Method and system for handling a tilt state of a support roll of a rolling mill, terminal and storage medium
Patent Information
- Application Number
- CN202411309530.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2044-09-19
AI Technical Summary
但是由于机械磨损,液压缸内泄、氧化铁皮夹杂等因素,导致两组平衡杠动作不同步的情况经常发生,严重影响生产节奏和安全生产
[0014]本发明的有益效果在于,本发明提供的轧机支撑辊倾斜状态处理方法、系统、终端及存储介质,在支撑辊两侧基座上方的AGC液压缸边沿处,安装激光测距仪,对激光测距仪信号进行处理实现轧机支撑辊倾斜状态的检测,并基于检测结果进行误差调节,实现对倾斜状态的消除。
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Figure CN119319129B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of rolling mill support roll technology, specifically relating to a method, system, terminal, and storage medium for handling the tilted state of rolling mill support rolls. Background Technology
[0002] The existing support roller balancing system consists of four hydraulic cylinders symmetrically positioned on both the operating and transmission sides of the rolling mill, which operate synchronously via hydraulic power. However, due to mechanical wear, internal leakage in the hydraulic cylinders, and the inclusion of iron oxide scale, asynchronous operation of the two sets of balance rollers frequently occurs, severely impacting production rhythm and safety.
[0003] Most rolling mill support rolls are designed as flat beams. However, while this design effectively prevents tilting caused by asynchrony at both ends of the support rolls, it is structurally complex, leading to a significant increase in the mechanical costs of the rolling mill. Furthermore, this method can only prevent tilting, but cannot detect the tilting state. Summary of the Invention
[0004] To address the aforementioned shortcomings of the prior art, this invention provides a method, system, terminal, and storage medium for handling the tilting state of rolling mill support rolls, thereby solving the aforementioned technical problems.
[0005] In a first aspect, the present invention provides a method for handling the tilted state of a rolling mill support roll, comprising: The first distance from the operating side hydraulic cylinder to the upper plane of the support roller bearing seat is detected using a first laser rangefinder, and the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat is detected using a second laser rangefinder. Calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The adjustment task is sent to the PID controller, so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task.
[0006] In one optional embodiment, the base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat; the base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat.
[0007] In an optional implementation, both the first laser rangefinder and the second laser rangefinder are connected to the controller via a signal amplifier and an analog-to-digital converter.
[0008] In an optional implementation, the difference between a first distance and a second distance is calculated. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated, including: In an optional implementation, the method by which the PID controller generates the regulation signal includes: The difference, the first difference, and the second difference are extracted through the aforementioned adjustment task; The first coefficient and the second coefficient are calculated based on the ratio of the absolute values of the first difference and the second difference; The first adjustment value is obtained by multiplying the difference by the first coefficient, and the second adjustment value is obtained by multiplying the difference by the second coefficient. An adjustment signal is generated based on the first adjustment value and the second adjustment value.
[0009] In a second aspect, the present invention provides a rolling mill support roll tilting state handling system, comprising: The distance detection module is used to detect the first distance from the operating side hydraulic cylinder to the upper plane of the support roller bearing seat using a first laser rangefinder, and to detect the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat using a second laser rangefinder. The task generation module is used to calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The task execution module is used to send the adjustment task to the PID controller, so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task.
[0010] In one optional embodiment, the base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat; the base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat.
[0011] In an optional implementation, both the first laser rangefinder and the second laser rangefinder are connected to the controller via a signal amplifier and an analog-to-digital converter.
[0012] Thirdly, a terminal is provided, including: Processor, memory, among which, This memory is used to store computer programs. The processor is used to retrieve and run the computer program from memory, causing the terminal to perform the terminal method described above.
[0013] Fourthly, a computer storage medium is provided, wherein instructions are stored therein, which, when executed on a computer, cause the computer to perform the methods described in the above aspects.
[0014] The beneficial effects of the present invention are that the rolling mill support roll tilting state processing method, system, terminal and storage medium provided by the present invention install a laser rangefinder at the edge of the AGC hydraulic cylinder above the base on both sides of the support roll, process the laser rangefinder signal to detect the tilting state of the rolling mill support roll, and adjust the error based on the detection result to eliminate the tilting state.
[0015] Furthermore, the design principle of this invention is reliable, the structure is simple, and it has a very wide range of application prospects. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic flowchart of a method according to an embodiment of the present invention.
[0018] Figure 2 This is a schematic diagram of the installation of a laser rangefinder according to an embodiment of the present invention.
[0019] Figure 3 This is another illustrative flowchart of a method according to an embodiment of the present invention.
[0020] Figure 4 This is a schematic block diagram of a system according to an embodiment of the present invention.
[0021] Figure 5 This is a schematic diagram of the structure of a terminal provided in an embodiment of the present invention.
[0022] Among them, 1. AGC hydraulic cylinder; 2. Support roller bearing seat; 3. Laser rangefinder. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0025] The key terms used in this invention will be explained below.
[0026] In process control, the PID controller (also known as a PID regulator), which controls based on the proportional (P), integral (I), and derivative (D) of the deviation, is the most widely used type of automatic controller. It has advantages such as simple principle, ease of implementation, wide applicability, independent control parameters, and relatively simple parameter selection. Furthermore, it can be theoretically proven that for typical process control objects—those with "first-order lag + pure lag" and "second-order lag + pure lag"—the PID controller is an optimal control method.
[0027] The rolling mill support roll tilting state processing method provided in this embodiment of the invention is executed by computer equipment, and correspondingly, the rolling mill support roll tilting state processing system runs in the computer equipment.
[0028] Figure 1 This is a schematic flowchart illustrating a method according to an embodiment of the present invention. Wherein, Figure 1 The executing entity can be a rolling mill support roll tilting state handling system. Depending on different requirements, the order of steps in this flowchart can be changed, and some steps can be omitted.
[0029] like Figure 1 As shown, the method includes: Step 110: Use a first laser rangefinder to detect the first distance from the hydraulic cylinder on the operating side to the upper plane of the support roller bearing seat, and use a second laser rangefinder to detect the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat. Step 120: Calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. Step 130: The adjustment task is sent to the PID controller so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task.
[0030] To facilitate understanding of the present invention, the following description further illustrates the method for handling the tilted state of the mill support rolls provided by the present invention, based on the principle of the method and the process of handling the tilted state of the mill support rolls in the embodiments.
[0031] Specifically, the methods for handling the tilted state of the rolling mill support rolls include: S1. Use a first laser rangefinder to detect the first distance from the hydraulic cylinder on the operating side to the upper plane of the support roller bearing seat, and use a second laser rangefinder to detect the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat.
[0032] The base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points towards the upper plane of the support roller bearing seat. The base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points towards the upper plane of the support roller bearing seat. The support roller bearing seat has a symmetrical structure at both ends. Figure 2 This is a schematic diagram of the installation of a rangefinder at one end. In the diagram, the upper surface of the AGC hydraulic cylinder 1 is a horizontally fixed-height plane. The laser rangefinder 3 is vertically installed below the upper plane of the AGC hydraulic cylinder 1. By detecting its position relative to the upper surface of the support roller bearing seat 2, the laser rangefinder 3 can detect the relative position (Hd or Ho) of the support roller in real time. Both the first and second laser rangefinders are connected to the controller via signal amplifiers and analog-to-digital converters.
[0033] S2. Calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated.
[0034] The difference between the latest first distance and the second distance is calculated periodically. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The adjustment task includes the difference, the first difference between the latest first distance and the previously acquired first distance, and the second difference between the latest second distance and the previously acquired second distance. If the absolute value of the difference does not reach the preset error threshold, the difference is ignored.
[0035] Specifically, the following steps are included: (1) Data collection and preprocessing: First, the system needs to periodically (e.g., every second, every minute, or as set according to specific needs) collect data on the first and second distances from sensors or data sources.
[0036] The collected data is preprocessed, including but not limited to noise reduction, filtering, outlier detection and removal, to ensure the accuracy and reliability of the data.
[0037] (2) Calculate the latest difference: After each data collection, immediately calculate the difference (denoted as Delta_new) between the latest first distance (D1_new) and the second distance (D2_new), i.e., Delta_new = D1_new - D2_new.
[0038] At the same time, the timestamp of each calculation is recorded for subsequent analysis.
[0039] (3) Error threshold judgment: The absolute value of Delta_new is compared with the preset error threshold (denoted as Threshold).
[0040] If |Delta_new|>= Threshold, it indicates that the difference between the two distances has reached a level that requires attention, and the system should process it further.
[0041] (4) Generate adjustment tasks: When the difference exceeds the error threshold, the system generates an adjustment task. This task contains not only the current difference Delta_new, but also two additional pieces of information: The first difference (denoted as Diff1) is the difference between the latest first distance D1_new and the first distance D1_prev collected previously, i.e., Diff1 = D1_new - D1_prev.
[0042] The second difference (denoted as Diff2) is the difference between the latest second distance D2_new and the previously acquired second distance D2_prev, i.e., Diff2 = D2_new - D2_prev.
[0043] These differences help analyze the causes and trends of distance changes, providing a basis for subsequent adjustment measures.
[0044] S3. The adjustment task is sent to the PID controller so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task.
[0045] The difference, the first difference, and the second difference are extracted from the adjustment task; a first coefficient and a second coefficient are calculated based on the ratio of the absolute values of the first difference and the second difference; the product of the difference and the first coefficient is calculated to obtain a first adjustment value, and the product of the difference and the second coefficient is calculated to obtain a second adjustment value; an adjustment current signal is generated based on the first adjustment value H1 and the second adjustment value H2.
[0046] Methods for generating regulating current signals include: The first adjustment value H1 and the second adjustment value H2 are converted into electrical signals.
[0047] In one specific embodiment, the following steps are included: (1) Extract the difference: Extract the latest difference Delta_new (i.e. the difference between the first distance and the second distance) directly from the adjustment task.
[0048] (2) Calculate the absolute values of the first and second differences: Calculate the absolute values of Diff1 and (the difference between the latest first distance and the first distance collected previously) and Diff2 (the difference between the latest second distance and the second distance collected previously), respectively, because in practical applications, the distance may increase or decrease, and what is needed is the magnitude of the change.
[0049] (3) Calculate the first and second coefficients: Set the first coefficient K1 and the second coefficient K2 based on the ratio of the absolute values of Diff1 and Diff2. This ratio can be set according to the specific needs and design of the system. For example, if the system is more sensitive to changes in the first distance, K1 may be set larger than K2. The calculation method is as follows: ; ; (4) Calculate the first adjustment value and the second adjustment value: Multiply the calculated first coefficient K1 and second coefficient K2 by the difference Delta_new to obtain the first adjustment value H1 and the second adjustment value H2 respectively: H1 = K1 × Delta_new and H2 = K2 × Delta_new; These two adjustment values reflect the result of adjusting the difference based on the relative importance of the two distance changes.
[0050] (5) Applying PID control to generate current signals: In control systems, PID (proportional-integral-derivative) controllers are typically used to adjust current or other control quantities to achieve the desired target. However, for the sake of simplicity, here we assume that some form of "adjustment" or "proportional" control is used directly to generate the current signal. However, in actual industrial applications, PID control is more common and complex.
[0051] Assume Hd and Ho are the target heights (or positions) on the operating side and the transmission side, respectively, while H1 and H2 are the adjustment values we calculated.
[0052] The calculated Id and Io current signals are sent to the corresponding actuators (such as motor drivers) to adjust the position or speed of the operating side and the transmission side, thereby reducing or eliminating the difference between the two distances.
[0053] In another embodiment of the present invention, the error elimination process is simplified, specifically as follows: Figure 3 As shown: Calculate the height difference ΔH between the two sides, where ΔH is a positive number. Generate an adjustment electrical signal based on the height difference between the two sides, including: PID(HDS-△H / 2)=△Id; PID(HOS+△H / 2)=△Io; Where HDS is the actual height on the operating side and HOS is the actual height on the transmission side.
[0054] After the adjustment electrical signal is executed, the height of the operating side of the support roller is updated to △Sd, and the height of the drive side of the support roller is updated to △So.
[0055] In some embodiments, the mill support roll tilt state processing system may include multiple functional modules composed of computer program segments. The computer programs for each program segment in the mill support roll tilt state processing system may be stored in the memory of a computer device and executed by at least one processor to perform (see details). Figure 1 (Description) Function for handling the tilting state of the mill support rolls.
[0056] In this embodiment, the mill support roll tilt state handling system can be divided into multiple functional modules according to its functions, such as... Figure 4 As shown. The functional modules of system 400 may include: a distance detection module 410, a task generation module 420, and a task execution module 430. The module referred to in this invention is a series of computer program segments that can be executed by at least one processor and perform a fixed function, and which are stored in memory. In this embodiment, the functions of each module will be described in detail in subsequent embodiments.
[0057] The distance detection module is used to detect the first distance from the operating side hydraulic cylinder to the upper plane of the support roller bearing seat using a first laser rangefinder, and to detect the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat using a second laser rangefinder. The task generation module is used to calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The task execution module is used to send the adjustment task to the PID controller, so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task.
[0058] Optionally, as an embodiment of the present invention, the base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat; the base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat.
[0059] Optionally, as an embodiment of the present invention, both the first laser rangefinder and the second laser rangefinder are connected to the controller via a signal amplifier and an analog-to-digital converter.
[0060] Figure 5 This is a schematic diagram of the structure of a terminal 500 provided in an embodiment of the present invention. The terminal 500 can be used to execute the rolling mill support roll tilting state processing method provided in the embodiment of the present invention.
[0061] The terminal 500 may include a processor 510, a memory 520, and a communication unit 530. These components communicate via one or more buses. Those skilled in the art will understand that the server structure shown in the figure does not constitute a limitation of the present invention. It may be a bus topology or a star topology, and may include more or fewer components than shown, or combine certain components, or have different component arrangements.
[0062] The memory 520 can be used to store the execution instructions of the processor 510. The memory 520 can be implemented by any type of volatile or non-volatile memory terminal or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic storage, flash memory, magnetic disk, or optical disk. When the execution instructions in the memory 520 are executed by the processor 510, the terminal 500 is able to perform some or all of the steps in the above method embodiments.
[0063] The processor 510 serves as the control center of the storage terminal, connecting various parts of the electronic terminal via various interfaces and lines. It executes software programs and / or modules stored in the memory 520, and calls data stored in the memory to perform various functions of the electronic terminal and / or process data. The processor can be composed of integrated circuits (ICs), such as a single packaged IC or multiple packaged ICs with the same or different functions connected together. For example, the processor 510 may consist only of a central processing unit (CPU). In this embodiment of the invention, the CPU may have a single processing core or include multiple processing cores.
[0064] The communication unit 530 is used to establish a communication channel, enabling the storage terminal to communicate with other terminals. It can receive user data sent by other terminals or send user data to other terminals.
[0065] The present invention also provides a computer storage medium, wherein the computer storage medium may store a program, which, when executed, may include some or all of the steps provided in the embodiments of the present invention. The storage medium may be a magnetic disk, an optical disk, read-only memory (ROM), or random access memory (RAM), etc.
[0066] Therefore, in this invention, a laser rangefinder is installed at the edge of the AGC hydraulic cylinder above the base on both sides of the support roll. The laser rangefinder signal is processed to detect the tilt state of the mill support roll, and the error is adjusted based on the detection result to eliminate the tilt state. The technical effects achieved by this embodiment can be found in the description above, and will not be repeated here.
[0067] Those skilled in the art will clearly understand that the techniques in the embodiments of the present invention can be implemented using software plus necessary general-purpose hardware platforms. Based on this understanding, the technical solutions in the embodiments of the present invention, or the parts that contribute to the prior art, can be embodied in the form of a software product. This computer software product is stored in a storage medium such as a USB flash drive, mobile hard drive, read-only memory (ROM), random access memory (RAM), magnetic disk, or optical disk, or other media capable of storing program code. It includes several instructions to cause a computer terminal (which may be a personal computer, server, or a second terminal, network terminal, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present invention.
[0068] The same or similar parts between the various embodiments in this specification can be referred to mutually. In particular, the terminal embodiments are basically similar to the method embodiments, so the description is relatively simple, and the relevant parts can be referred to the description in the method embodiments.
[0069] In the embodiments provided by this invention, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative. For instance, the division of modules is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple modules or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between systems or modules may be electrical, mechanical, or other forms.
[0070] The modules described as separate components may or may not be physically separate. The components shown as modules may or may not be physical modules; that is, they may be located in one place or distributed across multiple network modules. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs.
[0071] In addition, the functional modules in the various embodiments of the present invention can be integrated into one processing module, or each module can exist physically separately, or two or more modules can be integrated into one module.
[0072] Although the present invention has been described in detail with reference to the accompanying drawings and preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made to the embodiments of the present invention by those skilled in the art without departing from the spirit and essence of the invention, and such modifications or substitutions should all be within the scope of the present invention. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should also be covered within the protection scope of the present invention.
Claims
1. A method for handling the tilted state of a rolling mill support roll, characterized in that, include: The first distance from the operating side hydraulic cylinder to the upper plane of the support roller bearing seat is detected using a first laser rangefinder, and the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat is detected using a second laser rangefinder. Calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The adjustment task is sent to the PID controller, so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task; The process includes calculating the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated, including: Periodically calculate the difference between the latest first distance and the second distance; If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The adjustment task includes the difference, the first difference between the latest first distance and the previously acquired first distance, and the second difference between the latest second distance and the previously acquired second distance. If the absolute value of the difference does not reach the preset error threshold, the difference is ignored; The method for generating the regulation signal by the PID controller includes: Extract the difference, the first difference, and the second difference from the adjustment task; The first coefficient and the second coefficient are calculated based on the ratio of the absolute values of the first difference and the second difference; The first adjustment value is obtained by multiplying the difference by the first coefficient, and the second adjustment value is obtained by multiplying the difference by the second coefficient. An adjustment signal is generated based on the first adjustment value and the second adjustment value.
2. The method according to claim 1, characterized in that, The base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat; the base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat.
3. The method according to claim 2, characterized in that, Both the first laser rangefinder and the second laser rangefinder are connected to the controller via a signal amplifier and an analog-to-digital converter.
4. A rolling mill support roll tilting state handling system, characterized in that, include: The distance detection module is used to detect the first distance from the operating side hydraulic cylinder to the upper plane of the support roller bearing seat using a first laser rangefinder, and to detect the second distance from the transmission side of the hydraulic cylinder to the upper plane of the support roller bearing seat using a second laser rangefinder. The task generation module is used to calculate the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The task execution module is used to send the adjustment task to the PID controller, so that the PID controller generates adjustment signals for the speed control valves on both sides of the support roller based on the adjustment task; The process includes calculating the difference between the first distance and the second distance. If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated, including: Periodically calculate the difference between the latest first distance and the second distance; If the absolute value of the difference reaches a preset error threshold, an adjustment task is generated. The adjustment task includes the difference, the first difference between the latest first distance and the previously acquired first distance, and the second difference between the latest second distance and the previously acquired second distance. If the absolute value of the difference does not reach the preset error threshold, the difference is ignored; The method for generating the regulation signal by the PID controller includes: Extract the difference, the first difference, and the second difference from the adjustment task; The first coefficient and the second coefficient are calculated based on the ratio of the absolute values of the first difference and the second difference; The first adjustment value is obtained by multiplying the difference by the first coefficient, and the second adjustment value is obtained by multiplying the difference by the second coefficient. An adjustment signal is generated based on the first adjustment value and the second adjustment value.
5. The system according to claim 4, characterized in that, The base of the first laser rangefinder is mounted on the lower surface of the horizontal platform of the operating side hydraulic cylinder, and the detection beam of the first laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat; the base of the second laser rangefinder is mounted on the lower surface of the horizontal platform of the transmission side hydraulic cylinder, and the detection beam of the second laser rangefinder is perpendicular to the lower surface of the horizontal platform and points to the upper plane of the support roller bearing seat.
6. The system according to claim 5, characterized in that, Both the first laser rangefinder and the second laser rangefinder are connected to the controller via a signal amplifier and an analog-to-digital converter.
7. A terminal, characterized in that, include: The memory is used to store the rolling mill support roll tilt state handling program; A processor is configured to implement the steps of the mill support roll tilt state processing method as described in any one of claims 1-3 when executing the mill support roll tilt state processing program.
8. A computer-readable storage medium storing a computer program, characterized in that, The readable storage medium stores a mill support roll tilt state processing program, which, when executed by a processor, implements the steps of the mill support roll tilt state processing method as described in any one of claims 1-3.
Citation Information
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