A single-piece crowned blade wax model device and manufacturing method

Abstract

The present invention discloses a single-body crowned blade wax mold device and a manufacturing method, comprising an upper template, an upper mold base, a lower mold base, a mold foot and a lower template, which are arranged in sequence from top to bottom and connected by a hydraulic system. The upper mold base and the lower mold base are both provided with cooling water channels. The upper template is rectangular and connected to a hanging ring and has an upper core puller at the lower end. The upper and lower mold bases are respectively provided with upper and lower cavities and slots for making blade shapes, and are also provided with an oblique guide assembly and a blade crown slider assembly. The manufacturing method comprises the steps of mold installation, cooling water connection, mold closing and wax injection, automatic mold opening and ejecting the wax mold, and taking out the wax mold for storage. The present invention solves the problems of low efficiency of manual mold opening and closing of existing devices, fluctuation of wax mold size due to lack of temperature control means, and low efficiency of pressing products, realizes automatic opening and closing of the module, can pass circulating cooling water and can press two products, effectively improving the efficiency and quality of wax mold manufacturing.

Description

Technical Field

[0001] The invention relates to the field of mechanical manufacturing, in particular to a manufacturing device and a manufacturing method for multiple wax molds. Background Art

[0002] The wax model of a single crowned blade is prone to deformation during the manufacturing process. The existing device has the following disadvantages:

[0003] (1) The device is a manual opening and closing mold structure with 6 manual opening and closing modules. The wax mold is easily deformed during the opening and closing process, which is inefficient.

[0004] (2) The existing device has no temperature control means, which causes the wax model size to fluctuate.

[0005] (3) The existing device can only press one product, which is inefficient. Summary of the Invention

[0006] In order to solve the above problems, the present invention discloses a single-body crowned blade wax mold device and a manufacturing method.

[0007] The specific technical solutions are as follows:

[0008] A single-piece crowned blade wax mold device and manufacturing method, comprising an upper mold plate, an upper mold base, a lower mold base, a mold foot, and a lower mold plate. The upper mold plate, the upper mold base, the lower mold base, the mold foot, and the lower mold plate are arranged in sequence and interconnected by a hydraulic system to ensure the opening and closing of the upper mold base and the lower mold base. Cooling water channels are provided in both the upper mold base and the lower mold base.

[0009] The upper template is rectangular and fixedly connected to the hanging ring. The lower end of the upper template is connected to the upper mold base, and the lower end of the upper mold base is also connected to the upper core;

[0010] The upper mold base is rectangular in shape, and an upper mold cavity is provided inside the upper mold base. The upper mold cavity is provided with a slot for making a single crown-shaped blade. An oblique guide assembly is also provided on one side of the upper mold base, and a blade crown slider assembly is also provided on one side of the end of the upper mold base.

[0011] The overall shape of the lower mold base is consistent with that of the upper mold base. A lower mold cavity is provided in the lower mold base at a position corresponding to the upper mold cavity. A slot hole for producing a single crowned blade is provided inside the lower mold base. An oblique guide assembly is also provided on one side of the lower mold base. A blade crown slider assembly is also provided on one side of the end of the upper mold base.

[0012] The oblique guide assembly includes an upper guide seat and a lower guide seat respectively abutting against the upper mold base and the lower mold base, an oblique guide column is provided in the lower guide seat, and an oblique slider is provided in the upper guide seat, and the oblique slider is sleeved on the oblique guide column;

[0013] The leaf crown slider assembly includes an upper inclined guide column fixed to the upper mold base, the outer portion of the upper inclined guide column is sleeved with a second inclined slider, and the leaf crown slider abuts against the second inclined slider. The leaf crown slider is arranged in the upper mold base and the lower mold base;

[0014] The interior of the upper core pulling is divided into an upper core pulling straight section and an upper core pulling inclined section, and the upper core pulling is obliquely inserted into the interference hole of the upper cavity.

[0015] The structure of the water channel is as follows: a water channel inlet is provided on the side wall of the upper mold base, the water channel extends into the interior of the upper mold base and then extends downward to the interior of the upper mold cavity, and continues to expand along the long side of the upper mold cavity. The internal water channel of the upper mold cavity is generally S-shaped, and the water channel opens to the side wall of the upper mold base at the end;

[0016] A water inlet is provided on the side wall of the lower mold base. The water channel extends into the interior of the lower mold base and then extends downward to the interior of the lower cavity. The water channel inside the lower cavity continues to expand along the long side of the lower cavity. The internal water channel of the lower cavity is S-shaped as a whole, and the water channel leads to the side wall of the lower mold base at the end.

[0017] The number of the upper mold cavities is two, and the number of the lower mold cavities is two.

[0018] A method for manufacturing a wax model using the above device comprises the following steps:

[0019] Step 1): After the mold is installed on the device, the mold position is adjusted through the bottom plate air flotation structure.

[0020] Step 1): The mold is connected to cooling water, and the cooling water temperature is controlled at 30℃-40℃;

[0021] Clamping pressure 50MPa-100MPa,

[0022] Injection pressure: 0.6MPa-1MPa,

[0023] Wax temperature: 60℃-70℃

[0024] Wax injection time: 5-8s.

[0025] Step 3): The equipment automatically opens the mold and automatically ejects the two blade wax molds.

[0026] Step 4): After the wax pattern is set, it is taken out manually or by a robotic arm and placed in a wax pattern storage device for later use.

[0027] The advantages of the present invention are that all modules of the device can be automatically opened and closed by means of a high-pressure wax pressing machine, circulating cooling water is introduced into the device, and two products can be pressed. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 Schematic diagram of the positional relationship between the upper mold base and the upper cavity;

[0030] Figure 3 Schematic diagram of the positional relationship between the upper mold base and the upper cavity;

[0031] Figure 4 The figure is a schematic diagram of the overall structure after the upper mold base and the upper cavity are exploded;

[0032] Figure 5 This is a schematic diagram of the overall structure of the upper mold base and the upper cavity;

[0033] Figure 6 Schematic diagram of the oblique guide assembly structure;

[0034] Figure 7 Schematic diagram of the structure of the blade crown slider assembly;

[0035] Figure 8 It is a structural diagram of the upper mold base, upper cavity and water channel;

[0036] Figure 9 This is a schematic diagram of the overall structure of the waterway. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] A single-piece crowned blade wax mold device and manufacturing method, comprising an upper mold plate 2, an upper mold base 3, a lower mold base 4, a mold foot 5, and a lower mold plate 6. The upper mold plate, the upper mold base, the lower mold base, the mold foot, and the lower mold plate are arranged in sequence and interconnected by a hydraulic system to ensure the opening and closing of the upper mold base and the lower mold base. A cooling water channel 12 is provided in both the upper mold base and the lower mold base.

[0039] The upper template 2 is rectangular and fixedly connected to the lifting ring 1. The lower end of the upper template 1 is connected to the upper mold base 3. The lower end of the upper mold base 3 is also connected to the upper core 7.

[0040] The upper mold base 3 is rectangular in shape, and an upper mold cavity 8 is provided inside the upper mold base 3. A slot 81 for making a single crowned blade is provided inside the upper mold base 3. An inclined guide assembly 9 is also provided on one side of the upper mold base 3, and a blade crown slider assembly 10 is also provided on one side of the end of the upper mold base 9.

[0041] The overall shape of the lower mold base 4 is consistent with that of the upper mold base 3. A lower mold cavity 11 is provided in the lower mold base 4 at a position corresponding to the upper mold cavity 8. A slot 11a is provided inside the lower mold base 11 for producing a single crowned blade. An oblique guide assembly 9 is also provided on one side of the lower mold base 11. A blade crown slider assembly 10 is also provided on one side of the end of the upper mold base.

[0042] The inclined guide assembly 9 includes an upper guide seat 91 and a lower guide seat 92 which are respectively abutted against the upper mold base and the lower mold base. An inclined guide column 93 is provided in the lower guide seat, and an inclined slider 94 is provided in the upper guide seat. The inclined slider 94 is sleeved on the inclined guide column 93; the end of the inclined slider extends into the upper mold cavity and the lower mold cavity and abuts against one side of the leaf crown.

[0043] The leaf crown slider assembly 10 includes an upper inclined guide column 10a fixed to the upper mold base, a second inclined slider 10b is sleeved on the outer portion of the upper inclined guide column, and a leaf crown slider 10c is abutted against the second inclined slider. The leaf crown slider is set in the upper mold base 3 and the lower mold base 4;

[0044] The upper core pulling part is internally divided into an upper core pulling straight section 71 and an upper core pulling inclined section 72 , and the upper core pulling part is obliquely inserted into the interference hole 82 of the upper cavity.

[0045] The structure of the water channel 12 is as follows: a water channel inlet 12a is provided on the side wall of the upper mold base. The water channel 12 extends into the interior of the upper mold base 3 and then extends downward into the interior of the upper mold cavity 8. The water channel 12 continues to extend along the long side of the upper mold cavity 8. The internal water channel of the upper mold cavity is generally S-shaped, and the water channel opens to the side wall of the upper mold base 3 at the end.

[0046] A water inlet 12a is provided on the side wall of the lower mold base 4. The water channel 12 extends toward the interior of the lower mold base 4 and then extends downward to the interior of the lower cavity 11. The water channel continues to expand along the long side of the lower cavity 11. The internal water channel of the lower cavity 11 is S-shaped as a whole, and the water channel leads to the side wall of the lower mold base 4 at the end.

[0047] The number of the upper mold cavities is two, and the number of the lower mold cavities is two.

[0048] The working principle of the present invention is:

[0049] Mold installation and preparation stage

[0050] First, install the mold on the corresponding device, and accurately adjust the mold position through the bottom plate air floating structure to ensure the accuracy of subsequent operations.

[0051] The mold is connected to cooling water with a temperature controlled at 30℃-40℃ to keep the mold temperature within an appropriate range and reduce the fluctuation of the wax mold size.

[0052] Mold closing process

[0053] The hydraulic system starts to drive the upper mold base and the lower mold base to close the mold, ensuring that the upper mold base and the lower mold base are tightly closed to form a complete cavity.

[0054] During this process, the oblique guide assembly comes into play. The upper and lower guide seats abut against the upper and lower mold bases respectively. The oblique guide post in the lower guide seat cooperates with the oblique slide sleeved on it in the upper guide seat to ensure the precise movement of all components during mold closing.

[0055] The leaf crown slider assembly is also involved. The upper inclined guide column drives the leaf crown slider to move through the second inclined slider connected to the outside, so that the leaf crown slider is in the correct position when the mold is closed, preparing for the wax mold molding.

[0056] Wax injection process

[0057] After the mold is closed, the wax is injected into the mold cavity under the conditions of mold closing pressure of 50MPa-100MPa, injection pressure of 0.6MPa-1MPa, wax temperature of 60℃-70℃ and wax injection time of 5-8s.

[0058] After the wax is injected, the slots inside the upper cavity and the lower cavity (used to make the shape of a single crowned blade) are formed into a blade wax mold according to the shape of the mold.

[0059] Mold opening process

[0060] After the wax injection is completed, the equipment enters the automatic mold opening program.

[0061] First, the upper template drives the upper core-pulling inclined section to perform upper mold core pulling. The structural design of the upper core-pulling straight section and the upper core-pulling inclined section enables them to be pulled out from the interference hole of the cavity, processing the demoulding interference position to avoid damage to the wax mold during demoulding.

[0062] Next, the upper mold is opened, and the upper mold inclined guide column drives the slider (including the leaf crown slider, etc.) to open the mold, separating the wax model from the mold.

[0063] Finally, the ejection mechanism ejects the blade wax mold from the device cavity.

[0064] Wax pattern removal stage

[0065] After the equipment automatically ejects the two blade wax models, the wax models can be taken out manually or by a robotic arm and placed in a wax model storage device for later use.

[0066] Function of cooling water channel

[0067] Throughout the wax model manufacturing process, the cooling water circuits in the upper and lower mold bases operate continuously. Cooling water enters the circuits through the water inlets on the side walls, expands in an S-shape along the long sides of the upper and lower cavities, and finally flows out through the side walls.

[0068] The cooling water channel effectively controls the mold temperature, making the wax mold temperature uniform during the manufacturing process, improving the dimensional consistency of the wax mold and ensuring the quality of the wax mold.

Claims

1. A single-piece crowned blade wax model device and manufacturing method, characterized by: It includes an upper mold plate, an upper mold base, a lower mold base, a mold foot, and a lower mold plate. The upper mold plate, the upper mold base, the lower mold base, the mold foot, and the lower mold plate are arranged in sequence and connected to each other through a hydraulic system to ensure the opening and closing of the upper mold base and the lower mold base. Cooling water channels are provided in the upper mold base and the lower mold base. The upper template is rectangular and fixedly connected to the hanging ring. The lower end of the upper template is connected to the upper mold base, and the lower end of the upper mold base is also connected to the upper core; The upper mold base is rectangular in shape, and an upper mold cavity is provided inside the upper mold base. The upper mold cavity is provided with a slot for making a single crown-shaped blade. An oblique guide assembly is also provided on one side of the upper mold base, and a blade crown slider assembly is also provided on one side of the end of the upper mold base. The overall shape of the lower mold base is consistent with that of the upper mold base. A lower mold cavity is provided in the lower mold base at a position corresponding to the upper mold cavity. A slot hole for producing a single crowned blade is provided inside the lower mold base. An oblique guide assembly is also provided on one side of the lower mold base. A blade crown slider assembly is also provided on one side of the end of the upper mold base. The oblique guide assembly includes an upper guide seat and a lower guide seat respectively abutting against the upper mold base and the lower mold base, an oblique guide column is provided in the lower guide seat, and an oblique slider is provided in the upper guide seat. The oblique slider is sleeved on the oblique guide column, and the end of the oblique slider extends into the upper mold cavity and the lower mold cavity to abut against one side of the leaf crown; The leaf crown slider assembly includes an upper inclined guide column fixed to the upper mold base, the outer portion of the upper inclined guide column is sleeved with a second inclined slider, and the leaf crown slider abuts against the second inclined slider. The leaf crown slider is arranged in the upper mold base and the lower mold base.

2. The wax model device for a single-piece crowned blade according to claim 1, characterized in that: The interior of the upper core pulling is divided into an upper core pulling straight section and an upper core pulling inclined section, and the upper core pulling is obliquely inserted into the interference hole of the upper cavity.

3. The wax model device of a single-piece crowned blade according to claim 1, characterized in that: The structure of the water channel is as follows: a water channel inlet is provided on the side wall of the upper mold base, the water channel extends into the interior of the upper mold base and then extends downward to the interior of the upper mold cavity, and continues to expand along the long side of the upper mold cavity. The internal water channel of the upper mold cavity is generally S-shaped, and the water channel opens to the side wall of the upper mold base at the end; A water inlet is provided on the side wall of the lower mold base. The water channel extends into the interior of the lower mold base and then extends downward to the interior of the lower cavity. The water channel inside the lower cavity continues to expand along the long side of the lower cavity. The internal water channel of the lower cavity is S-shaped as a whole, and the water channel leads to the side wall of the lower mold base at the end.

4. The wax model device for a single-piece crowned blade according to claim 1, characterized in that: The number of the upper mold cavities is two, and the number of the lower mold cavities is two.

5. A wax model manufacturing method, using the single-piece crowned blade wax model device according to any one of claims 1 to 4, characterized in that: The steps include: Step 1): After the mold is installed on the device, the mold position is adjusted through the bottom plate air flotation structure; Step 1): The mold is connected to cooling water, and the cooling water temperature is controlled at 30℃-40℃; Clamping pressure 50MPa-100MPa, Injection pressure: 0.6MPa-1MPa, Wax temperature: 60℃-70℃, Wax injection time: 5-8s, Step 3): The equipment automatically opens the mold and automatically ejects two blade wax molds. Step 4): After the wax pattern is set, it is taken out manually or by a robotic arm and placed in a wax pattern storage device for later use.

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