Dynamic heating, stirring and mixing integrated reaction device

By setting a rotating shaft and a stirring rod on the inner side of the reactor, and using the design of paper tubes and flat tubes, a dynamic heating and stirring and mixing integrated reaction device is realized, which solves the problems of uneven heating and uneven mixing of raw materials in the prior art, and improves the reaction efficiency and product quality.

CN119733465AActive Publication Date: 2025-04-01YOUXIAN TECH DANDONG CO LTD

Patent Information

Application Number
CN202510239937.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-04-01
Estimated Expiration
2045-03-03

AI Technical Summary

Technical Problem

In the prior art, in large-scale production and processes that require long-term stable heating, external heating methods lead to limited thermal conductivity of the thermal wall, low heat transfer efficiency, and slow heating speed, which easily leads to local uneven heating, affecting product quality, and difficult to fully mix raw materials, which reduces the stirring efficiency.

Method used

A dynamic heating and stirring and mixing integrated reaction device is designed. By setting a rotating shaft and multiple stirring rods on the inside of the reaction kettle, and a heater is fixedly installed on the top. Using the design of multiple sets of paper tubes and flat tubes, uniform heating and stirring of hot oil is achieved, and heating efficiency and mixing uniformity are improved.

Benefits of technology

The uniform heating and full mixing of raw materials is achieved, the reaction efficiency and product quality are improved, while energy loss is reduced and thermal efficiency is improved.

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Abstract

The invention relates to the technical field of polymerization reaction devices, in particular to a dynamic heating, stirring and mixing integrated reaction device which comprises a reaction kettle, a rotating shaft is arranged on the inner side of the reaction kettle, a plurality of stirring rods are fixedly mounted on the outer side of the rotating shaft, a heater is fixedly mounted at the top of the reaction kettle, and a plurality of stirring blades are fixedly mounted on the heater. An output pipe and an input pipe are fixedly mounted on the two sides of the heater respectively, the output pipe and the input pipe penetrate through the top of the reaction kettle respectively, and an oil feeding mechanism is arranged on the inner side of the top wall of the reaction kettle; by adopting the design of the multiple concentric-square-shaped pipes, when the rotating shaft rotates, the multiple concentric-square-shaped pipes can be driven to revolve on the inner side of the reaction kettle, through the design of bevel gears, the concentric-square-shaped pipes rotate while revolving, and meanwhile, hot oil conveyed from the inner sides of the concentric-square-shaped pipes can fully heat raw materials on the inner side of the reaction kettle; therefore, the effect of overturning and heating the raw materials is achieved, and the uniformity of heating the raw materials is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of polymerization reaction devices, in particular to a dynamic heating, stirring and mixing integrated reaction device. Background Art

[0002] A dynamic heating, stirring and mixing integrated reaction device generally refers to a device used to synthesize bio-based polyamides. This device generally includes a reactor, a heating device, a cooling system, a stirring device, a vacuum system, etc., which are used to control the temperature, pressure and reaction time of the polymerization reaction to achieve an efficient polymerization reaction. In the production process of bio-based polyamides, plant-derived monomers such as bio-based dibasic acids and diamines are generally used for polymerization reactions to produce degradable or environmentally friendly polyamide materials.

[0003] A Chinese patent with announcement number CN106268580B discloses a reactor, including a reactor body, a rotating shaft and a motor for driving the rotating shaft to rotate. The edge rotor inside the reactor can fully stir the unreacted substances at the edge of the reactor, so that the unreacted substances in the reactor can react more fully and evenly, and are easy to clean after the reaction.

[0004] A Chinese patent with announcement number CN118217916B discloses a chemical reactor, including a reactor body; the reactor body includes an outer reactor body; an inner reactor body is fixedly installed inside the outer reactor body, and an interlayer is provided between the inner reactor body and the outer reactor body; the invention is mainly used to solve the problem that the material in the middle of the reactor body is far from the interlayer, resulting in poor heating effect.

[0005] In the above-mentioned and similar prior arts, in large-scale production and processes requiring long-term stable heating, there is usually a jacket or coil outside the reactor to transfer heat to the material in the reactor through steam heating medium. However, due to the limited thermal conductivity of the heat wall, the external heating method has a relatively low heat transfer efficiency and a slow heating speed. The heat needs to be transferred to the reactants through the reactor wall, which may cause local uneven heating. Especially when the reactor design is imperfect or the heat medium flows unevenly, it is easy to cause poor product quality. At the same time, there will be a certain amount of energy loss and poor thermal efficiency. In addition, when the existing reactor is used for bio-based polyamide fiber polymerization, two raw materials are usually added to the reactor at the same time for reaction, which makes it difficult to fully mix the raw materials, reducing the stirring efficiency.

[0006] Therefore, the present invention provides a dynamic heating, stirring and mixing integrated reaction device capable of heating raw materials inside a reaction kettle and injecting two raw materials separately. Summary of the invention

[0007] In view of the problems in the prior art that heating is performed outside the reactor, resulting in poor heating effect and two raw materials are difficult to mix fully when added at the same time, a dynamic heating, stirring and mixing integrated reaction device is designed.

[0008] The technical solution adopted by the present invention to solve its technical problems is: a dynamic heating, stirring and mixing integrated reaction device, comprising a reactor, a rotating shaft is arranged on the inner side of the reactor, a plurality of stirring rods are fixedly installed on the outer side of the rotating shaft, a heater is fixedly installed on the top of the reactor, an output pipe and an input pipe are fixedly installed on both sides of the heater, and the output pipe and the input pipe respectively pass through the top of the reactor, an oil delivery mechanism is arranged on the inner side of the top wall of the reactor, and the oil delivery mechanism comprises a movable cylinder rotatably arranged on the inner side of the top wall of the reactor, a baffle plate 1 and a baffle plate 2 are rotatably installed on the inner side of the movable cylinder through a bearing, and the bottom of the movable cylinder An oil delivery mechanism is provided, which includes two oblate tubes, and one end of the two oblate tubes is fixedly installed on both sides of the movable cylinder respectively, and multiple groups of circular tubes are rotatably installed on the side of the two oblate tubes close to each other through bearings and arranged in sequence from top to bottom, a group of circular tubes in the middle position is not connected to the oblate tubes, and the remaining circular tubes are connected to the oblate tubes, and the circular tubes and the stirring rod array are alternately distributed; the oil delivery mechanism is equipped to transport and recover the hot oil heated by the heater through the movable cylinder, partition one and partition two; the oil delivery mechanism is equipped to transport hot oil through the oblate tubes and the rotating circular tubes to uniformly heat and stir the inside of the reactor.

[0009] Furthermore, a plurality of support rods are fixedly installed at the bottom of the reactor, a support platform is fixedly installed at the top of the support rods, one end of the rotating shaft is fixedly connected to the driving motor at the top of the reactor, and the other end of the rotating shaft is rotatably installed on the top of the support platform through a bearing.

[0010] Furthermore, the oil delivery mechanism also includes a fixed ring, which is fixedly installed on the inner side of the top wall of the reactor. A connecting ring is rotatably installed on the inner side of the fixed ring through a bearing. A rolling groove 1 is respectively opened on the side where the fixed ring and the connecting ring are close to each other, and a plurality of rolling balls are placed on the inner side of the rolling groove 1.

[0011] Furthermore, the inner side of the fixed ring is fixedly connected to the outer side of the movable cylinder, and a gear ring is fixedly installed on the inner side of the movable cylinder near the top.

[0012] Furthermore, a spur gear 1 is fixedly installed on the outer side of the rotating shaft, and the spur gear 1 is located on the top of the partition 1. Two support columns are fixedly installed on the inner side of the top wall of the reactor, and the support columns pass through the interior of the partition 1 and the partition 2. A spur gear 2 is fixedly installed on the outer side of the support column, and the two spur gears 2 are respectively meshed with the spur gear 1 and the gear ring.

[0013] Furthermore, the partition one and the partition two divide the movable cylinder into three chambers: upper, middle and lower. The end of the output tube away from the heater passes through the inner side of the partition one and is connected to the middle chamber, and the end of the input tube away from the heater passes through the interior of the partition one and the partition two and is connected to the lower chamber.

[0014] Furthermore, one end of one of the oblate tubes is connected to the lower chamber, the top of the other oblate tube is fixedly connected to an oil pipe, and the end of the oil pipe away from the oblate tube is fixedly installed on one side of the movable cylinder, and the oil pipe is connected to the middle chamber, and a rotating box is fixedly installed on the end of the two oblate tubes away from the movable cylinder, and the rotating box is rotatably installed on the outside of the rotating shaft through a bearing, an annular groove is provided on the inner side of the rotating box, and oil holes are respectively provided on both sides of the rotating box, the oblate tube is connected to the annular groove through the oil holes, and the bottom of the rotating box is rotatably installed on the outside of the support platform through a bearing, and two rolling grooves are respectively provided on the side where the rotating box and the support platform are close to each other, and a plurality of rolling balls are placed on the inner side of the two rolling grooves.

[0015] Furthermore, multiple groups of end covers are fixedly installed on the outer side of the rotating shaft, each group has two end covers, and multiple bevel gears are fixedly installed on the outer side of the rotating shaft. The multiple bevel gears are respectively located between the two end covers of each group, and an annular plate is rotatably installed on the outer side of the two end covers of each group through bearings. The end cover and the annular plate cooperate to form a sealed space, and one end of the circular tube away from the oblate tube is installed on the inner side of the annular plate through a bearing, and a bevel gear 2 is fixedly installed on the outer side of one end of the circular tube located on the inner side of the annular plate, and the bevel gear 2 is meshed with the bevel gear 1.

[0016] Furthermore, a feeding cylinder is fixedly installed on the top of the reactor, a feeding hole is opened through the inside of the feeding cylinder, a feeding hole is opened inside the rotating shaft, and a plurality of feed holes and discharge holes are opened in a circular array inside the rotating shaft, and the feed hole is located at the top of the reactor, and the discharge hole is located inside the sealed space formed by the middle end cover and the annular plate, the feed hole is communicated with the discharge hole and the feed hole, and a plurality of through holes are opened through the inside of a group of meandering tubes near the middle, and a plurality of one-way plugs are elastically connected to the inner wall of the meandering tube, and the one-way plugs are respectively located on the inner sides of the through holes.

[0017] Beneficial effects of the present invention: (1) The dynamic heating, stirring and mixing integrated reaction device described in the present invention adopts a design of multiple meandering tubes. When the rotating shaft rotates, it can drive the multiple meandering tubes to revolve inside the reactor. The gear transmission makes the revolution direction of the meandering tubes opposite to the stirring direction of the stirring rod. Through the design of the bevel gear, the meandering tubes can rotate while revolving, which not only increases the stirring effect of the reactor, but also the hot oil transported inside the meandering tubes can fully heat the raw materials inside the reactor, thereby achieving the effect of turning over and heating the raw materials, thereby improving the uniformity of heating the raw materials.

[0018] (2) The dynamic heating, stirring and mixing integrated reaction device described in the present invention adopts the design of a feeding tube. The feeding process can be realized through the feeding hole during the stirring process of the reactor. The raw materials added through the feeding hole are sprayed evenly in the reactor under the centrifugal force of the middle meander tube and the atmospheric pressure, thereby improving the uniformity of raw material mixing. After the reaction is completed, cleaning water is added to the feeding tube and sprayed on the inside of the reactor, so that the feeding channel and the inside of the reactor can be fully cleaned, which is convenient for subsequent cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the reaction kettle of the present invention; Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the reaction kettle of the present invention; Figure 3 For the present invention Figure 2 A local enlarged structural schematic diagram; Figure 4 It is a side structural schematic diagram of the reactor of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the local enlarged structure at B; Figure 6 It is a schematic diagram of the three-dimensional structure of the oblate tube of the present invention; Figure 7 It is a schematic diagram of the cross-sectional three-dimensional structure of the movable cylinder of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the output tube of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the spiral tube of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the support platform of the present invention after being separated.

[0021] In the figure: 1, reactor; 2, support rod; 3, support platform; 4, rotating shaft; 5, stirring rod; 6, oil delivery mechanism; 61, fixed ring; 62, connecting ring; 63, rolling groove 1; 64, movable cylinder; 65, partition 1; 66, partition 2; 67, gear ring; 7, spur gear 1; 8, support column; 9, spur gear 2; 10, heater; 11, output pipe; 12, input pipe; 13, oil pump Structure; 131, oblate tube; 132, oil delivery pipe; 133, rotating box; 134, annular groove; 135, oil through hole; 136, circular tube; 14, rolling groove 2; 15, end cover; 16, annular plate; 17, bevel gear 1; 18, bevel gear 2; 19, feeding cylinder; 20, feeding hole; 21, feeding hole; 22, delivery hole; 23, discharge hole; 24, through hole; 25, one-way plug. DETAILED DESCRIPTION

[0022] In order to make the technical means, technical features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] Example: Figure 1-Figure 10 As shown, a dynamic heating, stirring and mixing integrated reaction device of the present invention comprises a reactor 1, a rotating shaft 4 is arranged inside the reactor 1, a plurality of stirring rods 5 are fixedly installed outside the rotating shaft 4, a heater 10 is fixedly installed on the top of the reactor 1, an output pipe 11 and an input pipe 12 are fixedly installed on both sides of the heater 10, and the output pipe 11 and the input pipe 12 respectively penetrate the top of the reactor 1, and an oil delivery mechanism 6 is arranged inside the top wall of the reactor 1, and the oil delivery mechanism 6 is equipped to deliver and return the hot oil heated by the heater 10 through a movable cylinder 64, a partition 1 65 and a partition 2 66. The oil delivery mechanism 6 includes a movable cylinder 64 rotatably arranged on the inner side of the top wall of the reactor 1, and a partition 1 65 and a partition 2 66 are rotatably installed on the inner side of the movable cylinder 64 through a bearing. The oil delivery mechanism 6 also includes a fixed ring 61, and the fixed ring 61 is fixedly installed on the inner side of the top wall of the reactor 1, and a connecting ring 62 is rotatably installed on the inner side of the fixed ring 61 through a bearing. A rolling groove 1 63 is respectively opened on the side where the fixed ring 61 and the connecting ring 62 are close to each other, and a plurality of rolling balls are placed on the inner side of the rolling groove 1 63. The inner side of the fixed ring 61 is fixedly connected to the outer side of the movable cylinder 64, and a gear ring 67 is fixedly installed on the inner side of the movable cylinder 64 near the top.

[0024] Specifically, the reactor 1 can provide a rotating through space for the rotating shaft 4, the reactor 1 can provide a stable support for the heater 10, the heater 10 can heat the hot oil, and output the heated hot oil through the output pipe 11, and recover it through the input pipe 12 for reheating, the movable cylinder 64 can provide a stable support for the gear ring 67, the gear ring 67 can drive the movable cylinder 64 to rotate after being acted upon by an external force, the movable cylinder 64 can provide a rotating support for the partition 1 65 and the partition 2 66 through the bearing, the partition 1 65 and the partition 2 66 can rotate relative to the rotating shaft 4 through the bearing, so that the rotating shaft 4 and the partition 1 65 and the partition 2 66 can rotate relative to each other, the reactor 1 can provide a stable support for the fixed ring 61, the fixed ring 61 can provide a rotating support for the connecting ring 62 through the rolling groove and the rolling ball, the connecting ring 62 can provide a stable support for the movable cylinder 64, so that the movable cylinder 64 can stably rotate under the support of the fixed ring 61 through the connecting ring 62.

[0025] In this embodiment, an oil delivery mechanism 13 is provided at the bottom of the movable cylinder 64. The oil delivery mechanism 13 is equipped to deliver hot oil through an oblate tube 131 and a rotating circular tube 136 to uniformly heat and stir the inside of the reactor 1. The oil delivery mechanism 13 includes two oblate tubes 131, and one end of the two oblate tubes 131 is fixedly installed on both sides of the movable cylinder 64 respectively. A plurality of groups of circular tubes 136 are rotatably installed on one side of the two oblate tubes 131 close to each other through bearings and are arranged in sequence from top to bottom. A group of circular tubes 136 in the middle position is not connected to the oblate tube 131, and the remaining circular tubes 136 are all connected to the oblate tube 131. The circular tubes 136 and the stirring rod 5 are alternately distributed in an array.

[0026] Specifically, the oblate tube 131 can reduce the resistance encountered during rotation through the curved surfaces on both sides of itself, the movable cylinder 64 can provide stable support for the oblate tube 131, and when the movable cylinder 64 rotates, it can drive the two oblate tubes 131 to rotate at the same time, and the oblate tube 131 can provide rotational support for the circular tube 136 through bearings, so that the oblate tube 131 can drive the circular tube 136 to revolve, and at the same time the circular tube 136 can independently rotate through the bearings, the two groups of circular tubes 136 near the top and the bottom are connected to the oblate tube 131 for transporting hot oil, and the middle circular tube 136 is not connected to the oblate tube 131 for adding materials, so that the raw materials added subsequently can be placed between the upper and lower heating sources, and under the stirring of the self-rotation of the circular tube 136 itself, the raw materials added subsequently can be fully mixed with the initial raw materials and can also be evenly heated.

[0027] In this embodiment, a plurality of support rods 2 are fixedly installed at the bottom of the reactor 1, a support platform 3 is fixedly installed at the top of the support rods 2, one end of the rotating shaft 4 is fixedly connected to the driving motor at the top of the reactor 1, and the other end of the rotating shaft 4 is rotatably installed on the top of the support platform 3 through a bearing, and a rotating box 133 is fixedly installed at one end of the two oblate tubes 131 away from the movable cylinder 64, and the rotating box 133 is rotatably installed on the outer side of the rotating shaft 4 through a bearing, and an annular groove 134 is provided on the inner side of the rotating box 133, and oil holes 135 are respectively provided on both sides of the rotating box 133, and the oblate tube 131 is communicated with the annular groove 134 through the oil holes 135, and the bottom of the rotating box 133 is rotatably installed on the outer side of the support platform 3 through a bearing, and a rolling groove 14 is provided on the side where the rotating box 133 and the support platform 3 are close to each other, and a plurality of rolling balls are placed on the inner side of the rolling groove 14.

[0028] Specifically, the reactor 1 can provide stable support for the support platform 3 through the support rod 2, the support platform 3 can provide rotational support for one end of the rotating shaft 4 through the bearing, the support platform 3 can provide stable support for the rotating box 133 through the rolling groove 14 and the rolling ball, the rotating box 133 can provide rotational support for one end of the oblate tube 131, so that the rotation of the oblate tube 131 is more stable, and at the same time the rotating box 133 can provide space for the annular groove 134 and the oil hole 135, the annular groove 134 and the oil hole 135 can provide a circulation channel for the hot oil, so as to facilitate the hot oil to flow from the oil hole 135 on one side to the other side, thereby providing a recovery channel for the hot oil.

[0029] In this embodiment, a spur gear 7 is fixedly installed on the outer side of the rotating shaft 4, and the spur gear 7 is located on the top of the partition 65. Two support columns 8 are fixedly installed on the inner side of the top wall of the reactor 1. The support columns 8 pass through the interior of the partition 1 65 and the partition 2 66. A spur gear 2 9 is fixedly installed on the outer side of the support column 8, and the two spur gears 2 9 are respectively meshed with the spur gear 7 and the gear ring 67.

[0030] Specifically, the rotating shaft 4 can provide stable support for the spur gear 1 7, the reactor 1 can provide stable support for the support column 8, the support column 8 can provide stable support for the partition 1 65 and the partition 2 66, and the support column 8 can provide rotational support for the spur gear 2 9 to ensure that the spur gear 1 7 is fully meshed with the spur gear 2 9. The meshing of the spur gear 1 7 and the spur gear 2 9 results in opposite rotation directions. The meshing of the spur gear 2 9 and the gear ring 67 can ensure that the rotation directions of the gear ring 67 and the rotating shaft 4 are opposite, thereby realizing that the movable cylinder 64 and the rotating shaft 4 have opposite rotation directions.

[0031] In this embodiment, partition 1 65 and partition 2 66 divide the movable cylinder 64 into three chambers: upper, middle and lower. The end of the output pipe 11 away from the heater 10 passes through the inner side of partition 1 65 and is connected to the middle chamber. The end of the input pipe 12 away from the heater 10 passes through the interior of partition 1 65 and partition 2 66 and is connected to the lower chamber. One end of an oblate tube 131 is connected to the lower chamber, and the top of the other oblate tube 131 is fixedly connected to an oil pipe 132, and the end of the oil pipe 132 away from the oblate tube 131 is fixedly installed on one side of the movable cylinder 64, and the oil pipe 132 is connected to the middle chamber.

[0032] Specifically, the upper chamber formed by partition 1 65 and partition 2 66 can provide a movable space for spur gear 1 7 and spur gear 2 9, and the middle chamber can provide a placement space for the hot oil in the input pipe 12, so that the hot oil flowing out of the heater 10 enters the middle chamber through the output pipe 11, and flows from the middle chamber into the oil pipe 132, and the lower chamber can provide a placement space for the recovered hot oil, so that the hot oil flows from the oblate tube 131 into the lower chamber, and flows from the lower chamber through the input pipe 12 back to the heater 10, so that the outflow and reflux of the hot oil do not affect each other.

[0033] In this embodiment, multiple groups of end covers 15 are fixedly installed on the outer side of the rotating shaft 4, and each group has two end covers 15. Multiple bevel gears 17 are fixedly installed on the outer side of the rotating shaft 4. The multiple bevel gears 17 are respectively located between the two end covers 15 of each group. An annular plate 16 is rotatably installed on the outer side of the two end covers 15 of each group through bearings. The end cover 15 and the annular plate 16 cooperate to form a sealed space. One end of the circular tube 136 away from the oblate tube 131 is installed on the inner side of the annular plate 16 through a bearing. A bevel gear 2 18 is fixedly installed on the outer side of one end of the circular tube 136 located on the inner side of the annular plate 16, and the bevel gear 2 18 is meshed with the bevel gear 17.

[0034] Specifically, the rotating shaft 4 can provide stable support for the end cover 15, and the end cover 15 can cooperate with the annular plate 16 through the bearing to form a sealed space. The sealed space formed by the two groups of end covers 15 near the top and the bottom can provide a placement space for hot oil, so that the hot oil can circulate for recovery, and the sealed space formed by the group of end covers 15 near the middle can provide a placement space for external liquid. The annular plate 16 can provide rotational support for one end of the circular tube 136 through the bearing. At the same time, the sealed space formed by the end cover 15 and the annular plate 16 can provide a meshing space for the meshing of bevel gear 1 17 and bevel gear 2 18.

[0035] In this embodiment, a feeding cylinder 19 is fixedly installed on the top of the reactor 1, and a feeding hole 20 is opened through the inside of the feeding cylinder 19, and a feeding hole 22 is opened inside the rotating shaft 4. A plurality of feed holes 21 and discharge holes 23 are opened in a circular array inside the rotating shaft 4, and the feed hole 21 is located at the top of the reactor 1, and the discharge hole 23 is located on the inner side of the sealed space formed by the middle end cover 15 and the annular plate 16. The feed hole 21 is communicated with the discharge hole 23 and the feed hole 22, and a plurality of through holes 24 are opened through the inside of a group of circular tubes 136 near the middle, and a plurality of one-way plugs 25 are elastically connected to the inner wall of the circular tube 136, and the one-way plugs 25 are respectively located on the inner side of the through holes 24.

[0036] Specifically, the reactor 1 can provide a stable support for the feeding barrel 19, the feeding barrel 19 can provide a stable support for the driving motor, the feeding barrel 19 can provide a through-opening space for the feeding hole 20, and the feeding barrel 19 can provide a placement space for external liquid. The output end of the driving motor is connected to the rotating shaft 4 on the inner side of the feeding barrel 19, and the rotating shaft 4 can provide a through-opening space for the feeding hole 21, the feeding hole 22 and the discharge hole 23, so that the liquid inside the feeding barrel 19 enters the inner side of the feeding hole 22 through the feeding hole 21, and flows out from the discharge hole 23 to the liquid formed near the middle group of end covers 15. Inside the sealed space, the liquid then flows into one end of the loop tube 136 in the sealed space and enters the inner side of the middle loop tube 136. The elastic connection is an elastic rope connection. When the loop tube 136 rotates, the raw material pushes the one-way plug 25 under the action of the centrifugal force of the loop tube 136 and the atmospheric pressure, and the one-way plug 25 releases the seal on the through hole 24, so that the raw material passes through the through hole 24 and flows into the inner side of the reactor 1. Under the centrifugal action of the rotation of the loop tube 136, the raw material is sprayed in the reactor 1, so that the raw material in the feeding cylinder 19 is fully mixed with the raw material in the original reactor 1, thereby improving the mixing effect.

[0037] Working principle: When the staff uses the reactor 1, they first open the reactor 1, inject a raw material into the inside of the reactor 1, close the reactor 1, and start the driving motor to drive the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the stirring rod 5 to rotate for stirring, and the rotating shaft 4 drives the outer spur gear 1 7 to rotate forward, so that the spur gear 1 7 drives the two spur gears 2 9 to rotate in the opposite direction through the meshing action, and the gear ring 67 is driven to rotate in the opposite direction through the meshing action of the spur gear 2 9, so that the gear ring 67 drives the movable cylinder 64 to rotate in the opposite direction under the support of the fixed ring 61 and the ball, and when the movable cylinder 64 rotates, the movable cylinder 64 drives the oblate tubes 131 on both sides to rotate, so that the oblate tubes 131 rotate in the opposite direction, and at the same time the oblate tubes 131 drive the round tubes 136 to rotate in the opposite direction, so that the rotation direction of the stirring rod 5 is opposite to that of the round tubes 136, and the inside of the stirring kettle is fully stirred by the two opposite rotation directions, and when the round tubes 136 rotate driven by the oblate tubes 131, the round tubes 136 rotate by the meshing action of the bevel gear 2 18 and the bevel gear 1 17, so that the revolution direction of the round tubes 136 is opposite to the rotation direction of the stirring rod 5 and the round tubes 136 rotate at the same time, thereby improving the stirring efficiency; Then the staff starts the heater 10, so that the heater 10 heats the hot oil and then outputs it from the output pipe 11. The hot oil enters the inner side of the middle chamber between the partition 1 65 and the partition 2 66 under the action of the heater 10, and then the hot oil passes through the oil delivery pipe 132 and enters the inner side of the flat round tube 131 near the front, and enters the inner side of the top and bottom circular tubes 136 under the transportation of the flat round tube 131. The hot oil enters the sealed space formed by the end cover 15 through the flat round tube 131 on the front, and then enters the inner side of the flat round tube 131 on the back. The hot oil flows upward from the oblate tube 131 on the back side to the inner side of the lower chamber formed by the bottom of the movable cylinder 64 and the second partition plate 66, and then flows back to the inner side of the heater 10 through the input pipe 12. The heater 10 circulates and heats the hot oil, so that when the hot oil flows inside the oblate tube 131 and the round tube 136, the heat is transferred to the oblate tube 131 and the round tube 136, so that the oblate tube 131 and the round tube 136 heat the inner side of the stirring tank during the stirring process, which facilitates the uniform heating of the raw materials inside the stirring tank, thereby improving the reaction efficiency; Then the staff injects another raw material into the adding barrel 19 through the adding hole 20, so that the raw material is stored in the adding barrel 19, and the raw material in the adding barrel 19 enters the inner side of the feeding hole 22 through the feeding hole 21, and enters the inner side of the sealed space formed by the end cover 15 through the discharging hole 23 under the conveying action of the feeding hole 22, so that the raw material inside the sealed space enters the inner side of the two middle return tubes 136, when the return tubes 136 rotate, the raw material pushes the one-way plug 25 open under the action of the centrifugal force of the return tube 136 and the atmospheric pressure, releases the sealing of the through hole 24 by the one-way plug 25, and makes the raw material pass through the through hole 24 and flow into the inner side of the reactor 1, and under the centrifugal action of the rotation of the return tube 136, the raw material is sprayed in the reactor 1, so that the raw material in the adding barrel 19 is fully mixed with the raw material in the original reactor 1, thereby improving the mixing effect; After the reaction is completed, the drive motor is turned off. At this time, the one-way plug 25 seals the through hole 24 under the action of the elastic component to prevent the raw materials from flowing back into the middle circular tube 136. After all the products after the reaction have flowed out, the staff can inject cleaning water into the inner side of the feeding tube 19 through the feeding hole 20, start the drive motor to drive the circular tube 136 to rotate, so that the middle circular tube 136 sprays the cleaning water onto the inner wall of the reactor 1, which can not only clean the inner side of the feeding tube 19, the feeding hole 22 and the circular tube 136, but also facilitate the cleaning of the inner wall of the reactor 1, thereby improving the cleaning effect.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A dynamic heating stirring and mixing integrated reaction device, comprising a reaction kettle (1), wherein a rotating shaft (4) is arranged inside the reaction kettle (1), and a plurality of stirring rods (5) are fixedly mounted outside the rotating shaft (4), characterized in that: A heater (10) is fixedly mounted on the top of the reactor (1), an output pipe (11) and an input pipe (12) are fixedly mounted on both sides of the heater (10), and the output pipe (11) and the input pipe (12) respectively penetrate the top of the reactor (1), an oil delivery mechanism (6) is arranged on the inner side of the top wall of the reactor (1), and the oil delivery mechanism (6) comprises a movable cylinder (64) rotatably arranged on the inner side of the top wall of the reactor (1), a partition plate 1 (65) and a partition plate 2 (66) are rotatably mounted on the inner side of the movable cylinder (64) via a bearing, and the movable cylinder (64) An oil delivery mechanism (13) is provided at the bottom, the oil delivery mechanism (13) comprising two oblong tubes (131), one end of the two oblong tubes (131) being fixedly mounted on two sides of the movable cylinder (64), respectively; a plurality of groups of circular tubes (136) are rotatably mounted on one side of the two oblong tubes (131) close to each other through bearings and arranged in sequence from top to bottom; a group of circular tubes (136) in the middle position is not connected to the oblong tubes (131), and the remaining circular tubes (136) are all connected to the oblong tubes (131); the circular tubes (136) and the stirring rods (5) are arranged in an array alternately; An oil delivery mechanism (6) is configured to deliver and recover hot oil heated by the heater (10) through a movable cylinder (64), a first baffle (65) and a second baffle (66); The oil delivery mechanism (13) is configured to deliver hot oil through the flat round tube (131) and the rotating circular tube (136) to uniformly heat and stir the inside of the reaction kettle (1).

2. A dynamic heating, stirring and mixing integrated reaction device according to claim 1, characterized in that: A plurality of support rods (2) are fixedly mounted on the bottom of the reactor (1); a support platform (3) is fixedly mounted on the top of the support rods (2); one end of the rotating shaft (4) is fixedly connected to a driving motor on the top of the reactor (1); and the other end of the rotating shaft (4) is rotatably mounted on the top of the support platform (3) via a bearing.

3. The dynamic heating, stirring and mixing integrated reaction device according to claim 1, characterized in that: The oil delivery mechanism (6) further comprises a fixed ring (61), the fixed ring (61) being fixedly mounted on the inner side of the top wall of the reaction kettle (1), a connecting ring (62) being rotatably mounted on the inner side of the fixed ring (61) via a bearing, a rolling groove (63) being respectively formed on the sides of the fixed ring (61) and the connecting ring (62) close to each other, and a plurality of rolling balls being placed on the inner side of the rolling groove (63).

4. A dynamic heating, stirring and mixing integrated reaction device according to claim 3, characterized in that: The inner side of the fixed ring (61) is fixedly connected to the outer side of the movable cylinder (64), and a gear ring (67) is fixedly mounted on the inner side of the movable cylinder (64) near the top.

5. The dynamic heating, stirring and mixing integrated reaction device according to claim 2, characterized in that: A spur gear 1 (7) is fixedly mounted on the outer side of the rotating shaft (4), and the spur gear 1 (7) is located on the top of the partition 1 (65). Two support columns (8) are fixedly mounted on the inner side of the top wall of the reaction kettle (1), and the support columns (8) penetrate the interior of the partition 1 (65) and the partition 2 (66). A spur gear 2 (9) is fixedly mounted on the outer side of the support columns (8), and the two spur gears 2 (9) are respectively meshed with the spur gear 1 (7) and the gear ring (67).

6. The dynamic heating, stirring and mixing integrated reaction device according to claim 5, characterized in that: The partition plate 1 (65) and the partition plate 2 (66) divide the movable cylinder (64) into three chambers: an upper chamber, a middle chamber and a lower chamber. The end of the output tube (11) away from the heater (10) passes through the inner side of the partition plate 1 (65) and communicates with the middle chamber. The end of the input tube (12) away from the heater (10) passes through the interior of the partition plate 1 (65) and the partition plate 2 (66) and communicates with the lower chamber.

7. The dynamic heating, stirring and mixing integrated reaction device according to claim 6, characterized in that: One end of one of the oblate tubes (131) is in communication with the lower chamber, the top of the other oblate tube (131) is fixedly connected to an oil delivery pipe (132), and one end of the oil delivery pipe (132) away from the oblate tube (131) is fixedly mounted on one side of the movable cylinder (64), and the oil delivery pipe (132) is in communication with the middle chamber, and one end of the two oblate tubes (131) away from the movable cylinder (64) is fixedly mounted with a rotating box (133), and the rotating box (133) is rotatably mounted on the rotating shaft (4) via a bearing. The rotating box (133) is provided with an annular groove (134) on its inner side, and oil holes (135) are respectively provided on both sides of the rotating box (133). The oblate tube (131) is connected to the annular groove (134) through the oil holes (135). The bottom of the rotating box (133) is rotatably mounted on the outer side of the support platform (3) via a bearing. The rotating box (133) and the support platform (3) are respectively provided with a second rolling groove (14) on the side close to each other, and a plurality of rolling balls are placed on the inner side of the second rolling groove (14).

8. The dynamic heating, stirring and mixing integrated reaction device according to claim 7, characterized in that: A plurality of groups of end covers (15) are fixedly mounted on the outer side of the rotating shaft (4), each group having two end covers (15); a plurality of bevel gears (17) are fixedly mounted on the outer side of the rotating shaft (4), the plurality of bevel gears (17) being respectively located between the two end covers (15) of each group; an annular plate (16) is rotatably mounted on the outer side of the two end covers (15) of each group via bearings; the end cover (15) and the annular plate (16) cooperate to form a sealed space; one end of the circular tube (136) away from the oblate tube (131) is installed on the inner side of the annular plate (16) via a bearing; a bevel gear (18) is fixedly mounted on the outer side of one end of the circular tube (136) located on the inner side of the annular plate (16); and the bevel gear (18) is meshed with the bevel gear (17).

9. The dynamic heating, stirring and mixing integrated reaction device according to claim 8, characterized in that: A feeding cylinder (19) is fixedly installed on the top of the reactor (1), a feeding hole (20) is formed inside the feeding cylinder (19), a feeding hole (22) is formed inside the rotating shaft (4), a plurality of feeding holes (21) and discharging holes (23) are formed in a circular array inside the rotating shaft (4), and the feeding hole (21) is located at the top of the reactor (1), and the discharging hole (23) is located inside a sealed space formed by the middle end cover (15) and the annular plate (16). The feeding hole (21) and the discharging hole (23) are communicated with the feeding hole (22), and a plurality of through holes (24) are formed inside a group of circular tubes (136) near the middle, and a plurality of one-way plugs (25) are elastically connected to the inner wall of the circular tube (136), and the one-way plugs (25) are respectively located on the inner sides of the through holes (24).

Citation Information

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