An intermittent transposition top material type rice dust removal processing device and a processing method thereof
By using an intermittent top-feed rice dust removal device, which combines centrifugal force and dust removal components, the problems of incomplete dust removal and moisture in rice processing are solved, achieving efficient dust removal and rice preservation.
Patent Information
- Application Number
- CN202411496374.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-10-25
AI Technical Summary
In current rice processing, dust removal is ineffective, making it difficult to completely remove dust. Furthermore, washing with water can cause the rice to become damp, affecting its preservation.
The intermittent top-feed rice dust removal device utilizes centrifugal force and dust removal components, and achieves the separation of rice from impurities through the intermittent movement and speed control of the feeding hopper.
It effectively removes dust from rice, preventing the rice from becoming damp and losing volume, thus achieving a highly efficient dust removal effect.
Smart Images

Figure CN119319078B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rice dust removal, in particular to an intermittent position-changing top-loading rice dust removal treatment device and a treatment method thereof. BACKGROUND
[0002] Rice is a food made from paddy after cleaning, hulling, milling and product finishing processes, and is the main food of most people in many areas.
[0003] The rice production process is divided into three stages: paddy pre-cleaning section, hulling and separating section, and milling and product finishing section. The process is as follows: clean paddy, hulling, rice hull separation, rice and bran separation, clean bran, first white milling, second fine milling, grading, cooling rice, white rice grading, polishing, white rice grading, second polishing, drum selection, color selection, rice distribution, metering and packaging, and product storage.
[0004] During the rice processing process, due to the long process, dust and other impurities will inevitably be mixed into the rice, therefore, the rice needs to be treated for dust removal. The existing dust removal treatment is generally by blowing method to blow away the dust adhered to the rice, but there is no timely separation of rice and dust, resulting in some dust remaining in the tank containing the rice, which makes the dust removal effect poor. If water washing is used for dust removal, the rice will be damp, which is not conducive to the preservation of the rice. SUMMARY
[0005] The purpose of the present application is to provide an intermittent position-changing top-loading rice dust removal treatment device and a treatment method thereof to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0007] An intermittent position-changing top-loading rice dust removal treatment device, comprising:
[0008] A support is fixedly installed with a fixed plate arranged symmetrically, and a storage tank for storing the rice to be treated is also fixedly installed on the support, and a support plate is fixedly installed on the fixed plate;
[0009] A feeding hopper is arranged on the support, a dust removal assembly is arranged on the fixed plate and connected with the feeding hopper and the storage tank, and a driving mechanism is also arranged on the fixed plate and connected with the feeding hopper, the driving mechanism can drive the feeding hopper to rotate and control the rice in the feeding hopper to swing into the dust removal assembly, and the driving mechanism can also drive the dust removal assembly to treat the rice through the feeding hopper;
[0010] characterized in that it further comprises:
[0011] The lifting feeding mechanism is arranged on the support plate and connected with the driving mechanism and the storage tank, and a Malta cross core assembly is further arranged on the support plate and connected with the lifting feeding mechanism and the driving mechanism, so that the driving mechanism can drive the lifting feeding mechanism to move intermittently through the Malta cross core assembly to intermittently feed the rice in the storage tank into the feeding hopper;
[0012] The centrifugal regulating assembly is arranged on the support and connected with the driving mechanism and the lifting feeding mechanism, and can act when the lifting feeding mechanism moves and adjust the rotating speed of the feeding hopper through the driving mechanism.
[0013] As a further scheme of the present application, the dust removal assembly comprises a partition plate fixedly installed on the side wall of the feeding hopper, a filter hopper is fixed on the side wall of the partition plate, and a limiting ring is fixed on the filter hopper.
[0014] The dust removal assembly further comprises a supporting ring fixedly installed on the fixed plate and in sliding connection with the limiting ring, and the cleaning rollers are symmetrically arranged and rotatably installed at the bottom of the storage tank.
[0015] As a further scheme of the present application, the driving mechanism comprises a motor fixedly installed on the fixed plate, a transmission rod connected with the output shaft of the motor is rotatably installed on the fixed plate, a second belt is sleeved on the transmission rod, a driven assembly connected with the second belt is arranged on the support, the driven assembly is connected with the feeding hopper and the centrifugal regulating assembly, the driven assembly is further connected with the lifting feeding mechanism, and the transmission rod is connected with the Malta cross core assembly.
[0016] As a further scheme of the present application, the driven assembly comprises a rotating sleeve fixedly installed at the bottom of the feeding hopper, a rotating disc is fixed on the rotating sleeve, and a plurality of slide grooves are circumferentially and equidistantly arranged on the rotating disc.
[0017] The driven assembly further comprises a sliding rod slidingly installed in the slide groove, an arc-shaped plate is fixed on the end of the sliding rod away from the slide groove, the arc-shaped plate is connected with the second belt, the sliding rod is connected with the centrifugal regulating assembly, and the rotating sleeve is connected with the lifting feeding mechanism.
[0018] As a further further scheme of the present application: the lifting feeding mechanism comprises a limiting sleeve rotatably installed on the support plate, an active rod movably installed in the limiting sleeve and movably connected with the rotating sleeve, a material guide pipe fixed at one end of the active rod away from the limiting sleeve, a limiting assembly provided on the support plate and connected with the material guide pipe, the active rod penetrating through the feeding hopper and connected with the centrifugal control assembly, and the limiting sleeve connected with the Malta cross core assembly.
[0019] As a further further scheme of the present application: the limiting assembly comprises a material inlet groove symmetrically provided on the material guide pipe, a hollow pipe movably connected with the material guide pipe and fixed at the bottom of the storage tank, a limiting groove provided in the inner wall of the hollow pipe, a limiting rod slidably connected with the limiting groove and fixed on the outer wall of the material guide pipe, and a guide structure provided on the support plate and connected with the active rod and the limiting sleeve.
[0020] As a further further scheme of the present application: the limiting structure comprises a first spiral groove symmetrically provided in the inner wall of the limiting sleeve, a second spiral groove symmetrically provided in the inner wall of the limiting sleeve and communicated with the first spiral groove, and a protrusion fixed on the active rod and matched with the first spiral groove and the second spiral groove.
[0021] As a further further scheme of the present application: the Malta cross core assembly comprises a rotating rod rotatably installed on the support plate, a first belt sleeved on the rotating rod and connected with the transmission rod, a driving wheel fixed on the rotating rod, and a driven wheel fixed on the limiting sleeve and matched with the driving wheel.
[0022] As a further further scheme of the present application: the centrifugal control assembly comprises a fixed ring fixedly installed on the active rod and symmetrically provided, an active sleeve movably installed on the active rod and abutting against the fixed ring, a plurality of connecting rods circumferentially and equidistantly distributed and hinged on the active sleeve, and the connecting rods hinged with the sliding rod.
[0023] A processing method of an intermittent transposition and top material type rice dust removal processing device, comprising the following steps:
[0024] Step one: placing the rice to be processed on the storage tank, when the rice needs to be processed, under the action of the driving mechanism, the Malta cross core assembly is driven to move, so that the lifting feeding mechanism moves intermittently;
[0025] Step two: under the action of the lifting feeding mechanism, the rice in the storage tank is intermittently conveyed into the feeding hopper, at the same time, the driving mechanism also drives the feeding hopper to rotate, and under the action of the centrifugal force, the rice in the feeding hopper moves;
[0026] Step three: in the process of lifting feeding mechanism conveying rice, centrifugal control assembly is also driven to move, under the action of centrifugal control assembly, driving mechanism moves, thereby continuously increasing the rotation speed of feeding hopper, the centrifugal force on rice in feeding hopper continuously increases, and gradually moves towards the direction away from the rotation center of feeding hopper, until rice is separated from feeding hopper and moves to cooperate with dust removal assembly;
[0027] Step four: under the action of dust removal assembly, rice is subjected to dust removal treatment, when dust removal is completed, lifting feeding mechanism moves again, and controls the rotation speed of feeding hopper to decrease through centrifugal control assembly and driving mechanism, so that the movement rate of dust removal assembly decreases, at this time, under the action of gravity, rice is separated from dust removal assembly, and the above steps are repeated, thereby continuously dust removing rice.
[0028] Compared with the prior art, the beneficial effects of the present application are that: the present application can remove dust from rice under the action of centrifugal force and dust removal assembly, avoiding the problems of rice moisture and rice quantity loss caused by water washing and wind blowing, when using, the required dust removal rice is placed in the storage tank, at this time, the driving mechanism works, and drives the lifting feeding mechanism to move through the Malta cross movement core assembly, so that the rice in the storage tank is conveyed to the feeding hopper through the lifting feeding mechanism, at the same time, the driving mechanism also drives the feeding hopper to rotate, under the action of centrifugal force, rice moves towards the direction away from the feeding hopper, in the process of feeding of lifting feeding mechanism, centrifugal control assembly is also driven to move, and the rotation speed of feeding hopper is controlled to increase through driving mechanism, so that the movement stroke of rice increases, until rice moves to the cooperation position of dust removal assembly, under the action of dust removal assembly, rice is subjected to dust removal treatment, when dust removal is completed, lifting feeding mechanism moves again towards the storage tank, at the same time, centrifugal control assembly is also driven to move by lifting feeding mechanism, and the rotation speed of feeding hopper is decreased through driving mechanism, so that the centrifugal force on rice in dust removal assembly decreases, at this time, under the action of gravity, rice is separated from dust removal assembly, the above steps are repeated, thereby realizing the effect of continuously dust removing rice in the storage tank. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a structure schematic view of one embodiment of intermittent position change top feeding type rice dust removal treatment device.
[0030] Figure 2 It is a structure schematic view of another angle in one embodiment of intermittent position change top feeding type rice dust removal treatment device.
[0031] Figure 3 It is a semi-partial structure schematic view in one embodiment of intermittent position change top feeding type rice dust removal treatment device.
[0032] Figure 4 It is Figure 3Structure enlarged schematic view at A in the middle.
[0033] Figure 5 Connection relationship schematic view of part of dust removal assembly, centrifugal control assembly, part of driving mechanism, and part of lifting feeding mechanism in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0034] Figure 6 Connection relationship schematic view of part of lifting feeding mechanism and part of Maltese cross machine core assembly in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0035] Figure 7 Exploded structure schematic view of feeding hopper and part of dust removal assembly in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0036] Figure 8 Exploded structure schematic view of part of driving mechanism, centrifugal control assembly, and movable rod in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0037] Figure 9 Exploded structure schematic view of part of lifting feeding mechanism in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0038] Figure 10 Exploded structure schematic view of limiting sleeve, No. 1 spiral groove, and No. 2 spiral groove in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0039] Figure 11 Exploded structure schematic view of part of Maltese cross machine core assembly and limiting sleeve in an embodiment of the intermittent transposition top-loading type rice dust removal treatment device.
[0040] In the figure: 1, support; 2, fixed plate; 3, storage tank; 4, hollow pipe; 5, guide pipe; 6, feeding chute; 7, cleaning roller; 8, support ring; 9, limiting ring; 10, filter hopper; 11, feeding hopper; 12, partition; 13, rotating sleeve; 14, movable rod; 15, protrusion; 16, limiting sleeve; 17, No. 1 spiral groove; 18, No. 2 spiral groove; 19, driven wheel; 20, motor; 21, transmission rod; 22, No. 1 belt; 23, rotating rod; 24, driving wheel; 25, support plate; 26, No. 2 belt; 27, rotating disc; 28, sliding groove; 29, sliding rod; 30, arc plate; 31, fixed ring; 32, movable sleeve; 33, connecting rod. DETAILED DESCRIPTION
[0041] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.
[0042] In addition, the elements in the present application are referred to as "fixed to" or "provided on" another element, which can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0043] Please refer to Figures 1-11 In the embodiments of the present application, a rice dust removal treatment device with intermittent transposition and top feeding, comprising: a support 1, a fixed plate 2, a storage tank 3, a supporting plate 25, a feeding hopper 11, a dust removal assembly, a driving mechanism, a lifting feeding mechanism and a Maltese cross movement core assembly and a centrifugal control assembly, the present application can remove dust from rice under the action of centrifugal force and the dust removal assembly, avoiding the problems of rice moisture and rice quantity loss caused by washing and blowing. When in use, the rice to be dusted is placed in the storage tank 3. At this time, the driving mechanism works and drives the lifting feeding mechanism to move through the Maltese cross movement core assembly, so that the rice in the storage tank 3 is conveyed to the feeding hopper 11 through the lifting feeding mechanism. At the same time, the driving mechanism also drives the feeding hopper 11 to rotate. Under the action of centrifugal force, the rice moves away from the feeding hopper 11. In the feeding process of the lifting feeding mechanism, the centrifugal control assembly is also driven to move, and the speed of the feeding hopper 11 is increased by the driving mechanism, so that the movement stroke of the rice increases, until the rice moves to the cooperation position of the dust removal assembly. Under the action of the dust removal assembly, the rice is dusted. When the dusting is completed, the lifting feeding mechanism moves towards the storage tank 3 again. At the same time, the lifting feeding mechanism also drives the centrifugal control assembly to move, and the speed of the feeding hopper 11 is reduced by the driving mechanism, so that the centrifugal force acting on the rice in the dust removal assembly is reduced. At this time, under the action of gravity, the rice is separated from the dust removal assembly. The above steps are repeated, so as to realize the effect of continuous dust removal of the rice in the storage tank 3.
[0044] Specifically, it includes:
[0045] The support 1 is fixedly installed with symmetrically arranged fixed plates 2, and the support 1 is also fixed with a storage tank 3 for storing rice to be treated, and the fixed plate 2 is fixed with a supporting plate 25;
[0046] Please refer to Figures 1-3 、 Figures 5-7 , the feeding hopper 11 is arranged on the support 1, the fixed plate 2 is provided with a dust removal assembly connected with the feeding hopper 11 and the storage tank 3, the dust removal assembly comprises a partition plate 12 fixedly installed on the side wall of the feeding hopper 11, a filter hopper 10 is fixed on the side wall of the partition plate 12, and a limiting ring 9 is fixed on the filter hopper 10; the dust removal assembly further comprises a supporting ring 8 fixedly installed on the fixed plate 2 and in sliding connection with the limiting ring 9, and the storage tank 3 is rotatably installed with symmetrical cleaning rollers 7 at the bottom.
[0047] In detail, the feeding hopper 11 is arranged in a conical shape, the filter hopper 10 can be divided into three parts, the first part is arranged in a columnar shape and located at the same horizontal plane as the partition plate 12, the second part is arranged in a conical shape and has an inclination angle greater than that of the feeding hopper 11, and the third part is also arranged in a columnar shape and has a size greater than that of the first part, and the second part and the third part are both provided with sieve holes to allow smaller impurities to pass through, and a gap is left between the partition plate 12 and the first part of the filter hopper 10, when rice needs to be processed, the feeding hopper 11 and the filter hopper 10 are driven to rotate under the action of the driving mechanism, so that the rice in the feeding hopper 11 is subjected to a certain centrifugal force and moves towards the direction away from the rotation center of the feeding hopper 11, as the rotation speed of the feeding hopper 11 increases, the centrifugal force acting on the rice in the feeding hopper 11 gradually increases, until the rice separates from the feeding hopper 11 and passes through the gap between the partition plate 12 and the first part of the filter hopper 10, at this time, the rice falls on the second part of the filter hopper 10 in a parabolic shape, since the filter hopper 10 is also rotating, the rice is subjected to a centrifugal force again and moves along the conical surface of the second part of the filter hopper 10 towards the third part of the filter hopper 10, until the rice adheres to the third part of the filter hopper 10 due to the centrifugal force, under the action of the centrifugal force, part of the impurities adhering to the rice will separate from the rice and be discharged through the sieve holes, since the filter hopper 10 is continuously rotating, when the rice in the filter hopper 10 moves to the position adhering to the cleaning roller 7, the rice is subjected to a dust removal treatment under the action of the cleaning roller 7, when the dust removal is completed, at this time, the driving mechanism controls the rotation speed of the feeding hopper 11 to decrease, so that the rotation speed of the filter hopper 10 decreases, when the centrifugal force acting on the rice is less than the gravity acting on the rice, the rice will separate from the filter hopper 10 and be discharged through the gap between the first part of the filter hopper 10 and the partition plate 12, at this time, the untreated rice can be transported into the feeding hopper 10 again for dust removal treatment.
[0048] Preferably, by changing the centrifugal force, the position of the rice placed in the feeding hopper 11 can be changed, and the rice can be controlled to move to the position cooperating with the dust removal assembly, after the dust removal is completed, the rice can also be controlled to automatically separate from the dust removal assembly by the centrifugal force, so that the effect of continuously removing dust from the rice is achieved.
[0049] Please refer to Figures 1-5 、 Figure 8 , the fixed plate 2 is further provided with a driving mechanism connected with the feeding hopper 11, the driving mechanism can drive the feeding hopper 11 to rotate, and control the rice in the feeding hopper 11 to swing into the dust removal assembly, the driving mechanism can also drive the dust removal assembly to carry out dust removal treatment on the rice through the feeding hopper 11, the driving mechanism comprises a motor 20 fixedly installed on the fixed plate 2, a transmission rod 21 connected with the output shaft of the motor 20 is rotatably installed on the fixed plate 2, a second belt 26 is sleeved on the transmission rod 21, a driven assembly connected with the second belt 26 is arranged on the support 1, the driven assembly is connected with the feeding hopper 11 and the centrifugal control assembly, the driven assembly is also connected with the lifting feeding mechanism, the transmission rod 21 is connected with the Malta cross movement core assembly, wherein the driven assembly comprises a rotating sleeve 13 fixedly installed at the bottom of the feeding hopper 11, a rotating disc 27 is fixed on the rotating sleeve 13, a plurality of sliding grooves 28 distributed at equal intervals in a circle are formed in the rotating disc 27; the driven assembly further comprises a sliding rod 29 slidingly installed in the sliding groove 28, an arc-shaped plate 30 is fixed at the end of the sliding rod 29 away from the sliding groove 28, the arc-shaped plate 30 is connected with the second belt 26, the sliding rod 29 is connected with the centrifugal control assembly, and the rotating sleeve 13 is connected with the lifting feeding mechanism.
[0050] It should be noted that the first belt 22 can be stretched or contracted to a certain extent, in the initial state, the feeding hopper 11 is not filled with rice, at this time, the sliding rod 29 is located at the end of the stroke away from the sliding groove 28, so that the spacing between the arc-shaped plates 30 is maximum, the first belt 22 is in a stretched state, at this time, the motor 20 works to drive the transmission rod 21 to rotate, thereby driving the first belt 22 to move, the first belt 22 also drives the arc-shaped plate 30 to move, and drives the sliding rod 29 to move, so that the rotating disc 27 provided with the sliding groove 28 moves, and the rotating disc 27 also drives the rotating sleeve 13 to rotate, thereby driving the feeding hopper 11 to rotate, the feeding hopper 11 also drives the filter hopper 10 to move through the partition plate 12, so that the limiting ring 9 rotates in the supporting ring 8, the transmission rod 21 also drives the Malta cross movement core assembly to move, and controls the lifting feeding mechanism to move, so that the rice in the storage tank 3 is conveyed into the feeding hopper 11 through the lifting feeding mechanism.
[0051] Preferably, the lifting feeding mechanism also drives the centrifugal regulating assembly to move during the conveying of rice, so that the sliding rod 29 continuously moves towards the chute 28, and the arc-shaped plate 30 moves towards each other. At this time, the first belt 22 will be contracted, and the rotating speed of the rotating disc 27 will be continuously increased, so that the rotating speed of the feeding hopper 11 is increased, and therefore, when the rice falls into the feeding hopper 11, the centrifugal force received by the rice is also continuously increased. Until the lifting feeding mechanism completes the conveying and moves to the end of the stroke, the rotating speed of the feeding hopper 11 and the filtering hopper 10 reaches the maximum, at this time, the rice completely enters the filtering hopper 10, and when the lifting feeding mechanism moves towards the storage tank 3, the sliding rod 29 moves away from the chute 28 under the action of the centrifugal regulating assembly. At this time, the second belt 26 is stretched again, and the rotating speed of the rotating disc 27 is reduced, so that the centrifugal force received by the rice is reduced, until the gravity of the rice is greater than the centrifugal force, and the rice will be separated from the filtering hopper 10. Repeat the above steps to continuously change the rotating speed of the feeding hopper 11 to change the centrifugal force provided to the rice.
[0052] Also includes:
[0053] Please refer to Figures 1-3 、 Figure 5 、 Figure 6 、 Figures 8-10 , the lifting feeding mechanism is arranged on the support plate 25 and connected with the driving mechanism and the storage tank 3, the lifting feeding mechanism includes a limiting sleeve 16 rotatably installed on the support plate 25, the limiting sleeve 16 movably installs the movable rod 14 movably connected with the rotating sleeve 13, the end of the movable rod 14 away from the limiting sleeve 16 is fixed with the guide pipe 5, the support plate 25 is provided with a limiting assembly connected with the guide pipe 5, the movable rod 14 penetrates the feeding hopper 11 and is connected with the centrifugal regulating assembly, the limiting sleeve 16 is connected with the Malta cross core assembly, wherein the limiting assembly includes the feeding slot 6 symmetrically arranged on the guide pipe 5, the bottom of the storage tank 3 is fixed with the hollow pipe 4 movably connected with the guide pipe 5, the inner wall of the hollow pipe 4 is provided with a limiting groove, the outer wall of the guide pipe 5 is fixed with the limiting rod slidably connected with the limiting groove, the support plate 25 is provided with a guide structure connected with the movable rod 14 and the limiting sleeve 16, the above-mentioned limiting structure includes the first spiral groove 17 symmetrically arranged on the inner wall of the limiting sleeve 16, the inner wall of the limiting sleeve 16 is also provided with the second spiral groove 18 symmetrically arranged and connected with the first spiral groove 17, the movable rod 14 is fixed with the protrusion 15 matched with the first spiral groove 17 and the second spiral groove 18.
[0054] Further, the first spiral groove 17 and the second spiral groove 18 are symmetrically arranged, the number of spiral turns of the first spiral groove 17 and the second spiral groove 18 is one fourth, the first spiral groove 17 and the second spiral groove 18 are connected at both ends, in the initial state, the protrusion 15 is located at the connecting point of the first spiral groove 17 and the second spiral groove 18 away from the support plate 25, so that the movable rod 14 is located at the end of the stroke away from the support plate 25, thereby controlling the material guide pipe 5 to enter the storage tank 3, one of the material inlet grooves 6 provided on the material guide pipe 5 is located in the storage tank 3, and the other material inlet groove 6 is located in the hollow pipe 4 and is in a blocked state, so that the rice in the storage tank 3 enters the material guide pipe 5 through the material inlet groove 6 and cannot be discharged, when it is needed to remove dust from the rice, at this time, the transmission rod 21 rotates to drive the Maltese cross movement assembly to rotate, so that the limiting sleeve 16 rotates to drive the first spiral groove 17 and the second spiral groove 18 to move, the protrusion 15 will enter the first spiral groove 17 and control the movement of the movable rod 14, so that the material guide pipe 5 moves, due to the sliding connection between the limiting rod and the limiting groove, the material guide pipe 5 and the movable rod 14 can only move along the length direction of the limiting groove, under the action of the protrusion 15 and the first spiral groove 17, the material guide pipe 5 moves away from the storage tank 3, and the two material inlet grooves 6 are located in the hollow pipe 4, with the continuous movement of the material guide pipe 5, the lower material inlet groove 6 is connected, at this time, the rice in the material guide pipe 5 is conveyed to the feeding hopper 11 through the material inlet groove 6, when the protrusion 15 moves to the connecting point of the first spiral groove 17 and the second spiral groove 18 towards the support plate 25, the material guide pipe 5 moves to the end of the stroke, at this time, the rice conveying is completed, under the action of the Maltese cross movement assembly, the limiting sleeve 16 remains stationary for a certain period of time and then rotates again, and the protrusion 15 moves towards the initial position, so that the material guide pipe 5 moves again until the material guide pipe 5 returns to the initial position, the material guide pipe 5 is filled with rice again, and the above steps are repeated to intermittently convey the rice to the feeding hopper 11 for dust removal.
[0055] Please refer to Figures 1-3 、 Figure 6 、 Figure 11 , the support plate 25 is further provided with a Maltese cross movement assembly connected with the lifting feeding mechanism and the driving mechanism, the driving mechanism can drive the lifting feeding mechanism to move intermittently through the Maltese cross movement assembly to intermittently convey the rice in the storage tank 3 to the feeding hopper 11, the Maltese cross movement assembly comprises a rotating rod 23 rotatably installed on the support plate 25, a first belt 22 connected with the transmission rod 21 is sleeved on the rotating rod 23, a driving wheel 24 is fixed on the rotating rod 23, and a driven wheel 19 matched with the driving wheel 24 is fixed on the limiting sleeve 16.
[0056] Further, the transmission rod 21 and the rotating rod 23 are respectively provided with pulleys, the size of the pulley on the rotating rod 23 is larger than that of the pulley on the transmission rod 21, the first belt 22 is sleeved on the two pulleys, so that the transmission of the transmission rod 21 and the rotating rod 23 is relatively low, when the transmission rod 21 rotates, the rotating rod 23 will be driven to rotate through the first belt 22, and when the transmission rod 21 rotates one circle, the rotating rod 23 rotates less than one circle, the rotating rod 23 will also drive the driving wheel 24 to move, the transmission ratio of the driving wheel 24 and the driven wheel 19 is 4:1, when the driving wheel 24 rotates one circle, the limiting sleeve 16 fixed with the driven wheel 19 rotates one fourth of a circle, under the action of the driving wheel 24 and the driven wheel 19, it is ensured that the rice in the feeding hopper 11 and the filtering hopper 10 has enough time for dust removal treatment.
[0057] Please refer to Figures 1-6 、 Figure 8 , the centrifugal control assembly is arranged on the support 1 and connected with the driving mechanism and the lifting feeding mechanism, the centrifugal control assembly can act when the lifting feeding mechanism moves, and the speed of the feeding hopper 11 is adjusted through the driving mechanism, the centrifugal control assembly comprises fixed rings 31 symmetrically arranged and fixedly installed on the movable rods 14, movable sleeves 32 abutting against the fixed rings 31 are movably installed on the movable rods 14, a plurality of connecting rods 33 circumferentially and equidistantly distributed are hinged to the movable sleeves 32, and the connecting rods 33 are hinged to the sliding rods 29.
[0058] In detail, in the initial state, the movable rods 14 are located at the stroke ends away from the supporting plates 25, so that the movable sleeves 32 are controlled by the fixed rings 31 to be located at the stroke ends close to the rotating discs 27, the sliding rods 29 are located at the stroke ends away from the sliding grooves 28 under the action of the connecting rods 33, at this time, the guide pipes 5 are located in the storage tanks 3, when it is needed to remove dust from the rice, the speed of the feeding hopper 11 needs to be gradually increased, at this time, the movable rods 14 will move towards the supporting plates 25, and the movable sleeves 32 are driven to move by the fixed rings 31, so that the sliding rods 29 are controlled by the connecting rods 33 to move towards the sliding grooves 28, the spacing between the arc-shaped plates 30 is reduced, the second belt 26 is contracted, and the transmission ratio between the transmission rod 21 and the rotating disc 27 will be gradually changed, so that the speed of the rotating disc 27 is gradually increased, so that the speed of the feeding hopper 11 and the filtering hopper 10 is increased through the rotating sleeve 13, and the speed of the feeding hopper 11 and the filtering hopper 10 is reduced, so that the rice can be smoothly separated from the filtering hopper 10, at this time, the movable rods 14 move away from the supporting plates 25, and the sliding rods 29 are controlled to move away from the sliding grooves 28 again, so as to reduce the speed of the feeding hopper 11 and the filtering hopper 10.
[0059] It will be obvious to a person skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments and can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims to the identity of the reference signs therein.
[0060] Furthermore, it should be understood that although the description is made on the basis of the embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. An intermittent transposition top material type rice dust removal treatment device, comprising: a support (1), a fixed plate (2) is symmetrically arranged and fixedly installed on the support (1), a storage tank (3) for containing rice to be treated is also fixedly installed on the support (1), and a supporting plate (25) is fixedly installed on the fixed plate (2); a feeding hopper (11) is arranged on the support (1), a dust removal assembly is arranged on the fixed plate (2) and connected with the feeding hopper (11) and the storage tank (3), a driving mechanism is also arranged on the fixed plate (2) and connected with the feeding hopper (11), the driving mechanism can drive the feeding hopper (11) to rotate and control the rice in the feeding hopper (11) to swing into the dust removal assembly, and the driving mechanism can also drive the dust removal assembly to treat the rice through the feeding hopper (11); characterized in that it further comprises: a lifting feeding mechanism is arranged on the supporting plate (25) and connected with the driving mechanism and the storage tank (3), a Maltese cross mechanism assembly is also arranged on the supporting plate (25) and connected with the lifting feeding mechanism and the driving mechanism, and the driving mechanism can drive the lifting feeding mechanism to move intermittently through the Maltese cross mechanism assembly to intermittently convey the rice in the storage tank (3) into the feeding hopper (11); a centrifugal regulation assembly is arranged on the support (1) and connected with the driving mechanism and the lifting feeding mechanism, the centrifugal regulation assembly can act when the lifting feeding mechanism moves, and the driving mechanism can adjust the rotating speed of the feeding hopper (11).
2. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 1, characterized in that, The dust removal assembly comprises a partition plate (12) fixedly installed on the sidewall of the feeding hopper (11), a filter hopper (10) is fixedly installed on the sidewall of the partition plate (12), and a limiting ring (9) is fixedly installed on the filter hopper (10); the dust removal assembly further comprises a supporting ring (8) fixedly installed on the fixed plate (2) and slidably connected with the limiting ring (9), and cleaning rollers (7) are symmetrically arranged and rotatably installed on the bottom of the storage tank (3).
3. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 1, characterized in that, The driving mechanism comprises a motor (20) fixedly installed on the fixed plate (2), a transmission rod (21) is rotatably installed on the fixed plate (2) and connected with the output shaft of the motor (20), a No. 2 belt (26) is sleeved on the transmission rod (21), a driven assembly is arranged on the support (1) and connected with the No. 2 belt (26), the driven assembly is connected with the feeding hopper (11), the centrifugal regulation assembly and the lifting feeding mechanism, and the transmission rod (21) is connected with the Maltese cross mechanism assembly.
4. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 3, characterized in that, The driven assembly comprises a rotating sleeve (13) fixedly installed on the bottom of the feeding hopper (11), a rotating disc (27) is fixedly installed on the rotating sleeve (13), and a plurality of slide grooves (28) are circumferentially and equidistantly arranged on the rotating disc (27). The driven assembly further comprises a sliding rod (29) slidingly installed in the sliding groove (28), one end of the sliding rod (29) away from the sliding groove (28) is fixed with an arc-shaped plate (30), the arc-shaped plate (30) is connected with the second belt (26), the sliding rod (29) is connected with the centrifugal control assembly, and the rotating sleeve (13) is connected with the lifting feeding mechanism.
5. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 4, characterized in that, The lifting feeding mechanism comprises a limiting sleeve (16) rotatably installed on the supporting plate (25), the limiting sleeve (16) movably installs an active rod (14) movably connected with the rotating sleeve (13) in the limiting sleeve (16), one end of the active rod (14) away from the limiting sleeve (16) is fixed with a material guide pipe (5), the supporting plate (25) is provided with a limiting assembly connected with the material guide pipe (5), the active rod (14) penetrates through the feeding hopper (11) and is connected with the centrifugal control assembly, and the limiting sleeve (16) is connected with the Malta cross core assembly.
6. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 5, characterized in that, The limiting assembly comprises a material inlet groove (6) symmetrically provided on the material guide pipe (5), the bottom of the storage tank (3) is fixed with a hollow pipe (4) movably connected with the material guide pipe (5), a limiting groove is formed in the inner wall of the hollow pipe (4), a limiting rod is fixed on the outer wall of the material guide pipe (5) and is in sliding connection with the limiting groove, and the supporting plate (25) is provided with a guide structure connected with the active rod (14) and the limiting sleeve (16).
7. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 6, characterized in that, The limiting assembly comprises a first spiral groove (17) symmetrically provided in the inner wall of the limiting sleeve (16), the inner wall of the limiting sleeve (16) further comprises a second spiral groove (18) symmetrically provided and connected with the first spiral groove (17), and the active rod (14) is fixed with a protrusion (15) matched with the first spiral groove (17) and the second spiral groove (18).
8. The intermittent transposition and top material type rice dust removal processing apparatus according to claim 5, characterized in that, The Malta cross core assembly comprises a rotating rod (23) rotatably installed on the supporting plate (25), a first belt (22) connected with the transmission rod (21) is sleeved on the rotating rod (23), a driving wheel (24) is fixed on the rotating rod (23), and a driven wheel (19) matched with the driving wheel (24) is fixed on the limiting sleeve (16).
9. The intermittent transposition and rice unblocking apparatus according to claim 5, wherein The centrifugal control assembly comprises a fixed ring (31) fixedly installed on the active rod (14) and symmetrically provided, an active sleeve (32) abutting against the fixed ring (31) is movably installed on the active rod (14), a plurality of connecting rods (33) circumferentially and equidistantly distributed are hinged to the active sleeve (32), and the connecting rods (33) are hinged with the sliding rod (29).
10. A method for processing rice by using the intermittent transposition and material lifting type rice dust removing processing apparatus according to any one of claims 1 to 9, wherein The method comprises the following steps: Step one: place the rice to be treated on the storage tank (3), when the rice needs to be dedusted, under the action of the driving mechanism, drive the Malta cross core assembly to move, so that the lifting feeding mechanism moves intermittently. Step two: under the action of the lifting feeding mechanism, the rice in the storage tank (3) is intermittently conveyed into the feeding hopper (11), at the same time, the driving mechanism also drives the feeding hopper (11) to rotate, and under the action of centrifugal force, the rice in the feeding hopper (11) moves; Step three: in the process of conveying rice by the lifting feeding mechanism, the centrifugal control assembly is also driven to move, under the action of the centrifugal control assembly, the driving mechanism moves, thereby continuously increasing the rotating speed of the feeding hopper (11), the centrifugal force received by the rice in the feeding hopper (11) continuously increases, and gradually moves towards the direction away from the rotating center of the feeding hopper (11), until the rice is separated from the feeding hopper (11) and moves to the dust removal assembly cooperation assembly; Step four: under the action of the dust removal assembly, the rice is subjected to dust removal treatment, after the dust removal is completed, the lifting feeding mechanism moves again, and the rotating speed of the feeding hopper (11) is reduced through the centrifugal control assembly and the driving mechanism, so that the movement speed of the dust removal assembly is reduced, at this time, under the action of gravity, the rice is separated from the dust removal assembly, and the above steps are repeated, thereby continuously performing dust removal treatment on the rice.
Citation Information
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