precision stamping die falls waste, cannot adjust back the angle of the die in time, and the pressure applied to the metal plate and the die during stamping is huge, the main part inside the electric telescopic rod is the telescopic part, which is easy to damage after stamping, in addition, the force applied in the opposite direction of the electric telescopic rod will affect the stamping effect of the metal plate, in addition, the die of the device has no strengthening and fixing effect, after the stamping part repeatedly applies force to the device from different directions, the die and the plate in the die will be misaligned, thereby affecting the accuracy of the car lamp shell. SUMMARY

[0007] The purpose of the present application is to provide a die structure for processing car lamp shell to solve the problems raised in the background art.

[0008] The technical scheme of the present application is: a die structure for processing car lamp shell, comprising a metal angle iron frame, a car lamp shell processing mechanism is installed at the top end of the metal angle iron frame, and the car lamp shell processing mechanism performs stamping processing and deburring treatment on the metal plate in the car lamp shell die, an auxiliary work assembly is installed on one side of the metal angle iron frame, and a car lamp shell die assembly is installed at the top end of the auxiliary work assembly, the auxiliary work assembly can reciprocatingly move the car lamp shell die assembly, and the car lamp shell die assembly fixes the car lamp shell die and the metal plate;

[0009] The car lamp shell processing mechanism comprises:

[0010] The car lamp shell moving processing assembly is installed on one side of the metal angle iron frame, and the car lamp shell moving processing assembly comprises a die upper pressing plate, and the die upper pressing plate stamps the car lamp shell die and the metal plate, and a positioning plug is installed at the four peripheral edges of the die upper pressing plate;

[0011] The car lamp shell deburring processing assembly is installed on one side of the car lamp shell moving processing assembly, and the car lamp shell deburring processing assembly comprises a rotating supporting plate, and the rotating supporting plate drives the deburring polishing head to move along the inner wall of the hole of the metal plate to remove burrs;

[0012] The auxiliary work assembly comprises a first motor, and a limit screw is installed at the output end of the first motor, and the limit screw moves the second moving block to drive the car lamp shell die assembly to move;

[0013] The car lamp shell die assembly comprises a clamping lead screw, and the clamping lead screw is installed at the top end of the auxiliary work assembly, and the clamping lead screw clamps the car lamp shell die and the metal plate through the clamping side plate.

[0014] Further, the vehicle lamp shell mold assembly further comprises a supporting bottom plate, and the supporting bottom plate is installed at the top end of the clamping screw rod, the top end of the supporting bottom plate is installed with a lower mold plate of the vehicle lamp shell mold, and the top end of the lower mold plate of the vehicle lamp shell mold is placed with a metal plate material, and

[0015] One side of the supporting bottom plate is installed with a moving sliding groove, and the moving sliding groove is installed with a moving sliding rod inside, the moving sliding groove drives the moving sliding rod to move up and down, and the moving sliding groove is installed with a fixed back plate close to one side of the supporting bottom plate, and the moving sliding groove can adjust the distance between the lower mold plate of the vehicle lamp shell mold and the vehicle lamp shell moving machining assembly.

[0016] Further, both sides of the lower mold plate of the vehicle lamp shell mold are embedded with positioning insertion grooves, and the positioning insertion grooves and the positioning inserts are matched and connected, and the positioning insertion grooves and the positioning inserts are matched and connected to align the positions of the lower mold plate of the vehicle lamp shell mold and the mold upper pressing plate.

[0017] Further, the top end of the clamping side plate is embedded with a side positioning insertion hole, and the side positioning insertion hole and the positioning insertion groove are connected through the insertion rod to vertically fix the lower mold plate of the vehicle lamp shell mold to facilitate side punching, and the bottom of the clamping side plate is installed with a buffer pad close to the direction of the lower mold plate of the vehicle lamp shell mold.

[0018] Further, the auxiliary working assembly further comprises a working plane, the working plane is placed on one side of the metal angle iron frame, the middle position of the working plane is embedded with an embedded groove, and the middle position of the embedded groove is slidably connected with a moving supporting plate, both sides of the top end of the working plane are fixed with first limiting sliding rails, the top end of the first limiting sliding rail is connected with a first moving sliding block, and one end of the first limiting sliding rail is installed with an anti-falling plug.

[0019] Further, the bottom end of the working plane is installed with a supporting sliding rail, one side of the supporting sliding rail is installed with a first motor, the limiting screw rod is installed at the middle position of the supporting sliding rail, the second moving sliding block is connected through the limiting screw rod, the top end of the second moving sliding block is fixed with the moving supporting plate, and the top end of the moving supporting plate is fixed with the vehicle lamp shell mold assembly.

[0020] Further, the vehicle lamp shell moving machining assembly further comprises a telescopic motor, the output end of the telescopic motor is fixed through the supporting bottom plate and the metal angle iron frame, one side of the telescopic motor is installed with a first supporting back plate, the bottom of the first supporting back plate is installed with a first guide support column, one side of the first guide support column is fixed with the metal angle iron frame, one side of the first supporting back plate away from the telescopic motor is installed with a second guide support column, one side of the second guide support column is installed with a second supporting back plate, and the second guide support column and the telescopic motor are transversely movable.

[0021] Furthermore, a third guide pillar is installed on one side of the second support back plate away from the second guide pillar, and the third guide pillar moves vertically, and a third support back plate is installed on one side of the third guide pillar through a second mounting block, and

[0022] There are two groups of second mounting blocks, and the two groups of second mounting blocks are respectively installed on one end and one side of the slide plate on the third guide pillar. The bottom end of the third support back plate is installed with the mold upper pressure plate, and three groups of positioning plug-ins are installed on both sides of the mold upper pressure plate, and the positioning plug-ins are inserted into the preset through holes on both sides of the mold upper pressure plate.

[0023] Furthermore, the lamp housing deburring processing assembly also includes a fixed base plate, and a second motor is installed at the bottom end of the fixed base plate, and a rotating support plate is installed at the output end of the second motor, and the rotating support plate is placed on the top end of the fixed base plate, and

[0024] A first screw is installed at the top of the rotating support plate, and a first slide rail is installed at the top of the first screw. A first triangular support frame is fixed to the top of the first slide rail. The first slide rail drives the first triangular support frame to move along the direction of the first screw. The first slide rail can push the deburring and grinding head to move toward the direction of the headlight housing mold.

[0025] Furthermore, a first movable slide is fixed on the side of the first triangular support frame close to the headlight housing mold, and first mounting blocks are fixed on both sides of the slide plate on the first movable slide, and the first movable slide and the second triangular support frame are fixed through the first mounting block, and a deburring grinding head is installed on the side of the second triangular support frame close to the direction of the headlight housing mold.

[0026] The present invention provides a mold structure for processing automobile lamp housings through improvements. Compared with the prior art, it has the following improvements and advantages:

[0027] The headlight shell processing mechanism includes a headlight shell deburring processing component and a headlight shell moving processing component. The cooperation of the internal guide pillars and the rotating bracket of the headlight shell deburring processing component and the headlight shell moving processing component facilitates multiple stamping at different angles. The cooperation of the auxiliary working component, the headlight shell processing mechanism and the headlight shell mold component can improve the automation effect of automobile headlight shell processing. Through the pre-set program, it is convenient to perform stamping and shaping, burr repair and shaping, and side punching after flanging on the headlight shell workpiece in sequence. During processing, the above structures cooperate with each other to continuously adjust the angle between the metal sheet and the stamping part according to the required stamping and punching effect.

[0028] Firstly, the vehicle lamp shell mold assembly can enhance the fixing effect of the mold set, because the angle of the metal plate on the mold set needs to be adjusted constantly during the automatic stamping process, in addition to the normal downward stamping and shaping, the metal plate also needs to be side-punched, which will cause errors between the relative positions of the metal plate and the preset relative positions, thereby increasing the number of defective products. In addition, the bottom of the supporting bottom plate is hollow to facilitate the falling of waste after punching, and the auxiliary working assembly can also assist in the falling of waste when moving the vehicle lamp shell mold assembly, because the inner groove is embedded in the middle position of the working plane. The vehicle lamp shell mold assembly and the auxiliary working assembly can drive the metal plate fixed at the top of the vehicle lamp shell mold assembly to move linearly on the working plane.

[0029] Secondly, the vehicle lamp shell processing mechanism can adjust the distance and angle between the stamping part and the metal plate on the mold set in all directions, and remove the internal burrs of the punched hole, thereby achieving the effect of automatic stamping mold. In addition, the guide pillar can improve the accuracy of stamping when pushing the mold stamping plate. The vehicle lamp shell processing mechanism specifically achieves the above effects through the cooperation of the vehicle lamp shell moving processing assembly and the vehicle lamp shell deburring processing assembly.

[0030] The specific process is that the auxiliary working assembly and the vehicle lamp shell mold assembly cooperate to send the metal plate to the bottom end of the vehicle lamp shell moving processing assembly, align and insert the positioning insert and the positioning slot, so that the vehicle lamp shell moving processing assembly can stamp the metal plate on the mold set, and then the metal plate after the first punching is moved to the bottom end of the vehicle lamp shell deburring processing assembly by the auxiliary working assembly. The vehicle lamp shell deburring processing assembly can rotate to adjust the angle of the stamping part, so as to deburr and polish the punched hole on the metal plate. The rotating table can control the stamping head to move along the inner wall of the punched hole, thereby achieving the effect of grinding burrs. After the metal plate is vertically punched for the first time, the edge bending can begin to be side-punched. At this time, the vehicle lamp shell mold lower die plate is turned over, the insert is inserted into the positioning slot and the side positioning hole, so that the vehicle lamp shell mold lower die plate can be erected to facilitate side punching of the metal plate. Finally, the processed automobile lamp shell forming body is obtained. BRIEF DESCRIPTION OF DRAWINGS

[0031] The application will be further explained in conjunction with the drawings and examples:

[0032] Figure 1 It is the first three-dimensional appearance structure schematic diagram of the application;

[0033] Figure 2 It is the second three-dimensional appearance structure schematic diagram of the application;

[0034] Figure 3 This is a schematic top view of the three-dimensional structure of the auxiliary working component of the present invention;

[0035] Figure 4 This is a bottom-up perspective structural diagram of the auxiliary working assembly of the present invention;

[0036] Figure 5 This is a bottom-up perspective structural diagram of a vehicle lamp housing mold assembly according to the present invention;

[0037] Figure 6 This is a schematic top view of the three-dimensional structure of the vehicle lamp housing mold assembly of the present invention;

[0038] Figure 7 This is a schematic diagram of the three-dimensional appearance of the automobile lamp housing molded body of the present invention;

[0039] Figure 8 This is a schematic top view of the three-dimensional structure of the deburring processing assembly for a vehicle lamp housing according to the present invention;

[0040] Figure 9 This is a bottom-up perspective structural diagram of the movable processing assembly for the vehicle lamp housing according to the present invention;

[0041] Figure 10 This is a top view of the three-dimensional structure of the movable processing assembly for the vehicle lamp housing of the present invention.

[0042] Explanation of reference numerals: 1. Auxiliary working assembly; 101. Working plane; 102. First limiting slide rail; 103. Embedded groove; 104. First movable slider; 105. Moving support plate; 106. Anti-falling block; 107. Supporting slide rail; 108. Limiting screw; 109. Second movable slider; 110. First motor; 2. Metal angle iron frame; 3. Headlight housing deburring assembly; 301. Fixed base plate; 302. Second motor; 303. Rotating support plate; 304. First slide rail; 305. First screw rod; 306. First triangular support frame; 307. First movable slide; 308. First mounting block; 309. Second triangular support frame; 310. Deburring grinding head; 4. Headlight housing mold Tool assembly; 401, fixed back plate; 402, movable slide; 403, supporting base plate; 404, clamping screw; 405, clamping side plate; 406, movable slide; 407, lower template of headlight shell mold; 408, positioning slot; 409, automobile headlight shell molding; 410, side positioning socket; 5, headlight shell moving processing assembly; 501, supporting base plate; 502, telescopic motor; 503, first guide pillar; 504, first supporting back plate; 505, second guide pillar; 506, second supporting back plate; 507, third guide pillar; 508, third supporting back plate; 509, second mounting block; 510, upper mold pressure plate; 511, positioning plug-in; 6, headlight shell processing mechanism. DETAILED DESCRIPTION

[0043] The following will be combined with the Figures 1 to 10 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0044] The present invention provides a mold structure for processing automobile lamp housing by improving the structure. Figure 1-10 As shown in the figure, the mold structure for processing automobile lamp housings includes a metal angle iron frame 2, a lamp housing processing mechanism 6 is installed on the top of the metal angle iron frame 2, and the lamp housing processing mechanism 6 performs stamping and deburring on the metal sheet in the lamp housing mold, and an auxiliary working component 1 is installed on one side of the metal angle iron frame 2, through which the metal sheet on the mold group can be pushed to move back and forth on the operating table, and the top of the auxiliary working component 1 is installed with a lamp housing mold assembly 4, which can enhance the fixing effect of the mold group. Because the angle of the metal sheet on the mold group needs to be continuously adjusted during the automated stamping process, in addition to the normal downward stamping and shaping, flanging and side punching are also required, which will cause the relative position between the metal sheet and the stamping part to have an error with the preset relative position, thereby leading to an increase in defective products. The auxiliary working component 1 can reciprocate the lamp housing mold assembly 4, and the lamp housing mold assembly 4 fixes the lamp housing mold and the metal sheet;

[0045] The auxiliary working assembly 1 includes a first motor 110, which is started by an external power supply. A limit screw 108 is installed at the output end of the first motor 110, which drives the limit screw 108 to rotate. The limit screw 108 drives the lamp housing mold assembly 4 to move by moving the second movable slider 109.

[0046] The auxiliary working assembly 1 also includes a working plane 101, which is placed on one side of the metal angle iron frame 2. An embedded groove 103 is embedded in the middle of the working plane 101. The auxiliary working assembly 1 can also assist in the falling of waste when moving the headlight housing mold assembly 4, because the embedded groove 103 is embedded in the middle of the working plane 101, and a movable support plate 105 is slidably connected to the middle position of the embedded groove 103. First limiting slide rails 102 are fixed on both sides of the top of the working plane 101, and the top of the first limiting slide rail 102 is connected to a first movable slider 104, and one end of the first limiting slide rail 102 is installed with an anti-falling block 106;

[0047] A supporting rail 107 is installed at the bottom of the working plane 101, and a first motor 110 is installed on one side of the supporting rail 107. A limiting screw 108 is installed at the middle position of the supporting rail 107. The limiting screw 108 drives the second movable slider 109 to move linearly inside the supporting rail 107 through a threaded transmission. The limiting screw 108 is connected with the second movable slider 109, and the top of the second movable slider 109 is fixed to the movable support plate 105. The top of the movable support plate 105 is fixed to the lamp housing mold assembly 4. The top of the second movable slider 109 is fixed to the movable support plate 105. The plate 105 is installed with the headlight housing mold assembly 4, which is convenient for dragging the headlight housing mold assembly 4 to move; the three sets of sliding connections inside the auxiliary working assembly 1 are used to stabilize the chassis of the headlight housing mold assembly 4, so as to improve the stability of the movement of the headlight housing mold assembly 4. Because the headlight housing mold assembly 4 itself is a set of movable structures, it needs to move back and forth on the workbench and needs to withstand the pressure applied by the stamping parts. Each stamping will cause wear to the parts in the headlight housing mold assembly 4, so it is easy to damage the metal sheet when moving it;

[0048] The headlight housing mold assembly 4 includes a clamping screw 404, and the clamping screw 404 is installed on the top of the auxiliary working assembly 1;

[0049] The headlight housing mold assembly 4 also includes a supporting base plate 403. The bottom of the supporting base plate 403 is hollowed out to facilitate the falling of waste after punching, and the supporting base plate 403 is installed on the top of the clamping screw 404. The top of the supporting base plate 403 is installed with a headlight housing mold lower template 407, and a metal sheet is placed on the top of the headlight housing mold lower template 407 so that the metal sheet is completely embedded in the headlight housing mold lower template 407. The output end of the clamping screw 404 is connected to a clamp. The side plate 405 is held, and the clamping screw 404 at the bottom is started, and the clamping side plate 405 is retracted and tightened to clamp and fix the lower template 407 of the lamp housing mold, so as to increase the stability of the metal sheet and the lower template 407 of the lamp housing mold. The clamping side plate 405 is set to be trapezoidal and the grooves on both sides of the interior are further convenient for dropping waste. In addition, a reinforced buffer pad is provided at the bottom of the clamping side plate 405 to further strengthen the effect of fixing the lower template 407 of the lamp housing mold, and

[0050] A movable chute 402 is installed on one side of the supporting base plate 403, and a movable slide rod 406 is installed inside the movable chute 402. The movable chute 402 pushes the movable slide rod 406 to move up and down. A fixed back plate 401 is installed on the side of the movable chute 402 close to the supporting base plate 403. The movable chute 402 can adjust the distance between the lower mold plate 407 of the lamp housing mold and the lamp housing movable processing assembly 5;

[0051] The top of the clamping side plate 405 is inlaid with a side positioning hole 410, and the side positioning hole 410 and the positioning slot 408 are connected by a rod to vertically fix the lower template 407 of the lamp housing mold to facilitate side punching. A buffer pad is installed at the bottom of the clamping side plate 405 near the lower template 407 of the lamp housing mold;

[0052] The lamp housing processing mechanism 6 includes:

[0053] The lamp housing movable processing assembly 5 is mounted on one side of the metal angle iron frame 2 and includes a mold upper pressing plate 510. The mold upper pressing plate 510 is used to stamp the lamp housing mold and the metal sheet. Positioning plugs 511 are installed on the four edges of the mold upper pressing plate 510.

[0054] The two sides of the lower mold plate 407 of the headlight housing mold are inlaid with positioning slots 408, and the positioning slots 408 and the positioning plug-in 511 are engaged with each other. The engagement of the positioning slots 408 and the positioning plug-in 511 can align the positions of the lower mold plate 407 of the headlight housing mold and the upper pressing plate 510 of the mold.

[0055] The headlight housing moving processing assembly 5 also includes a telescopic motor 502, the output end of the telescopic motor 502 is fixed by a supporting base plate 501 and a metal angle iron frame 2, a first support back plate 504 is installed on one side of the telescopic motor 502, and a first guide pillar 503 is installed on the bottom of the first support back plate 504. When the telescopic motor 502 is started, the first support back plate 504 is driven to move along the direction of the first guide pillar 503 through extension and contraction, so as to facilitate adjustment of the horizontal position of the mold upper pressing plate 510 relative to the metal sheet, and one side of the first guide pillar 503 is fixed to the metal angle iron frame 2, and a second guide pillar 505 is installed on the side of the first support back plate 504 away from the telescopic motor 502. When the second guide pillar 505 is started, the distance that the device can move in the horizontal line is further extended to adapt to longer metal sheets and increase the tolerance of the device. A second support back plate 506 is installed on one side of the second guide pillar 505. The second guide pillar 505 and the telescopic motor 502 both move in the horizontal direction.

[0056] A third guide pillar 507 is installed on one side of the second support back plate 506 away from the second guide pillar 505, and the third guide pillar 507 is vertically movable. A third support back plate 508 is installed on one side of the third guide pillar 507 through a second mounting block 509, and

[0057] The second mounting block 509 is provided with two groups, and the two groups of second mounting blocks 509 are respectively installed at one end and one side of the slide plate on the third guide pillar 507, and the third support back plate 508 is installed on the slide plate on one side of the third guide pillar 507 through the second mounting block 509, and the front and side of the slide plate are provided with second mounting blocks 509, which are convenient for adjusting the position of the mold upper pressure plate 510, and the bottom end of the third support back plate 508 is installed with the mold upper pressure plate 510, which is pushed down by the third guide pillar 507 to stamp the mold and the metal sheet to make the headlight housing, and three groups of positioning plug-ins 511 are installed on both sides of the mold upper pressure plate 510, and the positioning plug-ins 511 are inserted into the preset through holes on both sides of the mold upper pressure plate 510. At this time, the positioning plug-ins 511 and the positioning slots 408 need to be aligned and inserted for easy positioning to avoid the hidden dangers of uneven force and deviation.

[0058] The lamp housing deburring processing assembly 3 is mounted on one side of the lamp housing moving processing assembly 5 and includes a rotating support plate 303 that drives a deburring grinding head 310 to move along the inner periphery of the hole in the metal sheet to remove burrs.

[0059] The headlight housing deburring processing assembly 3 further includes a fixed base plate 301, and a second motor 302 is mounted at the bottom end of the fixed base plate 301, and a rotating support plate 303 is mounted at the output end of the second motor 302. The second motor 302 is activated by an external power supply, and the second motor 302 drives the rotating support plate 303 to rotate. The rotating support plate 303 is placed on the top end of the fixed base plate 301, and the rotating support plate 303 drives the grinding head to move along the inner periphery of the hole in the metal sheet to grind the burrs on the inner periphery of the hole caused by the stamping of the headlight housing moving processing assembly 5;

[0060] A first screw rod 305 is mounted on the top of the rotating support plate 303, and a first slide rail 304 is mounted on the top of the first screw rod 305. When the first slide rail 304 is activated, the first slide rail 304 and the first screw rod 305 cooperate to push the grinding head at one end toward the metal sheet on one side. A first triangular support frame 306 is fixed to the top of the first slide rail 304. The first slide rail 304 drives the first triangular support frame 306 to move along the direction of the first screw rod 305. The first slide rail 304 can push the deburring and grinding head 310 toward the mold of the lamp housing.

[0061] A first movable slide 307 is fixed to the side of the first triangular support frame 306 close to the lamp housing mold, and first mounting blocks 308 are fixed on both sides of the slide plate on the first movable slide 307, and the first movable slide 307 and the second triangular support frame 309 are fixed by the first mounting blocks 308. A deburring and grinding head 310 is installed on the side of the second triangular support frame 309 close to the lamp housing mold. The first movable slide 307 is started to move the deburring and grinding head 310 on one side of the second triangular support frame 309 toward the bottom metal sheet until the deburring and grinding head 310 is placed on the burr inside the hole on the metal sheet. At this time, the position of the metal sheet can also be adjusted by the auxiliary working component 1 to facilitate adjustment of the relative position between the deburring and grinding head 310 and the hole.

[0062] The headlight housing processing mechanism 6 includes a headlight housing deburring processing assembly 3 and a headlight housing movable processing assembly 5. The cooperation of the internal guide pillars and the rotating bracket of the headlight housing deburring processing assembly 3 and the headlight housing movable processing assembly 5 facilitates multiple stamping operations at different angles. The headlight housing processing mechanism 6 can fully adjust the distance and angle between the stamping part and the metal sheet on the die assembly, and remove burrs from the inside of the punched holes, thereby achieving the effect of an automated stamping die. In addition, the guide pillars can improve the stamping accuracy when pushing the die stamping plate.

[0063] In addition, the cooperation of the auxiliary working component 1, the headlight shell processing mechanism 6 and the headlight shell mold component 4 can improve the automation effect of automobile headlight shell processing. Through the pre-set program, it is convenient to perform stamping and shaping, burr repair and shaping, and side punching processing after flanging on the headlight shell workpiece in sequence; during processing, the above structures cooperate with each other to continuously adjust the angle between the metal sheet and the stamping part according to the required stamping and punching effect.

[0064] Working principle: First, the auxiliary working component 1 and the headlight housing mold component 4 cooperate to send the metal sheet to the bottom end of the headlight housing mobile processing component 5, align the positioning plug-in 511 and the positioning slot 408, and insert it to facilitate the headlight housing mobile processing component 5 to punch the metal sheet on the mold group, and then the first punching can be performed. Then, the auxiliary working component 1 moves the metal sheet after the first punching to the bottom end of the headlight housing deburring processing component 3. The headlight housing deburring processing component 3 can rotate to adjust the angle of the stamping part, which is convenient for metal deburring. The holes punched on the sheet are deburred and ground. The rotary table can control the punch head to move along the inner periphery of the punched hole, thereby achieving the effect of grinding the burrs. Then, after the metal sheet undergoes the first vertical punching process, the edge is bent and the flanging and lateral punching process can begin. At this time, the lower template 407 of the headlight housing mold is flipped over, and the positioning slot 408 and the side positioning hole 410 are inserted through the plug-in. The lower template 407 of the headlight housing mold can be erected to facilitate the lateral punching process on the metal sheet, and finally the processed automobile headlight housing molded body 409 is obtained;

[0065] Further, the more specific working principle process is as follows:

[0066] First, the metal sheet is placed on the top of the lower template 407 of the lamp housing mold through the lamp housing mold assembly 4, so that the metal sheet is completely embedded in the lower template 407 of the lamp housing mold. Then, the clamping screw 404 at the bottom is started, and the clamping side plate 405 is retracted and tightened to clamp and fix the lower template 407 of the lamp housing mold, so as to increase the stability of the metal sheet and the lower template 407 of the lamp housing mold. The narrow size of the supporting bottom plate 403 is convenient for dropping waste, and the clamping side plate 40 5 is set in a trapezoidal shape and has through grooves on both sides to further facilitate the falling of waste materials. In addition, a reinforced buffer pad is provided at the bottom of the clamping side plate 405 to further strengthen the effect of fixing the lower template 407 of the lamp housing mold. In addition, the positioning slots 408 on both sides of the lower template 407 of the lamp housing mold are used to facilitate the positioning of the lamp housing moving processing assembly 5 during stamping. The side positioning socket 410 at the top of the clamping side plate 405 is used to fix the lower template 407 of the lamp housing mold during the next step of side punching after flanging.

[0067] Then, the auxiliary working component 1 can push the metal sheet on the mold group to move back and forth on the operating table. Specifically, the first motor 110 is started by an external power supply to drive the limiting screw 108 to rotate. The limiting screw 108 drives the second movable slider 109 to move linearly inside the supporting slide rail 107 through thread transmission. The top of the second movable slider 109 is installed through the movable support plate 105 and the headlight housing mold assembly 4, which is convenient for dragging the headlight housing mold assembly 4 to move. The first motor 110 is installed at the bottom end of the working plane 101. The middle position of the working plane 101 is inlaid with an embedded groove 103, and the movable support plate 105 slides inside the embedded groove 103. In addition, the two ends of the bottom of the clamping screw rod 404 are respectively connected to the two groups of first movable sliders 104, and the first movable slider 104 slides on the first limiting slide rail 102, which is convenient for stabilizing the chassis of the headlight housing mold assembly 4, and the multiple groups of limiting and sliding structures inside the auxiliary working component 1 cooperate to improve the stability of the movement of the headlight housing mold assembly 4. Because the headlight housing mold assembly 4 itself is a group of movable structures, it needs to move back and forth on the workbench, and it needs to withstand the pressure applied by the stamping parts. Each stamping will cause wear on the parts in the headlight housing mold assembly 4, so it is easy to be damaged, resulting in damage to the metal sheet when the metal sheet is moved.

[0068] Finally, the working principle of the headlight housing moving processing assembly 5 is to start the telescopic motor 502 to drive the first support back plate 504 to move along the direction of the first guide pillar 503 through telescopic movement, so as to adjust the horizontal position of the upper pressure plate 510 of the mold relative to the metal sheet, and then start the second guide pillar 505 to further extend the distance that the upper pressure plate 510 of the mold moves on the horizontal line to adapt to longer metal sheets and increase the inclusiveness of the device. In addition, the upper pressure plate 510 of the mold is pushed down by the third guide pillar 507 to stamp the mold and the metal sheet to make the headlight housing. It should be noted that the positioning plug-in 511 and the positioning slot 408 need to be aligned and inserted at this time to facilitate positioning and avoid the hidden dangers of uneven force and deviation. In addition, the third support back plate 508 is installed on the slide on the side of the third guide pillar 507 through the second mounting block 509, and the front and side of the slide are provided with second mounting blocks 509 to facilitate adjustment of the position of the upper pressure plate 510 of the mold.

[0069] The working principle of the deburring processing assembly 3 of the car lamp shell is that firstly, the first slide rail 304 is started, and the deburring polishing head 310 at one end is pushed to move to the direction of the one side metal plate material through the cooperation of the first slide rail 304 and the first screw rod 305, then the first moving slide table 307 is started to move the deburring polishing head 310 at one side of the second triangular supporting frame 309 to the direction of the bottom end metal plate material, until the deburring polishing head 310 is placed at the burr around the hole of the metal plate material, at this time, the position of the metal plate material can be adjusted through the auxiliary working assembly 1, so as to adjust the relative position between the deburring polishing head 310 and the hole, then the second motor 302 is started through the external power supply, the second motor 302 drives the rotating supporting plate 303 to rotate, the rotating supporting plate 303 drives the deburring polishing head 310 to move along the inner wall of the hole of the metal plate material, and the burr around the hole due to the stamping of the moving processing assembly 5 of the car lamp shell is polished.

[0070] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A mold structure for processing an automobile lamp housing, comprising a metal angle iron frame (2), characterized in that: A headlight housing processing mechanism (6) is installed at the top of the metal angle iron frame (2), and the headlight housing processing mechanism (6) performs stamping processing and deburring processing on the metal sheet in the headlight housing mold. An auxiliary working component (1) is installed on one side of the metal angle iron frame (2), and a headlight housing mold component (4) is installed at the top of the auxiliary working component (1). The auxiliary working component (1) can reciprocate the headlight housing mold component (4), and the headlight housing mold component (4) fixes the headlight housing mold and the metal sheet. Wherein, the vehicle lamp housing processing mechanism (6) includes: A headlight housing movable processing assembly (5), the headlight housing movable processing assembly (5) being mounted on one side of a metal angle iron frame (2), and the headlight housing movable processing assembly (5) comprising a mold upper pressing plate (510), and the mold upper pressing plate (510) punches the headlight housing mold and the metal sheet, and positioning plug-ins (511) are mounted on the four edges of the mold upper pressing plate (510); A headlight housing deburring processing assembly (3), the headlight housing deburring processing assembly (3) being mounted on one side of a headlight housing movable processing assembly (5), and the headlight housing deburring processing assembly (3) comprising a rotating support plate (303), the rotating support plate (303) driving a deburring grinding head (310) to move along the inner periphery of a hole in a metal sheet to remove burrs; The auxiliary working assembly (1) includes a first motor (110), and a limiting screw (108) is installed at the output end of the first motor (110), and the limiting screw (108) drives the headlight housing mold assembly (4) to move by moving the second moving slider (109); The headlight housing mold assembly (4) includes a clamping screw (404), and the clamping screw (404) is installed on the top of the auxiliary working assembly (1), and the clamping screw (404) clamps the headlight housing mold and the metal sheet through the clamping side plate (405); The lamp housing mold assembly (4) further comprises a supporting base plate (403), and the supporting base plate (403) is mounted on the top of the clamping screw (404), a lamp housing mold lower template (407) is mounted on the top of the supporting base plate (403), and a metal sheet is placed on the top of the lamp housing mold lower template (407), and A movable slide groove (402) is installed on one side of the supporting base plate (403), and a movable slide rod (406) is installed inside the movable slide groove (402), the movable slide groove (402) pushes the movable slide rod (406) to move up and down, and a fixed back plate (401) is installed on the side of the movable slide groove (402) close to the supporting base plate (403), and the movable slide groove (402) can adjust the distance between the lower template (407) of the headlight housing mold and the headlight housing movable processing component (5); Positioning slots (408) are embedded on both sides of the lower mold plate (407) of the vehicle lamp housing mold, and the positioning slots (408) and the positioning plug-in (511) are engaged with each other, and the engagement of the positioning slots (408) and the positioning plug-in (511) can align the positions of the lower mold plate (407) of the vehicle lamp housing mold and the upper pressing plate (510) of the mold; The top of the clamping side plate (405) is inlaid with a side positioning socket (410), and the side positioning socket (410) and the positioning slot (408) are connected by a plug rod to vertically fix the lower template (407) of the vehicle lamp housing mold to facilitate lateral punching. A buffer pad is installed at the bottom of the clamping side plate (405) near the lower template (407) of the vehicle lamp housing mold.

2. The mold structure for processing an automobile lamp housing according to claim 1, characterized in that: The auxiliary working component (1) further comprises a working plane (101), wherein the working plane (101) is placed on one side of the metal angle iron frame (2), an embedded groove (103) is embedded in the middle position of the working plane (101), and a movable support plate (105) is slidably connected to the middle position of the embedded groove (103), first limiting slide rails (102) are fixed on both sides of the top of the working plane (101), and the top of the first limiting slide rail (102) is connected to a first movable slider (104), and an anti-falling block (106) is installed at one end of the first limiting slide rail (102).

3. The mold structure for processing an automobile lamp housing according to claim 2, characterized in that: A supporting slide rail (107) is installed at the bottom end of the working plane (101), and a first motor (110) is installed on one side of the supporting slide rail (107). The limiting screw (108) is installed at the middle position of the supporting slide rail (107). A second movable slider (109) is connected through the limiting screw (108), and the top end of the second movable slider (109) is fixed to the movable support plate (105), and the top end of the movable support plate (105) is fixed to the headlight housing mold assembly (4).

4. The mold structure for processing an automobile lamp housing according to claim 1, characterized in that: The headlight housing moving processing assembly (5) further comprises a telescopic motor (502), the output end of the telescopic motor (502) being fixed via a supporting base plate (501) and a metal angle iron frame (2), a first supporting back plate (504) being mounted on one side of the telescopic motor (502), a first guiding pillar (503) being mounted on the bottom of the first supporting back plate (504), and a first guiding pillar (503) being fixed on one side of the first guiding pillar (503) and the metal angle iron frame (2), a second guiding pillar (505) being mounted on the side of the first supporting back plate (504) away from the telescopic motor (502), and a second supporting back plate (506) being mounted on one side of the second guiding pillar (505), and both the second guiding pillar (505) and the telescopic motor (502) are capable of transverse movement.

5. The mold structure for processing an automobile lamp housing according to claim 4, characterized in that: A third guide pillar (507) is installed on the side of the second support back plate (506) away from the second guide pillar (505), and the third guide pillar (507) moves vertically. A third support back plate (508) is installed on one side of the third guide pillar (507) via a second mounting block (509), and The second mounting block (509) is provided with two groups, and the two groups of second mounting blocks (509) are respectively mounted on one end and one side of the upper slide of the third guide pillar (507); the bottom end of the third support back plate (508) is mounted with a mold upper pressing plate (510), and three groups of positioning plug-ins (511) are respectively mounted on both sides of the mold upper pressing plate (510), and the positioning plug-ins (511) are inserted into the through holes preset on both sides of the mold upper pressing plate (510).

6. The mold structure for processing an automobile lamp housing according to claim 1, characterized in that: The lamp housing deburring processing assembly (3) further comprises a fixed base plate (301), a second motor (302) is mounted on the bottom end of the fixed base plate (301), and a rotating support plate (303) is mounted on the output end of the second motor (302), and the rotating support plate (303) is placed on the top end of the fixed base plate (301), and A first screw rod (305) is installed at the top of the rotating support plate (303), and a first slide rail (304) is installed at the top of the first screw rod (305). A first triangular support frame (306) is fixed to the top of the first slide rail (304). The first slide rail (304) drives the first triangular support frame (306) to move along the direction of the first screw rod (305). The first slide rail (304) can push the deburring and grinding head (310) to move toward the direction of the lamp housing mold.

7. The mold structure for processing an automobile lamp housing according to claim 6, characterized in that: A first movable slide (307) is fixed on a side of the first triangular support frame (306) close to the lamp housing mold, and first mounting blocks (308) are fixed on both sides of the slide plate on the first movable slide (307), and the first movable slide (307) and the second triangular support frame (309) are fixed via the first mounting blocks (308), and a deburring and grinding head (310) is installed on a side of the second triangular support frame (309) close to the lamp housing mold.

Citation Information

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