Automatic production device and production method for high-strength check bolt

By designing an automated production device for high-strength anti-loosening bolts and using components such as rotating rings, electric push rods, and milling cutters, the rotational positioning of the bolt heads and the processing of buffer grooves are realized, which solves the complex manual operations and difficulties in cleaning impurities in the existing technology. problem and improve the processing efficiency and quality of bolts.

CN119328211AInactive Publication Date: 2025-01-21浙江金卯科技有限公司
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Patent Information

Application Number
CN202411879594.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing bolt processing equipment requires manual clamping and loading and unloading, which is complex and inefficient, and is prone to contamination in threaded teeth and cannot be automatically cleaned.

Method used

An automated production device for high-strength anti-loosening bolts is designed, which uses components such as a rotating ring, an electric push rod, a milling cutter, a positioning mechanism, and a cleaning mechanism to realize the rotational positioning of the bolt head, the processing of the buffer groove, and the cleaning of the thread teeth, automatically. Complete the bolt production process.

Benefits of technology

It improves the processing accuracy and efficiency of bolts, reduces manual operation steps, avoids the influence of impurities on thread teeth, and significantly improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of bolts, particularly relates to an automatic production device and method for a high-strength lock bolt, and aims at solving the problems that manual clamping, feeding and discharging are needed in the milling process of an existing lathe, and impurities in threads cannot be automatically cleaned. The end, close to the stud, of the bolt head is provided with a reverse edge part used for increasing the contact area with a gasket, and the end, away from the stud, of the bolt head is provided with a hexagon head used in cooperation with a wrench. By integrating key assemblies such as a rotating ring, an electric push rod, a milling cutter, a positioning mechanism and a cleaning mechanism, efficient and accurate machining of the high-strength lock bolt is achieved, the working procedures such as rotating positioning of a bolt head, machining of a buffer groove, accurate positioning of the bolt head and cleaning of threads can be automatically completed, the production efficiency and quality are remarkably improved, and the production cost is reduced. And the operation difficulty and the labor cost are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of bolts, and in particular to an automated production device and a production method for high-strength anti-loosening bolts. Background Art

[0002] Bolts are parts that tightly connect mechanical equipment. Since bolts are usually directly connected to mechanical equipment during use, they are easily loosened if they are in a high-frequency vibration or long-term vibration environment, resulting in a reduction in the service life of the bolts. Existing anti-loosening bolts have a buffer groove at one end of the bolt head, which can effectively prevent the stud from breaking from the bolt head during the force process.

[0003] However, existing processing equipment usually uses lathe milling, which requires manual clamping and loading and unloading, resulting in complex operations and low processing efficiency. Using expensive robots for clamping and loading will increase processing costs.

[0004] In addition, during the processing, the thread teeth are easily contaminated with impurities, and these impurities cannot be cleaned automatically and need to be removed manually. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art that manual clamping and loading and unloading are required during lathe milling, and impurities contaminated in the thread teeth cannot be automatically cleaned, and to propose an automated production device and production method for high-strength anti-loosening bolts.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An automated production device for high-strength anti-loosening bolts, the high-strength anti-loosening bolts comprising a stud and a bolt head arranged at one end of the stud, the end of the bolt head close to the stud is provided with a reverse edge portion for increasing the contact area with a gasket, the end of the bolt head away from the stud is provided with a hexagonal head used in conjunction with a wrench for tightening the stud; A buffer groove is provided at one end of the bolt head close to the stud for dispersing and buffering the applied pressure, and the workbench comprises a support seat fixedly provided on the top of the workbench, a rotating ring is provided in the support seat for rotation through a bearing, a hexagonal hole matching the hexagonal head is provided in the rotating ring, a mounting seat is fixedly provided on one side of the support seat, a first motor is provided on the top of the mounting seat, and an output end of the first motor is transmission-connected to the rotating ring to provide rotational power for the rotating ring; A sliding rod, the sliding rod is slidably arranged on one side of the support seat, at least two support columns are fixedly arranged on the top of the sliding rod, the tops of the two support columns are fixedly provided with the same arc-shaped plate supporting the stud, an electric push rod is fixedly arranged on one side of the support seat, the output end of the electric push rod is connected to the sliding rod, and is used to push the bolt head into the rotating ring; A transmission shaft, the transmission shaft is rotatably arranged on one side of the arc-shaped plate, a second motor is arranged at one end of the sliding rod, an output end of the second motor is fixedly connected to one end of the transmission shaft, a milling cutter for processing the buffer groove is fixedly arranged at the other end of the transmission shaft, and the second motor is connected to the output end of the electric push rod to push the milling cutter to move into the bolt head to realize the feeding action; A positioning mechanism is arranged on the workbench and is used in conjunction with the sliding rod to position the hexagonal head; The cleaning mechanism is arranged on the arc plate and is used for cleaning the thread teeth on the stud.

[0007] In a possible design, a limit plate for pushing the stud is fixedly provided on the top of one end of the sliding rod, a second guide rod is fixedly provided on the outer end of the limit plate, a first connecting strip is slidingly sleeved on the outer wall of the second guide rod, an extension rod is fixedly provided between the first connecting strip and the output end of the electric push rod, a spring is sleeved on the outer wall of the second guide rod, two ends of the spring are respectively fixedly connected to the side of the limit plate and the first connecting strip close to each other, the second motor is fixedly provided on the inner side of the first connecting strip, and is used to push the sliding rod and the milling cutter to move in turn, a second connecting strip is fixedly provided on the top of the other end of the sliding rod, and a push strip used in conjunction with the bolt head is fixedly provided on one side of the second connecting strip, and is used to push the bolt head out of the rotating ring during the resetting process.

[0008] In a possible design, the outer wall sliding sleeve of the extension rod is provided with a support leg, the top of the support leg is fixedly connected to the sliding rod, and the bottom of the support leg is slidably arranged on the workbench to support the sliding rod.

[0009] In a possible design, the output end fixing sleeve of the first motor is provided with a gear, and the outer wall fixing sleeve of the rotating ring is provided with a gear ring meshing with the gear for driving the rotating ring to rotate.

[0010] In one possible design, the positioning mechanism includes two support bars fixedly mounted on the top of the workbench, a same rotating shaft is fixedly provided between the top ends of the two support bars, two rotating bars are rotatingly sleeved on the outer wall of the rotating shaft, a same support frame is fixedly provided on the top of the two rotating bars, a positioning groove matching the bolt head is provided on the top of the support frame for positioning the bolt head, a contact plate is fixedly provided on the outer wall of one of the support columns for cooperating with the two rotating bars for pushing the support frame away from the bolt head, and a same tension spring is fixedly provided between the rotating bar and the workbench for driving the support frame to reset and rotate.

[0011] In a possible design, the cleaning mechanism includes a first guide rod fixedly arranged on the outside of the arc plate, the outer wall sliding sleeve of the first guide rod is provided with a sliding ring used in conjunction with the arc plate, both ends of the first guide rod are provided with plugs for limiting the sliding ring, the outer wall of the sliding ring is fixedly provided with a third connecting strip, the bottom of the third connecting strip is fixedly provided with a cleaning block adapted to the threaded teeth, and the top of the limiting plate is provided with a limiting piece for limiting the initial cleaning block.

[0012] In a possible design, the limiting member includes a rotating plate rotatably arranged on the top of the limiting plate, a ball is embedded in the top of the third connecting strip, and a groove for cooperating with the ball is opened at the bottom of the rotating plate to limit the cleaning block.

[0013] In a possible design, a sleeve rod is rotatably sleeved on the outer wall of the transmission shaft, and two sliding seats are slidably sleeved on the outer wall of the sleeve rod. Both sliding seats are fixedly connected to the arc plate for supporting the transmission shaft.

[0014] A production method of an automated production device for high-strength anti-loosening bolts, comprising the following steps: S1. First, place the stud on the curved plate and use the support frame to position the bolt head; S2, then start the electric push rod to push the bolt head into the hexagonal hole until the other end of the stud hits the limit plate, then turn over the cleaning block and clamp the cleaning block into the thread teeth at one end of the stud; S3, restart the electric push rod to push the milling cutter towards the bolt head, and at the same time start the second motor to drive the milling cutter to rotate, and start the first motor to drive the bolt head to rotate, while rotating and milling, finally forming a buffer groove; S4. At the same time, the bolt head can use the thread teeth to drive the cleaning block to move during the rotation process, and the impurities in the thread teeth can be cleaned during the movement of the cleaning block.

[0015] Beneficial effects: In the present invention, the high-strength anti-loosening bolt effectively increases the contact area with the gasket by setting the reverse edge portion, thereby improving the fastening effect and stability of the bolt. At the same time, the buffer groove provided on the bolt head can disperse and buffer the applied pressure, avoiding damage to the bolt due to excessive pressure, thereby improving the strength and durability of the bolt. In the present invention, the automatic production device for high-strength anti-loosening bolts can conveniently realize the rotation positioning of the bolt head by setting the rotating ring and the first motor, which provides convenience for subsequent processing operations. At the same time, through the coordinated use of the sliding rod, the electric push rod, the second motor and the milling cutter, the buffer groove can be accurately processed, which improves the processing accuracy and efficiency of the bolts, and there is no need to manually insert the bolt head into the hexagonal hole, which reduces the operation steps; In the present invention, the automatic production device for high-strength anti-loosening bolts can realize stable pushing and buffering of the studs by setting the limit plate, the second guide rod, the first connecting strip, the extension rod, the spring and other components, thereby avoiding damage to the studs during the processing, and there is no need to manually put the bolt head into the hexagonal hole. At the same time, the setting of the push strip can push the bolt head out of the rotating ring after the processing is completed, which is convenient for the subsequent material removal operation; In the present invention, the automatic production device for high-strength anti-loosening bolts can realize accurate positioning of the bolt head through the setting of the positioning mechanism, avoiding errors caused by inaccurate positioning during the processing. The coordinated use of the resistance plate and the tension spring and the rotation bar can conveniently realize the rotation operation of the support frame, improve the continuity and efficiency of the processing, and effectively avoid the misalignment and conflict between the hexagonal head and the hexagonal hole. In the present invention, the automated production device for high-strength anti-loosening bolts can realize the cleaning operation of the thread teeth on the stud by using the thread teeth and the cleaning block through the setting of the cleaning mechanism, thereby removing impurities and dirt on the thread teeth and improving the connection effect and stability of the thread. At the same time, through the setting of the limiting piece, the initial limiting of the cleaning block can be achieved, thereby avoiding the jumping of the cleaning block due to impurities during the processing.

[0016] In the present invention, by integrating key components such as a rotating ring, an electric push rod, a milling cutter, a positioning mechanism and a cleaning mechanism, efficient and precise processing of high-strength anti-loosening bolts is achieved, and processes such as rotational positioning of the bolt head, processing of the buffer groove, precise positioning of the bolt head and cleaning of the thread teeth can be automatically completed, thereby significantly improving production efficiency and quality. At the same time, through the design of springs, support legs, gear ring transmission and the like, the stability and durability of the device are enhanced, and the operating difficulty and labor costs are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure of a high-strength anti-loosening bolt proposed by the present invention; Figure 2 A three-dimensional structural schematic diagram of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Figure 3 A schematic diagram of the three-dimensional structure from another perspective of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Figure 4 This is a schematic diagram of the rotating ring installation structure of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Figure 5 A schematic diagram of the installation structure of a cleaning block of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Figure 6 This is a schematic diagram of the structure after the cleaning block of the automatic production device for high-strength anti-loosening bolts proposed by the present invention is flipped; Figure 7 This is a schematic diagram of the sleeve rod installation structure of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Figure 8 A schematic diagram of the support frame installation structure of an automated production device for high-strength anti-loosening bolts proposed by the present invention; Fig. 9 for Figure 2 Schematic diagram of the enlarged structure of part A in the middle.

[0018] In the figure: 1, stud; 2, bolt head; 3, reverse edge; 4, hexagonal head; 5, buffer groove; 6, workbench; 7, support seat; 8, rotating ring; 9, hexagonal hole; 10, push bar; 11, first motor; 12, sliding rod; 13, limit plate; 14, support leg; 15, support frame; 16, electric push rod; 17, extension rod; 18, first connecting bar; 19, second motor; 20, transmission shaft; 21, milling cutter; 22, mounting seat; 23, second connecting bar ; 24. Bearing; 25. Gear ring; 26. Gear; 27. Support column; 28. Arc plate; 29. ​​First guide rod; 30. Sliding ring; 31. Third connecting strip; 32. Plug; 33. Cleaning block; 34. Rotating plate; 35. Groove; 36. Contact plate; 37. Ball; 38. Sleeve rod; 39. Sliding seat; 40. Support strip; 41. Rotating shaft; 42. Rotating strip; 43. Positioning groove; 44. Tension spring; 45. Second guide rod; 46. Spring. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Example 1: Reference Figure 1A high-strength anti-loosening bolt, which is used in the field of bolts, comprises: a stud 1, and a bolt head 2 is provided at one end of the stud 1. The design of the bolt head 2 is very unique, and a reverse edge portion 3 is added to the end close to the stud 1, the purpose of which is to increase the contact area between the bolt head 2 and the gasket, thereby improving the stability and reliability of the connection. The other end of the bolt head 2, that is, the end away from the stud 1, is designed in the shape of a hexagonal head 4, which makes it easy to use a wrench to tighten the bolt.

[0021] Furthermore, a buffer groove 5 is provided at one end of the bolt head 2 close to the stud 1. The establishment of the buffer groove 5, on the one hand, helps to disperse the pressure when the bolt is subjected to force, and on the other hand, it can also play a certain buffering role, making the bolt more stable and not easy to loosen when subjected to large torque.

[0022] Reference Figure 2-Figure 9 , an automated production device for producing the above-mentioned high-strength anti-loosening bolts, comprising a workbench 6, on the top of which a support seat 7 is fixedly installed. A rotating ring 8 is rotatably arranged in the support seat 7 through a bearing 24, and a hexagonal hole 9 matching the shape of the hexagonal head 4 is provided on the inner wall of the rotating ring 8. A mounting seat 22 is also fixedly installed on one side of the support seat 7, and a first motor 11 is arranged on the top of the mounting seat 22, and the output end of the first motor 11 is transmission-connected with the rotating ring 8 to provide rotational power for the rotating ring 8.

[0023] In addition, the device also includes a sliding rod 12, which penetrates and is slidably arranged on one side of the support seat 7. Two support columns 27 are fixedly installed on the top of the sliding rod 12, and an arc plate 28 is fixedly connected to the top of the two support columns 27 for supporting the stud 1. An electric push rod 16 is also fixedly installed on one side of the support seat 7, and the output end of the electric push rod 16 is connected to the sliding rod 12 for pushing the bolt head 2 into the rotating ring 8.

[0024] In order to process the buffer groove 5, the device also rotatably sets a transmission shaft 20 on one side of the arc plate 28, and sets a second motor 19 at one end of the sliding rod 12, and the output end of the second motor 19 is fixedly connected to one end of the transmission shaft 20. A milling cutter 21 for processing the buffer groove 5 is fixedly installed at the other end of the transmission shaft 20. The second motor 19 is connected to the output end of the electric push rod 16, and is used to push the milling cutter 21 to move into the bolt head 2 to achieve the feeding action.

[0025] In order to ensure the stability of the bolt head 2 during processing, the device is also provided with a positioning mechanism on the workbench 6, which is used in conjunction with the sliding rod 12 to position the hexagonal head 4. At the same time, in order to clean the thread teeth on the stud 1 before processing, the device is also provided with a cleaning mechanism on the arc plate 28.

[0026] More specifically, a limit plate 13 for pushing the stud 1 is fixedly installed on the top of one end of the sliding rod 12, a second guide rod 45 is fixedly installed on the outer end of the limit plate 13, and a first connecting bar 18 is slidably sleeved on the outer wall of the second guide rod 45. An extension rod 17 is fixedly connected between the first connecting bar 18 and the output end of the electric push rod 16, and a spring 46 is also sleeved on the outer wall of the second guide rod 45, and the two ends of the spring 46 are respectively fixedly connected to the side of the limit plate 13 and the first connecting bar 18 that are close to each other. The second motor 19 is fixedly installed on the inner side of the first connecting bar 18, and is used to push the sliding rod 12 and the milling cutter 21 to move in turn. A second connecting bar 23 is fixedly installed on the top of the other end of the sliding rod 12, and a push bar 10 used in conjunction with the bolt head 2 is fixedly installed on one side of the second connecting bar 23, which is used to push the bolt head 2 out of the rotating ring 8 during the resetting process.

[0027] The positioning mechanism includes two support bars 40 fixedly mounted on the top of the workbench 6, a rotating shaft 41 is fixedly installed between the top ends of the two support bars 40, and two rotating bars 42 are rotatably mounted on the outer wall of the rotating shaft 41. A support frame 15 is fixedly mounted on the top of the two rotating bars 42, and a positioning groove 43 adapted to the bolt head 2 is provided on the top of the support frame 15 for positioning the bolt head 2. A resisting plate 36 is fixedly mounted on the outer wall of one of the support columns 27 for pushing the support frame 15 away from the bolt head 2 when the sliding rod 12 moves. At the same time, a tension spring 44 is also fixedly installed between the rotating bar 42 and the workbench 6 for driving the support frame 15 to reset and rotate after the processing is completed.

[0028] The cleaning mechanism includes a first guide rod 29 fixedly arranged on the outer side of the arc plate 28, a sliding ring 30 is slidably sleeved on the outer wall of the first guide rod 29, and a plug 32 for limiting the sliding ring 30 is arranged at both ends of the first guide rod 29. It can prevent the sliding ring 30 from being separated from the first guide rod 29, and at the same time, a clearance groove matching the arc plate 28 is opened on one side of the sliding ring 30. When the clearance groove moves to one side of the arc plate 28, the sliding ring 30 cannot rotate. A third connecting strip 31 is fixedly installed on the outer wall of the sliding ring 30. The third connecting strip 31 is in an inverted L shape, and a cleaning block 33 matching the thread teeth is fixedly installed at the bottom. In order to limit the initial cleaning block 33, that is, when the sliding ring 30 is located at one end of the arc plate 28, a limiting member is also set on the top of the limiting plate 13, and the limiting member includes a rotating plate 34 rotatably arranged on the top of the limiting plate 13, a ball 37 is embedded in the top of the third connecting strip 31, and a groove 35 is provided at the bottom of the rotating plate 34 for use with the ball 37, and the sliding ring 30 can be transitioned to one side of the arc plate 28.

[0029] Example 2: Reference Figure 2-Figure 9 , improved on the basis of Example 1: in order to support the sliding rod 12, a supporting leg 14 is slidably mounted on the outer wall of the extension rod 17, the top of the supporting leg 14 is fixedly connected to the sliding rod 12, and the bottom is slidably mounted on the workbench 6.

[0030] In order to realize the rotation of the rotating ring 8, a gear 26 is fixedly sleeved on the output end of the first motor 11, and a gear ring 25 meshing with the gear 26 is fixedly sleeved on the outer wall of the rotating ring 8 to drive the rotating ring 8 to rotate.

[0031] In order to support the transmission shaft 20 , a sleeve rod 38 is rotatably sleeved on the outer wall of the transmission shaft 20 , and two sliding seats 39 are slidably sleeved on the outer wall of the sleeve rod 38 . Both sliding seats 39 are fixedly connected to the arc plate 28 .

[0032] In the present application, first, the stud 1 is placed on the arc-shaped plate 28, and the reverse edge portion 3 is placed on the support frame 15, and the bolt head 2 is positioned using the positioning groove 43; Then the electric push rod 16 is started to retract, and the retraction of the electric push rod 16 can drive the extension rod 17 to approach the support seat 7. During the movement of the extension rod 17, the first connecting bar 18 can be driven to move. The movement of the first connecting bar 18 can drive the limit plate 13 to move through the spring 46. The movement of the limit plate 13 can drive the sliding rod 12 to slide in the support seat 7 and approach the stud 1 at the same time. When one side of the limit plate 13 contacts the stud 1, continuing to move can push the stud 1 to approach the support seat 7 until the bolt head 2 is pushed into the hexagonal hole 9, and the sliding rod 12 can drive the rotating bar 12 through the contact plate 36 during the movement. 42 rotates on the support bar 40, and during the rotation process, the positioning groove 43 can be driven away from the bolt head 2, and the tension spring 44 can be stretched through the bottom end until the other end of the stud 1 contacts the limit plate 13, and the bolt head 2 contacts the rotating ring 8, and then the cleaning block 33 is turned over, and the cleaning block 33 is stuck in the thread teeth at one end of the stud 1. During the flipping process of the cleaning block 33, the sliding ring 30 can be driven to rotate on the first guide rod 29 through the third connecting bar 31, and then the rotating plate 34 is rotated, so that the ball 37 at the top of the third connecting bar 31 is stuck in the groove 35 at the bottom of the rotating plate 34, and at this time, the cleaning block 33 can always be located in the thread teeth; The electric push rod 16 is retracted after being started again, and the first connecting bar 18 can continue to be driven to move through the extension rod 17. The first connecting bar 18 can move on the second guide rod 45 and compress the spring 46, and the transmission shaft 20 is pushed to move through the second motor 19. The movement of the transmission shaft 20 can drive the sleeve rod 38 to move in the two sliding seats 39, and can push the milling cutter 21 to approach the bolt head 2. At the same time, the second motor 19 is started to drive the transmission shaft 20 to rotate. The rotation of the transmission shaft 20 can drive the milling cutter 21 to rotate, and the first motor 11 is started. The first motor 11 can drive the rotating ring 8 to rotate through the meshing gear ring 25 and the gear 26. During the rotation of the rotating ring 8, the bolt head 2 can be driven to rotate through the hexagonal head 4 and the hexagonal hole 9, and the milling is carried out while rotating, and finally the buffer groove 5 is formed; At the same time, the bolt head 2 can use the thread teeth to drive the cleaning block 33 to move during the rotation process, and the movement of the cleaning block 33 can drive the third connecting strip 31 to move. When the third connecting strip 31 moves to one side of the arc plate 28, the ball 37 disengages from the groove 35. At this time, the sliding ring 30 can be limited by the arc plate 28, so that the cleaning block 33 will not flip. During the movement of the cleaning block 33, impurities in the thread teeth are cleaned. After the cleaning is completed, the first motor 11 is started to rotate in the reverse direction to drive the stud 1 to rotate in the reverse direction, and the cleaning block 33 can be driven to reset and move through the thread teeth; After the cleaning is completed, the electric push rod 16 is started to extend, and the first connecting bar 18 can be driven to move through the extension rod 17. During the movement of the first connecting bar 18, due to the reset effect of the spring 46, the limit plate 13 will not move. When the spring 46 is fully reset, it is extended again, which can drive the sliding rod 12 to move. During the movement of the sliding rod 12, the second connecting bar 23 can be driven to move. During the movement of the second connecting bar 23, the bolt head 2 in the hexagonal hole 9 can be pushed out through the push bar 10 until the electric push rod 16 is fully extended, and the rotating bar 42 can be reset and rotated under the action of the tension spring 44, and drive the support frame 15 to approach the bolt head 2 to support the bolt head 2, and then the rotating plate 34 and the third connecting bar 31 are rotated in turn, which can drive the cleaning block 33 away from the stud 1, and then the stud 1 is replaced and the processing continues.

[0033] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 11, the electric push rod 16 and the second motor 19 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automated production device for high-strength anti-loosening bolts, the high-strength anti-loosening bolts comprising a stud (1) and a bolt head (2) arranged at one end of the stud (1), the end of the bolt head (2) close to the stud (1) is provided with a reverse edge (3) for increasing the contact area with a gasket, the end of the bolt head (2) away from the stud (1) is provided with a hexagonal head (4) used in conjunction with a wrench for tightening the stud (1), the end of the bolt head (2) close to the stud (1) is provided with a buffer groove (5) for dispersing and buffering the applied pressure, characterized in that: It also comprises a workbench (6), a support seat (7) is fixedly provided on the top of the workbench (6), a rotating ring (8) is rotatably provided in the support seat (7) via a bearing (24), a hexagonal hole (9) adapted to the hexagonal head (4) is provided in the rotating ring (8), a mounting seat (22) is fixedly provided on one side of the support seat (7), a first motor (11) is provided on the top of the mounting seat (22), and an output end of the first motor (11) is transmission-connected to the rotating ring (8) to provide rotational power for the rotating ring (8); A sliding rod (12), the sliding rod (12) is slidably disposed on one side of a support seat (7), at least two support columns (27) are fixedly disposed on the top of the sliding rod (12), the tops of the two support columns (27) are fixedly disposed with a same arc-shaped plate (28) for supporting the stud (1), an electric push rod (16) is fixedly disposed on one side of the support seat (7), the output end of the electric push rod (16) is connected to the sliding rod (12) and is used to push the bolt head (2) into the rotating ring (8); A transmission shaft (20), the transmission shaft (20) being rotatably arranged on one side of the arc-shaped plate (28), a second motor (19) being arranged at one end of the sliding rod (12), an output end of the second motor (19) being fixedly connected to one end of the transmission shaft (20), a milling cutter (21) for machining the buffer groove (5) being fixedly arranged at the other end of the transmission shaft (20), the second motor (19) being connected to the output end of the electric push rod (16) for pushing the milling cutter (21) to move into the bolt head (2) to achieve a feeding action; A positioning mechanism, disposed on the workbench (6) and used in conjunction with the sliding rod (12) to position the hexagonal head (4); A cleaning mechanism is arranged on the arc-shaped plate (28) and is used for cleaning the thread teeth on the stud (1).

2. The automatic production device for high-strength anti-loosening bolts according to claim 1 is characterized in that: A limit plate (13) for pushing the stud (1) is fixedly provided on the top of one end of the sliding rod (12); a second guide rod (45) is fixedly provided on the outer end of the limit plate (13); a first connecting strip (18) is slidingly sleeved on the outer wall of the second guide rod (45); an extension rod (17) is fixedly provided between the first connecting strip (18) and the output end of the electric push rod (16); a spring (46) is sleeved on the outer wall of the second guide rod (45); two ends of the spring (46) are respectively fixedly connected to the limit plate (13) and the first connecting strip (18) on one side close to each other; the second motor (19) is fixedly provided on the inner side of the first connecting strip (18) for pushing the sliding rod (12) and the milling cutter (21) to move in sequence; a second connecting strip (23) is fixedly provided on the top of the other end of the sliding rod (12); a push strip (10) used in conjunction with the bolt head (2) is fixedly provided on one side of the second connecting strip (23) for pushing the bolt head (2) out of the rotating ring (8) during the resetting process.

3. The automatic production device for high-strength anti-loosening bolts according to claim 2 is characterized in that: The outer wall sliding sleeve of the extension rod (17) is provided with a support leg (14), the top of the support leg (14) is fixedly connected to the sliding rod (12), and the bottom of the support leg (14) is slidably arranged on the workbench (6) for supporting the sliding rod (12).

4. The automatic production device for high-strength anti-loosening bolts according to claim 3 is characterized in that: The output end fixing sleeve of the first motor (11) is provided with a gear (26), and the outer wall fixing sleeve of the rotating ring (8) is provided with a gear ring (25) meshing with the gear (26) for driving the rotating ring (8) to rotate.

5. The automatic production device for high-strength anti-loosening bolts according to claim 4 is characterized in that: The positioning mechanism comprises two support bars (40) fixedly arranged on the top of the workbench (6), a same rotating shaft (41) being fixedly arranged between the top ends of the two support bars (40), two rotating bars (42) being rotatably sleeved on the outer wall of the rotating shaft (41), a same support frame (15) being fixedly arranged on the top of the two rotating bars (42), a positioning groove (43) matching with the bolt head (2) being provided on the top of the support frame (15) for positioning the bolt head (2), a stop plate (36) being fixedly sleeved on the outer wall of one of the support columns (27) for use with the two rotating bars (42) for pushing the support frame (15) away from the bolt head (2), and a same tension spring (44) being fixedly arranged between the rotating bar (42) and the workbench (6) for driving the support frame (15) to reset and rotate.

6. The automatic production device for high-strength anti-loosening bolts according to claim 5 is characterized in that: The cleaning mechanism comprises a first guide rod (29) fixedly arranged on the outside of the arc plate (28); a sliding ring (30) used in conjunction with the arc plate (28) is slidably sleeved on the outer wall of the first guide rod (29); plugs (32) for limiting the sliding ring (30) are provided at both ends of the first guide rod (29); a third connecting strip (31) is fixedly arranged on the outer wall of the sliding ring (30); a cleaning block (33) adapted to the threaded teeth is fixedly arranged at the bottom of the third connecting strip (31); and a limiting member is provided on the top of the limiting plate (13) for limiting the initial cleaning block (33).

7. The automatic production device for high-strength anti-loosening bolts according to claim 6 is characterized in that: The limiting member comprises a rotating plate (34) rotatably arranged on the top of the limiting plate (13); a ball (37) is embedded in the top of the third connecting strip (31); and a groove (35) is provided at the bottom of the rotating plate (34) for use with the ball (37) to limit the cleaning block (33).

8. The automatic production device for high-strength anti-loosening bolts according to claim 7 is characterized in that: The outer wall of the transmission shaft (20) is rotatably sleeved with a sleeve rod (38), and the outer wall of the sleeve rod (38) is slidably sleeved with two sliding seats (39), and the two sliding seats (39) are fixedly connected to the arc plate (28) for supporting the transmission shaft (20).

9. The production method of the automatic production device for high-strength anti-loosening bolts according to claim 8 is characterized in that: The following steps are involved: S1. First, place the stud (1) on the curved plate (28) and use the support frame (15) to position the bolt head (2); S2, then start the electric push rod (16) to push the bolt head (2) into the hexagonal hole (9) until the other end of the stud (1) contacts the limit plate (13), and then turn over the cleaning block (33) to clamp the cleaning block (33) into the thread of one end of the stud (1); S3, restarting the electric push rod (16) to push the milling cutter (21) towards the bolt head (2), and at the same time starting the second motor (19) to drive the milling cutter (21) to rotate, and starting the first motor (11) to drive the bolt head (2) to rotate, while milling, finally forming the buffer groove (5); S4. At the same time, the bolt head (2) can use the thread teeth to drive the cleaning block (33) to move during the rotation process, and the cleaning block (33) cleans impurities in the thread teeth during the movement process.

Citation Information

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