Testing Method and System for HDC Dual-Mode Module Product Based on Balun Circuit

Through the conversion and detection system based on the Barron circuit, the accuracy problem of signal attenuation performance measurement of HDC dual-mode module is solved, reducing the failure rate and improving detection efficiency and accuracy.

CN119324753BActive Publication Date: 2025-07-08古桥信息科技(郑州)有限公司
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Patent Information

Application Number
CN202411477432.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-07-08
Estimated Expiration
2044-10-22

AI Technical Summary

Technical Problem

The prior art is difficult to accurately measure the anti-attenuation performance of the communication signal of the HDC dual-mode module in a limited fixture space, resulting in high failure rate and low detection efficiency.

Method used

Using the test methods and systems based on the Barron circuit, the HPLC signal of the HDC dual-mode module is converted into a single-ended or double-ended signal through the Barron circuit A and Barron circuit B, and the HPLC signal attenuator is connected through the coaxial signal line, and a comprehensive inspection is carried out in combination with the upper computer control and the scanning and recording module.

Benefits of technology

The comprehensive performance detection of HDC dual-mode modules is achieved, which reduces the failure rate, improves detection efficiency, and improves the accuracy of the anti-attenuation performance test of the HPLC signal of HDC dual-mode modules.

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Abstract

This application relates to the field of power technology, and more particularly to a production test method and system for an HDC dual-mode module based on a balun circuit. The method includes: scanning to obtain the barcode information of all HDC dual-mode modules to be tested and entering it into the host computer system, and docking the multiple HDC dual-mode modules to be tested with the corresponding modules in the detection tooling respectively; the multiple HDC dual-mode modules to be tested enter the corresponding test modes according to the received test commands, and send the received test data to the host computer, and the host computer obtains the detection results of each HDC dual-mode module to be tested according to the verification results of the test data; wherein, the test modes include single-channel reception test, single-channel transmission test, dual-channel reception test, and dual-channel transmission test; the test data includes HPLC data and HRF data.
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Description

Technical Field

[0001] The present application relates to the field of power technology, and more particularly to a method and system for testing an HDC dual-mode module product based on a balun circuit. Background Art

[0002] HPLC (High-speed Power Line Communications) high-speed power line carrier communication technology relies on line reliability for its operation. Additionally, the high impedance of the line can cause poor communication at its stations. HRF (High-speed RadioFrequency) high-speed wireless communication technology is affected by the environment, and reasons such as weather and building blockages can cause frame loss of channel data. To overcome the above problems, HDC (High-speed Dual-mode Communications), that is, HPLC+HRF dual-mode communication technology, has become an important promotion direction for the construction of new power systems.

[0003] To reduce the failure rate of the dual-mode communication unit, it needs to be comprehensively detected. Since the function of HRF is added to the function of HPLC, an additional link needs to be added to the product test plan. To improve production efficiency, it is increasingly valuable to test the two sets of functions in one workstation. However, due to limited fixture space, the HPLC carrier signal can easily cross the attenuator and couple through wires or space, making it difficult to accurately measure the anti-attenuation performance of the dual-mode module against communication signals. Summary of the Invention

[0004] Therefore, the present application is proposed in view of the problems and requirements existing in the above-mentioned prior art.

[0005] The purpose of the present application is to provide a method and system for testing an HDC dual-mode module product based on a balun circuit, which can comprehensively detect the performance of the dual-mode module, reduce the failure rate, improve the detection efficiency, and the accuracy of testing the anti-attenuation performance of the HPLC signal of the HDC dual-mode module, compared with the defects of the prior art.

[0006] The purpose of the present application is achieved through the following technical solutions:

[0007] In a first aspect, an embodiment of the present application provides a method for testing an HDC dual-mode module product based on a balun circuit, the method comprising:

[0008] S1. Scan to obtain the barcode information of all HDC dual-mode modules to be tested and enter it into the host computer system, and dock the multiple HDC dual-mode modules to be tested with the corresponding modules in the detection fixture respectively;

[0009] S2. Multiple HDC dual-mode modules to be tested enter corresponding test modes according to the received test commands, and send the received test data to the host computer. The host computer obtains the detection results of each HDC dual-mode module to be tested based on the verification results of the test data.

[0010] Among them, the test modes include single-channel reception test, single-channel transmission test, dual-channel reception test, and dual-channel transmission test; the test data includes HPLC data and HRF data.

[0011] In a second aspect, an embodiment of the present application provides an HDC dual-mode module product test system based on a balun circuit. The system includes:

[0012] A host computer, which is used to run the host computer system, store information of HDC dual-mode modules to be tested, send test commands and control commands to the co-test module, and verify the received test data to obtain the detection results of the HDC dual-mode modules to be tested.

[0013] A test baseboard, which is communicatively connected to the HDC dual-mode module to be tested and the host computer respectively, and is connected to an HPLC signal attenuator through a coaxial signal line. It is used to receive test commands and forward them to the corresponding HDC dual-mode module to be tested, and is also used to send test data to the host computer through a network port. The test baseboard includes a balun circuit A, and the balun circuit A is used to convert the HPLC differential signal of the HDC dual-mode module to be tested into a single-ended signal or convert the HPLC single-ended signal into a differential signal.

[0014] An HDC dual-mode module to be tested, which is used to enter the corresponding test mode according to the test command, receive the test data and confirm the data forwarding method according to the test mode, and send the test data to the host computer according to the data forwarding method.

[0015] A co-test baseboard, which is communicatively connected to the co-test module and the host computer respectively, and is connected to an HPLC signal attenuator through a coaxial signal line. It is used to receive control commands and forward them to the co-test module, and is also used to send the test data sent or received by the co-test module to the host computer through a network port. The co-test baseboard includes a balun circuit B, and the balun circuit B is used to convert the HPLC single-ended signal of the HDC dual-mode module to be tested into a differential signal or convert the HPLC differential signal into a single-ended signal.

[0016] A co-test module, which is used to receive control commands and send test data to multiple HDC dual-mode modules to be tested according to the control commands, and at the same time send the test data to the host computer through the network port of the co-test baseboard, and is also used to receive the test data sent by the HDC dual-mode module to be tested and send the test data to the host computer through the network port of the co-test baseboard.

[0017] A scanning and recording module, which is used to scan and obtain the barcode information of all HDC dual-mode modules to be tested and input it into the host computer system.

[0018] The detection tooling includes a test box, a companion test box, an HPLC signal attenuator, and a radio frequency attenuator. The test bottom plate and the HDC dual-mode module to be tested are arranged in the test box, and the companion test module and the companion test bottom plate are arranged in the companion test box; the HPLC signal attenuator and the radio frequency attenuator are arranged outside the test box and outside the companion test box.

[0019] Compared with the prior art, the beneficial effects of the present invention are at least as follows:

[0020] In the HDC dual-mode module product testing method and system based on the balun circuit of the present application, multiple HDC dual-mode modules to be tested enter the corresponding test modes according to the test commands, and single-channel reception testing, single-channel transmission testing, dual-channel reception testing, and dual-channel transmission testing are performed on the HDC dual-mode modules to be tested. Noise and interference are added to the test data to test the anti-interference and anti-noise performance of the dual-mode modules, so that the performance of the dual-mode modules can be comprehensively detected, and the failure rate is reduced; the dual-mode function can be detected in one workstation and multiple HDC dual-mode modules to be tested can be detected at one time, improving the detection efficiency; the HPLC signal is converted by the balun circuit and connected to the HPLC signal attenuator through a coaxial signal line, improving the accuracy of the HPLC signal anti-attenuation performance test of the HDC dual-mode module. Description of the Drawings

[0021] Figure 1 The figure illustrates a flowchart of a method for testing an HDC dual-mode module product based on a balun circuit according to an embodiment of the present application;

[0022] Figure 2 The figure illustrates a schematic diagram of a system for testing an HDC dual-mode module product based on a balun circuit according to an embodiment of the present application. Detailed Embodiments

[0023] Hereinafter, exemplary embodiments according to the present application will be described in detail with reference to the drawings. It should be understood that the specific embodiments described herein are only a part of the embodiments of the present application, and the present application is not limited by the exemplary embodiments described herein.

[0024] As Figure 1 shown, a method for testing an HDC dual-mode module product based on a balun circuit according to an embodiment of the present application includes step S1 and step S2.

[0025] In step S1, the barcode information of all HDC dual-mode modules to be tested is scanned and entered into the host computer system, and multiple HDC dual-mode modules to be tested are respectively docked with the corresponding modules in the detection tooling.

[0026] Scan the barcode information of all HDC dual-mode modules to be tested through a barcode scanner, and then input the scanned barcode information into the host computer system; the detection tooling includes a test box, a companion test box, an HPLC signal attenuator, and a radio frequency attenuator. There are multiple test bottom plates in the test box, and the test bottom plate includes a balun circuit A; there is a companion test bottom plate and a companion test module in the companion test box, and the companion test bottom plate includes a balun circuit B; the multiple HDC dual-mode modules to be tested are respectively communicatively connected to the multiple test bottom plates, the multiple test bottom plates are connected to the HPLC signal attenuator via coaxial signal lines, the HPLC signal attenuator is connected to the companion test bottom plate via a coaxial signal line, and the companion test module is communicatively connected to the companion test bottom plate; the balun circuit A of the test bottom plate is used to convert the HPLC differential signal of the HDC dual-mode module to be tested into a single-ended signal or convert the HPLC single-ended signal into a differential signal, and the balun circuit B of the companion test bottom plate is used to convert the HPLC single-ended signal of the HDC dual-mode module to be tested into a differential signal or convert the HPLC differential signal into a single-ended signal. After the HPLC signal is converted by the balun circuits of the test bottom plate and the companion test bottom plate, it is attenuated to different degrees by the HPLC signal attenuator, and the HPLC signal anti-attenuation performance of the HDC dual-mode module to be tested can be accurately measured; the test bottom plate is communicatively connected to the host computer, and the companion test bottom plate is communicatively connected to the host computer; the radio frequency attenuator is used for the attenuation of the HRF signal, and the HPLC signal attenuator and the radio frequency attenuator are adjustable attenuators, and the attenuation value can be adjusted according to the host computer instruction to accurately measure the anti-attenuation performance of the HDC dual-mode module.

[0027] In step S2, multiple HDC dual-mode modules to be tested enter the corresponding test modes according to the received test commands, and send the received test data to the host computer. The host computer obtains the detection results of each HDC dual-mode module to be tested according to the verification results of the test data; among them, the test modes include single-channel reception test, single-channel transmission test, dual-channel reception test, and dual-channel transmission test; the test data includes HPLC data and HRF data.

[0028] The host computer sends test commands to multiple test bottom plates through the network port. The test bottom plates receive the test commands and forward them to the corresponding HDC dual-mode modules to be tested. After the HDC dual-mode modules to be tested parse the commands, they enter the corresponding test modes. The test modes include single-channel reception test, single-channel transmission test, dual-channel reception test, and dual-channel transmission test; the host computer controls the closing or opening of the HPLC or HRF communication channels of the HDC dual-mode modules to be tested through the test commands, and performs the HPLC channel reception and transmission function test or the HRF channel reception and transmission function test once, or performs the HPLC+HRF dual-channel reception and transmission function test at the same time;

[0029] After the HDC dual-mode module to be tested enters the corresponding test mode, the host computer sends a control command to the accompanying test module, so that the accompanying test module sends test data to multiple HDC dual-mode modules to be tested according to the control command;

[0030] The host computer sends a control command to the accompanying test module through the accompanying test backplane. After receiving and parsing the control command, the accompanying test module sends test data to multiple HDC dual-mode modules to be tested according to the control command. Optionally, noise and interference are added to the test data to test the noise resistance and interference resistance performance of the HDC dual-mode module to be tested. The test data includes HPLC test data or HRF test data or HPLC+HRF test data. Among them, the HPLC test data is attenuated by the HPLC signal attenuator through the accompanying test backplane, and the HRF test data is attenuated by the radio frequency attenuator. The attenuated HPLC test data is transmitted to the HDC dual-mode module to be tested through the test backplane, and the attenuated HRF test data is transmitted to the HDC dual-mode module to be tested through the flat antenna; while the accompanying test module sends test data to multiple HDC dual-mode modules to be tested, it sends the test data to the host computer through the accompanying test backplane via the network port, so that the host computer uses this test data as the standard data to verify other received test data;

[0031] After receiving the test data, multiple HDC dual-mode modules to be tested determine the data forwarding method according to the current test mode, and send the test data to the host computer according to the data forwarding method. Specifically:

[0032] If the current test mode is single-channel reception test or dual-channel reception test, the HDC dual-mode module to be tested directly sends the test data to the host computer through the test backplane via the network port;

[0033] If the current test mode is single-channel transmission test or dual-channel transmission test, the HDC dual-mode module to be tested attenuates the test data through the HPLC signal attenuator or radio frequency attenuator and then sends it to the accompanying test module, so that the accompanying test module sends the test data to the host computer through the accompanying test backplane via the network port;

[0034] After receiving the test data from multiple HDC dual-mode modules to be tested, the host computer verifies the multiple test data with the above standard data, and obtains the detection results of each HDC dual-mode module to be tested based on the verification results.

[0035] Next, refer to Figure 2 to describe a test system for HDC dual-mode module products based on a balun circuit according to an embodiment of the present application.

[0036] As Figure 2 shown, the test system for HDC dual-mode module products based on a balun circuit includes:

[0037] The host computer is used to run the host computer system, store the information of the HDC dual-mode module to be tested, send test commands and control commands to the co-test module, and verify the received test data to obtain the test results of the HDC dual-mode module to be tested;

[0038] The test baseboard is communicatively connected to the HDC dual-mode module to be tested and the host computer respectively, and is connected to the HPLC signal attenuator via a coaxial signal line. It is used to receive test commands and forward them to the corresponding HDC dual-mode module to be tested, and is also used to send test data to the host computer through the network port. The test baseboard includes a balun circuit A, and the balun circuit A is used to convert the HPLC differential signal of the HDC dual-mode module to be tested into a single-ended signal or convert the HPLC single-ended signal into a differential signal;

[0039] The HDC dual-mode module to be tested is used to enter the corresponding test mode according to the test command, receive test data and confirm the data forwarding method according to the test mode, and send the test data to the host computer according to the data forwarding method;

[0040] The co-test baseboard is communicatively connected to the co-test module and the host computer respectively, and is connected to the HPLC signal attenuator via a coaxial signal line. It is used to receive control commands and forward them to the co-test module, and is also used to send the test data sent or received by the co-test module to the host computer through the network port. The co-test baseboard includes a balun circuit B, and the balun circuit B is used to convert the HPLC single-ended signal of the HDC dual-mode module to be tested into a differential signal or convert the HPLC differential signal into a single-ended signal;

[0041] The co-test module is used to receive control commands and send test data to multiple HDC dual-mode modules to be tested according to the control commands, and at the same time send the test data to the host computer through the network port of the co-test baseboard. It is also used to receive the test data sent by the HDC dual-mode module to be tested and send the test data to the host computer through the network port of the co-test baseboard;

[0042] The scanning and recording module is used to scan and obtain the barcode information of all HDC dual-mode modules to be tested and input it into the host computer system;

[0043] The detection tooling includes a test box, a co-test box, an HPLC signal attenuator and a radio frequency attenuator. The test baseboard and the HDC dual-mode module to be tested are arranged in the test box, and the co-test module and the co-test baseboard are arranged in the co-test box; the HPLC signal attenuator and the radio frequency attenuator are arranged outside the test box and outside the co-test box. The test box and the co-test box shield external interference when testing the HDC dual-mode module.

[0044] The specific functions and operations of each module in the above-mentioned HDC dual-mode module product test system based on the balun circuit are introduced in detail in a method for testing an HDC dual-mode module product based on the balun circuit described above. Therefore, the repeated description thereof will be omitted here.

[0045] The basic principles of the present application have been described above in conjunction with specific embodiments. It should be understood that the above-disclosed specific details are only for the purpose of illustration and easy understanding, rather than limitation, and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A test method for an HDC dual-mode module product based on a balun circuit, characterized in that, The method includes: S1. Scan and obtain the barcode information of all HDC dual-mode modules to be tested and input it into the host computer system. Connect the multiple HDC dual-mode modules to be tested to the corresponding modules in the detection tooling respectively. The HDC is high-speed dual-mode communication. S2. The multiple HDC dual-mode modules to be tested enter the corresponding test modes according to the received test commands, and send the received test data to the host computer. The host computer obtains the detection results of each HDC dual-mode module to be tested according to the verification results of the test data. Among them, the test modes include single-channel reception test, single-channel transmission test, dual-channel reception test, and dual-channel transmission test. The test data includes HPLC data and HRF data. The HPLC is high-speed power line carrier communication, and the HRF is high-speed wireless communication. The detection tooling includes a test box, a companion test box, an HPLC signal attenuator, and a radio frequency attenuator. There are multiple test boards in the test box. The test board includes a balun circuit A. There is a companion test board and a companion test module in the companion test box. The companion test board includes a balun circuit B. The multiple HDC dual-mode modules to be tested are respectively communicatively connected to the multiple test boards. The multiple test boards are connected to the HPLC signal attenuator through coaxial signal lines. The HPLC signal attenuator is connected to the companion test board through coaxial signal lines. The companion test module is communicatively connected to the companion test board. The balun circuit A of the test board is used to convert the HPLC differential signal of the HDC dual-mode module to be tested into a single-ended signal or convert the HPLC single-ended signal into a differential signal. The balun circuit B of the companion test board is used to convert the HPLC single-ended signal of the HDC dual-mode module to be tested into a differential signal or convert the HPLC differential signal into a single-ended signal.

2. The test method for the HDC dual-mode module product based on the balun circuit according to claim 1, wherein The multiple HDC dual-mode modules to be tested enter the corresponding test modes according to the received test commands, including: The host computer sends test commands to the multiple test boards through the network port. The test boards receive the test commands and forward them to the corresponding HDC dual-mode modules to be tested. The HDC dual-mode modules to be tested enter the corresponding test modes after parsing the commands.

3. The test method for the HDC dual-mode module product based on the balun circuit according to claim 1, characterized in that The HDC dual-mode modules to be tested send the received test data to the host computer, including: The host computer sends control commands to the companion test module so that the companion test module sends test data to the multiple HDC dual-mode modules to be tested according to the control commands. After receiving the test data, the multiple HDC dual-mode modules to be tested determine the data forwarding method according to the current test mode, and send the test data to the host computer according to the data forwarding method.

4. The test method for the HDC dual-mode module product based on the balun circuit according to claim 3, wherein, After receiving the test data, the multiple HDC dual-mode modules to be tested determine the data forwarding method according to the current test mode, and send the test data to the host computer according to the data forwarding method, including: If the current test mode is a single-channel reception test or a dual-channel reception test, the test data is directly sent to the host computer through the network port of the test board. If the current test mode is single-channel transmission test or dual-channel transmission test, the test data will be sent to the co-test module, so that the co-test module sends the test data to the host computer through the co-test baseboard via an Ethernet port.

5. The method for testing the HDC dual-mode module product based on the balun circuit according to claim 3, wherein While sending test data to multiple HDC dual-mode modules under test according to the control command, the co-test module sends the test data to the host computer through the co-test baseboard via an Ethernet port, so that the host computer uses this test data as the standard data to verify other received test data.

6. The testing method for the HDC dual-mode module product based on a balun circuit according to claim 1, characterized in that, The HPLC signal attenuator and the RF attenuator are adjustable attenuators, and the attenuation value can be adjusted according to the host computer instruction to accurately measure the anti-attenuation performance of the HDC dual-mode module.

7. A test system for an HDC dual-mode module product based on a balun circuit, characterized in that The system includes: A host computer, which is used to run the host computer system, store the information of the HDC dual-mode module under test, send test commands and control commands to the co-test module, and verify the received test data to obtain the detection result of the HDC dual-mode module under test; A test baseboard, which is communicatively connected to the HDC dual-mode module under test and the host computer respectively, and is connected to the HPLC signal attenuator via a coaxial signal line. It is used to receive test commands and forward them to the corresponding HDC dual-mode module under test, and is also used to send test data to the host computer through an Ethernet port. The test baseboard includes a balun circuit A, and the balun circuit A is used to convert the HPLC differential signal of the HDC dual-mode module under test into a single-ended signal or convert the HPLC single-ended signal into a differential signal; The HDC dual-mode module under test is used to enter the corresponding test mode according to the test command, receive the test data and confirm the data forwarding method according to the test mode, and send the test data to the host computer according to the data forwarding method; A co-test baseboard, which is communicatively connected to the co-test module and the host computer respectively, and is connected to the HPLC signal attenuator via a coaxial signal line. It is used to receive control commands and forward them to the co-test module, and is also used to send the test data sent or received by the co-test module to the host computer through an Ethernet port. The co-test baseboard includes a balun circuit B, and the balun circuit B is used to convert the HPLC single-ended signal of the HDC dual-mode module under test into a differential signal or convert the HPLC differential signal into a single-ended signal; A co-test module, which is used to receive control commands and send test data to multiple HDC dual-mode modules under test according to the control commands. At the same time, the test data is sent to the host computer through the co-test baseboard via an Ethernet port. It is also used to receive the test data sent by the HDC dual-mode module under test and send the test data to the host computer through the Ethernet port of the co-test baseboard.

8. The test system for the HDC dual-mode module product based on the balun circuit according to claim 7, wherein, The system further includes: A scanning and recording module, which is used to scan and obtain the barcode information of all HDC dual-mode modules under test and enter it into the host computer system; A detection tooling, which includes a test box, a co-test box, an HPLC signal attenuator and an RF attenuator. The test baseboard and the HDC dual-mode module under test are arranged in the test box, and the co-test module and the co-test baseboard are arranged in the co-test box; the HPLC signal attenuator and the RF attenuator are arranged outside the test box and outside the co-test box.

Citation Information

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