A cooling tower reducer
Through the remote manual refueling mechanism and gravity transmission mechanism, the high-altitude operation problem of the cooling tower reducer lubricant replacement is solved, convenient replacement of lubricant oil and automatic cleaning of the fan dustproof net are achieved, and forward and reverse debugging of the motor output shaft is supported, which improves operating safety and efficiency.
Patent Information
- Application Number
- CN202411421688.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-10-12
AI Technical Summary
When replacing lubricant, existing cooling tower reducers require users to climb up to a cooling tower with a higher height, which is time-consuming and laborious and has safety risks.
A cooling tower reducer is designed, using a remote manual fueling mechanism and a gravity transmission mechanism, which can replace lubricant oil through the traction line under the cooling tower, automatically control the connection and sealing of the inlet pipe and the outlet pipe, and combine it with the cleaning mechanism to automatically clean the fan dustproof net, and lift the rotation direction limit of the motor output shaft of the one-way bearing.
It realizes that the lubricant can be replaced under the cooling tower, avoids high-altitude operation, improves the convenience and safety of operation, and automatically cleans the dustproof net, supporting the forward and reverse debugging of the motor output shaft.
Smart Images

Figure CN119308995B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of speed reducers, in particular to a cooling tower speed reducer. Background Art
[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and discharge it into the atmosphere to lower the water temperature. It uses the flow of water and air to exchange heat and generate steam. The steam evaporates and takes away the heat to achieve evaporative heat dissipation, convection heat transfer and radiation heat transfer. It dissipates the waste heat generated in industry or refrigeration and air conditioning to lower the water temperature through evaporative heat dissipation to ensure the normal operation of the system. The device is generally barrel-shaped, hence the name cooling tower.
[0003] The fan of the cooling tower is composed of fan blades, motor and reducer. At present, when the reducer needs to replace the lubricating oil, the user needs to climb up the high cooling tower to replace it. This process is time-consuming and labor-intensive, and prone to accidents. Therefore, it is necessary to design a cooling tower reducer to solve the above problems.
[0004] The patent number is CN201510287038.6, which discloses a lubricating oil self-circulating cooling tower water turbine, including a volute, a runner arranged in the volute and a reducer connected to the runner. An oil pump and an oil pipe connected to the oil pump are arranged in the lower part of the reducer housing. The oil outlet of the oil pump is connected to the bottom end of the oil pipe, and the top end of the oil pipe is connected to the top of the housing, thereby ensuring the normal use of the cooling tower water turbine. Summary of the Invention
[0005] In response to the above technical problems, the present invention aims to provide a cooling tower reducer that can remotely control the replacement of lubricating oil. To solve the above technical problems, the present invention adopts the following technical solutions:
[0006] A cooling tower reducer comprises a reducer body, a support plate, a drive motor, an oil storage tank and a remote manual refueling mechanism, wherein the reducer body is fixedly connected to the top wall of the support plate through a first bracket, the top wall of the reducer body is rotatably connected to the reducer input shaft, the bottom wall of the reducer body is rotatably connected to the reducer output shaft, the top wall of the reducer body is fixedly connected to a one-way bearing, the reducer input shaft passes through the one-way bearing, and the oil storage tank is fixedly connected to the top wall of the reducer body through a third bracket; the drive motor is fixedly connected to the top wall of the reducer body through a second bracket, the lower end of the motor output shaft on the drive motor is connected to the upper end of the reducer input shaft, the top wall of the reducer body is fixedly connected to an oil inlet pipe, the oil inlet pipe is fixedly connected to a first guide bucket, the bottom wall of the reducer body is fixedly connected to an oil outlet pipe, the oil outlet pipe is fixedly connected to a second guide bucket, and the remote manual refueling mechanism is connected to the reducer body.
[0007] Furthermore, the remote manual refueling mechanism includes a fixing plate and a gravity transmission mechanism;
[0008] The fixing plate is provided with a first fixing piece, a first sliding piece, a guide wheel, a vertical transmission mechanism and two movable blocking mechanisms, and the first fixing piece is fixedly connected to the front wall of the fixing plate, the first sliding piece is slidably connected to the front wall of the fixing plate, the first sliding piece is connected to the first elastic member through the first fixing piece, and the guide wheel is rotatably connected to the front wall of the fixing plate. The first sliding piece is fixedly connected to the traction line, and the traction line passes around the guide wheel; the movable blocking mechanism includes a second sliding piece, a magnet piece, a second elastic member, a connecting strip, a push strip, a push wheel, a third elastic member, a second fixing piece, a first wedge block, a rotating shaft, a rotating strip, a blocking block and a fourth elastic member; the second sliding piece The plate is slidably connected to the connecting strip, the magnet plate is fixed to the second sliding plate, the magnet plate is connected to the connecting strip through the second elastic member, the connecting strip is slidably connected to the front wall of the fixed plate, the push strip is fixed to the connecting strip, the push wheel is rotatably connected to the push strip, the connecting strip is connected through the third elastic member and the second fixed plate, the second fixed plate is fixed to the front wall of the fixed plate, the rotating strip is rotatably connected to the front wall of the fixed plate through the rotating shaft, the first wedge block and the blocking block are both fixed to the rotating strip, the rotating strip is connected to the first fixed plate through the fourth elastic member, one of the blocking blocks is against the oil inlet pipe, and the other blocking block is against the oil outlet pipe; vertical transmission The movable mechanism includes a sliding rod, a second wedge block and a fifth elastic member, the sliding rod is slidably connected to the rear wall of the fixed plate, the lower end of the sliding rod extends to the bottom of the fixed plate, the upper end of the sliding rod extends above the fixed plate, the second wedge block is fixed to the upper end of the sliding rod, and the second wedge block is connected to the top wall of the fixed plate through the fifth elastic member; an oil storage chamber is provided on the oil storage tank, and a refueling portion is provided on the bottom wall of the oil storage chamber. The bottom wall of the oil storage chamber is connected to the lower end of the refueling portion through a refueling channel, and a plate channel is provided on the refueling portion to connect the left and right outer walls of the refueling portion. The plate channel is connected to the refueling channel, and the oil stop plate is slidably connected to the inner wall of the plate channel. A plate hole is provided, one end of the oil stop plate is connected to one of the third brackets through a sixth elastic member, and a third wedge block is fixedly connected to the bottom wall of the oil stop plate; the gravity transmission mechanism includes a T-shaped platform, a balancing seat, a gravity movable plate, a temporary storage box and a gravity balancing member, the T-shaped platform is fixed to the top wall of the support plate, the balancing seat is fixed to the top wall of the T-shaped platform, the gravity movable plate is rotatably connected to the balancing seat, the temporary storage box and the gravity balancing member are both fixed to the top wall of the gravity movable plate, a temporary storage cavity is opened on the temporary storage box, the temporary storage cavity is connected to the bottom wall of the temporary storage box through a liquid leakage channel, and the top wall of the support plate is detachably connected to a waste oil recovery box.
[0009] Furthermore, a heat dissipation fan is provided on the front wall of the reducer body, a fan dustproof net is provided on the heat dissipation fan, and a cleaning mechanism is provided on the reducer body.
[0010] Furthermore, the cleaning mechanism includes a transmission rod, a cleaning strip and a first slide rail. The first slide rail is fixed to the front wall of the reducer body. One end of the transmission rod is fixed to the cleaning strip, and the other end of the cleaning strip is fixed to the first slide. The cleaning strip is slidably connected to the first slide rail. The rear wall of the cleaning strip is provided with bristles, and the bristles are against the fan dust screen.
[0011] Furthermore, an extension strip is fixed to the cleaning strip, a magnet block is fixed to the top wall of the extension strip, a first connecting piece is fixed to the lower end of the motor output shaft, and two or more connecting grooves are provided on the bottom wall of the first connecting piece, a second connecting piece is fixed to the upper end of the reducer input shaft, and two or more through holes are provided on the second connecting piece, a magnet ring is slidably connected to the reducer input shaft, the top wall of the magnet ring is connected to the bottom wall of the second connecting piece through a seventh elastic member, the top wall of the magnet ring is fixed to two or more transmission bars, the transmission bar is slidably connected to the inner wall of the through hole, and the transmission bar extends into one of the connecting grooves.
[0012] Furthermore, a glass window is inlaid on the side wall of the oil storage tank, and a scale is provided on the glass window. A floating liquid level indicator is slidably connected to the rear wall of the oil storage cavity.
[0013] Furthermore, the front wall of the fixed plate is fixedly connected with a second slide rail and two third slide rails, the first slide plate is slidably connected to the second slide rail, and the two connecting bars are slidably connected to the two third slide rails respectively.
[0014] Furthermore, one end of the traction line is fixedly connected to a handle.
[0015] Furthermore, the inner diameter of the liquid leakage channel gradually decreases from top to bottom, and the liquid leakage channel is located on the left side of the left wall of the gravity movable plate.
[0016] The present invention has the following beneficial effects:
[0017] The lubricating oil in the reducer body can be replaced by pulling the traction line under the cooling tower, and the oil inlet pipe and the oil outlet pipe are automatically connected and blocked at the appropriate time, which cleverly realizes the refueling and draining operations. The user does not need to climb up the higher cooling tower and manually unscrew the cover and other tedious operations to replace the lubricating oil. The linkage is high and the design is reasonable. While replacing the lubricating oil, the fan dust screen can be automatically wiped and cleaned to prevent the fan dust screen from being blocked by dust and affecting the heat dissipation effect. The connection between the motor output shaft and the reducer input shaft can also be automatically disconnected temporarily to facilitate the release of the one-way bearing's restriction on the rotation direction of the motor output shaft, so that the motor output shaft can be debugged in forward and reverse directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described with reference to the accompanying drawings. However, the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the connection structure between a cooling tower reducer and a cooling tower according to the present invention;
[0020] Figure 2 This invention Figure 1 A schematic diagram of the structure of a cooling tower reducer;
[0021] Figure 3 This invention Figure 2 Enlarged view of the middle fixing plate;
[0022] Figure 4 This invention Figure 2 Enlarged view of the middle reducer body;
[0023] Figure 5 This invention Figure 2 Enlarged view of the middle drive motor;
[0024] Figure 6 This invention Figure 2 An enlarged view of the middle T-shaped stage.
[0025] 1. Cooling tower; 2. Reducer body; 3. Support plate; 4. First bracket; 5. Reducer input shaft; 6. Reducer output shaft; 7. Drive motor; 8. Motor output shaft; 9. One-way bearing; 10. Second bracket; 11. Oil storage tank; 12. Third bracket; 13. Oil inlet pipe; 14. First guide bucket; 15. Oil outlet pipe; 16. Second guide bucket; 17. First fixed plate; 18. First elastic member; 19. First slide; 20. Traction line; 21. Guide wheel; 22. Second slide; 23. Magnet sheet; 24. Second elastic member; 25. Connecting bar; 26. Push bar; 27. Push wheel; 28. Third elastic member; 29. Second fixed plate; 30. First wedge block; 31. Rotating shaft; 32. Rotating bar; 33. Blocking block; 34. Fourth elastic member; 35. Slide bar; 36. Second wedge block; 37. Fifth Elastic member; 38, fixed plate; 39, oil storage chamber; 40, refueling portion; 41, refueling channel; 42, plate channel; 43, oil stop plate; 431, sixth elastic member; 44, plate hole; 45, third wedge block; 46, glass window; 47, floating liquid level indicator; 48, transmission rod; 49, cleaning strip; 50, first slide rail; 51, cooling fan; 52, fan dust screen; 53, extension strip; 54, magnet block ; 55. First connecting piece; 56. Connecting groove; 57. Second connecting piece; 58. Through hole; 59. Magnet ring; 60. Transmission bar; 61. Seventh elastic member; 62. T-shaped table; 63. Balance seat; 64. Gravity movable plate; 65. Temporary storage box; 66. Temporary storage cavity; 67. Leakage channel; 68. Gravity balance member; 69. Second slide rail; 70. Third slide rail; 71. Waste oil recovery box; 72. Handle. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0029] like Figures 1-6 As shown, a cooling tower reducer includes a reducer body 2, a support plate 3, a drive motor 7, an oil storage tank 11 and a remote manual refueling mechanism. The reducer body 2 is fixed to the top wall of the support plate 3 through a first bracket 4. The top wall of the reducer body 2 is rotatably connected to the reducer input shaft 5, and the bottom wall of the reducer body 2 is rotatably connected to the reducer output shaft 6. The top wall of the reducer body 2 is fixed to a one-way bearing 9, and the reducer input shaft 5 passes through the one-way bearing 9. The oil storage tank 11 is fixed to the top wall of the reducer body 2 through a third bracket 12. The drive motor 7 is fixed to the top wall of the reducer body 2 through a second bracket 10. The lower end of the motor output shaft 8 on the drive motor 7 is connected to the upper end of the reducer input shaft 5. The top wall of the reducer body 2 is fixed to an oil inlet pipe 13, and the oil inlet pipe 13 is fixed to a first guide bucket 14. The bottom wall of the reducer body 2 is fixed to an oil outlet pipe 15, and the oil outlet pipe 15 is fixed to a second guide bucket 16. The remote manual refueling mechanism is connected to the reducer body 2.
[0030] According to an optional embodiment of the present invention, the remote manual refueling mechanism includes a fixed plate 38 and a gravity transmission mechanism; the fixed plate 38 is provided with a first fixed plate 17, a first slide 19, a guide wheel 21, a vertical transmission mechanism and two movable blocking mechanisms, the first fixed plate 17 is fixed to the front wall of the fixed plate 38, the first slide 19 is slidably connected to the front wall of the fixed plate 38, the first slide 19 is connected to the first elastic member 18 through the first fixed plate 17, the guide wheel 21 is rotatably connected to the front wall of the fixed plate 38, the first slide 19 is fixed to the first elastic member 18, the guide wheel 21 is rotatably connected to the front wall of the fixed plate 38, the first slide 19 is fixed to the traction line 20, the traction line 20 passes around the guide wheel 21; the movable blocking mechanism includes a second slide 22, a magnetic Iron sheet 23, second elastic member 24, connecting strip 25, push strip 26, push wheel 27, third elastic member 28, second fixed piece 29, first wedge block 30, rotating shaft 31, rotating strip 32, blocking block 33 and fourth elastic member 34, the second slide 22 is slidably connected to the connecting strip 25, the magnet sheet 23 is fixed to the second slide 22, the magnet sheet 23 is connected to the connecting strip 25 through the second elastic member 24, the connecting strip 25 is slidably connected to the front wall of the fixed plate 38, the push strip 26 is fixed to the connecting strip 25, the push wheel 27 is rotatably connected to the push strip 26, the connecting strip 25 is connected to the second fixed piece 29 through the third elastic member 28, and the second fixed piece 2 9 is fixed to the front wall of the fixed plate 38, and the rotating bar 32 is rotatably connected to the front wall of the fixed plate 38 through the rotating shaft 31. The first wedge block 30 and the blocking block 33 are both fixed to the rotating bar 32. The rotating bar 32 is connected to the first fixed plate 17 through the fourth elastic member 34. One blocking block 33 is against the oil inlet pipe 13, and the other blocking block 33 is against the oil outlet pipe 15; the vertical transmission mechanism includes a sliding rod 35, a second wedge block 36 and a fifth elastic member 37. The sliding rod 35 is slidably connected to the rear wall of the fixed plate 38. The lower end of the sliding rod 35 extends to the bottom of the fixed plate 38, and the upper end of the sliding rod 35 extends to the top of the fixed plate 38. The second wedge block 36 is fixed to the sliding rod 35, the second wedge block 36 is connected to the top wall of the fixing plate 38 via a fifth elastic member 37; the oil storage tank 11 defines an oil storage chamber 39, the bottom wall of which is provided with a refueling portion 40, which is connected to the lower end of the refueling portion 40 via a refueling channel 41. The refueling portion 40 defines a plate channel 42 that connects the left and right outer walls of the refueling portion 40, and the plate channel 42 is connected to the refueling channel 41. An oil stop plate 43 is slidably connected to the inner wall of the plate channel 42, and a plate hole 44 is defined in the oil stop plate 43. One end of the oil stop plate 43 is connected to one of the third brackets 12 via a sixth elastic member 431, and a third wedge block 45 is fixedly connected to the bottom wall of the oil stop plate 43;The gravity transmission mechanism includes a T-shaped platform 62, a balance seat 63, a movable gravity plate 64, a temporary storage box 65, and a gravity balance member 68. The T-shaped platform 62 is fixedly connected to the top wall of the support plate 3, the balance seat 63 is fixedly connected to the top wall of the T-shaped platform 62, the movable gravity plate 64 is rotatably connected to the balance seat 63, the temporary storage box 65 and the gravity balance member 68 are both fixedly connected to the top wall of the movable gravity plate 64. The temporary storage box 65 defines a temporary storage cavity 66, which is connected to the bottom wall of the temporary storage box 65 via a leakage channel 67. A waste oil recovery tank 71 is detachably connected to the top wall of the support plate 3.
[0031] Embodiment 1: The support plate 3 is installed on the top wall of the cooling tower 1, and the lower end of the reducer output shaft 6 is connected to the fan blade. The drive motor 7 is turned on to make the motor output shaft 8 drive the first connecting piece 55, the transmission bar 60, the second connecting piece 57, the reducer input shaft 5 and the fan blade to rotate. The rotation of the fan blade discharges the waste heat of the cooling tower 1. Under the action of the negative pressure in the cooling tower 1, the fan will rotate in the opposite direction. The reversal of the fan will bring certain hidden dangers to the personnel who repair the cooling tower 1. The setting of the one-way bearing 9 can prevent the reversal of the fan. When it is necessary to replace the lubricating oil of the reducer body 2, the cooling tower 1 and the drive motor 7 are stopped. The user pulls the handle 72 under the cooling tower 1 to pull the traction line 20 to the right to pull the first slide 19. The first slide 19 and the two second slides 22 are against each other, and the first slide 19 drives the two second slides 22 to move right, and the second slide 22 drives the magnet piece 23, the connecting bar 25, the push bar 26, and the push wheel 27 to move right, and the push wheel 27 drives the first wedge block 30 to rotate, and the first wedge block 30 rotates around the rotating shaft 31, so that one of the blocking blocks 33 is separated from the oil inlet pipe 13, and the other blocking block 33 is separated from the oil outlet pipe 15, and the old lubricating oil in the reducer body 2 flows out from the oil outlet pipe 15, and the old lubricating oil flows to the temporary storage chamber 66 of the temporary storage box 65. Since the diameter of the leakage channel 67 is very small, the speed at which the old lubricating oil passes through the leakage channel 67 is very slow, and it passes through the leakage channel 67 drop by drop, and the temporary storage chamber 66 is filled with the old lubricating oil. The old lubricating oil in the tank gradually increases, and the mass of the temporary storage box 65 increases. When the mass of the temporary storage box 65 is greater than a certain value, the gravity movable plate 64 rotates, thereby causing the gravity movable plate 64 to rotate counterclockwise, and the gravity balance member 68 moves upward. The magnetic attraction of the gravity balance member 68 causes the lower magnet sheet 23 to overcome the elastic force of the second elastic member 24 and move downward, thereby causing the second slide 22 to move downward along the connecting bar 25, and the lower second slide 22 is separated from the resistance of the first slide 19. The connecting bar 25 moves leftward along the third slide rail 70 under the elastic force of the third elastic member 28 and is reset. The rotating bar 32 is reset to a horizontal state under the elastic force of the fourth elastic member 34, and the blocking block 33 and the oil outlet pipe 15 are re-resisted to block the oil outlet pipe 15. The gravity balance member 68 pushes the slide bar 35 and the second wedge block 36 to overcome the elastic force of the fifth elastic member 37 and move upward, so that the second wedge block 36 pushes the third wedge block 45 and the oil stop plate 43 to overcome the elastic force of the sixth elastic member 431 and move left, so that the plate hole 44 and the refueling channel 41 are connected, and the new lubricating oil in the oil storage chamber 39 flows out from the refueling channel 41 to the first guide bucket 14, and is drained to the oil inlet pipe 13 through the first guide bucket 14 and enters the reducer body 2. The liquid level in the oil storage chamber 39 will gradually decrease, and the floating liquid level indicator 47 will move downward as the liquid level decreases. The floating liquid level indicator 47 is aligned with the scale on the glass window 46. The user can observe the scale pointed to by the floating liquid level indicator 47 under the cooling tower 1 to judge how much lubricating oil is added.
[0032] When it is necessary to stop adding lubricating oil, the user releases the handle 72, and the first slide 19 is reset to the left along the second slide rail 69 under the elastic force of the first elastic member 18. The upper movable blocking mechanism is reset under the elastic force of the third elastic member 28 and the fourth elastic member 34, and the upper blocking block 33 blocks the oil inlet pipe 13 again to prevent impurities from entering the reducer body 2 from the oil inlet pipe 13 and affecting the lubrication effect. When the old lubricating oil in the temporary storage chamber 66 gradually flows into the waste oil recovery tank 71 from the leakage channel 67, the mass of the temporary storage box 65 gradually decreases. When the mass of the temporary storage box 65 is less than a certain value, the gravity activity Under the action of gravity of the movable plate 64, the gravity movable plate 64 reverses and resets, the gravity balance member 68 moves downward, and the magnet piece 23 loses its magnetic attraction and moves upward and reset under the elastic force of the second elastic member 24. The second slide 22 moves upward and resets to the right of the first slide 19. After the slide rod 35 loses the supporting force of the gravity balance member 68, the second wedge block 36 and the slide rod 35 move downward and reset under the elastic force of the fifth elastic member 37. After the third wedge block 45 loses the thrust of the second wedge block 36, the oil stop plate 43 moves right and resets under the elastic force of the sixth elastic member 431, and the refueling channel 41 is re-blocked to stop refueling.
[0033] In this embodiment, the lubricating oil in the reducer body 2 can be replaced by pulling the traction line 20 under the cooling tower 1, and the oil inlet pipe 13 and the oil outlet pipe 15 are automatically connected and blocked at the appropriate time, so that the oil filling and draining operations are cleverly realized. The user does not need to climb up the higher cooling tower 1 and manually unscrew the cover and perform a series of tedious operations to replace the lubricating oil. The linkage is high and the design is reasonable.
[0034] According to an optional embodiment of the present invention, a heat dissipation fan 51 is provided on the front wall of the reducer body 2 , a fan dustproof net 52 is provided on the heat dissipation fan 51 , and a cleaning mechanism is provided on the reducer body 2 .
[0035] According to an optional embodiment of the present invention, the cleaning mechanism includes a transmission rod 48, a cleaning strip 49 and a first slide rail 50. The first slide rail 50 is fixed to the front wall of the reducer body 2. One end of the transmission rod 48 is fixed to the cleaning strip 49. The other end of the cleaning strip 49 is fixed to the first slide 19. The cleaning strip 49 is slidably connected to the first slide rail 50. The rear wall of the cleaning strip 49 is provided with bristles, and the bristles are against the fan dust net 52.
[0036] According to an optional embodiment of the present invention, an extension bar 53 is fixed to the cleaning bar 49, and a magnet block 54 is fixed to the top wall of the extension bar 53. The lower end of the motor output shaft 8 is fixed to a first connecting piece 55, and the bottom wall of the first connecting piece 55 is provided with two or more connecting grooves 56. The upper end of the reducer input shaft 5 is fixed to a second connecting piece 57, and the second connecting piece 57 is provided with two or more through holes 58. A magnet ring 59 is slidably connected to the reducer input shaft 5, and the top wall of the magnet ring 59 is connected to the bottom wall of the second connecting piece 57 through a seventh elastic member 61. The top wall of the magnet ring 59 is fixed to two or more transmission bars 60, and the transmission bar 60 is slidably connected to the inner wall of the through hole 58, and the transmission bar 60 extends into one of the connecting grooves 56.
[0037] According to an optional embodiment of the present invention, a glass window 46 is inlaid on the side wall of the oil storage tank 11, and a scale is provided on the glass window 46. A floating liquid level indicator 47 is slidably connected to the rear wall of the oil storage cavity 39.
[0038] According to an optional embodiment of the present invention, the front wall of the fixed plate 38 is fixed with a second slide rail 69 and two third slide rails 70, the first slide 19 is slidably connected to the second slide rail 69, and the two connecting bars 25 are respectively slidably connected to the two third slide rails 70.
[0039] According to an optional embodiment of the present invention, a handle 72 is fixedly connected to one end of the pulling line 20 .
[0040] According to an optional embodiment of the present invention, the inner diameter of the liquid leakage channel 67 gradually decreases from top to bottom, and the liquid leakage channel 67 is located on the left side of the left wall of the gravity movable plate 64. Example
[0041] Since the oil temperature of the cooling tower 1 gradually rises during operation, a heat dissipation fan 51 is provided on the reducer body 2 to cool the reducer body 2 to prevent the excessive oil temperature from affecting the operation of the reducer body 2. The heat dissipation fan 51 is provided with a fan dust screen 52 for dust prevention. When the user pulls the handle 72 to replace the lubricating oil, the first slide 19 moves rightward, driving the transmission rod 48, the cleaning bar 49, the extension bar 53, and the magnet block 54 to move rightward, so that the bristles on the cleaning bar 49 clean and wipe the fan dust screen 52, sweeping away dust on the fan dust screen 52 to prevent dust from affecting the heat dissipation effect.
[0042] When the fan is installed and repaired, the drive motor 7 will be rotated forward and reverse to debug the drive motor 7. However, due to the presence of the one-way bearing 9, the drive motor 7 cannot rotate forward and reverse. Therefore, when the magnet block 54 moves to the right, the magnetic attraction of the magnet block 54 causes the magnet ring 59 to overcome the elastic force of the seventh elastic member 61 and move downward, so that all the transmission bars 60 are separated from the connecting groove 56, and the first connecting piece 55 and the magnet ring 59 are disconnected. The user can then debug the drive motor 7 forward and reverse while changing the lubricating oil. One person pulls the handle 72, and the other person performs the operation on the cooling tower 1. The drive motor 7 is debugged to improve the detection efficiency. After the debugging is completed, the drive motor 7 is turned off. After the lubricating oil is replaced, the handle 72 is released. The transmission rod 48 drives the cleaning bar 49, the extension bar 53, and the magnet block 54 to move to the left and reset. The magnet ring 59 moves up and reset under the elastic force of the seventh elastic member 61. The transmission bar 60 and the bottom wall of the first connecting piece 55 are against each other. When the motor output shaft 8 rotates again, the connecting groove 56 is aligned with the transmission bar 60. The transmission bar 60 will be inserted into the connecting groove 56 under the elastic force of the seventh elastic member 61, thereby completing the connection between the first connecting piece 55 and the magnet ring 59.
[0043] This embodiment can automatically wipe and clean the fan dust screen 52 while replacing the lubricating oil to prevent the fan dust screen 52 from being blocked by dust and affecting the heat dissipation effect, and can automatically temporarily disconnect the connection between the motor output shaft 8 and the reducer input shaft 5 to facilitate the removal of the rotation direction restriction of the one-way bearing 9 on the motor output shaft 8, so that the motor output shaft 8 can be debugged in forward and reverse directions.
[0044] According to an optional embodiment of the present invention, the first elastic member 18 , the second elastic member 24 , the third elastic member 28 , the fourth elastic member 34 , the fifth elastic member 37 , the sixth elastic member 431 and the seventh elastic member 61 are all iron springs.
[0045] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A cooling tower reducer, characterized in that: The invention comprises a reducer body (2), a support plate (3), a drive motor (7), an oil storage tank (11) and a remote manual refueling mechanism, wherein the reducer body (2) is fixed to the top wall of the support plate (3) through a first bracket (4), the top wall of the reducer body (2) is rotatably connected to the reducer input shaft (5), the bottom wall of the reducer body (2) is rotatably connected to the reducer output shaft (6), the top wall of the reducer body (2) is fixed to a one-way bearing (9), the reducer input shaft (5) passes through the one-way bearing (9), the oil storage tank (11) is fixed to the top wall of the reducer body (2) through a third bracket (12), the drive motor (7) is fixed to the top wall of the reducer body (2) through a second bracket (10), the lower end of the motor output shaft (8) on the drive motor (7) is connected to the upper end of the reducer input shaft (5), the top wall of the reducer body (2) is fixed to an oil inlet pipe (13), and the upper end of the oil inlet pipe (13) is fixed to the oil inlet pipe (13). A first guide bucket (14) is connected, an oil outlet pipe (15) is fixedly connected to the bottom wall of the reducer body (2), a second guide bucket (16) is fixedly connected to the oil outlet pipe (15), and a remote manual refueling mechanism is connected to the reducer body (2); the remote manual refueling mechanism includes a fixed plate (38) and a gravity transmission mechanism; the fixed plate (38) is provided with a first fixed plate (17), a first slide (19), a guide wheel (21), a vertical transmission mechanism and two movable blocking mechanisms, the first fixed plate (17) is fixedly connected to the front wall of the fixed plate (38), the first slide (19) is slidably connected to the front wall of the fixed plate (38), the first slide (19) is connected to the first elastic member (18) through the first fixed plate (17), the guide wheel (21) is rotatably connected to the front wall of the fixed plate (38), the first slide (19) is fixedly connected to the first elastic member (18), the guide wheel (21) is rotatably connected to the front wall of the fixed plate (38), the first slide (19) is fixedly connected to the traction line (20), and the traction line (20) passes around the guide wheel (21);The movable blocking mechanism includes a second slide (22), a magnet sheet (23), a second elastic member (24), a connecting strip (25), a push strip (26), a push wheel (27), a third elastic member (28), a second fixed sheet (29), a first wedge block (30), a rotating shaft (31), a rotating strip (32), a blocking block (33) and a fourth elastic member (34). The second slide (22) is slidably connected to the connecting strip (25), the magnet sheet (23) is fixed to the second slide (22), the magnet sheet (23) is connected to the connecting strip (25) through the second elastic member (24), and the connecting strip (25) is slidably connected to the connecting strip (25). On the front wall of the fixed plate (38), the push bar (26) is fixed to the connecting bar (25), the push wheel (27) is rotatably connected to the push bar (26), the connecting bar (25) is connected to the second fixing plate (29) through the third elastic member (28), the second fixing plate (29) is fixed to the front wall of the fixed plate (38), the turning bar (32) is rotatably connected to the front wall of the fixed plate (38) through the rotating shaft (31), the first wedge block (30) and the blocking block (33) are both fixed to the turning bar (32), the turning bar (32) is connected to the first fixing plate (17) through the fourth elastic member (34), one of the blocking blocks (33) and the pushing bar (32) is connected to the first fixing plate (17). The oil pipe (13) is against each other, and another blocking block (33) is against the oil outlet pipe (15); the vertical transmission mechanism includes a slide bar (35), a second wedge block (36) and a fifth elastic member (37); the slide bar (35) is slidably connected to the rear wall of the fixed plate (38), the lower end of the slide bar (35) extends below the fixed plate (38), the upper end of the slide bar (35) extends above the fixed plate (38), the second wedge block (36) is fixed to the upper end of the slide bar (35), and the second wedge block (36) is connected to the top wall of the fixed plate (38) through the fifth elastic member (37); an oil storage chamber (39) is provided on the oil storage tank (11), and the oil storage chamber (39) is provided. The bottom wall of the oil chamber (39) is provided with a refueling portion (40), the bottom wall of the oil storage chamber (39) is connected to the lower end of the refueling portion (40) through a refueling channel (41), the refueling portion (40) is provided with a plate channel (42) connected to the left and right outer walls of the refueling portion (40), the plate channel (42) is connected to the refueling channel (41), an oil stop plate (43) is slidably connected to the inner wall of the plate channel (42), a plate hole (44) is provided on the oil stop plate (43), one end of the oil stop plate (43) is connected to one of the third brackets (12) through a sixth elastic member (431), and a third wedge block (45) is fixed to the bottom wall of the oil stop plate (43);The gravity transmission mechanism includes a T-shaped platform (62), a balance seat (63), a gravity movable plate (64), a temporary storage box (65) and a gravity balance member (68). The T-shaped platform (62) is fixed to the top wall of the support plate (3), the balance seat (63) is fixed to the top wall of the T-shaped platform (62), the gravity movable plate (64) is rotatably connected to the balance seat (63), the temporary storage box (65) and the gravity balance member (68) are both fixed to the top wall of the gravity movable plate (64), and a temporary storage cavity (66) is provided on the temporary storage box (65). The temporary storage cavity (66) is connected to the bottom wall of the temporary storage box (65) through a liquid leakage channel (67). The top wall of the support plate (3) is detachably connected to a waste oil recovery box (71).
2. A cooling tower reducer according to claim 1, characterized in that: A heat dissipation fan (51) is provided on the front wall of the reducer body (2), a fan dustproof net (52) is provided on the heat dissipation fan (51), and a cleaning mechanism is provided on the reducer body (2).
3. A cooling tower reducer according to claim 2, characterized in that: The cleaning mechanism includes a transmission rod (48), a cleaning strip (49) and a first slide rail (50), wherein the first slide rail (50) is fixed to the front wall of the reducer body (2), one end of the transmission rod (48) is fixed to the cleaning strip (49), and the other end of the cleaning strip (49) is fixed to the first slide (19), and the cleaning strip (49) is slidably connected to the first slide rail (50), and a brush is provided on the rear wall of the cleaning strip (49), and the brush is against the fan dust screen (52).
4. A cooling tower reducer according to claim 3, characterized in that: An extension bar (53) is fixedly connected to the cleaning bar (49), and a magnet block (54) is fixedly connected to the top wall of the extension bar (53). A first connecting piece (55) is fixedly connected to the lower end of the motor output shaft (8), and two or more connecting grooves (56) are provided on the bottom wall of the first connecting piece (55). A second connecting piece (57) is fixedly connected to the upper end of the reducer input shaft (5), and two or more through holes (58) are provided on the second connecting piece (57). A magnet ring (59) is slidably connected to the reducer input shaft (5), and the top wall of the magnet ring (59) is connected to the bottom wall of the second connecting piece (57) through a seventh elastic member (61). The top wall of the magnet ring (59) is fixedly connected to two or more transmission bars (60), and the transmission bar (60) is slidably connected to the inner wall of the through hole (58). The transmission bar (60) extends into one of the connecting grooves (56).
5. A cooling tower reducer according to claim 4, characterized in that: The side wall of the oil storage tank (11) is inlaid with a glass window (46), and a scale is provided on the glass window (46). The rear wall of the oil storage cavity (39) is slidably connected to a floating liquid level indicator (47).
6. A cooling tower reducer according to claim 5, characterized in that: The front wall of the fixed plate (38) is fixedly connected to a second slide rail (69) and two third slide rails (70); the first slide plate (19) is slidably connected to the second slide rail (69); and the two connecting bars (25) are slidably connected to the two third slide rails (70).
7. A cooling tower reducer according to claim 6, characterized in that: One end of the pulling line (20) is fixedly connected to a handle (72).
8. A cooling tower reducer according to claim 7, characterized in that: The inner diameter of the liquid leakage channel (67) gradually decreases from top to bottom, and the liquid leakage channel (67) is located on the left side of the left wall of the gravity movable plate (64).
Citation Information
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