A fully automatic cleaning device for a workpiece cavity
By designing a fully automatic cleaning device and using the combination technology of high-pressure airflow and telescopic tube, the problem of difficult cleaning of cutting fluid and iron chips in the workpiece cavity is solved, achieving efficient cleaning of the workpiece and improving the processing quality.
Patent Information
- Application Number
- CN202411865029.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-12-18
AI Technical Summary
During the processing of hydraulic cylinder parts, the remaining cutting fluid and iron filings in the workpiece cavity are difficult to effectively clean, resulting in unstable cleaning effect and affecting the recognition accuracy of the robot and the processing quality of the workpiece.
A fully automatic cleaning device is designed, including a cleaning box, swing arm, first cylinder and jet seat, which blows the cutting fluid and iron chips out of the workpiece cavity through high-pressure airflow, and seals the underside of the workpiece with a telescopic tube to prevent the cutting fluid and iron chips from splashing.
It realizes efficient cleaning of the workpiece cavity, ensures accurate identification and stable grasping of the robot, reduces the problem of taps or knife stuck on the surface of the workpiece and iron filings caused by iron filings, thereby improving product processing quality.
Smart Images

Figure CN119319106B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cleaning technology, and in particular to a fully automatic cleaning device for a workpiece cavity. Background Art
[0002] In the processing of hydraulic cylinder parts, the blank needs to be milled. The processing of the blank often involves the processing of the shape, the processing of the internal cavity, etc.
[0003] At present, the processing of hydraulic cylinder parts is all automated, with a variety of machine tools and robots. The camera on the robot identifies the workpiece, and the gripper cylinder at the end of the robot grabs the workpiece by expanding and pressing it against the internal cavity of the workpiece, and accurately places it into the set position of the machine tool. The spindle in the machine tool selects the tool, and the tool processes the workpiece. During processing, cutting fluid is usually sprayed to lubricate and cool the tool.
[0004] After the milling of the workpiece cavity is completed, a large amount of cutting fluid and iron chips will remain on the inner wall of the cavity. The traditional method of cleaning the iron chips in the workpiece cavity mainly relies on manual operation or semi-automatic equipment, which has the problems of low efficiency and unstable cleaning effect. When the robot grabs the workpiece to the next work section, the camera on the robot needs to take a picture of the workpiece and identify the features. Since the workpiece contains a large amount of cutting fluid and iron chips, it is easy to cause inaccurate camera recognition and positioning deviation. When the robot grabs the workpiece, the clamping cylinder at the end of the robot opens the clamping jaws and presses it against the inner wall of the workpiece cavity. If there are iron chips, it will affect the accuracy of the clamping position and cause pressure damage to the surface, especially the functional surface, causing the functional surface to fail to meet the requirements and be scrapped or the surface of the finished product to fail to meet the requirements of the outer tube and become a defective product. If there are iron chips on the surface, it will cause the tap or tool to get stuck during tool processing, or even cause tool collapse, which will have an adverse effect on the workpiece processing and cause the problem of poor product quality. Summary of the invention
[0005] In order to improve the problem of low product quality, the present application provides a fully automatic cleaning device for a workpiece cavity.
[0006] The fully automatic cleaning device for a workpiece cavity provided in the present application adopts the following technical solution:
[0007] The cleaning box as claimed in claim 1, wherein the cleaning box has two symmetrical inner walls on both sides, and the top surface is provided with a placement plate, and the workpiece is located between the two placement plates, and the top surface of the placement plate is used to place the bottom surface of the outer peripheral ring at the top of the workpiece, and a clamping assembly for pressing the workpiece against the top surface of the placement plate is installed on the placement plate; an articulated block is installed on the inner wall of the cleaning box near one of the placement plates, one end of the swing arm is rotatably connected to the articulated block by an articulated shaft, and a driving mechanism for driving the swing arm to rotate around the articulated shaft is installed on the outer wall of the cleaning box; the first cylinder is installed on the other end of the swing arm through a plate, and the end of the piston rod of the first cylinder is connected to a mounting plate, and the jet seat is installed in the mounting plate, and three blowing pipes are evenly installed around the top surface of the jet seat, and the blowing direction of the blowing pipe is facing outward.
[0008] Optionally, the jet seat includes a reducing pipe section, a sealing cover, a base and a first bearing, the base is mounted on the top surface of the mounting plate, an air intake pipe is connected to the middle position of the base, the bottom end of the air intake pipe passes through the bottom surface of the mounting plate and is connected to an external air path, and the top end of the air intake pipe extends out of the top surface of the base; the inner ring of the first bearing is connected to the outer circumferential surface of the top end of the air intake pipe, the inner wall of the end with a smaller diameter of the reducing pipe section is connected to the outer ring of the first bearing, and the sealing cover is sealingly connected to the top surface of the end with a larger diameter of the reducing pipe section; the three blowing pipes are all connected to the sealing cover, the top end of the blowing pipe is tilted upward and the top of the blowing pipe is deflected to one side.
[0009] Optionally, the clamping assembly includes a clamping cylinder and a pressure plate, the clamping cylinder is installed on the bottom surface of the placement plate, the top end of the piston rod of the clamping cylinder extends out of the top surface of the placement plate, one end of the pressure plate is connected to the end of the piston rod of the clamping cylinder, and the other end of the pressure plate is pressed against the top surface of the outer circular ring of the workpiece.
[0010] Optionally, the driving mechanism includes an articulated seat, a push-pull cylinder and a connecting head, the articulated seat is installed on the outer side of the cleaning box, the end of the push-pull cylinder away from the piston rod is hinged in the articulated seat through a hinge shaft, and the connecting head is connected to the end of the piston rod of the push-pull cylinder; the end of the swing arm away from the jet seat is connected to a connecting arm, the connecting arm extends out of the cleaning box, and the end of the connecting arm is hinged to the end of the connecting head; the side wall of the cleaning box is provided with a swinging opening for the connecting arm to swing.
[0011] Optionally, the swing arm is installed with a second cylinder through a plate, the top of the piston rod of the second cylinder is connected to a connecting plate, the side of the connecting plate is connected to a telescopic tube, the center of the telescopic tube is concentric with the center of the sealing cover, and the jet seat is located inside the telescopic tube; the swing arm drives the jet seat to move to a position concentric with the workpiece cavity, and the inner diameter of the telescopic tube is larger than the diameter of the workpiece cavity.
[0012] Optionally, the telescopic tube includes an inner tube, an outer tube and an intermediate tube, the outer circumferential surface of the top of the outer tube is connected to the side of the connecting plate, the intermediate tube is located in the middle of the outer tube, the outer wall of the top of the intermediate tube is connected to a first baffle ring, the outer circumferential surface of the first baffle ring slides on the inner wall of the outer tube, the bottom inner wall of the outer tube is connected to a first push ring, the inner wall of the first push ring slides on the outer circumferential surface of the intermediate tube; the inner tube is arranged in the intermediate tube, the outer wall of the top of the inner tube is connected to a second baffle ring, the outer circumferential surface of the second baffle ring is attached to the inner wall of the intermediate tube, the bottom inner wall of the intermediate tube is connected to a second push ring, the inner circumferential surface of the second push ring slides on the outer circumferential surface of the inner tube; the bottom surface of the inner tube is connected to a support block, the end of the support block is connected to the side of the second cylinder; three baffles are evenly arranged around the outer circumferential surface of the bottom of the inner tube, and the baffles are attached to the bottom surfaces of the outer tube and the intermediate tube.
[0013] Optionally, the inner wall at the top end of the intermediate tube is chamfered, and the inner wall at the top end of the inner tube is chamfered.
[0014] Optionally, the circumferential surface of the base is connected to the inner ring of the second bearing, the outer ring of the second bearing is connected to the connecting ring, the circumferential surface of the connecting ring is connected to two symmetrically arranged connecting plates, the ends of the connecting plates are connected to scrapers, the sides of the scrapers are attached to the inner circumferential surface of the inner tube, the scrapers are inclined, and the top of the scrapers are inclined toward the movement direction of the blowing pipe; a driving component for driving the connecting ring to rotate is installed on the first cylinder.
[0015] The lifting ring is a kind of lifting device for sliding the lifting link, and the lifting ring is a kind of lifting device for sliding the lifting link. The lifting ring is a kind of lifting device for sliding the lifting link. The lifting ring is a kind of lifting device for sliding the lifting link. The lifting ring is a kind of lifting device for sliding the lifting link. The lifting ring is a kind of lifting device for sliding the lifting link. The lifting ring is a kind of lifting device for sliding the lifting link.
[0016] Optionally, positioning cylinders are installed on both sides of the top of the cleaning box, and the end of the piston rod of the positioning cylinder is connected to a slide plate, which extends into the cleaning box; two push plates are connected to the side of the slide plate, and the two push plates are respectively located on both sides of the piston rod of the clamping cylinder, and the ends of the two push plates are connected to arc-shaped positioning plates, and the arc-shaped positioning plates are located on the side of the piston rod of the clamping cylinder away from the slide plate, and the inner side surface of the arc-shaped positioning plate fits the outer circumferential surface of the outer circular ring.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] 1. When it is necessary to clean the internal cavity of the workpiece, the manipulator grabs the workpiece and places it on the top surfaces of the two placement plates. The clamping assembly presses the outer peripheral ring on the top of the workpiece against the top surfaces of the placement plates. The driving mechanism drives the swing arm to rotate around the hinge shaft, and the other end of the swing arm swings to the bottom of the workpiece, so that the jet seat moves to the bottom of the workpiece. The first cylinder drives the mounting plate to rise, and the mounting plate drives the jet seat to rise, so that the air blow pipe enters the workpiece cavity. High-pressure gas is supplied to the jet seat, and the high-pressure gas is blown out from the air blow pipe. The air blow pipe dries the cutting fluid in the workpiece and blows away the iron filings at the same time. The high-pressure airflow flows in the workpiece hole to bring the cutting fluid and iron filings out of the workpiece, thereby ensuring the cleanliness of the workpiece cavity, facilitating accurate identification and stable grasping by the manipulator, making it difficult for the manipulator to deviate the workpiece, reducing the pressure damage to the workpiece surface, and also solving the problems of tap or tool jamming or even tool jamming due to iron filings, thereby improving the product processing quality;
[0019] 2. When gas is introduced into the air inlet pipe, the gas enters the reducing pipe section through the air inlet pipe, and the gas in the reducing pipe section is discharged to the outside through the air blowing pipe. Since the top of the air blowing pipe is deflected to one side, the air blowing pipe drives the sealing cover and the reducing pipe section to rotate under the push of the gas, and the reducing pipe section rotates on the air inlet pipe through the first bearing, so that the air blowing pipe can sweep the workpiece cavity, and then cooperate with the first cylinder to drive the jet seat to move up and down, so that the cavity in the workpiece can be cleaned more cleanly;
[0020] 3. When cleaning the workpiece cavity, the swing arm drives the jet seat to move to the bottom of the workpiece. At this time, the center of the sealing cover, the center of the workpiece cavity, and the center of the telescopic tube are concentric. The second cylinder drives the connecting plate to rise, and the connecting plate drives the telescopic tube to rise. The top of the telescopic tube fits the bottom surface of the workpiece, and the telescopic tube unfolds to wrap the jet seat. The first cylinder then drives the jet seat up and down. At this time, the airflow blown out of the air pipe will cause the cutting fluid and iron chips to splash, which are easy to splash onto the inner wall of the cleaning box. By setting the telescopic tube, the telescopic tube seals the bottom of the workpiece, so that the splashing cutting fluid and iron chips splash onto the inner wall of the telescopic tube, thereby protecting the cleaning box and the external environment of the cleaning box to ensure the cleanliness of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the cleaning device of an embodiment of the present application;
[0022] Figure 2 It is a partial structural schematic diagram of the cleaning device of an embodiment of the present application;
[0023] Figure 3 is a schematic diagram of the structure of the driving mechanism of an embodiment of the present application;
[0024] Figure 4 It is a schematic diagram of the explosion structure of the jet seat in the embodiment of the present application;
[0025] Figure 5 yes Figure 1 A schematic diagram of the enlarged structure of part A;
[0026] Figure 6 is a schematic structural diagram of a telescopic tube according to an embodiment of the present application;
[0027] Figure 7 is a schematic diagram of the cross-sectional structure of the telescopic tube according to an embodiment of the present application;
[0028] Figure 8 is a schematic diagram of the structure of the driving component of an embodiment of the present application;
[0029] Fig. 9 It is a schematic diagram of the top view of the jet seat according to the embodiment of the present application.
[0030] Description of reference numerals:
[0031] 01, workpiece; 011, outer ring; 1, cleaning box; 11, placement plate; 12, hinge block; 13, collection box; 14, positioning cylinder; 141, slide plate; 142, push plate; 143, arc-shaped positioning plate; 2, swing arm; 21, second cylinder; 212, connecting plate; 22, connecting arm; 3, first cylinder; 31, mounting plate; 4, jet seat; 41, reducing pipe section; 42, sealing cover; 43, base; 431, air inlet pipe; 44, first bearing; 45, air blowing pipe; 5, clamping assembly; 51, clamping cylinder; 52, pressing plate; 6. Driving mechanism; 61. Articulated seat; 62. Push-pull cylinder; 63. Connecting head; 7. Telescopic tube; 71. Inner tube; 711. Second retaining ring; 712. Stopper; 72. Outer tube; 721. First push ring; 73. Intermediate tube; 731. First retaining ring; 732. Second push ring; 74. Support block; 8. Second bearing; 81. Connecting ring; 82. Connecting plate; 83. Scraper; 9. Driving assembly; 91. First support plate; 92. Second support plate; 93. Lifting ring; 94. Sleeve; 95. Sliding rod; 951. Limit block; 96. Stopper. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-9 This application is described in further detail.
[0033] The present application discloses a fully automatic cleaning device for a workpiece cavity. Figure 1-9 The cleaning device comprises a cleaning box 1, a swing arm 2, a first cylinder 3 and an air jet seat 4; one side of the cleaning box 1 is open for the manipulator to pick up and place the workpiece 01, and the top surface of the cleaning box 1 is open; the inner walls on both sides of the top of the cleaning box 1 are symmetrically installed with placement plates 11, and the workpiece 01 is located between the two placement plates 11. The top surface of the placement plate 11 is used to place the bottom surface of the outer peripheral ring 011 at the top of the workpiece 01, and the placement plate 11 is installed with a clamping component 5 for pressing the workpiece 01 against the top surface of the placement plate 11; the cleaning box 1 A hinge block 12 is installed on the inner wall near one of the placement plates 11, one end of the swing arm 2 is rotatably connected to the hinge block 12 through a hinge shaft, and a driving mechanism 6 for driving the swing arm 2 to rotate around the hinge shaft is installed on the outer wall of the cleaning box 1; the first cylinder 3 is installed on the other end of the swing arm 2 through a plate, the end of the piston rod of the first cylinder 3 is connected to a mounting plate 31, the jet seat 4 is installed in the mounting plate 31, and three blowing pipes 45 are evenly installed around the top surface of the jet seat 4, and the blowing direction of the blowing pipe 45 is toward the outside.
[0034] When it is necessary to clean the internal cavity of the workpiece 01, the manipulator grabs the workpiece 01 and places it on the top surfaces of the two placement plates 11. The clamping assembly 5 presses the outer peripheral ring 011 on the top of the workpiece 01 against the top surfaces of the placement plates 11. The driving mechanism 6 drives the swing arm 2 to rotate around the hinge axis, and the other end of the swing arm 2 swings to the bottom of the workpiece 01, so that the air jet seat 4 moves to the bottom of the workpiece 01. The first cylinder 3 drives the mounting plate 31 to rise, and the mounting plate 31 drives the air jet seat 4 to rise, so that the air pipe 45 enters the cavity of the workpiece 01, and the air in the air jet seat 4 is supplied. High-pressure gas is introduced and blown out from the air blowing pipe 45. The air blowing pipe 45 dries the cutting fluid in the workpiece 01 and blows away the iron filings at the same time. The high-pressure airflow flows in the hole of the workpiece 01 to bring the cutting fluid and iron filings out of the workpiece 01, thereby ensuring that the cavity of the workpiece 01 is clean, facilitating accurate identification and stable grasping by the robot arm, making it difficult for the robot arm to deviate from the workpiece 01, reducing the pressure damage to the surface of the workpiece 01, and also solving the problem of tap or cutter jamming or even penetrating cutter jamming due to iron filings, thereby improving the product processing quality.
[0035] The jet seat 4 includes a reducing pipe section 41, a sealing cover 42, a base 43 and a first bearing 44. The base 43 is installed on the top surface of the mounting plate 31. An air intake pipe 431 is integrally formed in the middle position of the base 43. The bottom end of the air intake pipe 431 passes through the bottom surface of the mounting plate 31 and is connected to the external air path, and the top end of the air intake pipe 431 extends out of the top surface of the base 43; the inner ring of the first bearing 44 is connected to the outer circumferential surface of the top end of the air intake pipe 431, the inner wall of the end with a smaller diameter of the reducing pipe section 41 is connected to the outer ring of the first bearing 44, and the sealing cover 42 is sealingly connected to the top surface of the end with a larger diameter of the reducing pipe section 41; three blowing pipes 45 are all installed on the top surface of the sealing cover 42, the bottom ends of the blowing pipes 45 are connected to the inside of the reducing pipe section 41, the top ends of the blowing pipes 45 are inclined upwards and the top of the blowing pipes 45 are deflected to one side.
[0036] When gas is introduced into the air intake pipe 431, the gas enters into the reducing pipe section 41 through the air intake pipe 431, and the gas in the reducing pipe section 41 is discharged to the outside through the air blowing pipe 45. Since the top of the air blowing pipe 45 is deflected to one side, the air blowing pipe 45 drives the sealing cover 42 and the reducing pipe section 41 to rotate under the push of the gas, and the reducing pipe section 41 rotates on the air intake pipe 431 through the first bearing 44, so that the air blowing pipe 45 can scan the cavity of the workpiece 01, and then cooperate with the first cylinder 3 to drive the jet seat 4 to move up and down, so that the cavity in the workpiece 01 can be cleaned more cleanly.
[0037] The clamping assembly 5 includes a clamping cylinder 51 and a pressing plate 52. The clamping cylinder 51 is installed on the bottom surface of the placement plate 11. The top end of the piston rod of the clamping cylinder 51 extends out of the top surface of the placement plate 11. One end of the pressing plate 52 is connected to the end of the piston rod of the clamping cylinder 51, and the other end of the pressing plate 52 is pressed against the top surface of the outer circular ring 011 of the workpiece 01.
[0038] When taking and placing the workpiece 01, the clamping cylinder 51 drives the pressing plate 52 to rise, so that there is space between the pressing plate 52 and the placement plate 11. At this time, the robot can be driven to take out the workpiece 01, or the workpiece 01 can be placed between the pressing plate 52 and the placement plate 11. The clamping cylinder 51 drives the pressing plate 52 to descend, and the pressing plate 52 is pressed against the top surface of the outer circular ring 011 to achieve the clamping and fixation of the workpiece 01.
[0039] The driving mechanism 6 includes an articulated seat 61, a push-pull cylinder 62 and a connecting head 63. The articulated seat 61 is installed on the outer side of the cleaning box 1. The end of the push-pull cylinder 62 away from the piston rod is hinged in the articulated seat 61 through a hinge shaft. The connecting head 63 is connected to the piston rod end of the push-pull cylinder 62; the end of the swing arm 2 away from the jet seat 4 is connected to the connecting arm 22, the connecting arm 22 extends out of the cleaning box 1, and the end of the connecting arm 22 is hinged to the end of the connecting head 63; the side wall of the cleaning box 1 is provided with a swinging opening for the connecting arm 22 to swing.
[0040] When it is necessary to drive the swing arm 2 to swing, the push-pull cylinder 62 drives the piston rod to retract, the piston rod pulls the connecting head 63, the connecting head 63 drives the connecting arm 22 to rotate around the hinge axis, the connecting arm 22 drives the swing arm 2 to rotate, and the swing arm 2 drives the jet seat 4 to move under the workpiece 01; when the driving piston rod is extended, the piston rod pushes the connecting head 63, the connecting head 63 drives the connecting arm 22 to rotate around the hinge axis, the connecting arm 22 drives the swing arm 2 to rotate, and the swing arm 2 drives the jet seat 4 to move closer to the side wall of the cleaning box 1, and the swing arm 2 and the jet seat 4 are retracted to facilitate the machine to pick up and place the workpiece 01.
[0041] A pull-out collecting box 13 is provided at the bottom of the cleaning box 1, and the top surface of the collecting box 13 is open. The collecting box 13 is located directly below the workpiece 01. A drain port is provided on the bottom surface of the collecting box 13, and a filter is provided in the drain port. The collecting box 13 can be pulled out and pushed in from the side of the cleaning box 1. When cleaning the workpiece 01, the cutting liquid and iron filings dropped from the workpiece 01 fall into the collecting box 13, and the cutting fluid flows back to the cutting fluid system through the drain port, and the iron filings are collected by the collecting box 13.
[0042] The swing arm 2 is installed with the second cylinder 21 through a plate, the top of the piston rod of the second cylinder 21 is connected with a connecting plate 212, the side of the connecting plate 212 is connected with a telescopic tube 7, the center of the telescopic tube 7 is concentric with the center of the sealing cover 42, and the jet seat 4 is located in the telescopic tube 7; the swing arm 2 drives the jet seat 4 to move to a position concentric with the cavity of the workpiece 01, and the inner diameter of the telescopic tube 7 is larger than the diameter of the cavity of the workpiece 01.
[0043] When cleaning the cavity of the workpiece 01, the swing arm 2 drives the jet seat 4 to move to the bottom of the workpiece 01. At this time, the center of the sealing cover 42, the center of the cavity of the workpiece 01, and the center of the telescopic tube 7 are concentric, and the second cylinder 21 drives the connecting plate 212 to rise, and the connecting plate 212 drives the telescopic tube 7 to rise. The top of the telescopic tube 7 is attached to the bottom surface of the workpiece 01, and the telescopic tube 7 is unfolded to wrap the jet seat 4. The first cylinder 3 drives the jet seat 4 up and down again. At this time, the airflow blown out by the blowing pipe 45 will cause the cutting fluid and iron chips to splash, which are easy to splash onto the inner wall of the cleaning box 1. By setting the telescopic tube 7, the telescopic tube 7 closes the bottom of the workpiece 01, so that the splashing cutting fluid and iron chips splash onto the inner wall of the telescopic tube 7, thereby protecting the cleaning box 1 and the external environment of the cleaning box 1 to ensure the cleanliness of the equipment.
[0044] The telescopic tube 7 includes an inner tube 71, an outer tube 72 and an intermediate tube 73. The outer peripheral surface of the top of the outer tube 72 is connected to the side of the connecting plate 212. The intermediate tube 73 is located in the middle of the outer tube 72. The outer wall of the top of the intermediate tube 73 is connected to a first retaining ring 731. The outer peripheral surface of the first retaining ring 731 slides on the inner wall of the outer tube 72. The inner wall of the bottom of the outer tube 72 is connected to a first push ring 721. The inner wall of the first push ring 721 slides on the outer peripheral surface of the intermediate tube 73. The inner tube 71 is arranged in the intermediate tube 73. The inner tube 71 A second baffle ring 711 is connected to the top outer wall, and the outer circumference of the second baffle ring 711 is in contact with the inner wall of the intermediate tube 73; a second push ring 732 is connected to the bottom inner wall of the intermediate tube 73, and the inner circumference of the second push ring 732 slides on the outer circumference of the inner tube 71; a support block 74 is connected to the bottom surface of the inner tube 71, and the end of the support block 74 is connected to the side surface of the second cylinder 21; three baffle blocks 712 are evenly arranged around the outer circumference of the bottom of the inner tube 71, and the baffle blocks 712 are in contact with the bottom surfaces of the outer tube 72 and the intermediate tube 73.
[0045] When it is necessary to unfold the telescopic tube 7, the second cylinder 21 drives the outer tube 72 to rise through the connecting plate 212, and the outer tube 72 drives the middle tube 73 to rise through the first push ring 721 and the second baffle ring 711, until the second push ring 732 fits against the second baffle ring 711, and the telescopic tube 7 is fully unfolded; the first cylinder 3 drives the mounting plate 31 and the jet seat 4 to move up and down in the telescopic tube 7; when the telescopic tube 7 needs to be retracted, the second cylinder 21 drives the outer tube 72 to descend through the connecting plate 212, and the middle tube 73 also descends until the bottom surfaces of the middle tube 73 and the outer tube 72 fit against the top surface of the block 712, and the unfolded telescopic tube 7 can better block the iron chips and cutting fluid splashed out of the cavity of the workpiece 01, so that the cutting fluid and iron chips can accurately fall into the collection box.
[0046] The inner wall of the top end of the middle tube 73 is chamfered, and the inner wall of the top end of the inner tube 71 is chamfered; when the telescopic tube 7 is contracted, since the inner walls of the outer tube 72 and the middle tube 73 are both adhered with cutting fluid and iron filings, when the telescopic tube 7 is contracted, the chamfered structure at the top end of the middle tube 73 can scrape off the cutting fluid and iron filings on the inner wall of the outer tube 72, and the chamfered structure at the top end of the inner tube 71 can scrape off the cutting fluid and iron filings on the inner wall of the middle tube 73, so that the scraped cutting fluid and iron filings flow along the chamfered surface to the inner tube 71, and then flow into the collection box 13.
[0047] The circumference of the base 43 is connected to the inner ring of the second bearing 8, the outer ring of the second bearing 8 is connected to the connecting ring 81, the circumference of the connecting ring 81 is connected to two symmetrically arranged connecting plates 82, the ends of the connecting plates 82 are connected to scrapers 83, the sides of the scrapers 83 are attached to the inner circumference of the inner tube 71, the scrapers 83 are inclined, and the top of the scrapers 83 is inclined toward the movement direction of the blowing pipe 45; the first cylinder 3 is installed with a driving component 9 for driving the connecting ring 81 to rotate.
[0048] After cleaning the inner walls of the outer tube 72 and the middle tube 73, the driving assembly 9 drives the connecting ring 81 to rotate. The connecting ring 81 rotates on the base 43 through the second bearing 8. The connecting ring 81 drives the two connecting plates 82 to rotate. The connecting plates 82 drive the scraper 83 to move. The scraper 83 scrapes the cutting fluid and iron chips on the inner wall of the inner tube 71.
[0049] The driving assembly 9 includes a first support plate 91, a second support plate 92, a lifting ring 93, a sleeve 94, a slide rod 95 and a stop rod 96; the lifting ring 93 is sleeved on the outer circumference of the base 43, the inner circumference of the lifting ring 93 is attached to the circumference of the base 43, and the lifting ring 93 is located below the second bearing 8; one end of the first support plate 91 and the second support plate 92 are connected to the second cylinder 21 through a plate, and the first support plate 91 and the second support plate 92 are located on both sides of the mounting plate 31. The top ends of the first support plate 91 and the second support plate 92 are fitted to the bottom surface of the lifting ring 93; the circumference of the sleeve 94 is connected to the circumference of the connecting ring 81, the slide rod 95 slides in the sleeve 94, and the bottom end of the slide rod 95 is rotatably connected to a ball, and the ball rolls on the top surface of the lifting ring 93. The top end of the slide rod 95 is connected to a limit block 951, and the limit block 951 is located above the sleeve 94; the stop rod 96 is connected to the outer wall of the reducing pipe section 41, and the circumference of the stop rod 96 is fitted to the circumference of the stop block 712.
[0050] When it is necessary to drive the connecting ring 81 to rotate, the first cylinder 3 drives the mounting plate 31 to descend, so that the mounting plate 31 returns to the initial position, and the top surface height of the mounting plate 31 is lower than the top height of the first support plate 91 and the top height of the second support plate 92. The top of the first support plate 91 and the second support plate 92 push the lifting ring 93, the lifting ring 93 pushes the ball, the ball pushes the slide bar 95, and the slide bar 95 pushes the limit block 951, so that the limit block 951 is located on the side of the stop rod 96; at this time, the reducer pipe section 41 rotates under the action of the airflow, the reducer pipe section 41 drives the stop rod 96 to rotate, and the stop rod 96 6 pushes the limit block 951, the limit block 951 drives the slide bar 95, the slide bar 95 drives the sleeve 94, the sleeve 94 can drive the connecting ring 81 to rotate, and the slide bar 95 rolls on the top surface of the lifting ring 93 through the ball bearing; when it is necessary to release the drive of the connecting ring 81, stop supplying air to the injection seat 4, or the first cylinder 3 drives the mounting plate 31 to rise, the mounting plate 31 contacts the lifting ring 93, the lifting ring 93 falls, and the slide bar 95 falls, so that the limit block 951 moves away from the side of the stop rod 96. At this time, the rotation of the stop rod 96 is not blocked, and the connecting ring 81 cannot be driven to rotate.
[0051] A positioning cylinder 14 is installed on both sides of the top of the cleaning box 1. The end of the piston rod of the positioning cylinder 14 is connected to a slide plate 141. The slide plate 141 extends into the cleaning box 1 and slides on the top surface of the placement plate 11. Two push plates 142 are connected to the side of the slide plate 141. The two push plates 142 are respectively located on both sides of the piston rod of the clamping cylinder 51. The ends of the two push plates 142 are connected to an arc-shaped positioning plate 143. The arc-shaped positioning plate 143 is located on the side of the piston rod of the clamping cylinder 51 away from the slide plate 141. The inner side surface of the arc-shaped positioning plate 143 fits the outer peripheral surface of the outer circular ring 011.
[0052] In order to make the cavity of the workpiece 01, the sealing cover 42, and the telescopic tube 7 concentric; the positioning cylinder 14 pushes the slide plate 141 through the piston rod, the slide plate 141 drives the push plate 142, and the push plate 142 drives the arc-shaped positioning plate 143. The two arc-shaped positioning plates 143 push and squeeze the outer ring 011 through the arc surface, and fine-tune the position of the workpiece 01 on the placement plate 11, so that the center of the cavity of the workpiece 01 is aligned with the set position, and then the pressing plate 52 presses the workpiece 01 again.
[0053] The implementation principle of the fully automatic cleaning device for a workpiece cavity in the embodiment of the present application is as follows: when it is necessary to clean the internal cavity of the workpiece 01, the manipulator grabs the workpiece 01 and places it on the top surfaces of the two placement plates 11, the clamping assembly 5 presses the outer peripheral ring 011 on the top of the workpiece 01 against the top surfaces of the placement plates 11, the driving mechanism 6 drives the swing arm 2 to rotate around the hinge axis, and the other end of the swing arm 2 swings toward the bottom of the workpiece 01, so that the air jet seat 4 moves to the bottom of the workpiece 01, the first cylinder 3 drives the mounting plate 31 to rise, and the mounting plate 31 drives the air jet seat 4 to rise, so that the air blower 4 is blown. Tube 45 enters into the cavity of workpiece 01, high-pressure gas is supplied into jet seat 4, and high-pressure gas is blown out from air blowing pipe 45. Air blowing pipe 45 dries the cutting fluid in workpiece 01 and blows away iron filings at the same time. High-pressure airflow flows in the hole of workpiece 01 to bring cutting fluid and iron filings out of workpiece 01, thereby ensuring the cleanliness of the cavity of workpiece 01, facilitating accurate identification and stable grasping by the robot, making it difficult for the robot to deviate from workpiece 01. It can also solve problems such as tap or cutter jamming or even penetrating cutter jamming due to iron filings, thereby improving product processing quality.
[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fully automatic cleaning device for a workpiece cavity, characterized in that: The invention comprises a cleaning box (1), a swing arm (2), a first air cylinder (3) and an air jet seat (4); the cleaning box (1) is open on one side and the top; the inner walls on both sides of the top of the cleaning box (1) are symmetrically provided with placement plates (11); the workpiece (01) is located between the two placement plates (11); the top surface of the placement plate (11) is used to place the bottom surface of the outer peripheral ring (011) at the top of the workpiece (01); the placement plate (11) is provided with a clamping assembly (5) for pressing the workpiece (01) against the top surface of the placement plate (11); the cleaning box (1) is close to the inner wall of one of the placement plates (11); A hinge block (12) is installed on the wall, one end of the swing arm (2) is rotatably connected to the hinge block (12) via a hinge shaft, and a driving mechanism (6) for driving the swing arm (2) to rotate around the hinge shaft is installed on the outer wall of the cleaning box (1); the first cylinder (3) is installed on the other end of the swing arm (2) via a plate, the end of the piston rod of the first cylinder (3) is connected to a mounting plate (31), the jet seat (4) is installed in the mounting plate (31), and three blowing pipes (45) are evenly installed around the top surface of the jet seat (4), and the blowing direction of the blowing pipe (45) is toward the outside.
2. The fully automatic cleaning device for a workpiece cavity according to claim 1, characterized in that: The jet seat (4) comprises a reducing pipe section (41), a sealing cover (42), a base (43) and a first bearing (44); the base (43) is mounted on the top surface of the mounting plate (31); an air intake pipe (431) is connected to the middle position of the base (43); the bottom end of the air intake pipe (431) passes through the bottom surface of the mounting plate (31) and is connected to an external air path; the top end of the air intake pipe (431) extends out of the top surface of the base (43); the inner ring of the first bearing (44) is connected to the outer peripheral surface of the top end of the air intake pipe (431); the inner wall of the end with a smaller diameter of the reducing pipe section (41) is connected to the outer ring of the first bearing (44); the sealing cover (42) is sealingly connected to the top surface of the end with a larger diameter of the reducing pipe section (41); the three blowing pipes (45) are all connected to the sealing cover (42); the top ends of the blowing pipes (45) are tilted upward and the top ends of the blowing pipes (45) are deflected to one side.
3. The fully automatic cleaning device for a workpiece cavity according to claim 1, characterized in that: The clamping assembly (5) comprises a clamping cylinder (51) and a pressure plate (52), wherein the clamping cylinder (51) is mounted on the bottom surface of the placement plate (11), the top end of the piston rod of the clamping cylinder (51) extends out of the top surface of the placement plate (11), one end of the pressure plate (52) is connected to the end of the piston rod of the clamping cylinder (51), and the other end of the pressure plate (52) is clamped on the top surface of the outer circumferential ring (011) of the workpiece (01).
4. The fully automatic cleaning device for a workpiece cavity according to claim 1, characterized in that: The driving mechanism (6) comprises an articulated seat (61), a push-pull cylinder (62) and a connecting head (63); the articulated seat (61) is installed on the outer side of the cleaning box (1); the end of the push-pull cylinder (62) away from the piston rod is hinged in the articulated seat (61) through a hinge shaft; the connecting head (63) is connected to the piston rod end of the push-pull cylinder (62); the end of the swing arm (2) away from the jet seat (4) is connected to a connecting arm (22); the connecting arm (22) extends out of the cleaning box (1), and the end of the connecting arm (22) is hinged to the end of the connecting head (63); the side wall of the cleaning box (1) is provided with a swing opening for the connecting arm (22) to swing.
5. The fully automatic cleaning device for a workpiece cavity according to claim 2, characterized in that: The swing arm (2) is mounted with a second cylinder (21) via a plate; the top of the piston rod of the second cylinder (21) is connected to a connecting plate (212); the side of the connecting plate (212) is connected to a telescopic tube (7); the center of the telescopic tube (7) is concentric with the center of the sealing cover (42); the jet seat (4) is located inside the telescopic tube (7); the swing arm (2) drives the jet seat (4) to move to a position concentric with the cavity of the workpiece (01); the inner diameter of the telescopic tube (7) is larger than the diameter of the cavity of the workpiece (01).
6. The fully automatic cleaning device for a workpiece cavity according to claim 5, characterized in that: The telescopic tube (7) comprises an inner tube (71), an outer tube (72) and an intermediate tube (73); the outer peripheral surface of the top of the outer tube (72) is connected to the side surface of the connecting plate (212); the intermediate tube (73) is located in the middle of the outer tube (72); the outer wall of the top of the intermediate tube (73) is connected to a first retaining ring (731); the outer peripheral surface of the first retaining ring (731) slides on the inner wall of the outer tube (72); the inner wall of the bottom of the outer tube (72) is connected to a first push ring (721); the inner wall of the first push ring (721) slides on the outer peripheral surface of the intermediate tube (73); the inner tube (71) is arranged in the intermediate tube (73); the inner A second retaining ring (711) is connected to the outer wall of the top of the tube (71), and the outer circumference of the second retaining ring (711) is in contact with the inner wall of the intermediate tube (73); a second push ring (732) is connected to the inner wall of the bottom of the intermediate tube (73), and the inner circumference of the second push ring (732) slides on the outer circumference of the inner tube (71); a support block (74) is connected to the bottom of the inner tube (71), and the end of the support block (74) is connected to the side of the second cylinder (21); three retaining blocks (712) are evenly arranged around the outer circumference of the bottom of the inner tube (71), and the retaining blocks (712) are in contact with the bottom surfaces of the outer tube (72) and the intermediate tube (73).
7. The fully automatic cleaning device for a workpiece cavity according to claim 6, characterized in that: The inner wall at the top end of the intermediate tube (73) is chamfered, and the inner wall at the top end of the inner tube (71) is chamfered.
8. The fully automatic cleaning device for a workpiece cavity according to claim 6, characterized in that: The circumferential surface of the base (43) is connected to the inner ring of the second bearing (8), the outer ring of the second bearing (8) is connected to the connecting ring (81), the circumferential surface of the connecting ring (81) is connected to two symmetrically arranged connecting plates (82), the ends of the connecting plates (82) are connected to scrapers (83), the sides of the scrapers (83) are in contact with the inner circumferential surface of the inner tube (71), the scrapers (83) are inclined, and the top of the scrapers (83) is inclined toward the moving direction of the blowing pipe (45); the first cylinder (3) is equipped with a driving component (9) for driving the connecting ring (81) to rotate.
9. The fully automatic cleaning device for a workpiece cavity according to claim 8, characterized in that: The driving assembly (9) comprises a first supporting plate (91), a second supporting plate (92), a lifting ring (93), a sleeve (94), a sliding rod (95) and a blocking rod (96); the lifting ring (93) is sleeved on the outer circumference of the base (43), the inner circumference of the lifting ring (93) is in contact with the circumference of the base (43), and the lifting ring (93) is located below the second bearing (8); one end of the first supporting plate (91) and the second supporting plate (92) are connected to the second cylinder (21) through a plate member, the first supporting plate (91) and the second supporting plate (92) are located on both sides of the mounting plate (31), and ... The top ends of the first support plate (91) and the second support plate (92) are fitted to the bottom surface of the lifting ring (93); the circumference of the sleeve (94) is connected to the circumference of the connecting ring (81); the sliding rod (95) slides in the sleeve (94); the bottom end of the sliding rod (95) is rotatably connected to a ball, and the ball rolls on the top surface of the lifting ring (93); the top end of the sliding rod (95) is connected to a limit block (951), and the limit block (951) is located above the sleeve (94); the blocking rod (96) is connected to the outer wall of the reducing pipe section (41), and the circumference of the blocking rod (96) is fitted to the circumference of the block (712).
10. The fully automatic cleaning device for a workpiece cavity according to claim 3, characterized in that: A positioning cylinder (14) is installed on both sides of the top of the cleaning box (1), and the end of the piston rod of the positioning cylinder (14) is connected to a slide plate (141), and the slide plate (141) extends into the cleaning box (1); two push plates (142) are connected to the side of the slide plate (141), and the two push plates (142) are respectively located on both sides of the piston rod of the clamping cylinder (51), and the ends of the two push plates (142) are connected to arc-shaped positioning plates (143), and the arc-shaped positioning plates (143) are located on the side of the piston rod of the clamping cylinder (51) away from the slide plate (141), and the inner side surface of the arc-shaped positioning plate (143) fits the outer peripheral surface of the outer circular ring (011).
Citation Information
Patent Citations
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