Detection equipment
By designing automatic conveyor belt detection equipment, the problem of high error judgment rate of manual detection and scratch deformation caused by the movement of the robot arm is solved, and high accuracy and high efficiency of mobile phone cover detection is achieved, reducing the scrap rate.
Patent Information
- Application Number
- CN202411471438.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-21
AI Technical Summary
In the prior art, manual detection of mobile phone cover has a high misjudgment rate, unstable detection quality, and low detection efficiency. In addition, using robotic arms to pick up and move the mobile phone cover can easily cause scratches and deformation, resulting in high scrapping rate.
A detection device is designed to support the object to be detected by setting a conveyor belt to drive the conveyor belt to move by using a rotational force component to realize automatic transmission and image acquisition of the object to be detected, avoiding damage caused by manual participation and mechanical arm clamping movement.
Automatic detection with high accuracy and efficiency is achieved, reducing scrapping rate, avoiding the health risks of manual testing and damage caused by robotic arm movement.
Smart Images

Figure CN119310091A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machine vision detection, and in particular to a detection device. Background Art
[0002] With the continuous development of science and technology, smart devices have become one of the indispensable tools in people's lives. While people are pursuing performance, their requirements for the appearance of smart devices are also constantly increasing. Mobile phone covers are key components in smart devices, which directly affect the performance and appearance of smart devices. Therefore, the appearance inspection of mobile phone covers is a crucial part of the production process of smart devices. Before the mobile phone cover is put into use, it is also necessary to coat it to ensure that the cover can achieve the corresponding anti-scratch, anti-fall, anti-fingerprint and other characteristics. Therefore, the inspection before coating can greatly improve the pass rate after coating.
[0003] In the detection scheme of the front cover plate before coating, the existing technology is mainly divided into two types: manual detection and machine vision detection. Among them, manual detection is carried out through measuring instruments (such as two-dimensional image measuring instruments, magnifying glasses, film rulers, etc.), by directly reading the readings of the measuring instruments, or by observing the surface of the cover plate with the naked eye under auxiliary lighting, so as to evaluate and measure the appearance defects of the cover plate. Due to the influence of human subjective factors, manual detection methods have the disadvantages of high misjudgment rate, unstable detection quality, low detection efficiency, etc., which makes it difficult to ensure the stability of product quality. More importantly, there is a health risk of reducing the eyesight of inspection workers. Manual detection methods consume a lot of manpower and high costs in mass production. The machine vision detection equipment used for machine vision detection uses a mechanical arm to pick up and move the mobile phone cover plate during the transportation process. Because the mobile phone cover plate before coating does not have the scratch resistance and high hardness after coating, it is very easy to cause scratches and deformation, resulting in a high scrap rate. Summary of the invention
[0004] In view of this, an embodiment of the present invention provides a detection device, which is mainly used to solve the problem that the existing mobile phone cover detection consumes manpower or is easily scratched and deformed.
[0005] In order to achieve the above object, the present invention mainly provides the following technical solutions:
[0006] The present invention provides a detection device, the detection device comprising:
[0007] At least one table assembly, the table assembly at least includes a transfer power assembly and a conveyor belt, the conveyor belt is connected to the transfer power assembly, the conveyor belt is used to support the object to be detected, and the transfer power assembly is used to drive the conveyor belt to move and transport the object to be detected;
[0008] At least one image acquisition component, which is opposite to the table component and is used to acquire the image of the object to be detected on the conveyor belt.
[0009] A detection device proposed by the present invention mainly supports the object to be detected by setting a conveyor belt, and the transfer power component drives the conveyor belt to move, so as to realize the transmission of the object to be detected, and performs image acquisition and other detection of the object to be detected during the transmission process, so as to realize automatic detection and avoid damage caused by clamping and moving. In the prior art, manual detection means are affected by human subjective factors, and have the disadvantages of high misjudgment rate, unstable detection quality, low detection efficiency, etc. Machine vision detection uses a mechanical arm to pick up and move the mobile phone cover, which is very easy to cause scratches and deformation. Compared with the prior art, in this application document, the object to be detected is placed above the conveyor belt, and the object to be detected is supported by the conveyor belt supporting the object below, and the conveyor belt is driven by the transfer power component to move the object to be detected, so that the object to be detected can pass through the image acquisition component or other auxiliary detection parts on the transmission path in turn, so as to realize automatic detection, without human participation, with high accuracy, and avoid the easy damage to the object to be detected caused by the clamping and moving of the mechanical arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 A schematic diagram of the structure of a detection device provided by an embodiment of the present invention;
[0011] Figure 2 A schematic structural diagram of a first tabletop component in a detection device provided in an embodiment of the present invention;
[0012] Figure 3 A schematic structural diagram of a first sub-driving shaft assembly in a detection device provided by an embodiment of the present invention;
[0013] Figure 4 A schematic structural diagram of a second sub-driving shaft assembly in a detection device provided by an embodiment of the present invention;
[0014] Figure 5 A schematic structural diagram of a first driven sub-shaft assembly in a detection device provided by an embodiment of the present invention;
[0015] Figure 6 A schematic structural diagram of a second driven sub-shaft assembly and a first single-shaft assembly in a detection device provided by an embodiment of the present invention at a first viewing angle;
[0016] Figure 7 A schematic structural diagram of a first single-axis component in a detection device provided by an embodiment of the present invention at a second viewing angle;
[0017] Figure 8 A schematic diagram of the structure of a central axis assembly of a detection device provided by an embodiment of the present invention;
[0018] Fig. 9 A schematic diagram of the structure of a second double-axle assembly in a detection device provided by an embodiment of the present invention;
[0019] Fig.10 A schematic diagram of the structure of a synchronization component in a detection device provided by an embodiment of the present invention;
[0020] Fig.11 A schematic diagram of the structure of a positioning component in a detection device provided by an embodiment of the present invention;
[0021] Fig.12 A schematic diagram of the structure of a first optical component in a detection device provided by an embodiment of the present invention;
[0022] Fig.13 A schematic diagram of the structure of a second optical component in a detection device provided by an embodiment of the present invention;
[0023] Fig.14 A schematic structural diagram of a second table assembly in a detection device provided by an embodiment of the present invention;
[0024] Fig.15 A schematic diagram of the structure of a third optical component in a detection device provided by an embodiment of the present invention;
[0025] Fig.16 A schematic diagram of the structure of a rotating component in a detection device provided by an embodiment of the present invention;
[0026] Fig.17 A schematic diagram of the structure of an outlet guide assembly in a detection device provided by an embodiment of the present invention;
[0027] Fig.18 A schematic structural diagram of a belt support assembly in a detection device provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation method, structure, characteristics and effects of the detection equipment proposed by the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0029] like Figure 1 As shown, an embodiment of the present invention provides a detection device for fixing a mobile phone middle frame 10, and the detection device includes:
[0030] At least one table assembly 01, the table assembly 01 at least includes a transfer power assembly and a conveyor belt, the conveyor belt is connected to the transfer power assembly, the conveyor belt is used to support the object to be detected 03, and the transfer power assembly is used to drive the conveyor belt to move and transport the object to be detected 03;
[0031] At least one image acquisition component 02, the image acquisition component 02 is opposite to the table component 01, and is used to acquire the image of the object to be detected 03 on the conveyor belt.
[0032] The object to be detected 03 may be of various types, such as the mobile phone cover mentioned above, or other components in the mobile phone, such as the middle frame, etc., or it may not be a component on the mobile phone, such as a computer casing or any component that requires surface detection.
[0033] The table component 01 may be a single one or multiple ones. Different table components 01 may have different structures to realize different detection functions. Alternatively, the table components 01 may have the same structure to realize the detection of multiple objects to be detected 03 at the same time. For example, at least one table component 01 includes at least one of the first table component 1 and the second table component 6. For example, it may only include Figure 2 The multiple first table components 1 shown may also include only Fig.14 The multiple second table components 6 are shown. Alternatively, in one embodiment, at least one table component 01 includes both the first table component 1 and the second table component 6, the second table component 6 is located behind the first table component 2 in the transmission direction of the object to be detected 03, there are multiple image acquisition components 02, and the first table component 1 and the second table component 6 both correspond to the image acquisition component 02, and then different detections can be performed separately, such as detections in different directions and under different lighting conditions.
[0034] In the following embodiments of the present application, Figure 1 As an example of the detection device shown in the figure, in the following embodiments of the present application, the directions are defined as: the first direction is as follows Figure 1 The Z direction is the direction in which the conveyor belt supports the object to be detected 03, and in actual use, it is the vertical direction; the second direction is the X direction, the second direction is perpendicular to the conveying direction of the object to be detected 03, and perpendicular to the Z direction in which the conveyor belt supports the object to be detected 03; the third direction is the Y direction, and the third direction is the conveying direction of the object to be detected 03.
[0035] like Figure 1 As shown, the detection device includes two first table components 1 and two second table components 6. The two first table components 1 are arranged side by side in the X direction, and the second table components 6 correspond to the first table components 1 one by one and are located behind the first table components 1 in the Y direction. The above arrangement can realize the transmission and detection of the object to be detected 03 in two lanes at the same time. Through the design of the structure of the first table component 1 and the second table component 6, a single first table component 1 and a single second table component 6 can be combined to transmit and detect two objects to be detected 03 at the same time, that is, the whole device can transmit and detect four objects to be detected 03 at the same time, thereby increasing the detection efficiency.
[0036] The first table assembly 1 and the second table assembly 6 respectively include their own transfer power assembly and conveyor belt, the conveyor belt moves in a rolling manner under the action of the transfer power assembly, the conveyor belt is provided with the object to be detected 03, and the movement of the object to be detected 03 is achieved through the rolling of the conveyor belt and the friction between the conveyor belt and the object to be detected 03. It is worth noting that the first table assembly 1 and the second table assembly 6 each include a plurality of conveyor belts, and there are intervals between adjacent conveyor belts, which can be used to provide light, which will be described in detail below in conjunction with specific embodiments.
[0037] The image acquisition component 02 can be a combination of multiple cameras, and the image acquisition component 02 can further include an upper image acquisition component and a lower image acquisition component, which are respectively arranged above and below the conveyor belt, thereby realizing the acquisition of the image of the object to be detected 03 on the conveyor belt from the top to the bottom perspective from the top, and the acquisition of the image of the object to be detected 03 on the conveyor belt from the bottom to the top perspective from the bottom.
[0038] In one embodiment, the detection device further comprises a frame assembly 9, and the table assembly 01 and the image acquisition component assembly 02 are both connected to the frame assembly 100. The frame assembly 9 can be a frame structure, which plays a role in supporting and giving way to the structure on the table assembly 01.
[0039] A detection device proposed in an embodiment of the present invention mainly supports the object to be detected by setting a conveyor belt, and the transfer power component drives the conveyor belt to move to realize the transmission of the object to be detected. During the transmission process, the image acquisition and other detection of the object to be detected are performed, which can realize automatic detection and avoid damage caused by clamping and moving. In the prior art, manual detection means are affected by human subjective factors, and have the disadvantages of high misjudgment rate, unstable detection quality, low detection efficiency, etc. Machine vision detection uses a mechanical arm to pick up and move the mobile phone cover, which is very easy to cause scratches and deformation. Compared with the prior art, in this application document, the object to be detected is placed above the conveyor belt, and the object to be detected is supported by the conveyor belt supporting the object below, and the conveyor belt is driven by the transfer power component to move the object to be detected, so that the object to be detected can pass through the image acquisition component or other auxiliary detection parts on the transmission path in turn, and realize automatic detection without human participation, with high accuracy, and avoid the easy damage to the object to be detected caused by the clamping and movement of the mechanical arm.
[0040] In the following embodiments, the embodiments of the first table top assembly 1 and the second table top assembly 6 are respectively described in detail with examples.
[0041] At least one tabletop component 01 includes at least one first tabletop component 1, and at least one image acquisition component 02 includes at least one first image acquisition member 3. The first tabletop component 1 is at least correspondingly provided with at least one first image acquisition member 3. The detection device includes multiple transmission shaft components, multiple conveying components, and multiple conveyor belts. The first tabletop component 1 includes a first transmission shaft component among the multiple transmission shaft components, at least one of the multiple conveying components, and at least one of the multiple conveyor belts. The first transmission shaft component is connected to the conveying component, and the conveyor belt is connected to the conveying component. The first transmission shaft component is used to provide power to the conveying component, and the conveying component is used to drive the conveyor belt to move.
[0042] The first table assembly 1 further includes a first mounting base plate 29, which is connected to the frame assembly 9. The first mounting base plate 29 is used to support and fix the various components included in the first table assembly 1. The first image acquisition member 3 may include two upper image acquisition members and two lower image acquisition members, and their functions are as described above and will not be repeated.
[0043] like Figure 2 As shown, the first table assembly 1 includes a plurality of conveying assemblies and a plurality of conveyor belts, wherein the plurality of conveying assemblies include a first single shaft assembly 13, a three-shaft assembly 14, a second single shaft assembly 15, a third single shaft assembly 16, a first double-shaft assembly 17, a second double-shaft assembly 18 and an extended shaft coupling assembly 19, which are sequentially arranged in the conveying direction of the object to be detected 03 and are drivingly connected to the first transmission shaft assembly. The plurality of conveyor belts include a first conveyor belt 20, a second conveyor belt 21, a third conveyor belt 22, a fourth conveyor belt 23 and a fifth conveyor belt 24, wherein the first conveyor belt 20 is wound around the first single shaft assembly 13 and the three-shaft assembly 14, the second conveyor belt 21 is wound around the three-shaft assembly 14 and the second single shaft assembly 15, the third conveyor belt 22 is wound around the third single shaft assembly 16 and the first double-shaft assembly 17, the fourth conveyor belt 23 is wound around the first double-shaft assembly 17 and the second single shaft assembly 15, and the fifth conveyor belt 24 is wound around the second single shaft assembly 15 and the extended shaft coupling assembly 19.
[0044] The first conveyor belt 20, the second conveyor belt 21, the third conveyor belt 22, the fourth conveyor belt 23, and the fifth conveyor belt 24 can all be two, and can be arranged in parallel and spaced apart in the second direction, so as to support the object to be detected 03 more stably in the second direction, and between the two parallel conveyor belts, the position detection and rotation of the object to be detected 03 can be performed. The first single-axis assembly 13, the triple-axis assembly 14, the second single-axis assembly 15, the third single-axis assembly 16, the first double-axis assembly 17, the second double-axis assembly 18, and the extended coupling assembly 19 are all arranged at intervals. The conveyor belt is connected by winding around the conveying assembly, and the conveyor belt is driven to move by the rotation of a part of the structure of the conveying assembly.
[0045] The following is a specific description of the structure of the conveying assembly in combination with the specific structure of a transmission shaft assembly:
[0046] In one embodiment, the first transmission shaft assembly includes a first driving shaft assembly 25 and a first driven shaft assembly 26, the first driving shaft assembly 25 and the first driven shaft assembly 26 extend in the conveying direction of the object to be detected 03, the first driving shaft assembly 25 and the first driven shaft assembly 26 are arranged on both sides of the conveyor belt in the second direction, the second direction is perpendicular to the conveying direction of the object to be detected 03, and perpendicular to the direction in which the conveyor belt supports the object to be detected 03, some of the conveying assemblies in the multiple conveying assemblies are connected to the first driving shaft assembly 25, and other parts of the conveying assemblies are connected to the first driven shaft assembly 26, and the first driving shaft assembly 25 is used to directly or indirectly connect to the main power assembly 5. The transmission shaft assembly also includes a synchronization assembly 27, and the first driving shaft assembly 25 and the first driven shaft assembly 26 are both connected to the synchronization assembly 27, so that the first driven shaft assembly 26 rotates synchronously with the first driving shaft assembly 25.
[0047] The first driving shaft assembly 25 and the first driven shaft assembly 26 can be arranged in different directions so that the multiple conveying assemblies can be arranged in different directions, which can reduce the space occupied. The first driving shaft assembly 25 can be integrated or split in the third direction. More specifically, the first driving shaft assembly 25 further includes a first sub-driving shaft assembly and a second sub-driving shaft assembly, such as Figure 3 As shown in the figure, it is an implementation of the first sub-drive shaft assembly, the first sub-drive shaft assembly includes a first sub-drive shaft 251, two first seat bearings 252, a first magnetic coupling 253 and two first bearing retaining rings 254, the two first seat bearings 252 are arranged at intervals in the third direction and connected to the first mounting base plate 29. The first sub-drive shaft 251 passes through the two first seat bearings 252, the first magnetic coupling 253 is arranged at the tail end of the first sub-drive shaft 251 in the transmission direction of the object to be detected 03, and the first bearing retaining ring 254 is sleeved on the first sub-drive shaft 251 and is used to limit the position of the first seat bearing 252. Figure 4As shown, the second sub-active shaft assembly includes a second sub-active shaft 255, two second seat bearings 256, two second magnetic couplings 257 and two second bearing retaining rings 258. The two second seat bearings 256 are arranged at intervals in the third direction and connected to the first mounting base plate 29. The second sub-active shaft 255 passes through the two second seat bearings 256. The second magnetic coupling 257 is arranged at the head end and the tail end of the second sub-active shaft 255 in the transmission direction of the object to be detected 03. The second bearing retaining ring 258 is sleeved on the second sub-active shaft 255 and is used to limit the position of the second seat bearings 256. The second magnetic coupling 257 at the head end of the second sub-active shaft 255 in the transmission direction of the object to be detected 03 is used to connect with the first magnetic coupling 253 at the tail end of the first sub-active shaft 251 in the transmission direction of the object to be detected 03. Then the coordinated transmission is realized. The main power assembly 5 can be directly connected to the first sub-driving shaft assembly and the second sub-driving shaft assembly, or can be arranged in the second table assembly 6, which will be described in detail later in conjunction with the second table assembly 6.
[0048] The first driven shaft assembly 26 further includes a first sub-driven shaft assembly and a second sub-driven shaft assembly, such as Figure 5 As shown, it is an implementation of the first sub-driven shaft assembly, the first sub-driven shaft assembly includes a first sub-driven shaft 261, two third seat bearings 262, a third magnetic coupling 263 and two third bearing retaining rings 264, the two third seat bearings 262 are arranged at intervals in the third direction and connected to the first mounting base plate 29. The third sub-driven shaft 261 passes through the two third seat bearings 262, the third magnetic coupling 263 is arranged at the head end of the third sub-driven shaft 261 in the transmission direction of the object to be detected 03, and the third bearing retaining ring 264 is sleeved on the third sub-driven shaft 261 and is used to limit the position of the third seat bearing 262. Figure 6 As shown, the second sub-driven shaft assembly includes a second sub-driven shaft 265, a fourth seat bearing 266, and a fourth magnetic coupling 267. The fourth seat bearing 266 is connected to an additional mounting plate 291 provided on the first mounting base plate 29. The second sub-driven shaft 265 passes through the fourth seat bearing 266, the fourth magnetic coupling 267 is provided at the end of the second sub-driven shaft 265 in the transmission direction of the object to be detected 03, and the fourth magnetic coupling 267 is connected to the third magnetic coupling 263.
[0049] The first driving shaft assembly 25 and the first driven shaft assembly 26 rotate synchronously through the transmission of the synchronization assembly 27. The specific implementation of the synchronization assembly 27 can be:
[0050] like Fig.10As shown, the synchronous assembly 27 includes a synchronous belt 271, a tensioning wheel shaft 272, a tensioning wheel 273, a tensioning wheel bracket 274 and two synchronous wheels 275. The two synchronous wheels 275 are respectively connected to the first driving shaft assembly 25 and the first driven shaft assembly 26. The synchronous belt 271 is wound around the two synchronous wheels 275. The tensioning wheel shaft 272 is connected to the tensioning wheel bracket 274. The tensioning wheel 273 is rotatably connected to the tensioning wheel shaft 272 and rolls to press the synchronous belt 271 to adjust the tension of the synchronous belt 271.
[0051] The two synchronous wheels 275 can be connected to the first sub-driving shaft 251 and the first sub-driven shaft 261 respectively, and the first driving shaft assembly 25 and the first driven shaft assembly 26 are driven to rotate synchronously through the synchronous wheels 275 and the synchronous belt 271. The number of the tensioning wheel shaft 272, the tensioning wheel 273, and the tensioning wheel bracket 274 can all be two, and the two tensioning wheel brackets 274 are arranged at intervals in the second direction and connected to the first mounting base plate 29. The two tensioning wheels 273 are respectively arranged on the two tensioning wheel brackets 274 through the tensioning wheel shaft 272, and then the synchronous belt 271 is squeezed at intervals in the second direction, so that the tension of the synchronous belt 271 can be adjusted in a wide range.
[0052] In one embodiment, the synchronization component 27 further includes at least one tension wheel adjustment mechanism 276, and the tension wheel shaft 272 is connected to the tension wheel bracket 274 through the tension wheel adjustment mechanism 276. The tension wheel adjustment mechanism 276 is used to adjust the position of the tension wheel shaft 272 in the direction of the conveyor belt supporting the object to be detected 03. Then, the tension of the synchronous belt 271 can be adjusted. The tension wheel adjustment mechanism 276 can specifically include an adjustment block and an adjustment bolt. The adjustment block is connected to the tension wheel shaft 272. The adjustment block is provided with a bar hole extending in the first direction. The adjustment bolt fixes the adjustment block to the tension wheel bracket 274 through the bar hole. By adjusting the position of the bolt in the bar hole, the height of the adjustment block can be changed, and then the height of the tension wheel 273 can be changed, that is, the degree of compression of the tension wheel 273 on the synchronous belt 271 is changed, and the tension of the synchronous belt 271 is changed.
[0053] In some embodiments, the synchronization component 27 may further include a belt protection cover 276 , which is disposed between the two tensioning wheel shafts 272 and covers the synchronization belt 271 , and is connected to the first mounting base plate 29 , thereby playing the role of including the synchronization belt 271 .
[0054] The first single shaft assembly 13 is drivingly connected to the second driven shaft assembly, the triple shaft assembly 14 is drivingly connected to the first driving shaft assembly, the second single shaft assembly 15 is drivingly connected to the first driven shaft assembly, the third single shaft assembly 16 is drivingly connected to the first driving shaft assembly, the first double shaft assembly 17, the second double shaft assembly 18 and the extended shaft assembly 19 are all drivingly connected to the second driving shaft assembly. The first driving shaft assembly 25 and the first driven shaft assembly 26 are arranged separately to avoid the inconvenience of long shaft installation and make equipment maintenance and disassembly more convenient.
[0055] There can be multiple driving connection modes between the conveying component and the first driving shaft component 25 and the first driven shaft component 26, such as gear meshing drive or magnetic drive. In one embodiment, the first sub-driving shaft 251, the second sub-driving shaft 255, the first sub-driven shaft 261, and the second sub-driven shaft 265 are respectively provided with second transmission members 258 corresponding to each conveying component, and the second transmission member 258 can drive the conveying component through magnetism. The magnetic drive mode has high accuracy, low wear and high transmission efficiency. The following is a detailed description in conjunction with the specific structure of the conveying component:
[0056] Any conveying assembly includes a bearing seat 131 and at least one shaft assembly 132, the bearing seat 131 is connected to the first mounting base plate 29, the shaft assembly 132 is connected to the bearing seat 131, and the shaft assembly 132 is drivingly connected to the first transmission shaft assembly.
[0057] Among them, the first single-axis component 13, the second single-axis component 15, and the third single-axis component 16 all include only a single axis component 132, while the triple-axis component 14 includes two axis components 132 and an auxiliary axis located between the two axis components 132. The auxiliary axis can have the same structure as the axis component 132, or it can have a different structure. The auxiliary axis is used to cooperate with the positioning component 10 described later to locate the object to be detected 03. The first double-axis component 17 and the second double-axis component 18 include two axis components 132. The extended coupling component 19 can include only a single axis component 132 when the second table component 6 is not provided, or, when the second table component 6 is provided, the extended coupling component 19 can include two axis components 132. The axis component 132 located at the rear side of the transmission direction of the object to be detected 03 is used to connect with the second table component 6.
[0058] In the following implementation manner, the structure is further described by taking the first single-axis component 13 as an example:
[0059] like Figure 6-8As shown, the shaft assembly 132 includes an end cover 1321, a spacer sleeve 1322, a conveying shaft 1323, a round nut 1324, a bearing 1325 and a first transmission member 1326. The spacer sleeve 1322 is rotatably connected to the end cover 1321, the conveying shaft 1323 is connected to the end cover 1321 and the spacer sleeve 1322, the round nut 1324 is arranged on the conveying shaft 1323 and is located on one side of the spacer sleeve 1322, the bearing 1325 is sleeved on the conveying shaft 1323 and is located on the other side of the spacer sleeve 1322, the round nut 1324 is used to fix the inner ring of the bearing 1325, the end cover 1321 is connected to the bearing seat 131, and cooperates with the bearing seat 131 to fix the outer ring of the bearing 1325, and the first transmission member 1326 is arranged on the conveying shaft 1323, and is located at the end of the round nut 1324 opposite to the spacer sleeve 1322. The first transmission member 1326 is a driven magnetic wheel, and the second transmission member 258 is a driving magnetic wheel.
[0060] During driving, the first active shaft assembly 25 and the first driven shaft assembly 26 rotate synchronously through the synchronization assembly 27, and the active magnetic wheel magnetically drives the driven magnetic wheel, so that all shaft assemblies 132 rotate synchronously, and then drive the conveyor belt to roll through the friction with the conveyor belt, thereby realizing the transmission of the object to be detected 03.
[0061] In one embodiment, if Fig. 9 As shown, the second single-axis component 15 and the second double-axis component 18 are respectively provided with encoder couplings 20, and the encoder coupling 20 is connected to an encoder 21, so that the actual rotation conditions of the conveying shaft 1323 of the second single-axis component 15 and the conveying shaft 1323 of the second double-axis component 18 can be detected. In case of abnormal rotation, such as lost step, real-time adjustments such as shutdown can be performed.
[0062] In one embodiment, the detection device further includes: a plurality of positioning components 10. The position of the first image acquisition component 3 corresponding to the first table component 1 in the supporting direction of the object to be detected 03 is a first shooting position, and the first shooting position is provided with a positioning component 10 in front of the transmission direction of the object to be detected 03, and the positioning component 10 is used to move the object to be detected 03 to a preset direction.
[0063] Before the object to be detected 03 enters the first table assembly 1 and the first image acquisition component 3 photographs the object to be detected 03, the position of the object to be detected 03 is adjusted so that the object to be detected 03 is aligned. The positioning component 10 is specifically arranged below the three-axis assembly 14, and the first image acquisition component 3 corresponds to between the second single-axis assembly 15 and the third single-axis assembly 16.
[0064] In one embodiment, if Fig.11As shown, the positioning assembly 10 includes a positioning mechanism base plate 101, a positioning drive, a transmission assembly, a first positioning portion and a second positioning portion, the positioning drive and the transmission assembly are both connected to the positioning mechanism base plate 101, the positioning mechanism base plate 101 includes a linear guide 10101 extending in the second direction, the first positioning portion and the second positioning portion are slidably connected to the linear guide 10101, and are connected to the transmission assembly. The first positioning portion and the second positioning portion are arranged on both sides of the object to be detected 03 in the second direction, the positioning drive is used to drive the first positioning portion and the second positioning portion to approach each other through the transmission assembly to adjust the position of the object to be detected 03, or the positioning drive is used to drive the first positioning portion and the second positioning portion to move away from each other through the transmission assembly to release the object to be detected 03.
[0065] The positioning mechanism base plate 101 is fixed to the first mounting base plate 29. The linear guide 10101 may further include a guide rail fixed to the positioning mechanism base plate 101 and extending in the second direction, and a slider slidably connected to the guide rail. The linear guides 10101 may be respectively arranged on both sides of the positioning mechanism base plate 101 in the third direction, and the first positioning portion and the second positioning portion are connected to the slider. The transmission assembly is used to drive the first positioning portion and the second positioning portion to approach each other, and then the position of the object to be detected 03 is adjusted by clamping the object to be detected 03 on both sides.
[0066] The transmission assembly is intended to be able to drive the first positioning part and the second positioning part to move in the same and opposite directions, such as including a first synchronous wheel 102, a second synchronous wheel 103 and a synchronous belt 104, the first synchronous wheel 102 is connected to the output end of the positioning driving member, and the second synchronous wheel 103 and the positioning driving member are spaced apart in the second direction. The synchronous belt 104 is wound around the first synchronous wheel 102 and the positioning driving member, and the first positioning part and the second positioning part are respectively connected to the synchronous belt 104 located on different sides of the first synchronous wheel 102.
[0067] like Fig.11 As shown, based on the position in the figure, the first positioning portion is arranged on the front area of the synchronous belt 104, and the second positioning portion is arranged on the rear area of the synchronous belt 104. Then, when the synchronous belt 104 rolls, the front area and the rear area of the synchronous belt 104 will move in the opposite direction, thereby driving the first positioning portion and the second positioning portion to move in the opposite direction.
[0068] There are many ways to fix the first positioning part and the second positioning part to the synchronous belt 104. For example, the first positioning part and the second positioning part have the same structure. The first positioning part includes a guide rail pad 105, a positioning plate 106, a synchronous belt pressure plate 109 and a synchronous belt pressure plate 1010. The guide rail pad 105 is slidably connected to the linear guide 10101, such as being connected to a slider, the positioning plate 106 is connected to the guide rail pad 105, the synchronous belt pressure plate 1010 is connected to the positioning plate 106, the synchronous belt pressure plate 109 is connected to the synchronous belt pressure plate 1010, and the synchronous belt pressure plate 109 and the synchronous belt pressure plate 1010 clamp the synchronous belt 104 from opposite sides of the synchronous belt 104. The positioning assembly 10 also includes a guide plate mounting plate 107 and a guide plate 108. The guide plates 108 on the first positioning part and the second positioning part are respectively provided with guide plate mounting plates 107. The two guide plates 108 are respectively connected to the two guide plate mounting plates 107. The guide plates 108 are used to contact the object to be detected 03.
[0069] The guide plate 108 is a plate-like structure extending in a vertical plane formed by the first direction and the third direction, and can then contact the side wall of the object to be detected 03 to adjust the position of the object to be detected 03. In one embodiment, a clearance notch is provided on the guide plate 108, and the guide plate 108 is used to nest the outer side of a partial structure of the conveying assembly through the guide notch, such as nesting outside the aforementioned auxiliary shaft to make room for the auxiliary shaft.
[0070] In one embodiment, the positioning assembly 10 further includes a positioning sensor 1011 and a sensing sheet 1012. The sensing sheet 1012 is fixed on the first positioning portion and / or the second positioning portion, the positioning sensor 1011 is fixed on the positioning mechanism bottom plate 101, and the sensing sheet 1012 is used to follow the movement of the first positioning portion and / or the second positioning portion. When the positioning sensor 1011 is triggered, the first positioning portion and the second positioning portion adjust the object to be detected 03 into place.
[0071] The positioning sensor 1011 can be a photoelectric switch, and the sensing sheet 1012 can be a shielding plate. When the position of the object to be detected 03 needs to be adjusted, the first positioning part and the second positioning part are driven to move relative to each other until the sensing sheet 1012 enters the light range of the positioning sensor 1011, shielding the light and then triggering the positioning sensor 1011 to send a signal of being in place. At this time, the guide plates 108 of the first positioning part and the second positioning part squeeze and correct the position of the object to be detected 03 from both sides respectively. Then the first positioning part and the second positioning part can be driven to move back to each other and leave the object to be detected 03.
[0072] In one embodiment, if Fig.12 As shown, the first table assembly 1 also includes a first optical assembly 11. The first optical assembly 11 and the first image acquisition component 3 correspond to the same position in the transmission direction of the object to be detected 03. The light of the first optical assembly 11 is used to project onto the object to be detected 03 between the conveying assemblies.
[0073] The first optical component 11 and the first image acquisition member 3 are both corresponding to the second uniaxial component 15 and the third uniaxial component 16. By setting the first optical component 11 to correspond to the first image acquisition member 3, when the first image acquisition member 3 acquires an image, the first optical component 11 is used for supplementary light, so that defects under lighting conditions can be acquired. Through other optical devices in the following implementation methods, images of the object to be inspected 03 under different lighting conditions can be acquired.
[0074] The first optical component 11 includes two first light source modules, which are arranged opposite to each other on both sides of the object to be detected 03 in the second direction, so as to provide symmetrical light to the object to be detected 03 .
[0075] The first light source module includes at least two first light sources. Different first light sources are used to project different light rays to the object to be detected 03, thereby increasing the diversity of illumination.
[0076] The specific form of the first light source can be set as needed, such as at least two first light sources including a first strip light source 111 and an arc light source 112. On the first side of the object to be detected 03 in the second direction, the first strip light source 111 is located behind the arc light source 112 in the conveying direction of the object to be detected 03. On the second side of the object to be detected 03 in the second direction, the first strip light source 111 is located in front of the arc light source 112 in the conveying direction of the object to be detected 03. The first strip light source 111 is used to project a first strip light to the object to be detected 03, and the arc light source 112 is used to project an arc light to the object to be detected 03.
[0077] In one embodiment, the first optical component 11 further includes a first support frame component, and the first light source is connected to the first support frame component. The first support frame component is used to adjust the position of the first light source in at least three directions perpendicular to each other.
[0078] like Fig.12As shown, the two first strip-shaped light sources 111 and the two arc-shaped light sources 112 are respectively provided with a first support frame assembly, and the first support frame assembly includes a first light source connector 113, a first adapter 114, a second adapter 115 and a third adapter 116. The first light source connector 113 is connected to the first light source, and the first light source connector 113 is connected to the first adapter 114, and the position in the first direction can be adjusted. The first adapter 114 can be provided with a strip hole extending in the vertical direction, and the bolt passes through the strip hole to fix the first light source connector 113, and then the height of the first light source connector 113 can be adjusted by adjusting the position of the bolt in the strip hole, and then the position in the first direction can be adjusted. The first adapter 114 is connected to the second adapter 115, and the second adapter 115 is connected to the third adapter 116, and the position in the second direction can be adjusted, such as a strip hole extending in the second direction is provided on the second adapter 115. The specific adjustment method is similar to the above, and will not be repeated here. The third adapter 116 is fixed to the first mounting base plate 29 or the bearing seat 131 of the conveying assembly and can be arranged according to the fixing requirements. The third adapter 116 is used to adjust the position in the third direction, such as the third adapter 116 is provided with a bar hole extending in the third direction.
[0079] In one embodiment, if Fig.13 As shown, the first table assembly 1 further includes a second optical assembly 12, at least one image acquisition assembly 02 includes a second image acquisition member 4, the second optical assembly 12 and the second image acquisition member 4 are at the same position in the transmission direction of the corresponding object to be detected 03, and the light of the second optical assembly 12 is used to project on the object to be detected 03. The second optical assembly 12 and the first optical assembly 11 are arranged at intervals in the transmission direction of the object to be detected 03, and the second optical assembly 12 is used to provide light different from that of the first optical assembly 11.
[0080] The second optical component 12 and the first optical component 11 provide different light for the object to be detected 03, so that the second image acquisition component 4 and the first image acquisition component 3 can acquire images of the object to be detected 03 under different lighting conditions. The second optical component 12 can correspond to the two shaft components 132 of the second double-axle component 18. The second image acquisition component 4 can include two upper image acquisition components and two lower image acquisition components, and the functions are consistent with the above-mentioned embodiments, which will not be repeated here.
[0081] The second optical component 12 includes two second light sources, which are arranged opposite to each other on both sides of the object to be detected 03 in the second direction, so as to provide a symmetrical lighting environment for the object to be detected 03 in the second direction.
[0082] In one embodiment, the second light source includes a second strip light source 121 , and the second strip light source 121 is used to project a second strip light toward the object to be detected 03 .
[0083] The second optical component 12 further includes a universal support frame component, and the second bar light source 121 is connected to the universal support frame component, and the universal support frame component is used to adjust the position of the second bar light source 121 in at least three directions perpendicular to each other.
[0084] like Fig.13 As shown, the universal support frame assembly includes a second light source connector 122, a fifth adapter 124 and a sixth adapter 125, the second light source connector 122 is connected to the second strip light source 121, the second light source connector 122 is connected to the fifth adapter 124, and the position is adjustable in the first direction, the fifth adapter 124 is connected to the sixth adapter 125, and the position is adjustable in the third direction, and the sixth adapter 125 is fixed to the first mounting base plate 29, and is used to adjust the position in the second direction. The position adjustment in the first direction, the second direction and the third direction can refer to the matching method of the strip hole and the adjustment bolt mentioned above, which will not be described in detail here.
[0085] In one embodiment, the first table assembly 1 further includes at least one first detection member 28 , which is disposed between the plurality of conveying assemblies and is used to detect the position of the object to be detected 03 .
[0086] The first detection member 28 can be of multiple types, such as an infrared sensor. The first detection member 28 can be used to determine the position of the object to be detected 03, and then determine whether to start the second image acquisition member 4 and the first image acquisition member 3 for shooting, and whether to start the positioning component 10 for positioning. If there are multiple first detection members 28, they are respectively arranged between the first single-axis component 13 and the three-axis component 14 to provide a reference signal for the start of the positioning component 10; arranged between the three-axis component 14 and the second single-axis component 15 to provide a reference signal for the start of the first image acquisition member 3 and the first optical component 11; and arranged in front of the second double-axis component 18 to provide a reference signal for the start of the second image acquisition member 4 and the second optical component 12.
[0087] In one embodiment, at least one table assembly 01 includes at least one second table assembly 6, at least one image acquisition assembly 02 includes a third image acquisition component 7, and the second table assembly 6 corresponds to the third image acquisition component 7. The detection device includes multiple transmission shaft assemblies, multiple conveying assemblies, and multiple conveyor belts, the second table assembly 6 includes a second transmission shaft assembly among the multiple transmission shaft assemblies, at least one of the multiple conveying assemblies, and at least one of the multiple conveyor belts, the second transmission shaft assembly is connected to the conveying assembly, the conveyor belt is connected to the conveying assembly, the second transmission shaft assembly is used to provide power to the conveying assembly, and the conveying assembly is used to drive the conveyor belt to move.
[0088] The following embodiments describe various embodiments of the second table top component 6, wherein some embodiments include components that are the same as those of the first table top component 1 and have the same names, but it can be understood that what is meant here is that the detection device includes multiple such components, the first table top component 1 includes a part of the multiple such components, and the second table top component 6 includes another part of the multiple such components.
[0089] The second table assembly 6 further includes a second mounting base plate 75, which is connected to the frame assembly 9. The second mounting base plate 75 is used to support and fix the various components included in the second table assembly 6. The third image acquisition member 7 may include two upper image acquisition members and two lower image acquisition members, and their functions are as described above and will not be repeated.
[0090] like Figure 2 As shown, the second table assembly 6 includes a plurality of conveying assemblies and a plurality of conveyor belts, wherein the plurality of conveying assemblies include a fourth single-axis assembly 63, a fifth single-axis assembly 64, a third double-axle assembly 65, a sixth single-axis assembly 66 and a seventh single-axis assembly 67 which are sequentially arranged in the conveying direction of the object to be detected 03 and are drivingly connected to the second transmission shaft assembly. The second conveyor belt includes a sixth conveyor belt 68, a seventh conveyor belt 69 and a ninth conveyor belt 70, wherein the sixth conveyor belt 68 is wound around the fourth single-axis assembly 63 and the aforementioned extension coupling assembly 19, the seventh conveyor belt 69 is wound around the fifth single-axis assembly 64 and the third double-axle assembly 65, and the ninth conveyor belt 70 is wound around the sixth single-axis assembly 66 and the seventh single-axis assembly 67.
[0091] The sixth conveyor belt 68, the seventh conveyor belt 69, and the ninth conveyor belt 70 can all be two, and can be arranged in parallel and spaced apart in the second direction, so as to support the object to be detected 03 in the second direction more stably, and between the two parallel conveyor belts, the position detection and rotation of the object to be detected 03 can be performed. The fourth single-axis assembly 63, the fifth single-axis assembly 64, the third double-axle assembly 65, the sixth single-axis assembly 66, and the seventh single-axis assembly 67 are all arranged at intervals. The conveyor belt is connected by winding around the conveying assembly, and the conveyor belt is driven to move by the rotation of a part of the structure of the conveying assembly.
[0092] In one embodiment, the second transmission shaft assembly includes a second active shaft assembly 73 and a second driven shaft assembly 74, the second active shaft assembly 73 and the second driven shaft assembly 74 extend in the conveying direction of the object to be detected 03, the second active shaft assembly 73 and the second driven shaft assembly 74 are arranged on both sides of the second conveyor belt in the second direction, the second direction is perpendicular to the conveying direction of the object to be detected 03, and perpendicular to the direction in which the conveyor belt supports the object to be detected 03, some of the second conveying assemblies in the plurality of second conveying assemblies are connected to the second active shaft assembly 73, and other parts of the second conveying assemblies are connected to the second driven shaft assembly 74, and the second active shaft assembly 73 is used to directly or indirectly connect to the main power assembly 5. The second transmission shaft assembly also includes a synchronization assembly 27, and the second active shaft assembly 73 and the second driven shaft assembly 74 are both connected to the synchronization assembly 27, so that the second driven shaft assembly 74 rotates synchronously with the second active shaft assembly 73.
[0093] That is, the device includes two synchronization components 27, one of which belongs to the first transmission shaft component and the other belongs to the second transmission shaft component. The second driving shaft component 73 and the second driven shaft component 74 can enable multiple conveying components to be arranged in different directions, which can reduce space occupation.
[0094] The second active shaft assembly 73 includes an active shaft, two fifth bearing seats, a single fifth magnetic coupling and two fourth bearing retaining rings, the two fifth bearing seats are arranged at intervals in the third direction and are connected to the second mounting base plate 75. The active shaft passes through the two fifth bearing seats, and the fifth magnetic coupling is arranged at the head end of the active shaft in the transmission direction of the object to be detected 03. The fourth bearing retaining ring is sleeved on the active shaft and is used to limit the position of the fifth bearing seat. The second driven shaft assembly 74 includes a third sub-driven shaft assembly and a fourth sub-driven shaft assembly, the third sub-driven shaft assembly includes a third sub-driven shaft, two sixth bearing seats, a sixth magnetic coupling and two fifth bearing retaining rings, the two sixth bearing seats are arranged at intervals in the third direction and are connected to the second mounting base plate 75. The third sub-driven shaft passes through the two sixth bearing seats, the sixth magnetic coupling is arranged at the end of the driven shaft in the transmission direction of the object to be detected 03, and the fifth bearing retaining ring is sleeved on the third sub-driven shaft and is used to limit the position of the sixth bearing seat. The fourth sub-driven shaft assembly includes a fourth sub-driven shaft, a seventh seat bearing, and a seventh magnetic coupling, and the seventh seat bearing is connected to an additional mounting plate provided on the second mounting base plate 75. The fourth sub-driven shaft passes through the seventh seat bearing, the seventh magnetic coupling is provided at the head end of the fourth sub-driven shaft in the transmission direction of the object to be detected, and the seventh magnetic coupling is connected to the sixth magnetic coupling.
[0095] There are two synchronous assemblies 27, the first driving shaft assembly 25 and the first driven shaft assembly 26 rotate synchronously through the transmission of one of the two synchronous assemblies 27, and the second driving shaft assembly 73 and the second driven shaft assembly 74 rotate synchronously through the transmission of the other of the two synchronous assemblies 27. The structure of the synchronous assembly 27 of the second transmission shaft assembly is consistent with the above, and will not be repeated here, except that the tension wheel bracket 274 of the synchronous assembly 27 of the second transmission shaft assembly is connected to the second mounting base plate 75.
[0096] The aforementioned fourth single-shaft assembly 63 is drivingly connected to the second driving shaft assembly 73, the fifth single-shaft assembly 64 is drivingly connected to the third sub-driven shaft assembly, the third double-axle assembly 65 is drivingly connected to the third sub-driven shaft assembly, the sixth single-shaft assembly 66 is drivingly connected to the second driving shaft assembly 73, and the seventh single-shaft assembly 67 is drivingly connected to the fourth sub-driven shaft assembly.
[0097] There may be multiple driving connection modes between the conveying assembly and the second driving shaft assembly 73 and the second driven shaft assembly 74, such as gear meshing drive or magnetic drive. In one embodiment, the second driving shaft assembly, the third sub-driven shaft, and the fourth sub-driven shaft are respectively provided with second transmission members 258 corresponding to each conveying assembly, and the second transmission member 258 can drive the conveying assembly through magnetism. The magnetic drive mode has high accuracy, low wear, and high transmission efficiency.
[0098] The specific structures of the fourth single-axis assembly 63, the fifth single-axis assembly 64, the sixth single-axis assembly 66 and the seventh single-axis assembly 67 are similar to those of the first single-axis assembly 13, and the specific structure of the third double-axle assembly 65 is similar to that of the first double-axle assembly 17, which will not be repeated here. The difference is that the bearing seats 131 of the fourth single-axis assembly 63, the fifth single-axis assembly 64, the sixth single-axis assembly 66, the seventh single-axis assembly 67 and the third double-axle assembly 65 are connected to the second mounting base plate 75.
[0099] In one embodiment, the fourth single-axis assembly 63 is provided with an encoder coupling 20, and the encoder coupling 20 is connected with an encoder 21. Then, the actual rotation of the conveying shaft 1323 of the fourth single-axis assembly 63 can be detected, and when the rotation is abnormal, such as step loss, real-time adjustments such as shutdown can be made.
[0100] During driving, the second active shaft assembly 73 and the second driven shaft assembly 74 rotate synchronously through the synchronization assembly 27, and the active magnetic wheel magnetically drives the driven magnetic wheel, so that all the shaft assemblies 132 rotate synchronously, and then through the friction with the conveyor belt, the conveyor belt is driven to roll, thereby realizing the transmission of the object to be detected 03.
[0101] In one embodiment, the position of the third image acquisition component 7 corresponding to the second table top component 6 in the supporting direction of the object to be detected 03 is a second shooting position, and the second shooting position is in front of the conveying direction of the object to be detected 03. The first table top component 2 is provided with a positioning component 10 behind the conveying direction of the object to be detected 03, and the positioning component 10 is used to move the object to be detected 03 to a preset direction.
[0102] There are two positioning components 10, one of which belongs to the first table component 1 and the other belongs to the second table component 6. The positioning component 10 is used to reposition the object to be detected 03 after it enters the second table component 6 from the first table component 1, especially after it is rotated by the rotating component 62 described below. The positioning component 10 can be arranged in front of the fourth single-axis component 63 in the transmission direction of the object to be detected 03. The structure of the positioning component 10 of the second table component 6 is the same as the above-mentioned embodiment, which will not be repeated here. The difference is that the positioning mechanism base plate 101 of the positioning component 10 of the second table component 6 is fixed to the second mounting base plate 75.
[0103] In one embodiment, the second table assembly 6 also includes a third optical assembly 61, the conveyor belt is used to support the object to be detected 03 in the first direction, the third optical assembly 61 and the third image acquisition component 7 are correspondingly arranged in the first direction, and the light of the third optical assembly 61 is used to project onto the object to be detected 03 between two adjacent second conveying assemblies.
[0104] The third optical component 61 and the third image acquisition member 7 are both corresponding to the fourth uniaxial component 63 and the fifth uniaxial component 64. By setting the third optical component 61 to correspond to the third image acquisition member 7, when the third image acquisition member 7 acquires an image, the third optical component 61 is used for supplementary light, so that defects under lighting conditions can be acquired. Through other optical devices in the following implementation methods, it is possible to acquire images of the object to be inspected 03 under different lighting conditions.
[0105] like Fig.15 As shown, the third optical component 61 includes two third light source modules, which are arranged opposite to each other on both sides of the object to be detected 03 in the second direction, so as to provide symmetrical light to the object to be detected 03 .
[0106] The third light source module includes at least two third light sources. Different third light sources are used to project light at different angles to the object to be detected 03, thereby increasing the diversity of illumination.
[0107] The specific form of the first light source can be set as needed, such as at least two third light sources including a third bar light source 611 and a fourth bar light source 612, the third bar light source 611 is perpendicular to the transmission direction of the object to be detected 03, and the light of the fourth bar light source 612 is set at a preset angle with the light of the third bar light source 611. The third bar light source 611 and the fourth bar light source 612 are used to project the third bar light to the object to be detected 03.
[0108] In one embodiment, the third light assembly 61 further includes a universal support frame assembly and a third support frame assembly, the third strip light source 611 is connected to the universal support frame assembly, and the fourth strip light source 612 is connected to the third support frame assembly. The universal support frame assembly is used to adjust the position of the third strip light source 611 in at least three directions perpendicular to each other, and the third support frame assembly is used to adjust the angle of the fourth strip light source 612 at least.
[0109] The structure of the universal support frame assembly is as described above. Fig.15 As shown, the third support frame assembly includes a third light source connecting member 613, a seventh adapter 614 and an eighth adapter 615, the fourth strip light source 612 is connected to the third light source connecting member 613, the third light source connecting member 613 is connected to the seventh adapter 614, and the rotation position in the horizontal direction is adjustable, the seventh adapter 614 is connected to the eighth adapter 615, and the position in the second direction is adjustable, and the ninth adapter 616 is used to adjust the position in the third direction.
[0110] In one embodiment, the second table assembly 6 further includes two rotating assemblies 62, two rotating assemblies 62. The position of the third image acquisition member 7 corresponding to the second table assembly 6 in the supporting direction of the object to be detected 03 is a second shooting position, the second shooting position is in front of the conveying direction of the object to be detected 03, the first table assembly 2 is provided with one of the two rotating assemblies 62 behind the conveying direction of the object to be detected 03, and the second shooting position is provided with the other of the two rotating assemblies 62 behind the conveying direction of the object to be detected 03. The rotating assembly 62 is used to contact the object to be detected 03 and rotate the object to be detected 03.
[0111] One of the two rotating assemblies 62 is located before the fourth single-axis assembly 63 in the conveying direction of the object 03 to be detected, and the first table assembly 2 is behind the conveying direction of the object 03 to be detected. The other of the two rotating assemblies 62 corresponds to the fifth single-axis assembly 64 and the third double-axis assembly 65 between the conveying direction of the object 03 to be detected.
[0112] After the object to be detected 03 enters the second table assembly 6, it is rotated 90 degrees by the rotating assembly 62, and then the image of the rotated object to be detected 03 is acquired by the third image acquisition component 7. Then the object to be detected 03 moves backward, is rotated 90 degrees by another rotating assembly 62, and returns to the original position, and then proceeds to the next step.
[0113] In one embodiment, if Fig.16 As shown, the rotating assembly 62 includes a suction cup 621, a suction cup support, a lifting block 625, a rotating power piece 626, a lifting power piece 628, a lifting bracket and an in-place detection piece. The suction cup 621 is connected to the suction cup support piece and is used to be opposite to the object to be detected 03. The rotating power piece 626 is connected to the lifting block 625, and the output end is connected to the suction cup support piece, which is used to drive the suction cup support piece to rotate. The lifting block 625 is connected to the lifting power piece 628, and the lifting power piece 628 is connected to the lifting bracket. The lifting power piece 628 is used to drive the lifting block 625 to rise and fall. The lifting bracket is connected with an in-place detection piece for detecting the lifting position of the lifting block 625. When the lifting block 625 rises to the in-place detection piece and there is a signal, it indicates that the suction cup 621 is adsorbed with the object to be detected 03, and then the rise can be stopped. Then the rotating power piece 626 is controlled to drive the suction cup support piece to rotate, so as to realize the rotation of the object to be detected 03.
[0114] In a more specific embodiment, the suction cup support member includes a suction cup connecting plate 622, a first suction cup fixing block 623, and a second suction cup fixing block 624. The suction cup connecting plate 622 fixes the suction cup 621, the first suction cup fixing block 623 is connected to the suction cup connecting plate 622, the second suction cup fixing block 624 is connected to the first suction cup fixing block 623, and is connected to the lifting block 625, and is connected to the rotating power member 626. The rotating power member 626 can be a motor. A rotating joint 627 is connected to the rotating power member 626 for connecting to an external control terminal. The lifting power member 628 can be a cylinder, and a gas pipe joint 629 is connected to the cylinder for connecting to an external air supply device. The lifting bracket includes a rotating support plate 6210, a mounting plate 6212 and a limit block 6211. The rotating support plate 6210 and the mounting plate 6212 are vertically arranged, the rotating support plate 6210 is connected to the lifting power member 628, the mounting plate 6212 is horizontally arranged, and the mounting plate 6212 is connected to the second mounting base plate 75. The limit block 6211 is located between the rotating support plate 6210 and the lifting block 625. The limit block 6211 is connected to the rotating support plate 6210 and is slidably connected to the lifting block 625 to make the movement of the lifting block 625 more stable. The in-place detection member includes a contact 6214 and an in-place trigger 6215. The contact 6214 is fixed on the lifting block 625, and the in-place trigger 6215 is fixed on the mounting plate 6212. The in-place trigger 6215 can be a photoelectric sensor, and the contact 6214 can be a light shielding sheet. In some embodiments, the rotating assembly 62 includes a buffer 6213 , and the buffer 6213 is used to buffer the rotating assembly 62 .
[0115] In one embodiment, the second table assembly 6 further includes at least one second detection member 71 . The second detection member 71 is disposed between the plurality of conveying members, and the second detection member 71 is used to detect the position of the object to be detected 03 .
[0116] The first detection member 28 can be of multiple types, such as a flat switch component. The position of the object to be detected 03 can be determined by the second detection member 71, and then it can be determined whether to start the third image acquisition member 7 for shooting, whether to start the positioning member 10 for positioning, and whether to start the rotating member 62. If there are multiple second detection members 71, they are respectively arranged in front of and behind the first rotating member 62 in the transmission direction of the object to be detected 03, respectively providing reference signals for the start of the first rotating member 62 and the third image acquisition member 7; they are arranged in the rear of the fifth single-axis component 64 in the transmission direction of the object to be detected 03, and the second rotating member 62 in the transmission direction of the object to be detected 03, providing reference signals for the start of the second rotating member 62.
[0117] In one embodiment, if Fig.17 As shown, the second table assembly 6 also includes an outlet guide assembly 72, which includes an opening, and a guide slope is provided at the front edge of the opening relative to the conveying direction of the object to be detected 03, and the opening is used for the object to be detected 03 to pass through. Then, the object to be detected 03 can be adjusted to a preset angle and position for output.
[0118] In a more specific embodiment, the outlet guide assembly 72 includes a direct-sale manual slide 721, two guide mounting plates 722 and two guide plates 723. The guide mounting plate 722 is slidably connected to the direct-sale manual slide 721. The two guide plates 723 are respectively connected to the two guide mounting plates 722. The guide plates 723 are provided with guide ramps.
[0119] In one embodiment, if Fig.18 As shown, a plurality of belt support assemblies 8 are connected to the conveyor belt and are used to support the conveyor belt from the side of the conveyor belt facing away from the object to be detected 03 .
[0120] A belt support assembly 8 can be selectively provided under any conveyor belt to prevent the conveyor belt from sagging and affecting the transmission of the object 03 to be detected.
[0121] The belt support assembly 8 includes an adjustment shaft 81, a pressure plate 82, an adjustment support seat 83 and an adjustment adapter plate 84. The adjustment support seat 83 is connected to the adjustment adapter plate 84, and the pressure plate 82 and the adjustment support seat 83 cooperate to fix the adjustment shaft 81, and the adjustment shaft 81 is used to support the conveyor belt.
[0122] In one embodiment, the detection device further includes: at least one outer cover, the outer cover is at least used to cover the periphery of the transport power component.
[0123] Further, there are multiple outer covers, and the multiple outer covers may specifically include a first outer cover 91 , a second outer cover 92 , a third outer cover 93 , a fourth outer cover 94 , a fifth outer cover 95 and a sixth outer cover 96 .
[0124] The first outer cover 91 is disposed on the outside of the bearing seat 131 of the first single-axis assembly 13 and the second sub-driven shaft assembly, and is connected to the first mounting base plate 29; the second outer cover 92 is disposed on the outside of the bearing seat 131 of the first sub-driven shaft assembly and the second single-axis assembly 15, and is connected to the first mounting base plate 29; the third outer cover 93 is at least disposed on the outside of the bearing seat 131 of the three-axis assembly 14, the encoder coupling 20 and the encoder 21 of the third single-axis assembly 16, the first sub-active shaft assembly and the partial structure of the bearing seat 131 of the first double-axis assembly 17, and is connected to the first mounting base plate 29; the fourth outer cover 94 is disposed on the partial structure of the bearing seat 131 of the first double-axis assembly 17, the bearing seat 131 of the second double-axis assembly 18, the bearing seat 131 of the extension coupling assembly 19 and the outside of the second sub-active shaft assembly, and is connected to the first mounting base plate 29. The fifth outer cover 95 is disposed on the bearing seat 131 of the fifth single-shaft assembly 64, the bearing seat 131 of the third double-shaft assembly 65 and the outer periphery of the second driven shaft assembly 74, and is connected to the second mounting base plate 75; the sixth outer cover 96 is disposed on the bearing seat 131 of the fourth single-shaft assembly 63, the bearing seat 131 of the sixth single-shaft assembly 66 and the outer periphery of the second driving shaft assembly 73, and is connected to the second mounting base plate 75.
[0125] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A detection device, characterized in that: The detection equipment comprises: At least one table assembly (01), the table assembly (01) at least comprising a transfer power assembly and a conveyor belt, the conveyor belt being connected to the transfer power assembly, the conveyor belt being used to support an object to be detected (03), and the transfer power assembly being used to drive the conveyor belt to move and transport the object to be detected (03); At least one image acquisition component (02), the image acquisition component (02) is opposite to the table component (01), and is used to acquire an image of the object to be detected (03) on the conveyor belt.
2. The detection device according to claim 1, characterized in that: The at least one countertop component (01) comprises at least one of a first countertop component (1) and a second countertop component (6); When the at least one table top component (01) comprises a first table top component (1) and a second table top component (6), the second table top component (6) is located behind the first table top component (2) in the conveying direction of the object to be detected (03), and there are multiple image acquisition components (02), and the first table top component (1) and the second table top component (6) both correspond to the image acquisition components (02).
3. The detection device according to claim 1, characterized in that: The at least one tabletop component (01) comprises at least one first tabletop component (1), the at least one image acquisition component (02) comprises at least one first image acquisition element (3), and the first tabletop component (1) is at least correspondingly provided with the at least one first image acquisition element (3); The first table assembly (1) comprises at least one transmission shaft assembly, at least one conveying assembly and at least one conveyor belt, wherein the transmission shaft assembly is connected to the conveying assembly, the conveyor belt is connected to the conveying assembly, the transmission shaft assembly is used to provide power to the conveying assembly, and the conveying assembly is used to drive the conveyor belt to move.
4. The detection device according to claim 3, characterized in that: The position of the first image acquisition component (3) corresponding to the first table component (1) in the supporting direction of the object to be detected (03) is a first shooting position, and a positioning component (10) is arranged in front of the first shooting position in the conveying direction of the object to be detected (03), and the positioning component (10) is used to move the object to be detected (03) to a preset direction.
5. The detection device according to claim 3, characterized in that: The first tabletop component (1) further comprises a first optical component (11), wherein the first optical component (11) and the first image acquisition component (3) correspond to the same position in the conveying direction of the object to be detected (03), and the light of the first optical component (11) is used to project light onto the object to be detected (03) between the conveying components.
6. The detection device according to claim 5, characterized in that: The first optical component (11) comprises two first light source modules, the two first light source modules are arranged opposite to each other on both sides of the object to be detected (03) in a second direction, the second direction being perpendicular to the conveying direction of the object to be detected (03) and perpendicular to the direction in which the conveyor belt supports the object to be detected (03).
7. The detection device according to claim 6, characterized in that: The first light source module comprises at least two first light sources, and different first light sources are used to project different light rays onto the object to be detected (03).
8. The detection device according to claim 7, characterized in that: The at least two first light sources include a first strip light source (111) and an arc light source (112); on a first side of the object to be detected (03) in the second direction, the first strip light source (111) is located behind the arc light source (112) in the conveying direction of the object to be detected (03); and on a second side of the object to be detected (03) in the second direction, the first strip light source (111) is located in front of the arc light source (112) in the conveying direction of the object to be detected (03); The first strip-shaped light source (111) is used to project a first strip-shaped light onto the object to be detected (03), and the arc-shaped light source (112) is used to project an arc-shaped light onto the object to be detected (03).
9. The detection device according to claim 7, characterized in that: The first optical component (11) further comprises a first support frame component, and the first light source is connected to the first support frame component; The first support frame assembly is used to adjust the position of the first light source in at least three directions perpendicular to each other.
10. The detection device according to claim 5, characterized in that: The first tabletop component (1) further comprises a second optical component (12), the at least one image acquisition component (02) comprises a second image acquisition element (4), the second optical component (12) and the second image acquisition element (4) correspond to the same position in the transmission direction of the object to be detected (03), and the light of the second optical component (12) is used to project onto the object to be detected (03); The second optical component (12) and the first optical component (11) are arranged at intervals in the transmission direction of the object to be detected (03), and the second optical component (12) is used to provide light different from that of the first optical component (11).
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