A fully automatic laser welding tooling with tail gas treatment
By designing fully automatic laser welding tooling, including welding boxes, mobile components, suction hoses and purification components, the problem of insufficient waste gas treatment during welding is solved, and exhaust gas purification and safety management during welding is achieved.
Patent Information
- Application Number
- CN202411856591.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing welding tooling lacks the treatment device for the waste gas generated during the welding process, which makes the waste gas easily endangering human health.
A fully automatic laser welding tool is designed, including a welding box, a moving assembly, a suction hose and a purification assembly. The exhaust gas during the welding process is extracted through the suction hose and purified through the purification components to ensure that the exhaust gas does not leak out.
It realizes the synchronous treatment of waste gas during the welding process, purifies waste gas, ensures the safety of the welding environment, and avoids the harm of waste gas to the human body.
Smart Images

Figure CN119319331B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to waste gas treatment, and in particular to a fully automatic laser welding tool for exhaust gas treatment. Background Art
[0002] The power battery is the power source that provides power for the equipment. The power battery includes an aluminum shell, a battery and a cover plate. The existing aluminum shell is generally formed by stamping an aluminum plate, but the stamped shell has at least one seam, and the seam needs to be welded to form a closed shell. In addition to a large amount of smoke, the welding operation also contains a large amount of various harmful gases and gasified or atomized chemicals. The main components are harmful gases such as carbon monoxide, hydrocarbons, particulates and carbon smoke. If not treated, it will fly in the air, and it can invade the liver, lungs, cardiovascular system and blood through the respiratory tract. The existing welding tooling lacks exhaust gas treatment equipment during the welding process. Summary of the invention
[0003] The present invention aims to overcome the deficiency in the prior art that waste gas generated during welding is easily harmful to human body, and provides a fully automatic laser welding tool including tail gas treatment that simultaneously treats waste gas when welding workpieces on the welding tool.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A fully automatic laser welding tool with exhaust gas treatment, comprising a welding box, a mobile component, a suction hose and a welding tool, wherein the welding box is open at the front end, welding tools are installed on both sides of the welding box, the welding tool is slidably connected to the welding box, the mobile component is installed at the top of the welding box, the mobile component is slidably connected to the welding box, a welding gun is installed on the mobile component, the welding gun corresponds to the welding tool, a suction hose is installed on the mobile component, a purification component is installed on the rear end surface of the welding box, one end of the suction hose is installed on the mobile component and is connected to the welding tool Corresponding to the gun, the other end of the suction hose is connected to the purification component, an opening and closing door is installed at the front end of the welding box, and the opening and closing door is slidably connected to the welding box. The welding tooling includes a support seat, a lifting frame and a storage plate. The support seat is installed in the welding box, and the lifting frame is installed on the support seat and is slidably connected to the support seat. A pneumatic cylinder 1 is installed on the support seat, and the pneumatic end of the pneumatic cylinder 1 is connected to the lifting frame. An extrusion block is installed on the top of the lifting frame, and the storage plate is placed in the lifting frame. The storage plate is connected to the support seat, and the upper end of the storage plate matches the extrusion block.
[0006] During welding, welding is performed in a welding box, and the workpiece is fixed and the weld is aligned by using a welding tool installed in the welding box. After the welding tool fixes the workpiece, the welding tool can slide in the welding box and slide to a position close to the opening and closing door to place the workpiece. Then the moving assembly installed at the top of the inner part of the welding box can carry the welding gun, and the movement of the welding gun is used to weld at the seam. Two different welding tools are installed in the welding box, which are suitable for clamping different workpieces. When the moving assembly drives the welding gun to move for welding, the suction hose installed in the moving assembly works, and the suction hose corresponds to the end of the welding gun. The exhaust gas generated during the welding process is sucked by the suction machine installed in the suction hose. The sucked exhaust gas is transported to the purification assembly installed on the outside of the welding box through the suction hose, and the exhaust gas is purified by the purification assembly. An opening and closing door is installed at the front opening of the welding box, and the front end of the welding box can be closed by sliding the opening and closing door. The closed welding box is anti-corrosive The exhaust gas during welding is prevented from leaking out, and the extraction hose corresponds to the end of the welding gun. The exhaust gas generated during welding can better enter the suction hose to prevent the exhaust gas from overflowing. The welding tool installed in the welding box is installed in the welding box through the support seat. The support seat is used to support the overall welding tool device. A pneumatic cylinder is installed on the support seat, and the top of the pneumatic cylinder is connected to the lifting frame. A storage plate is placed inside the lifting frame, and the storage plate is installed on the support seat. The lifting frame can slide up and down on the support seat. When the lifting frame is lifted, the storage plate is fixed. An extrusion block is installed on the top of the lifting frame, and a shell to be welded is placed on the storage plate. The pneumatic cylinder drives the lifting frame to descend. When descending, the extrusion block corresponds to the storage plate, and squeezes the shell placed on the storage plate, and squeezes the weld of the shell to the alignment position, ensuring that the shell is fixed and the weld is aligned. Then the shell can be welded, so as to realize automatic fixing of the shell for rapid butt welding, thereby achieving the purpose of synchronously treating exhaust gas when welding the workpiece on the welding tool.
[0007] Preferably, the purification component includes a purification frame and a waste gas incinerator, one end of the suction hose is placed in the purification frame, one end of the purification frame is connected to the welding box, an adsorption layer is provided in the purification frame, the other end of the purification frame is installed with a waste gas incinerator, and the purification frame is connected to the waste gas incinerator. The waste gas extracted by the suction hose enters the purification frame, and the waste gas first passes through the adsorbent in the purification frame to adsorb a part of the harmful gas. The adsorbent is activated carbon filled in the purification frame. The activated carbon can adsorb a part of the harmful gas and a part of the particles in the waste gas, and then enters the waste gas incinerator through the connection between the purification frame and the waste gas incinerator. The waste gas incinerator is an existing technology on the market. It is a device that uses the heat generated by fuel combustion to raise the temperature of the combustible harmful gas to the reaction temperature, thereby causing oxidative decomposition, and further harmlessly treats the gas treated by the adsorbent. Such a design can purify the waste gas.
[0008] Preferably, the support seat includes a base and a mounting frame, the cross-sectional shape of the mounting frame is U-shaped, the mounting frame includes a side panel one and a bottom panel one, the side panel one is provided with two and respectively installed on both sides of the bottom panel one, a separation plate is installed on the bottom panel one, a lifting frame is provided on both sides of the separation plate, sliding blocks three are installed on both sides of the separation plate and the inner side of the side panel one, the cross-sectional shape of the lifting frame is U-shaped, connecting blocks are installed on both sides of the lifting frame, sliding grooves three are provided on the connecting blocks, the connecting blocks are slidably connected to the mounting frame through the cooperation of the sliding blocks three and the sliding grooves three, a pneumatic cylinder one is installed on both sides of the base, and the pneumatic end of the pneumatic cylinder one is connected to the lifting frame. One type of support seat of a shell welding tool is supported by a base, and a U-shaped mounting frame is installed on the base, and the mounting frame is used to connect with a lifting frame, and a partition plate is installed on the bottom plate of the mounting frame, and the partition plate divides the mounting frame into two parts. The lifting frames are installed on the left and right sides of the partition plate, which can increase the work stations, process multiple shells at the same time, and speed up the work efficiency. The cross-sectional shape of the lifting frame is also U-shaped, with the open end of the lifting frame facing upward and the lower end connected to the pneumatic cylinder. One side of the lifting frame is slidably connected to a side plate, and the other side of the lifting frame is slidably connected to the partition plate. The lifting frames are slidably connected by the cooperation of the sliding groove on the connecting block and the sliding block. Such a design can ensure the lifting of the lifting plate.
[0009] Preferably, the top of both sides of the lifting frame are equipped with extrusion blocks, and the extrusion blocks are provided with extrusion grooves. One end of the storage plate is connected to the bottom plate 1, and the storage plate corresponds to the extrusion blocks on both sides respectively. The upper end of the storage plate is provided with a welding groove 1. The storage plate placed in the lifting frame is installed on the bottom plate 1 of the mounting frame to ensure the fixation of the storage plate. Extrusion blocks are installed on the top of both sides of the lifting frame. When the extrusion blocks descend with the lifting frame, the extrusion grooves on the extrusion plates are correspondingly fitted with the storage plates, and the upper end of the storage plate placed inside the lifting frame is extruded and aligned with the upper end of the shell on the storage plate, waiting for welding. A welding groove is opened on the upper end of the storage plate, and the welding groove corresponds to the weld to prevent the shell and the storage plate from sticking. Such a design facilitates extrusion of the upper end of the storage plate.
[0010] Preferably, the support seat includes a mounting seat, the pneumatic cylinder is mounted on the mounting seat, the lifting frame includes a lifting plate and a second side plate, the second side plate is provided with two and respectively mounted on both sides of the lifting plate, the pneumatic end of the pneumatic cylinder is connected to the lifting plate, a plurality of lifting rods are provided on the mounting seat, one end of the lifting rod is connected to the mounting seat, and the other end of the lifting rod passes through the lifting plate and is placed above the lifting plate. The support seat of the second type of shell welding tooling adopts a mounting seat, the pneumatic cylinder is mounted on the mounting seat, the lifting rod of the lifting frame is placed above the mounting seat, the lifting frame is lifted and lowered by the lifting rod on the mounting seat, the lifting plate is lifted and lowered along the lifting rod, and two second side plates are installed on the lifting plate. Such a design can realize the lifting action of the lifting frame along the lifting rod.
[0011] Preferably, a top plate is installed at the top end of the side panel 2, and an extrusion block is installed on the side of the top plate facing the lifting plate, the cross-sectional shape of the extrusion block is L-shaped, a support plate is installed on the mounting seat, one end of the storage plate is connected to the support plate, one side of the extrusion block is connected to the top plate, a fastening screw is installed on the side panel 2, one end of the fastening screw passes through the side panel 2 and is placed in contact with the other side of the extrusion block, the storage plate corresponds to the extrusion block, and a welding groove 2 is provided at the upper end of the storage plate. A top plate is installed on the top of the second side plate, and an extrusion block is installed on the inner side of the top plate. For a wider shell, installing the extrusion block on the inner side of the top plate can better fit the storage plate. One side of the L-shaped extrusion plate is connected to the top plate by screws, and the other side is fixed by the fastening screws on the second side plate to ensure the stability of the extrusion block. When the extrusion block follows the lifting frame to descend, the upper side of the extrusion block corresponds to the storage plate and fits the storage plate. The storage plate is installed on the support plate of the mounting seat and fixed. The shell is fixed on the storage plate, and the weld corresponds to the two welding grooves to facilitate welding. This design can better fit the storage plate.
[0012] Preferably, the mounting seat is provided with a plurality of limit blocks, which correspond to the lifting rods one by one. In the process of the lifting frame being lifted along the lifting rods, in order to limit the descending stroke of the lifting frame and prevent the shell on the storage plate from being damaged due to excessive descent, a plurality of limit blocks are installed on the mounting seat, which correspond to the limit rods one by one, so as to better limit the lifting frame. Such a design can limit the lifting frame.
[0013] Preferably, the moving assembly includes a transverse block, a screw rod and a motor 1. A sliding block 1 is installed on the top surface of the welding box, a sliding groove 1 is installed on the transverse block, and the transverse block is slidably connected to the welding box through the cooperation of the sliding block 1 and the sliding groove 1. The motor 1 is installed on one side surface inside the welding box, and a moving block is installed on the transverse block. One end of the screw rod is connected to the motor shaft of motor 1, and the other end of the screw rod passes through the moving block and is rotatably connected to the other side of the welding box. The screw rod is threadedly connected to the moving block, and a vertical plate is installed on the bottom surface of the transverse block, and a translation assembly is installed on the vertical plate. The moving assembly is installed on the top surface inside the welding box. The transverse moving block cooperates with the sliding block on the welding box through the sliding groove, and can move along the sliding block on the welding box to convert different positions and realize switching between the welding tooling on both sides. A motor is installed on the side of the welding box. The rotation of the motor drives the screw installed on the motor shaft to rotate. The screw is threadedly connected with the moving block on the transverse moving block. The rotation of the screw can push the moving block to move, thereby realizing the movement of the transverse moving block on the sliding block. A vertical plate is installed on the transverse moving block. The translation assembly installed on the vertical plate can move on the vertical plate. After the transverse moving block moves to correspond to the welding tooling on one side, the translation assembly can move vertically to drive the welding gun to move and weld the weld. This design can convert different welding tooling.
[0014] Preferably, the translation assembly includes a translation plate, a second motor and a second pneumatic cylinder, a second sliding block is installed on the vertical plate, a second sliding groove is provided on the translation plate, the translation plate is slidably connected with the vertical plate through the cooperation of the second sliding block and the second sliding groove, the second motor is installed on the translation plate, a gear is installed on the motor shaft of the second motor, a rack is installed on the vertical plate, the gear is meshed with the rack, the second pneumatic cylinder is installed on the translation plate, a mounting plate is installed on the pneumatic end of the second pneumatic cylinder, the welding gun is installed on the mounting plate, a fixing plate is installed on one side of the mounting plate, a fixing hole is provided on the fixing plate, one end of the hose is placed in the fixing hole and connected to the fixing plate. After the transverse block corresponds to the welding tooling, motor 2 starts to operate, and the engagement of gear 1 on the motor shaft with the rack on the vertical plate drives the translation plate to move along sliding block 2. The movement of the translation plate is consistent with the direction of the weld, and the pneumatic cylinder 2 installed on the translation plate drives the mounting plate to descend. The welding gun is aligned with the joint by descending the mounting plate, and then the joint is welded by moving the translation plate. A fixed plate is installed on one side of the mounting plate, and the fixing hole on the fixed plate is used to fix one end of the hose of the suction assembly. The exhaust gas generated during welding can be directly extracted by the hose. This design can weld the joints.
[0015] The beneficial effects of the present invention are: when welding a workpiece on a welding tool, the exhaust gas can be treated and purified, the lifting plate can be ensured to be lifted and lowered, it is convenient to squeeze the upper end of the storage plate, the lifting frame can be lifted and lowered along the lifting rod, the storage plate can be better fitted, the lifting range of the lifting frame can be limited, different welding tools can be converted, and the joints can be welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Is a schematic diagram of the structure of the present invention;
[0017] Figure 2 It is another structural schematic diagram of the present invention;
[0018] Figure 3 yes Figure 1 A structural schematic diagram of the first embodiment of the welding tool;
[0019] Figure 4 yes Figure 3 A schematic diagram of the structure of the middle support seat;
[0020] Figure 5 yes Figure 3 Schematic diagram of the structure of the middle lifting frame;
[0021] Figure 6 yes Figure 1 A structural schematic diagram of a second embodiment of a welding tool;
[0022] Figure 7 yes Figure 6 A schematic diagram of the structure of the middle support seat;
[0023] Figure 8 yes Figure 6 Schematic diagram of the structure of the middle lifting frame;
[0024] Fig. 9 yes Figure 1 Schematic diagram of the structure of the mobile components.
[0025] In the figure: 1. welding box; 11. opening and closing door; 12. sliding block 1; 13. push slot; 2. moving assembly; 21. welding gun; 22. lateral block; 23. screw rod; 24. motor 1; 25. sliding slot 1; 26. moving block; 27. vertical plate; 28. sliding block 2; 3. suction hose; 4. welding tool; 41. support seat; 42. lifting frame; 43. storage plate; 44. pneumatic cylinder 1; 45. extrusion block; 5. purification assembly; 51. purification frame; 52. waste gas incinerator; 6. translation assembly; 61. translation plate; 62. motor 2; 63. Pneumatic cylinder 2; 64. Sliding groove 2; 65. Gear 1; 66. Rack; 67. Mounting plate; 68. Fixing plate; 69. Fixing hole; 7. Base; 71. Mounting frame; 72. Side plate 1; 73. Bottom plate 1; 74. Separation plate; 75. Sliding block 3; 76. Connecting block; 77. Sliding groove 3; 78. Extrusion groove; 79. Welding groove 1; 8. Mounting seat; 81. Lifting plate; 82. Side plate 2; 83. Lifting rod; 84. Top plate; 85. Support plate; 86. Fastening screw; 87. Welding groove 2; 88. Limit block. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0027] like Figure 1 and Figure 3 In the embodiment shown, a fully automatic laser welding tool with exhaust gas treatment includes a welding box 1, a mobile component 2, a suction hose 3 and a welding tool 4. The welding box 1 is open at the front end, and welding tools 4 are installed on both sides of the welding box 1. The welding tool 4 is slidably connected to the welding box 1. The mobile component 2 is installed at the top of the welding box 1. The mobile component 2 is slidably connected to the welding box 1. A welding gun 21 is installed on the mobile component 2, and the welding gun 21 corresponds to the welding tool 4. A suction hose 3 is installed on the mobile component 2. A purification component 5 is installed on the rear end surface of the welding box 1. One end of the suction hose 3 is installed on the mobile component 2 and corresponds to the welding gun 21. The other end of the suction hose 3 is connected to the purification component 5. An opening and closing door 11 is installed at the front end of the welding box 1, and the opening and closing door 11 is slidably connected to the welding box 1. The welding tool 4 includes a support seat 41, a lifting frame 42 and a storage plate 43. The support seat 41 is installed in the welding box 1, and the lifting frame 42 is installed on the support seat 41 and is slidably connected to the support seat 41. A pneumatic cylinder 44 is installed on the support seat 41, and the pneumatic end of the pneumatic cylinder 44 is connected to the lifting frame 42. An extrusion block 45 is installed on the top of the lifting frame 42. The storage plate 43 is placed in the lifting frame 42, and the storage plate 43 is connected to the support seat 41. The upper end of the storage plate 43 matches the extrusion block 45.
[0028] like Figure 2As shown, the purification component 5 includes a purification frame 51 and a waste gas incinerator 52. One end of the suction hose 3 is placed in the purification frame 51. One end of the purification frame 51 is connected to the welding box 1. An adsorption layer is provided in the purification frame 51. The other end of the purification frame 51 is installed with the waste gas incinerator 52. The purification frame 51 is connected to the waste gas incinerator 52.
[0029] like Figure 3 As shown, the support seat 41 includes a base 7 and a mounting frame 71. The cross-sectional shape of the mounting frame 71 is U-shaped. The mounting frame 71 includes a side plate 72 and a bottom plate 73. Two side plates 72 are provided and are respectively installed on both sides of the bottom plate 73. A separation plate 74 is installed on the bottom plate 73. A lifting frame 42 is provided on both sides of the separation plate 74. Sliding blocks 3 75 are installed on both sides of the separation plate 74 and the inner side of the side plate 72. The cross-sectional shape of the lifting frame 42 is U-shaped. Connecting blocks 76 are installed on both sides of the lifting frame 42. Sliding grooves 3 77 are provided on the connecting blocks 76. The connecting blocks 76 are slidably connected to the mounting frame 71 through the cooperation of the sliding blocks 3 75 and the sliding grooves 3 77. Pneumatic cylinders 44 are installed on both sides of the base 7. The pneumatic end of the pneumatic cylinder 44 is connected to the lifting frame 42.
[0030] like Figure 4 , Figure 5 As shown, extrusion blocks 45 are installed on the top of both sides of the lifting frame 42, and an extrusion groove 78 is provided on the extrusion block 45. One end of the storage plate 43 is connected to the bottom plate 73. The storage plate 43 corresponds to the extrusion blocks 45 on both sides respectively, and a welding groove 79 is provided on the upper end of the storage plate 43.
[0031] like Figure 6 , Figure 7 , Figure 8 As shown, the support seat 41 includes a mounting seat 8, a pneumatic cylinder 44 is installed on the mounting seat 8, and the lifting frame 42 includes a lifting plate 81 and a side plate 82. Two side plates 82 are provided and are respectively installed on both sides of the lifting plate 81. The pneumatic end of the pneumatic cylinder 44 is connected to the lifting plate 81. A plurality of lifting rods 83 are provided on the mounting seat 8. One end of the lifting rod 83 is connected to the mounting seat 8, and the other end of the lifting rod 83 passes through the lifting plate 81 and is placed above the lifting plate 81.
[0032] A top plate 84 is installed at the top of the second side plate 82, and an extrusion block 45 is installed on the side of the top plate 84 facing the lifting plate 81, and the cross-sectional shape of the extrusion block 45 is L-shaped. A support plate 85 is installed on the mounting seat 8, one end of the storage plate 43 is connected to the support plate 85, and one side of the extrusion block 45 is connected to the top plate 84. A fastening screw 86 is installed on the second side plate 82, and one end of the fastening screw 86 penetrates the second side plate 82 and is placed on the other side of the extrusion block 45. The storage plate 43 corresponds to the extrusion block 45, and a welding groove 2 87 is provided on the upper end of the storage plate 43. A plurality of limit blocks 88 are provided on the mounting seat 8, and the limit blocks 88 correspond to the lifting rods 83 one by one.
[0033] like Fig. 9 As shown, the moving assembly 2 includes a transverse block 22, a screw rod 23 and a motor 24. A sliding block 12 is installed on the top surface of the welding box 1, and a sliding groove 25 is installed on the transverse block 22. The transverse block 22 is slidably connected to the welding box 1 through the cooperation of the sliding block 12 and the sliding groove 25. The motor 24 is installed on one side surface inside the welding box 1, and a moving block 26 is installed on the transverse block 22. One end of the screw rod 23 is connected to the motor shaft of the motor 24, and the other end of the screw rod 23 passes through the moving block 26 and is rotatably connected to the other side of the welding box 1. The screw rod 23 is threadedly connected to the moving block 26. A vertical plate 27 is installed on the bottom surface of the transverse block 22, and a translation assembly 6 is installed on the vertical plate 27.
[0034] The translation assembly 6 includes a translation plate 61, a second motor 62 and a second pneumatic cylinder 63. A second sliding block 28 is installed on the vertical plate 27. A second sliding groove 64 is provided on the translation plate 61. The translation plate 61 is slidably connected to the vertical plate 27 through the cooperation of the second sliding block 28 and the second sliding groove 64. The second motor 62 is installed on the translation plate 61. A gear 65 is installed on the motor shaft of the second motor 62. A rack 66 is installed on the vertical plate 27. The gear 65 meshes with the rack 66. The second pneumatic cylinder 63 is installed on the translation plate 61. A mounting plate 67 is installed on the pneumatic end of the second pneumatic cylinder 63. The welding gun 21 is installed on the mounting plate 67. A fixing plate 68 is installed on one side of the mounting plate 67. A fixing hole 69 is provided on the fixing plate 68. One end of the hose 31 is placed in the fixing hole 69 and connected to the fixing plate 68.
[0035] When placing a workpiece on the welding tool 4 , there are two embodiments of the welding tool 4 for processing different workpieces.
[0036] Embodiment 1: For a shell with a smaller width, embodiment 1 is used for fixing. The shell sleeve is placed on the storage plate 43, and the weld is placed corresponding to the welding groove 79. After the placement is completed, the pneumatic cylinder 44 is actuated to act on the bottom surface of the lifting frame 42, driving the lifting frame 42 to descend along the sliding block.
[0037] Since the storage plate is installed on the bottom plate 73 of the mounting frame 71 and its position is fixed, the lifting frame 42 drives the extrusion block 45 to descend, and the extrusion block 45 will squeeze the parts on the storage plate 43 until the extrusion groove 78 fits with the storage plate 43, and the upper end of the shell and the storage plate 43 are fit together, so that the seam of the shell corresponds to the welding seam 79, and then the parts can be welded.
[0038] Embodiment 2: For a shell with a larger width, embodiment 2 is used for fixing, and the parts are placed on the storage plate 43, and the joints are also made to correspond to the welding seam 2 87. After the parts are placed, the pneumatic cylinder 1 44 is actuated to act on the lifting plate 81, driving the lifting frame 42 to descend along the lifting rod 83.
[0039] Since the storage plate 43 is installed on the support plate 85 on the mounting seat 8 and the position is fixed, the lifting plate 81 descends, driving the top plate 84 at the top of the side plate 82 and the extrusion block 45 to descend together, and the extrusion block 45 inside the top plate 84 descends until the extrusion block 45 fits with the storage plate 43, and the upper end of the part is squeezed and fixed on the storage plate 43, so that the seam is aligned at the welding seam 87, and then welding can be performed.
[0040] After the workpiece is placed, the opening and closing door 11 is closed, the front end of the welding box 1 is closed, and then the motor 1 24 is actuated, and the moving block 26 threadedly connected thereto is driven to move by the rotation of the screw rod 23, and the moving block 26 drives the lateral block 22 to move, driving the vertical plate 27 and the translation assembly 6 to move to the corresponding position with the welding fixture 4. Then the pneumatic cylinder 2 63 is actuated, driving the welding gun 21 to descend, so that the welding gun 21 corresponds to the welding seam, and then welding the seam is started.
[0041] During welding, the motor 2 62 is operated, and the gear 1 65 on the motor 2 62 is meshed with the rack 66 on the vertical plate 27 to drive the translation plate 61 to move along the sliding block 28 on the vertical plate 27, and then the translation plate 61 drives the welding gun 21 to move along the weld, thereby welding the joint and completing the welding of the workpiece.
[0042] During welding, the suction machine in the suction hose 3 is activated to extract the waste gas generated by the welding gun 21 through the suction hose 3. The extracted waste gas enters the purification frame 51 through the suction hose 3 and is then adsorbed by the adsorption layer in the purification frame 51. The adsorption layer uses activated carbon to adsorb part of the harmful gas and particles in the waste gas. The waste gas after preliminary treatment enters the waste gas incinerator 52. The temperature of the combustible harmful gas in the waste gas incinerator 52 is increased to the reaction temperature, so that oxidation and decomposition occur. The welding of the workpiece and the waste gas treatment during the welding process are completed.
Claims
1. A fully automatic laser welding tool with exhaust gas treatment, characterized in that: The invention comprises a welding box (1), a moving assembly (2), a suction hose (3) and a welding tool (4), wherein the welding box (1) is open at the front end, welding tools (4) are installed on both sides of the welding box (1), the welding tool (4) is slidably connected to the welding box (1), the moving assembly (2) is installed at the top of the welding box (1), the moving assembly (2) is slidably connected to the welding box (1), a welding gun (21) is installed on the moving assembly (2), the welding gun (21) corresponds to the welding tool (4), a suction hose (3) is installed on the moving assembly (2), a purification assembly (5) is installed on the rear end surface of the welding box (1), one end of the suction hose (3) is installed on the moving assembly (2) and corresponds to the welding gun (21), and the other end of the suction hose (3) is connected to the purification assembly (5). (5) connected, the front end of the welding box (1) is equipped with an opening and closing door (11), the opening and closing door (11) is slidably connected to the welding box (1), the welding tool (4) comprises a support seat (41), a lifting frame (42) and a storage plate (43), the support seat (41) is installed in the welding box (1), the lifting frame (42) is installed on the support seat (41) and is slidably connected to the support seat (41), a pneumatic cylinder (44) is installed on the support seat (41), the pneumatic end of the pneumatic cylinder (44) is connected to the lifting frame (42), an extrusion block (45) is installed on the top of the lifting frame (42), the storage plate (43) is placed in the lifting frame (42), the storage plate (43) is connected to the support seat (41), and the upper end of the storage plate (43) matches the extrusion block (45); The support seat (41) comprises a base (7) and a mounting frame (71), the cross-section of the mounting frame (71) is U-shaped, the mounting frame (71) comprises a side panel (72) and a bottom panel (73), the side panel (72) is provided with two and respectively mounted on two sides of the bottom panel (73), a separation plate (74) is mounted on the bottom panel (73), both sides of the separation plate (74) are provided with a lifting frame (42), and the two sides of the separation plate (74) and the side panel (72) are A sliding block three (75) is installed on the inner side, the cross-section of the lifting frame (42) is U-shaped, connecting blocks (76) are installed on both sides of the lifting frame (42), and a sliding groove three (77) is provided on the connecting block (76). The connecting block (76) is slidably connected to the mounting frame (71) through the cooperation of the sliding block three (75) and the sliding groove three (77), and a pneumatic cylinder one (44) is installed on both sides of the base (7), and the pneumatic end of the pneumatic cylinder one (44) is connected to the lifting frame (42); Or the support seat (41) includes a mounting seat (8), the pneumatic cylinder 1 (44) is mounted on the mounting seat (8), the lifting frame (42) includes a lifting plate (81) and a side plate 2 (82), two side plates 2 (82) are provided and are respectively mounted on both sides of the lifting plate (81), the pneumatic end of the pneumatic cylinder 1 (44) is connected to the lifting plate (81), and the mounting seat (8) is provided with a plurality of lifting rods (83), one end of the lifting rod (83) is connected to the mounting seat (8), and the other end of the lifting rod (83) passes through the lifting plate (81) and is placed above the lifting plate (81).
2. The fully automatic laser welding tool with exhaust gas treatment according to claim 1 is characterized in that: The purification component (5) comprises a purification frame (51) and a waste gas incinerator (52), one end of the suction hose (3) is placed in the purification frame (51), one end of the purification frame (51) is connected to the welding box (1), an adsorption layer is provided in the purification frame (51), the other end of the purification frame (51) is installed with the waste gas incinerator (52), and the purification frame (51) is connected to the waste gas incinerator (52).
3. The fully automatic laser welding tool with exhaust gas treatment according to claim 1 is characterized in that: Extrusion blocks (45) are installed at the top ends of both sides of the lifting frame (42), and an extrusion groove (78) is provided on the extrusion block (45). One end of the storage plate (43) is connected to the bottom plate (73). The storage plate (43) corresponds to the extrusion blocks (45) on both sides respectively, and a welding groove (79) is provided on the upper end of the storage plate (43).
4. The fully automatic laser welding tool with exhaust gas treatment according to claim 1 is characterized in that: A top plate (84) is installed at the top end of the second side plate (82), and an extrusion block (45) is installed on the side of the top plate (84) facing the lifting plate (81), and the cross-sectional shape of the extrusion block (45) is L-shaped. A support plate (85) is installed on the mounting seat (8), one end of the storage plate (43) is connected to the support plate (85), and one side of the extrusion block (45) is connected to the top plate (84). A fastening screw (86) is installed on the second side plate (82), and one end of the fastening screw (86) passes through the second side plate (82) and is placed on the other side of the extrusion block (45) to contact. The storage plate (43) corresponds to the extrusion block (45), and a second welding groove (87) is provided at the upper end of the storage plate (43).
5. The fully automatic laser welding tool with exhaust gas treatment according to claim 4 is characterized in that: The mounting seat (8) is provided with a plurality of limit blocks (88), and the limit blocks (88) correspond one to one with the lifting rods (83).
6. The fully automatic laser welding tool with exhaust gas treatment according to claim 1 is characterized in that: The moving assembly (2) comprises a transverse block (22), a screw rod (23) and a motor (24); a sliding block (12) is installed on the top surface of the welding box (1); a sliding groove (25) is installed on the transverse block (22); the transverse block (22) is slidably connected to the welding box (1) through the cooperation of the sliding block (12) and the sliding groove (25); the motor (24) is installed on a side surface inside the welding box (1); a moving block (26) is installed on the transverse block (22); one end of the screw rod (23) is connected to the motor shaft of the motor (24); the other end of the screw rod (23) passes through the moving block (26) and is rotatably connected to the other side of the welding box (1); the screw rod (23) is threadedly connected to the moving block (26); a vertical plate (27) is installed on the bottom surface of the transverse block (22); and a translation assembly (6) is installed on the vertical plate (27).
7. The fully automatic laser welding tool with exhaust gas treatment according to claim 6 is characterized in that: The translation assembly (6) comprises a translation plate (61), a second motor (62) and a second pneumatic cylinder (63). The second sliding block (28) is mounted on the vertical plate (27). The second sliding groove (64) is provided on the translation plate (61). The translation plate (61) is slidably connected to the vertical plate (27) through the cooperation between the second sliding block (28) and the second sliding groove (64). The second motor (62) is mounted on the translation plate (61). A first gear (65) is mounted on the motor shaft of the second motor (62). The vertical plate ( A rack (66) is installed on the pneumatic cylinder (27), the gear (65) is meshed with the rack (66), the pneumatic cylinder (63) is installed on the translation plate (61), the pneumatic end of the pneumatic cylinder (63) is installed with a mounting plate (67), the welding gun (21) is installed on the mounting plate (67), a fixing plate (68) is installed on one side of the mounting plate (67), a fixing hole (69) is provided on the fixing plate (68), and one end of the suction hose (3) is placed in the fixing hole (69) and connected to the fixing plate (68).
Citation Information
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