Opposite disc type friction equipment for cloth fiber recovery processing
Through the high-speed friction and negative pressure airflow of the moving convex disc and fixed concave discs of the disc friction equipment, the problems of poor granulation effect and high maintenance cost in the friction granulator are solved, and the smooth material is achieved Exhaust and low-cost maintenance.
Patent Information
- Application Number
- CN202411723134.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-01-14
AI Technical Summary
When the existing friction granulators treat fiber waste, the granulation effect is affected due to the friction wheel design, and the replacement cost is high, which affects the optimization and upgrading of the production line. The softened materials cannot be discharged smoothly due to the adhesive force.
Adopting disc type friction equipment, including a detachable friction mechanism, a screw conveying mechanism and a material extraction assembly, through the high-speed friction between the moving convex and the fixed concave disc, ensures the smooth discharge of the material and passes through the The removable design reduces repair and replacement costs.
Effectively prevent material from retaining due to adhesion during friction, ensure smooth discharge of molded pellets, reduce friction wheel maintenance and replacement costs, and improve production efficiency and granulation effect.
Smart Images

Figure CN119305053A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical equipment, and more specifically, to a disc-type friction device for recycling cloth fibers. Background Art
[0002] Friction pelletizer is suitable for the polymerization of various materials, such as plastics, rubber, resin, etc. It is widely used in plastic recycling, rubber regeneration, resin abrasive and other industries. In the process of thermoplastic production and processing, waste materials will be generated; friction pelletizing equipment processes these waste materials into free-flowing uniform particles, which are reused as valuable raw materials for downstream production. The material has great production flexibility during the processing process, and can process a variety of waste fibers and waste plastics, such as polyester, nylon, etc., and can also recycle waste cloth, waste film, etc.
[0003] The friction granulator uses the friction heating and softening method to granulate waste materials. Different fibers are softened by heat during friction granulation and are granulated. The softened particles are discharged only by the centrifugal force of the friction wheel rotation. However, the softened materials cannot be discharged smoothly due to the viscosity of the materials. In addition, the friction wheel will affect the granulation effect due to excessive friction during long-term use, and the existing friction wheels are mostly welded one-piece designs, which need to be replaced as a whole during the subsequent replacement process, thereby increasing the user's use cost and being unfavorable for the optimization and upgrading of the production line. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a disc friction device for cloth fiber recycling processing. The technical problem to be solved by the present invention is: how to ensure the processing and molding effect of granular materials and the smoothness of discharge of viscous materials.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a disc-type friction device for recycling cloth fibers, comprising a carrying box platform, a detachable friction mechanism is provided on the top of the carrying box platform, a feeding screw conveying mechanism is located on one side of the friction mechanism, and a finished material extraction assembly is located on one side of the friction mechanism, and a driving member is provided on one side of the screw conveying mechanism and the friction mechanism, wherein: The spiral conveying mechanism includes an outer sleeve and an auger core shaft arranged inside the outer sleeve, and cooperates with its corresponding driving member to convey the fiber waste and raw materials into the friction mechanism; The friction mechanism comprises a material collection shell and a disassembly shell plate, a processing cavity is formed between the storage and material collection shell and the disassembly shell plate, a friction group accessory is arranged inside the processing cavity, and one end of the outer sleeve penetrates the material collection shell and extends into the position of the friction group accessory; The friction group accessories include a movable convex plate and a fixed concave plate, the movable convex plate and the fixed concave plate are sleeved with a retaining ring frame outside, and the fixed concave plate, the retaining ring frame and the disassembly shell plate are fixed to the aggregate shell by bolts.
[0006] In a preferred embodiment, the driving member includes a driving motor I and a transmission motor, and the driving motor I and the transmission motor are both fixedly arranged on the top of the bearing box platform by bolts, the output shaft of the driving motor I is connected to the auger core shaft of the screw conveying mechanism, and the output shaft of the transmission motor is connected to the center of the movable flange plate that penetrates the disassembly shell plate; A coupling is provided at the connection between the auger core shaft and the outer sleeve, a feed hopper is fixedly provided on the top of the outer sleeve close to the driving motor I, and a tail bearing is provided at the end of the auger core shaft away from the coupling and the center of the moving flange.
[0007] In a preferred embodiment, the carrying box platform includes a table body, a pipe holding platform is fixedly provided on the top of the table body, a placement groove is provided at the connection between one end of the table body and the friction mechanism, and a storage cavity for lines, distributors and maintenance tools is provided inside the table body, and multiple maintenance doors are provided on both sides of the table body; The material extraction component includes an external fixed frame, a material conveying channel is provided inside the external fixed frame, a driving impeller is provided inside the material conveying channel, and a driving motor II is fixedly provided on the outside of the external fixed frame, the output shaft of the driving motor II passes through the external fixed frame and is connected with the driving impeller, a material feed hopper is provided at the connection between one end of the material conveying channel and the friction mechanism, and a material outlet is provided at the other end of the material conveying channel, and the driving impeller is driven to rotate by the driving motor II, thereby generating an extraction force on the inner cavity of the friction mechanism through the material feed hopper.
[0008] In a preferred embodiment, a through hole I is opened at the center of one side of the aggregate shell and the connection with the outer sleeve, and a discharge hopper is provided on one side of the aggregate shell. The discharge hopper is connected to the processing cavity, and the discharge hopper is fixed to the finished material inlet hopper by bolts.
[0009] In a preferred embodiment, the movable boss includes a chassis I and a boss disk smaller than the chassis I, the outer surface of the boss disk is set as a conical surface, and the center of the boss disk is set as a flat truncated table, wherein the auger core shaft is connected to the flat truncated table position through a tail bearing; The conical surface of the boss disk is evenly provided with material storage grooves in a circular array, and the lengths of the multiple material storage grooves are different. The conical surface of the boss disk is provided with multiple rib grinding knives I in a circular array, and the rib grinding knives I protrude from the conical surface of the boss disk. A mounting groove I is provided at the connection between the boss disk and the rib grinding knife I, and mounting holes I are provided at the mounting locations where the rib grinding knife I and the mounting groove I are aligned and fixed by bolts. A grinding toughness I is provided on one side of the rib grinding knife I, and an annular rotating groove is provided at the edge of the boss disk.
[0010] In a preferred embodiment, the fixed concave plate includes a bottom plate II and a concave platform plate smaller in size than the bottom plate II, the outer surface of the concave platform plate is set as a concave cone, a through hole II is opened at the center of the concave platform plate, wherein the sizes of through hole II and through hole I are equal to the outer diameter of the outer sleeve, and a bolt hole fixedly connected to the polymer shell is opened on the back of the bottom plate II, which is fixed by bolts; The top edge of the concave disc is provided with an inclined ramp in the shape of a ring, and dividing grooves are evenly arranged between the circular array and the inclined ramp on the concave concave surface of the concave disc, and the lengths of the multiple dividing grooves are different. The concave concave surface of the concave disc is provided with multiple rib grinding knives II in the shape of a circular array, and the rib grinding knives II protrude outward from the concave concave surface of the concave disc, and an installation groove II is provided at the connection between the concave disc and the rib grinding knife II, and an installation hole II is provided at the position where the rib grinding knife II and the installation groove II are aligned and fixed by bolts, and a grinding toughness II is provided on one side of the rib grinding knife II.
[0011] In a preferred embodiment, the chassis I and chassis II are equal in size, the outer diameters of the boss and concave are equal, and the inclination of the conical surface of the boss is smaller than the inclination of the concave surface of the concave; The retaining ring frame includes a frame ring body, which is radially and evenly provided with a plurality of discharge grooves, and a plurality of balls are evenly provided at the inner edge of the frame ring body and the position corresponding to the annular rotating groove. The outer diameter of the boss plate and the recessed plate is equal to the inner diameter of the frame ring body, and the outer diameter of the chassis I and the chassis II is smaller than the outer diameter of the frame ring body.
[0012] Technical effects and advantages of the present invention: The present invention cooperates with the material extraction component through the friction mechanism. The material entering the friction mechanism is driven by the driving motor to rotate the movable convex plate, and the relative position of the movable convex plate and the fixed concave plate is maintained by the retaining ring frame, which effectively prevents the movable convex plate from vibrating during operation and causing a slight dislocation to cause a "knife collision". The grinding toughness corresponding to the rib grinding knife I and the rib grinding knife II shears and crushes the material to cut the material, and then the high-speed friction between the convex plate and the concave plate causes the material to be heated and softened, thereby agglomerating the viscous material through the material distribution trough position. Under the centrifugal force of the high-speed rotation of the movable convex plate, the material is discharged from the friction group accessories through the discharging trough from the inclined ramp position at the edge of the concave plate under the weight of the material and the centrifugal force of the high-speed rotation of the movable convex plate. The driving motor II drives the driving impeller to rotate at a high speed to form a negative pressure airflow, which assists the granular material to be discharged from the friction group accessories, effectively avoiding the situation that the viscous material is retained on the surface of the movable convex plate and the fixed concave plate and cannot be discharged smoothly. The granular material gathered in the processing cavity is discharged from the friction mechanism through the discharging hopper following the negative pressure airflow, thereby avoiding the situation that the softened material cannot be discharged smoothly due to the viscosity of the material. The present invention adopts a detachable and split movable convex plate and a fixed concave plate design. The shell plate is disassembled by disassembling bolts, thereby removing the movable convex plate from the friction group accessory, and the rib grinding knives corresponding to the movable convex plate and the fixed concave plate are disassembled through the mounting holes, so that the rib grinding knives I or II are disassembled and replaced, thereby completing the maintenance of the movable convex plate or the fixed concave plate, completing the maintenance of the friction wheel that affects the granulation effect due to excessive friction at a very low cost, and reducing the optimization and upgrading cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 It is a schematic diagram of the overall structure of the present invention from a second viewing angle.
[0015] Figure 3 It is a schematic diagram of the structure of the carrying box platform of the present invention.
[0016] Figure 4 It is a schematic diagram of the structure of the material extraction component of the present invention.
[0017] Figure 5 It is a schematic diagram of the assembled structure of the screw conveying mechanism and the friction mechanism of the present invention.
[0018] Figure 6 It is a schematic diagram of the cutaway structure of the spiral conveying mechanism of the present invention.
[0019] Figure 7 It is a schematic diagram of the explosion structure of the friction mechanism of the present invention.
[0020] Figure 8 It is a schematic diagram of the structure of the friction group accessories of the present invention.
[0021] Fig. 9 It is a schematic diagram of the structure of the dynamic convex disc of the present invention.
[0022] Fig.10 It is a schematic diagram of the structure of the movable convex disc (excluding the rib grinding knife I) of the present invention.
[0023] Fig.11 It is a schematic structural diagram of the tendon sharpening knife I of the present invention.
[0024] Fig.12 It is a schematic diagram of the back structure of the fixed concave disk of the present invention.
[0025] Fig.13 It is a schematic diagram of the front side structure of the fixed concave disk of the present invention.
[0026] Fig.14 It is a schematic diagram of the structure of the fixed concave disk (excluding the rib grinding knife II) of the present invention.
[0027] Fig.15It is a schematic structural diagram of the tendon grinding knife II of the present invention.
[0028] Fig.16 It is a schematic diagram of the retaining ring frame structure of the present invention.
[0029] The reference numerals are: 10 a carrying box platform, 20 a screw conveying mechanism, 30 a driving motor I, 40 a friction mechanism, 50 a transmission motor, 60 a material extraction assembly; 101 table body, 102 pipe holding table, 103 placement slot, 104 inspection door; 201 outer sleeve, 202 auger core shaft, 203 feed hopper, 204 coupling; 401 aggregate shell, 402 processing cavity, 403 through hole I, 404 discharge hopper, 405 dismantling shell plate, 406 friction group accessories; 4061 movable convex disc, 4062 fixed concave disc, 4063 retaining ring frame; 601 external fixing frame, 602 material conveying channel, 603 driving motor II, 604 material inlet hopper, 605 material outlet; 40611 chassis Ⅰ, 40612 boss plate, 40613 flat round table, 40614 storage tank, 40615 grinding knife Ⅰ, 40616 annular rotating groove, 40617 installation groove Ⅰ, 40618 installation hole Ⅰ, 40619 grinding toughness Ⅰ; 40621 chassis Ⅱ, 40622 bolt hole, 40623 through hole Ⅱ, 40624 grinding knife Ⅱ, 40625 concave table, 40626 inclined ramp table, 40627 material distribution trough, 40628 installation slot Ⅱ, 40629 installation hole Ⅱ, 40620 grinding toughness Ⅱ; 40631 frame ring body, 40632 discharge chute, 40633 ball. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Embodiment 1:
[0032] The present invention provides Figure 1-2The disc-type friction equipment for recycling and processing of fabric fibers shown in the figure comprises a carrying box platform 10, a detachable friction mechanism 40, a feeding screw conveying mechanism 20 located on one side of the friction mechanism 40 and a finished material extraction assembly 60 located on one side of the friction mechanism 40 are arranged on the top of the carrying box platform 10, and a driving member is arranged on one side of the screw conveying mechanism 20 and the friction mechanism 40, and the driving member comprises a driving motor Ⅰ30 and a transmission motor 50, and the driving motor Ⅰ30 and the transmission motor 50 are both fixedly arranged on the upper surface of the carrying box platform 10 by bolts, and the driving motor Ⅰ30 works to drive the screw conveying mechanism 20 to work to transport the fiber waste and raw materials into the friction mechanism 40 by utilizing the coordinated work of the driving motor Ⅰ30, the transmission motor 50 and the finished material extraction assembly 60, during which the transmission motor 50 works to drive the friction mechanism 40 to perform friction granulation on the incoming materials, and the finished material extraction assembly 60 works to generate negative pressure to extract the granular materials formed in the friction mechanism 40; in: like Figure 3 As shown, the carrying box platform 10 includes a table body 101, a pipe holding platform 102 is fixedly provided on the top of the table body 101, and a placement groove 103 is provided at the connection between one end of the table body 101 and the friction mechanism 40, so that the spiral conveying mechanism 20, the driving motor I30, the friction mechanism 40 and the transmission motor 50 are stably fixed at the corresponding position of the carrying box platform 10, and the table body 101 is provided with a storage cavity for circuits, distributors and maintenance tools, and the circuits and distributors of the corresponding components are installed in the storage cavity by sinking, so as to reduce the complexity of the components on the surface of the carrying box platform 10, thereby forming a simple operation interface, and multiple inspection doors 104 are provided on both sides of the table body 101. In the subsequent maintenance and inspection, it is only necessary to open the inspection door 104 to inspect the circuits or distributors in the storage cavity; like Figure 5-6As shown, the spiral conveying mechanism 20 includes an outer sleeve 201 and an auger core shaft 202 arranged inside the outer sleeve 201, and cooperates with its corresponding driving member to convey fiber waste and raw materials to the friction mechanism 40; a coupling 204 is provided at the connection between the auger core shaft 202 and the outer sleeve 201, and a feeding hopper 203 is fixedly provided on the top of the end of the outer sleeve 201 close to the driving motor Ⅰ30, and a tail bearing is provided at the end of the auger core shaft 202 away from the coupling 204 and the center of the moving flange 4061. The driving motor Ⅰ30 drives the auger core shaft 202 to rotate continuously in the outer sleeve 201. During this period, as the auger core shaft 202 spirally rotates, the material (waste material or small-diameter raw material after preliminary crushing) entering the outer sleeve 201 from the feed hopper 203 is transported toward the friction mechanism 40 (using the weight of the material itself and the friction resistance of the auger core shaft 202 to the material). The tail bearing and coupling 204 at the end of the auger core shaft 202 support the position of the auger core shaft 202, and the pipe holding platform 102 maintains the position of the outer sleeve 201, so as to maintain the stability during material transportation and effectively prevent the vibration of the auger core shaft 202 from affecting the normal operation of the friction mechanism 40. like Figure 4 As shown, the finished material extraction component 60 includes an external fixing frame 601, and a finished material conveying channel 602 is provided inside the external fixing frame 601. A relative discharge channel with only a finished material outlet 605 and a material inlet hopper 604 is formed by the external fixing frame 601 and the finished material conveying channel 602 on both sides. A driving impeller is provided inside the finished material conveying channel 602, and a driving motor II 603 is fixedly provided outside the external fixing frame 601. The output shaft of the driving motor II 603 passes through the external fixing frame 601 and is connected to the driving impeller. The driving impeller is driven to rotate at a high speed by the driving motor II 603, thereby forming a negative pressure airflow in the discharge channel, and the formed granular material in the processing cavity 402 is negatively pressured and extracted through the material inlet hopper 604 and the discharge hopper 404. A material feed hopper 604 is provided at the connection between one end of the material conveying channel 602 and the friction mechanism 40, and a material outlet 605 is provided at the other end of the material conveying channel 602. The driving motor II 603 drives the driving impeller to rotate, thereby generating a pulling force on the inner cavity of the friction mechanism 40 through the material feed hopper 604. A through hole I 403 is provided at the connection between the center of one side of the aggregate shell 401 and the outer sleeve 201. A discharge hopper 404 is provided on one side of the aggregate shell 401. The discharge hopper 404 is connected to the processing cavity 402. The discharge hopper 404 is fixed to the material feed hopper 604 by bolts. When the driving impeller is worn or damaged, the corresponding bolts of the external fixing frame 601 are disassembled to replace a more wear-resistant driving impeller. like Figure 7-8As shown, the friction mechanism 40 includes a material-gathering shell 401 and a disassembly shell plate 405, and a processing cavity 402 is formed between the material-gathering shell 401 and the disassembly shell plate 405. A friction group accessory 406 is arranged inside the processing cavity 402, and one end of the outer sleeve 201 penetrates through the material-gathering shell 401 and extends into the position of the friction group accessory 406; the friction group accessory 406 includes a movable convex disc 4061 and a fixed concave disc 4062, and a retaining ring frame 4063 is sleeved on the outer side of the movable convex disc 4061 and the fixed concave disc 4062, and the fixed concave disc 4062, the retaining ring frame 4063 and the disassembly shell plate 405 are fixed to the material-gathering shell 401 by bolts, and the output shaft of the driving motor I30 is connected to the auger core shaft 202 of the screw conveying mechanism 20, and the output shaft of the transmission motor 50 is connected to the center of the movable convex disc 4061 that penetrates through the disassembly shell plate 405; Specifically, Figure 1-8 As shown, the implementation method is specifically as follows: the drive motor I30 and the transmission motor 50 work synchronously, and the drive motor I30 drives the auger core shaft 202 to continuously spirally rotate, and the crushed materials and waste materials entering the outer sleeve 201 from the feed hopper 203 are transported to between the movable convex plate 4061 and the fixed concave plate 4062 in the friction mechanism 40. During this period, the transmission motor 50 drives the movable convex plate 4061 to rotate around the retaining ring frame 4063, and the contact friction and lateral shear between the movable convex plate 4061 and the fixed concave plate 4062 and the materials cause the materials to be heated and become sticky, thereby agglomerated into particles, which are then discharged from the retaining ring frame 4063 into the processing cavity 402 under the action of centrifugal force. At this time, the drive motor II 603 works to drive the drive impeller to rotate at a high speed, generating a negative pressure airflow, and the formed pellets in the processing cavity 402 follow the negative pressure airflow from the material inlet hopper 604 into the discharge channel, and are then centrally transported to the material storage device position from the material outlet 605.
[0033] Embodiment 2:
[0034] Based on the friction mechanism 40 proposed in Example 1, the present invention provides a further technical solution for the moving convex plate 4061 , the fixed concave plate 4062 and the retaining ring frame 4063 .
[0035] See also Figure 8-11The friction group accessory 406 includes a movable convex disc 4061 and a fixed concave disc 4062. The movable convex disc 4061 and the fixed concave disc 4062 are sleeved with a retaining ring frame 4063 on their outer sides. The movable convex disc 4061 includes a chassis Ⅰ 40611 and a boss disc 40612 whose size is smaller than that of the chassis Ⅰ 40611. The outer surface of the boss disc 40612 is set as a conical surface, and the center of the boss disc 40612 is set as a flat truncated table 40613, wherein the auger core shaft 202 is connected to the position of the flat truncated table 40613 through a tail bearing, and the processing cavity 402 forms a granular material processing space whose size is larger than that of the friction group accessory 406, and the assembled friction group accessory 406 is installed in the processing cavity 402 and the fixed concave disc 4062 is fixed to the aggregate shell 401 by bolts through bolt holes 40622, thereby ensuring that the relative position of the friction group accessory 406 in the processing cavity 402 is limited; The conical surface of the boss plate 40612 is evenly provided with material storage grooves 40614 in a circular array, and the lengths of the multiple material storage grooves 40614 are different. The material storage grooves 40614 are arranged along the axis of the boss plate 40612 (the radius line from the center point of the circle to the edge). The conical surface of the boss plate 40612 is provided with multiple rib grinding knives I 40615 in a circular array, and the rib grinding knives I 40615 are offset at an angle of 5°-10° with the alignment axis, and the rib grinding knives I 40615 protrude from the conical surface of the boss plate 40612. An installation groove I 40617 is provided at the connection between the boss plate 40612 and the rib grinding knives I 40615, and the rib grinding knives I 40615 and the alignment installation grooves I 40617 are fixedly installed using bolts; The rib grinding knife Ⅰ40615 and the mounting groove Ⅰ40617 are both provided with mounting holes Ⅰ40618 at the corresponding mounting positions, and are fixed by bolts. A grinding toughness Ⅰ40619 is provided on one side of the rib grinding knife Ⅰ40615, and an annular rotating groove 40616 is provided at the edge of the boss plate 40612; the chassis Ⅰ40611 and the chassis Ⅱ40621 are equal in size, the boss plate 40612 and the concave plate 40625 are equal in outer diameter, and the inclination of the conical surface of the boss plate 40612 is less than the inclination of the concave surface of the concave plate 40625 (thereby ensuring that the fixed concave plate 4062 and the movable boss plate 4061 are installed on the retaining ring frame 406 3); the material enters the material temporary retention space from the screw conveying mechanism 20. Since the lengths of the storage grooves 40614 of different lengths are not set to the edge of the boss plate 40612, the material that has not been completely softened and granulated (if the block diameter is too large) is temporarily retained in the storage groove 40614, and then leaves the storage groove 40614 with the rotation of the movable convex plate 4061. The fiber raw material is sheared and crushed by the rib grinding knife I 40615 and the rib grinding knife II 40624, and the contact friction between the fixed concave plate 4062, the movable convex plate 4061 and the crushed material increases the temperature to granulate; See also Figure 12-15The fixed concave plate 4062 includes a chassis II 40621 and a concave platform plate 40625 smaller in size than the chassis II 40621. The outer surface of the concave platform plate 40625 is set as a concave cone. A through hole II 40623 is opened at the center of the concave platform plate 40625. The sizes of the through hole II 40623 and the through hole I 403 are equal to the outer diameter of the outer sleeve 201. The back of the chassis II 40621 is opened with a bolt hole 40622 fixedly connected to the polymer shell 401, which is fixed by bolts; The top edge of the concave plate 40625 is provided with an inclined ramp 40626 in a circular shape, and the concave surface of the concave plate 40625 is provided with a circular array of material distribution grooves 40627 evenly arranged between the inclined ramp 40626. The lengths of the plurality of material distribution grooves 40627 are different. The concave surface of the concave plate 40625 is provided with a plurality of rib grinding knives II 40624 in a circular array, and the rib grinding knives II 40624 are protruding from the concave plate 40625. The concave surface of the concave platform 40625 and the rib grinding knife II 40624 are connected with a mounting groove II 40628, and the rib grinding knife II 40624 and the mounting groove II 40628 are both provided with mounting holes II 40629 at the positions where they are mounted, and the rib grinding knife II 40624 is fixed with a grinding toughness II 40620 on one side, and the rib grinding knife II 40624 and the mounting groove II 40628 are fixed with bolts; Specifically, the aggregated particles formed by the fixed concave plate 4062 and the moving convex plate 4061 are gathered by the distributing groove 40627 opened at the edge of the concave plate 40625, and are discharged from the distributing groove 40627 at the position of the inclined ramp 40626 due to the centrifugal force generated by the weight of the material following the rotation of the moving convex plate 4061; See also Fig.16 The retaining ring frame 4063 includes a frame ring body 40631, and the frame ring body 40631 is evenly provided with a plurality of discharge grooves 40632 in a radial direction, and a plurality of balls 40633 are evenly provided at the inner edge of the frame ring body 40631 and at the positions corresponding to the annular rotating groove 40616, and the outer diameters of the boss plate 40612 and the concave plate 40625 are equal to the inner diameter of the frame ring body 40631, and the outer diameters of the chassis I 40611 and the chassis II 40621 are smaller than the outer diameter of the frame ring body 40631; The specific implementation method is as follows: the frame ring body 40631 is fixed to the fixed concave plate 4062, and the ball 40633 of the frame ring body 40631 rotates along the annular groove 40616 to ensure that the transmission motor 50 drives the rotation of the movable cam 4061, and the smoothness of the rotation of the movable cam 4061 is ensured, and the retaining ring frame 4063 maintains the lateral relative position of the movable cam 4061 and the fixed concave plate 4062 to avoid disturbance vibration caused by the rotation of the movable cam 4061 and affecting the granulation size.
[0036] Working principle of the present invention: Refer to the instruction manual Figure 1-16 When the disc friction device for recycling fabric fibers provided by the present invention is used, the specific process is as follows: First, the crushed waste and raw materials are added to the outer sleeve 201 from the feeding hopper 203, and the driving motor Ⅰ30 drives the auger core shaft 202 to continuously rotate and transport the materials. The materials are added to the temporary material retention space along the rotation direction of the auger core shaft 202 through the through hole Ⅱ40623. During this period, the tail bearing and the coupling 204 are set to ensure the rotation stability of the auger core shaft 202. The outer sleeve 201 supports the auger core shaft 202, and the pipe holding platform 102 wraps the outer sleeve 201 to maintain stability, thereby effectively avoiding the vibration caused by the transmission of the auger core shaft 202. The material entering the friction mechanism 40 is driven by the driving motor 50 to rotate the movable convex plate 4061. During this period, the retaining ring frame 4063 is arranged to be aligned with the ball 40633 and the annular rotating groove 40616. The retaining ring frame 4063 maintains the relative position of the movable convex plate 4061 and the fixed concave plate 4062, effectively preventing the movable convex plate 4061 from vibrating and slightly misaligning to cause a "knife collision". The movable convex plate 4061 rotates and operates, and the grinding toughness (grinding toughness I 40619 and grinding toughness II 40620) corresponding to the grinding knife I 40615 and the grinding knife II 40624 shears and crushes the material. After that, the high-speed friction between the convex plate 40612 and the concave plate 40625 causes the material to be heated and softened, thereby passing through the dividing trough 4062. The sticky material is gathered at position 7. Under the centrifugal force of the high-speed rotation of the moving convex disc 4061 and the weight of the material, the material is discharged from the friction group accessory 406 through the discharge groove 40632 from the inclined ramp 40626 at the edge of the concave disc 40625, and then gathered at the processing cavity 402. During this period, the driving motor II 603 drives the driving impeller to rotate at high speed to form a negative pressure airflow, which helps the granular material to be discharged from the friction group accessory 406 (negative pressure forms a pulling force), effectively avoiding the situation where the sticky material is retained on the surface of the moving convex disc 4061 and the fixed concave disc 4062 and cannot be discharged smoothly. The granular material gathered in the processing cavity 402 is discharged from the friction mechanism 40 through the discharge hopper 404 with the negative pressure airflow, and then is transported to the material centralized storage place by the finished material extraction component 60; Later, during the use of the device, the inspection door 104 can be opened to perform line maintenance on the equipment, or the shell plate 405 can be removed by removing the bolts, thereby removing the movable cam 4061 from the friction group accessory 406, and the rib grinding knives corresponding to the movable cam 4061 and the fixed concave plate 4062 are removed through the mounting holes, thereby removing and replacing the rib grinding knife I 40615 or the rib grinding knife II 40624, thereby completing the maintenance of the movable cam 4061 or the fixed concave plate 4062.
[0037] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A disc friction device for recycling fabric fibers, comprising a carrying box (10), characterized in that: The top of the carrying box platform (10) is provided with a detachable friction mechanism (40), a feeding screw conveying mechanism (20) located on one side of the friction mechanism (40), and a finished material extraction assembly (60) located on one side of the friction mechanism (40), and a driving member is provided on one side of the screw conveying mechanism (20) and the friction mechanism (40), wherein: The spiral conveying mechanism (20) comprises an outer sleeve (201) and an auger core shaft (202) disposed inside the outer sleeve (201), and cooperates with a corresponding driving member to convey fiber waste and raw materials into the friction mechanism (40); The friction mechanism (40) comprises a material collection shell (401) and a disassembly shell plate (405); a processing cavity (402) is formed between the storage and material collection shell (401) and the disassembly shell plate (405); a friction group accessory (406) is provided inside the processing cavity (402); one end of the outer sleeve (201) penetrates the material collection shell (401) and extends into the position of the friction group accessory (406); The friction group accessory (406) comprises a movable convex disc (4061) and a fixed concave disc (4062); a retaining ring frame (4063) is provided on the outside of the movable convex disc (4061) and the fixed concave disc (4062); and the fixed concave disc (4062), the retaining ring frame (4063), the disassembly shell plate (405) and the aggregate shell (401) are all fixed by bolts.
2. The disc-type friction device for cloth fiber recycling processing according to claim 1, characterized in that: The driving member comprises a driving motor I (30) and a transmission motor (50), wherein the driving motor I (30) and the transmission motor (50) are both fixedly arranged on the upper surface of the bearing box platform (10) by means of bolts, wherein the output shaft of the driving motor I (30) is connected to the auger core shaft (202) of the screw conveying mechanism (20), and the output shaft of the transmission motor (50) is connected to a portion penetrating through the disassembly shell plate (405) and the center of the movable flange (4061); A coupling (204) is provided at the connection between the auger core shaft (202) and the outer sleeve (201), a feed hopper (203) is fixedly provided at the top of one end of the outer sleeve (201) close to the drive motor I (30), and a tail bearing is provided at the end of the auger core shaft (202) away from the coupling (204) and at the center of the moving flange (4061).
3. The disc-type friction device for cloth fiber recycling processing according to claim 1, characterized in that: The carrying box platform (10) comprises a platform body (101), a pipe holding platform (102) is fixedly provided on the top of the platform body (101), a placement groove (103) is provided at the connection between one end of the platform body (101) and the friction mechanism (40), and a storage cavity for circuits, a distributor and maintenance tools is provided inside the platform body (101), and a plurality of maintenance doors (104) are provided on both sides of the platform body (101); The material extraction assembly (60) comprises an external fixing frame (601), a material conveying channel (602) is provided inside the external fixing frame (601), a driving impeller is provided inside the material conveying channel (602), and a driving motor II (603) is fixedly provided outside the external fixing frame (601), an output shaft of the driving motor II (603) passes through the external fixing frame (601) and is connected to the driving impeller, a material feed hopper (604) is provided at the connection between one end of the material conveying channel (602) and the friction mechanism (40), and a material outlet (605) is provided at the other end of the material conveying channel (602).
4. The disc-type friction device for cloth fiber recycling processing according to claim 3, characterized in that: A through hole I (403) is provided at the center of one side of the aggregate shell (401) at the connection with the outer sleeve (201), and a discharge hopper (404) is provided on one side of the aggregate shell (401). The discharge hopper (404) is connected to the processing cavity (402), and the discharge hopper (404) is fixed to the finished material inlet hopper (604) by bolts.
5. The disc-type friction device for recycling fabric fibers according to claim 2, characterized in that: The movable convex disc (4061) comprises a chassis I (40611) and a boss disc (40612) whose size is smaller than that of the chassis I (40611), wherein the outer surface of the boss disc (40612) is configured as a conical surface, and the center of the boss disc (40612) is configured as a flat truncated table (40613), wherein the auger core shaft (202) is connected to the flat truncated table (40613) via a tail bearing; The conical surface of the boss plate (40612) is evenly provided with material storage grooves (40614) in a circular array, and the lengths of the plurality of material storage grooves (40614) are different. The conical surface of the boss plate (40612) is provided with a plurality of rib grinding knives I (40615) in a circular array, and the rib grinding knives I (40615) protrude outward from the conical surface of the boss plate (40612). A mounting groove I (40617) is provided at the connection between the boss plate (40612) and the rib grinding knives I (40615), and mounting holes I (40618) are provided at the position where the rib grinding knives I (40615) and the mounting groove I (40617) are aligned and fixed by bolts. A grinding toughness I (40619) is provided on one side of the rib grinding knife I (40615), and an annular rotation groove (40616) is provided at the edge of the boss plate (40612).
6. The disc-type friction device for recycling fabric fibers according to claim 5, characterized in that: The fixed concave plate (4062) comprises a chassis II (40621) and a concave platform plate (40625) whose size is smaller than that of the chassis II (40621); the outer surface of the concave platform plate (40625) is configured as a concave cone; a through hole II (40623) is provided at the center of the concave platform plate (40625); wherein the sizes of the through hole II (40623) and the through hole I (403) are both equal to the outer diameter of the outer sleeve (201); and a bolt hole (40622) fixedly connected to the polymer shell (401) is provided on the back of the chassis II (40621) and fixed by bolts; The top edge of the concave platform (40625) is provided with an inclined ramp (40626) in a ring shape, and the concave surface of the concave platform (40625) is provided with a circular array of material distribution grooves (40627) evenly arranged between the inclined ramp (40626), and the lengths of the plurality of material distribution grooves (40627) are different. The concave surface of the concave platform (40625) is provided with a plurality of rib grinding knives II (40624) in a circular array, and the rib grinding knives II (40624) protrudes outward from the concave surface of the concave platform (40625), and a mounting groove II (40628) is provided at the connection between the concave platform (40625) and the rib grinding knife II (40624), and a mounting hole II (40629) is provided at the position where the rib grinding knife II (40624) and the mounting groove II (40628) are aligned and fixed by bolts, and a grinding toughness II (40620) is provided on one side of the rib grinding knife II (40624).
7. The disc-type friction device for recycling fabric fibers according to claim 6, characterized in that: The chassis I (40611) and chassis II (40621) are of equal size, the outer diameters of the boss plate (40612) and the concave plate (40625) are of equal size, and the inclination of the conical surface of the boss plate (40612) is smaller than the inclination of the concave surface of the concave plate (40625); The retaining ring frame (4063) comprises a frame ring body (40631), the frame ring body (40631) is evenly provided with a plurality of discharge grooves (40632) in a radial direction, and a plurality of balls (40633) are evenly provided at the inner edge of the frame ring body (40631) and at the positions corresponding to the annular rotating groove (40616), the outer diameters of the boss plate (40612) and the recessed plate (40625) are equal to the inner diameter of the frame ring body (40631), and the outer diameters of the chassis I (40611) and the chassis II (40621) are smaller than the outer diameter of the frame ring body (40631).
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Plastic particle recycling and recycling device and recycling method thereof
CN120439479A