Bowl loading machine control method

By setting multiple waiting positions on the bowl loading line body, the filling, vibrating and cutting operations of the bowl loading machine are optimized, which solves the problem of low production efficiency in the existing technology and achieves higher production efficiency and capacity.

CN119329812APending Publication Date: 2025-01-21GEM WUXI ENERGY MATERIAL CO LTD +1
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Patent Information

Application Number
CN202411592592.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The existing bowl loading machine control method leads to low production efficiency. The wait time of the silhouette bowl outside the bowl loading machine or the vibration station is long, and the filling time is long, which cannot meet the production capacity requirements.

Method used

By setting multiple waiting positions on the bowl loading line body, the filling, leveling and cutting operations of empty saggers are controlled, ensuring that there are always multiple empty saggers ready for use on the bowl loading line, reducing waiting and filling time.

Benefits of technology

It improves the production efficiency of the bowl loading machine, reduces the waiting time for the vibration leveling position and filling position, and meets higher production capacity requirements.

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Abstract

The invention relates to the technical field of battery positive electrode material manufacturing, and discloses a bowl loading machine control method. The sagger filling machine control method comprises the steps that empty saggers located at a front filling position and a rear filling position are filled, and the empty saggers are placed at the starting end of a sagger filling line body for standby application; the filled saggar is vibrated to be flat through the rear vibration flat position, the saggar filled through the front filling position enters the rear filling position to wait, and the front vibration flat position and the initial end of the saggar loading line body are each provided with an empty saggar to wait; the saggar at the rear vibration leveling position enters the next procedure after vibration leveling is completed, the saggar at the rear filling position enters the rear vibration leveling position for vibration leveling, the empty saggar at the front vibration leveling position and the initial end of the saggar loading line body enters the rear filling position and the front filling position for waiting or filling, and the empty saggar is arranged at the initial end of the saggar loading line body for standby application; and after the saggar at the rear filling position is vibrated to be flat, the steps are repeated. According to the bowl loading machine control method, a plurality of waiting positions can be arranged on the bowl loading line to arrange the empty saggars, the waiting time of the operation vibration leveling position and the filling position is shortened, and the overall production efficiency of the bowl loading machine is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of battery positive electrode material manufacturing, and in particular to a method for controlling a filling machine. Background Art

[0002] In the production of battery positive electrode materials, the filling device of the sagger machine is required to fill the materials into the sagger according to the formula, and then the leveling device is used to level the materials in the sagger, and then the cutting device uses a cutter to cut the materials in the sagger into pieces.

[0003] The existing control method is usually to run two saggers in series at the same time. At present, each single-station sagger completes filling, leveling, and cutting before transporting the saggers to the next process through the line. As a result, the saggers have to wait for a long time outside the sagger or at the leveling station, and the filling time is long, which leads to low production efficiency and failure to meet production capacity requirements. Summary of the invention

[0004] In view of this, the present invention provides a control method for a pot filling machine to solve the problem of low production efficiency caused by the existing control method for a pot filling machine.

[0005] In a first aspect, the present invention provides a method for controlling a pot filling machine, comprising:

[0006] The empty saggers at the front filling position and the rear filling position are filled, and the empty saggers are placed at the beginning of the filling line for standby use;

[0007] The rear vibration leveling position vibrates and levels the saggers that have been filled at the rear filling position, and the saggers that have been filled at the front filling position enter the rear filling position to wait. An empty sagger is set at the front vibration leveling position and the beginning of the filling line to wait;

[0008] The saggers at the rear leveling position enter the next process after completing the leveling, the saggers at the rear filling position enter the rear leveling position for leveling, the empty saggers at the front leveling position and the beginning of the filling line enter the rear filling position and the front filling position respectively for waiting or filling, and an empty sagger is set at the beginning of the filling line for standby;

[0009] After the sagger in the rear vibration position is vibrated, repeat the above steps.

[0010] Beneficial effect: The control method of the potting machine first fills the empty saggers located at the front filling position and the rear filling position, and sets an empty sagger for standby at the beginning of the potting line body, so that the next empty sagger can be quickly placed after the filling is completed; the sagger filled at the rear filling position enters the rear vibration leveling position for vibration leveling. At this time, the line body can be controlled to make the saggers and the empty saggers advance, so that the beginning and the front vibration leveling position of the potting line are both provided with empty saggers, and the rear filling position is provided with saggers that are filled and waiting for vibration leveling. At this time, there are two empty saggers and two filled saggers on the entire potting line. sagger; when the sagger on the rear leveling position is completed, it can enter the next process, and the sagger on the rear filling position can enter the rear leveling position for leveling, and the remaining empty saggers enter the rear filling position and the front filling position respectively as the loading line advances, and an empty sagger is set at the beginning of the loading line. At this time, there are three empty saggers and one filled sagger on the loading line. When the filled sagger finishes leveling at the rear leveling position and enters the next process, the empty sagger on the loading line is set the same as the initial state, and the above steps can be repeated for the next cycle. The control method of the loading machine can enable the loading line to have multiple waiting positions to set empty saggers, increase the total amount of saggers on the line, reduce the waiting time of the operating leveling position and the filling position, and thus improve the overall production efficiency of the loading machine.

[0011] In an optional embodiment, the empty saggers located at the filling position and the post-filling position are filled, and the empty saggers are placed at the beginning of the filling line for standby use, comprising:

[0012] Two empty saggers advance through the sagger filling line in sequence, and stop at the rear filling position and the front filling position in sequence;

[0013] The rear filling position and / or the front filling position start to fill the empty sagger;

[0014] The line body of the previous process transports the empty saggers to the beginning of the filling line body to wait for use.

[0015] Beneficial effects: two empty saggers are filled at the front filling position and the rear filling position at the same time, which reduces the waiting time for filling and improves the filling efficiency. The empty saggers of the previous process are arranged at the beginning of the filling line for standby, which further reduces the waiting time.

[0016] In an optional embodiment, the two empty saggers advance sequentially through the filling line and stop sequentially at the rear filling position and the front filling position, comprising:

[0017] When the first empty sagger moves forward with the sagger loading line, the blocking mechanism at the front filling position opens to allow the first empty sagger to pass through the front filling position, and the blocking mechanism at the rear filling position closes to allow the first empty sagger to stop at the rear filling position;

[0018] When the second empty sagger moves forward along with the filling line, the blocking mechanism located at the front filling position is closed to make the second empty sagger stay at the front filling position.

[0019] Beneficial effect: By controlling the opening and closing of the blocking mechanism, the passage and stopping of the sagger are controlled. The control is accurate and fast, which can avoid the sagger from stopping at the required position and the frequent shutdown of the line, thereby improving the overall efficiency.

[0020] In an optional embodiment, the rear vibration leveling position vibrates the sagger that has been filled at the rear filling position, and the sagger that has been filled at the front filling position enters the rear filling position to wait, and the front vibration leveling position and the beginning of the filling line are respectively provided with an empty sagger to wait, which includes:

[0021] The vibrating mechanism at the rear vibrating position vibrates the sagger to level it;

[0022] After the sagger at the front filling position is filled, the blocking mechanism at the rear filling position is opened to allow the sagger to enter the rear filling position along with the sagger loading line to wait;

[0023] The blocking mechanism of the front vibration leveling position is closed, and the spare empty sagger enters the front vibration leveling position and waits;

[0024] The empty saggers from the previous process are kept ready at the beginning of the filling line.

[0025] Beneficial effect: the sagger is vibrated at the rear vibrating position, and the sagger at the front filling position waits at the front vibrating position immediately through the blocking mechanism after the filling is completed, and an empty sagger can be set at the beginning of the vacated filling line, further reducing the waiting time.

[0026] In an optional embodiment, the sagger at the rear leveling position enters the next process after completing the leveling, the sagger at the rear filling position enters the rear leveling position for leveling, the empty saggers at the front leveling position and the beginning of the filling line enter the rear filling position and the front filling position respectively for waiting, and an empty sagger is set at the beginning of the filling line for standby, which includes:

[0027] After the sagger at the rear vibration leveling position is vibrated and leveled, the blocking mechanism at the rear vibration leveling position is opened, and the sagger enters the next process;

[0028] The blocking mechanism on the rear filling position is opened, allowing the sagger to move to the rear vibrating position for vibrating;

[0029] The barrier on the front vibrating position is opened, allowing the empty sagger to enter the rear filling position and wait;

[0030] The empty saggers at the beginning of the filling line enter the front filling position along with the filling line and wait;

[0031] The empty saggers from the previous process are kept ready at the beginning of the filling line.

[0032] Beneficial effect: when the sagger at the leveling position is completed and the blockage is opened, the sagger that has completed the current process can quickly enter the next process and vacate the rear leveling position, making it convenient for the sagger blocked at the rear filling position to enter the rear leveling position for leveling. The empty sagger waiting at the front leveling position can enter the rear filling position to wait, and the empty sagger at the beginning of the loading line can enter the front filling position to wait. The beginning of the loading line can be vacated and another waiting position can be set up to place spare empty saggers. With the above control method, there are three empty saggers waiting for standby on the loading line at the same time, which greatly reduces the waiting time.

[0033] In an optional embodiment, after the sagger at the rear filling position is vibrated and leveled, repeating the above steps comprises:

[0034] When the sagger at the rear vibration leveling position is leveled, the sagger at the rear vibration leveling position enters the next process;

[0035] At this point, there is an empty sagger at the front filling position, the rear filling position and the beginning of the filling line, and the above steps can be repeated to carry out the next cycle.

[0036] Beneficial effect: when another sagger at the rear filling position is vibrated and enters the next process, there is an empty sagger at the front filling position, the rear filling position and the beginning of the filling line, which is the same as the position of the sagger in the initial step, and the next cycle can be carried out.

[0037] In an optional embodiment, when the post-vibration leveling position vibrates the sagger, the post-filling position does not perform filling.

[0038] Beneficial effect: Vibration will produce greater vibrations, affecting the weighing accuracy of the weighing device. Therefore, during the vibration operation, the filling position is not filled to ensure accurate filling.

[0039] In an optional embodiment, when the post-vibration leveling position vibrates the sagger, the post-filling position does not fill the sagger, which includes:

[0040] When the post-vibration position is vibrating, the lifting mechanism of the post-filling position lifts the empty sagger and stops filling, and continues filling after the vibration is completed.

[0041] Beneficial effect: The empty sagger is lifted away from the line body by the lifting mechanism to achieve accurate measurement, and filling continues after leveling, so that the filling device can fill accurately.

[0042] In an optional embodiment, weighing mechanisms at the front filling station and the rear filling station weigh the sagger.

[0043] Beneficial effect: The saggers at the front filling position and the rear filling position are weighed by the weighing mechanism, so that the filling mechanism can be controlled to accurately fill the saggers.

[0044] In an optional implementation, the leveling mechanism at the rear leveling position levels the sagger, and the cutting mechanism cuts the filling in the sagger into pieces.

[0045] Beneficial effects: The leveling mechanism and the cutting mechanism are both set at the leveling position, and the cutting is carried out immediately after the leveling mechanism is leveled, which reduces waiting time and saves space. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0047] Figure 1 Flow chart of a method for controlling a pot filling machine according to an embodiment of the present invention

[0048] Figure 2 Schematic diagram of the operation of a pot filling line according to an embodiment of the present invention Figure 1 ;

[0049] Figure 3 Schematic diagram of the operation of a pot filling line according to an embodiment of the present invention Figure 2 ;

[0050] Figure 4 Schematic diagram of the operation of a pot filling line according to an embodiment of the present invention Figure 3 .

[0051] Description of reference numerals:

[0052] 1. Bowl loading machine; 11. Front filling position; 12. Front vibration leveling position; 13. Rear filling position; 14. Rear vibration leveling position; 16. Bowl loading line;

[0053] 2. Sagger. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0055] Combine the following Figures 1 to 4 , describing an embodiment of the control method of the pot filling machine 1 of the present invention.

[0056] According to an embodiment of the present invention, on the one hand, a control method for a bowl loading machine 1 is provided, comprising: filling the empty saggers 2 located at the front filling position 11 and the rear filling position 13, and placing the empty saggers 2 at the beginning of the bowl loading line 16 for standby; the rear vibration leveling position 14 vibrates the saggers 2 that have finished filling, the saggers 2 that have finished filling at the front filling position 11 enter the rear filling position 13 for waiting, and an empty sagger 2 is respectively arranged at the front vibration leveling position 12 and the beginning of the bowl loading line 16 for waiting; after the saggers 2 at the rear vibration leveling position 14 complete the vibration leveling, they enter the next process, the saggers 2 at the rear filling position 13 enter the rear vibration leveling position 14 for vibration leveling, the empty saggers 2 at the front vibration leveling position 12 and the beginning of the bowl loading line 16 respectively enter the rear filling position 13 and the front filling position 11 for waiting or filling, and an empty sagger 2 is arranged at the beginning of the bowl loading line 16 for standby; after the vibration leveling of the saggers 2 at the rear filling position 13 is completed, the above steps are repeated.

[0057] A control method for a potting machine 1 provided in the present embodiment first fills the empty saggers 2 located at the front filling position 11 and the rear filling position 13, and sets an empty sagger 2 for standby at the beginning of the potting line 16, so that the next empty sagger 2 can be quickly placed in after the filling is completed; the sagger 2 filled at the rear filling position 13 enters the rear vibration leveling position 14 for vibration leveling, at this time, the line can be controlled to make the sagger 2 and the empty sagger 2 move forward, so that the beginning of the potting line and the front vibration leveling position 12 are both provided with empty saggers 2, and the rear filling position 13 is provided with a sagger 2 that is filled and waiting for vibration leveling, at this time, two empty saggers 2 and two filled saggers 2 are arranged on the entire potting line The finished sagger 2; when the sagger 2 on the rear leveling position 14 is completed and leveled, it can enter the next process, the sagger 2 on the rear filling position 13 can enter the rear leveling position 14 for leveling, and the remaining empty saggers 2 advance with the bowl loading line 16 and enter the rear filling position 13 and the front filling position 11 respectively, and an empty sagger 2 is set at the beginning of the bowl loading line 16, at this time, there are three empty saggers 2 and a filled sagger 2 on the bowl loading line, when the filled sagger 2 finishes leveling at the rear leveling position 14 and enters the next process, at this time, the empty sagger 2 on the bowl loading line is set to the same as the initial state, and the above steps can be repeated for the next cycle. The control method of the bowl loading machine 1 can make the bowl loading line have multiple waiting positions to set the empty sagger 2, increase the total amount of saggers 2 on the line body, reduce the waiting time of the operation leveling position and the filling position, and thus improve the overall production efficiency of the bowl loading machine 1.

[0058] In one embodiment, the starting end of the filling line 16 is the line of the previous process, and the empty saggers 2 are moved to the end of the line of the previous process for standby after the previous process, and the filling line 16 and the line of the previous process can be controlled and operated separately.

[0059] In one embodiment, the potting machine 1 includes a filling device, a leveling device, a lifting device, a weighing device, a blocking device, an induction device and a slicing device. The filling device is arranged upstream of the leveling device. The slicing device and the leveling device are arranged at the same position and both operate at the leveling position. There are several lifting devices, which are used to lift the sagger 2 during filling. The weighing device is electrically connected to the lifting device. The weighing device can weigh the sagger 2 during lifting to control the filling amount. The blocking device is used to block the sagger 2 so that it can stop at a desired position. The opening and closing of the blocking device is controlled by determining the position of the sagger 2 by the induction device. The potting machine 1 used in this embodiment is a commonly used potting machine 1 in this field. It is also a conventional technical means in this field to use an induction device to control other devices. The above content will not be repeated here. In this embodiment, two potting machines 1 are arranged in series to form a potting line, and a front filling position 11, a front leveling position 12, a rear filling position 13 and a rear leveling position 14 are formed once along the moving direction of the potting line body 16.

[0060] like Figure 2-Figure 4 As shown, Figure 1 2 is a schematic diagram of an empty sagger 2 located at the beginning of the filling line 16, the front filling position 11 and the rear filling position 13; Figure 2 The two filled saggers 2 run to the rear vibration leveling position 14 and the rear filling position 13 respectively, and one of the saggers 2 is shown in the process of running to the rear filling position 13; Figure 3 The first sagger 2 that has been vibrated and leveled in this cycle is moved out of the loading line to the next process, and another sagger 2 is ready for vibrating and leveling. There is an empty sagger 2 in reserve at the rear filling position 13, the front filling position 11 and the beginning of the line. At this time, the same as the initial state of this cycle, the above steps can be repeated for the next cycle. Figure 1-Figure 4 In the figure, the sagger 2 with shadows is the filled sagger 2.

[0061] In one embodiment, the empty saggers 2 located at the front filling position 11 and the rear filling position 13 are filled, and the empty saggers 2 are placed at the beginning of the filling line 16 for standby, including: two empty saggers 2 advance through the filling line 16 in sequence, and stop at the rear filling position 13 and the front filling position 11 in sequence; the rear filling and / or the front filling position 11 start to fill the empty saggers 2; the line of the previous process transports the empty saggers 2 to the beginning of the filling line 16 for standby. The two empty saggers 2 are filled at the front filling position 11 and the rear filling position 13 at the same time, which reduces the waiting time for filling and improves the filling efficiency. The empty saggers 2 of the previous process are set at the beginning of the filling line 16 for standby, which further reduces the waiting time.

[0062] It should be noted that the saggers 2 on the line can only move forward sequentially, and there is no guarantee that the two empty saggers 2 can reach the front filling position 11 and the rear filling position 13 at the same time. Therefore, the "simultaneous" filling here does not mean true synchronous filling, but means that the filling is completed successively within a certain period of time, which is completed almost at the same time.

[0063] In one embodiment, the two empty saggers 2 sequentially advance through the loading line 16 and sequentially stop at the rear filling position 13 and the front filling position 11, including: when the first empty sagger 2 advances with the loading line 16, the blocking mechanism at the front filling position 11 is opened to allow the first empty sagger 2 to pass through the front filling position 11, and the blocking mechanism at the rear filling position 13 is closed to allow the first empty sagger 2 to stop at the rear filling position 13; when the second empty sagger 2 advances with the loading line 16, the blocking mechanism at the front filling position 11 is closed to allow the second empty sagger 2 to stay at the front filling position 11. By controlling the opening and closing of the blocking mechanism, the passage and stop of the sagger 2 are controlled, and the control is precise and fast, which can prevent the sagger 2 from failing to stop at the required position, and can also avoid frequent shutdowns of the line, thereby improving overall efficiency.

[0064] It should be noted that, during the entire operation process, by setting up a blocking mechanism, the line body can be kept running without stopping according to the operating position of the sagger body, which can reduce the shaking of the sagger 2, avoid spilling of materials and tipping of the sagger 2, and avoid the speed slowdown caused by restarting the line body. When the sagger 2 stops at the work station, the sagger 2 is lifted by the lifting mechanism to avoid continuous friction between the sagger body and the filling line body 16. In this embodiment, the front filling position 11, the front vibration leveling position 12, the rear filling position 13 and the rear vibration leveling position 14 all use the above-mentioned method to control the stop of the sagger 2.

[0065] In one embodiment, the above-mentioned rear vibration leveling position 14 vibrates the sagger 2 after filling, the sagger 2 filled by the front filling position 11 enters the rear filling position 13 to wait, and the front vibration leveling position 12 and the beginning of the bowl loading line 16 are respectively provided with an empty sagger 2 to wait, including: the vibration leveling mechanism of the rear vibration leveling position 14 vibrates the sagger 2; after the sagger 2 of the front filling position 11 is filled, the blocking mechanism located at the rear filling position 13 is closed so that the sagger 2 enters the rear filling position 13 with the bowl loading line 16 to wait; the blocking mechanism of the front vibration leveling position 12 is closed, and the spare empty sagger 2 enters the front vibration leveling position 12 to wait; the empty sagger 2 of the previous process is standby at the beginning of the bowl loading line 16. The sagger 2 is vibrated at the rear vibration leveling position 14, and the sagger 2 of the front filling position 11 is immediately waited at the front vibration leveling position 12 through the blocking mechanism after the filling is completed. An empty sagger 2 can be set at the beginning of the empty bowl loading line 16, further reducing the waiting time.

[0066] In one embodiment, the sagger 2 at the above-mentioned rear vibration leveling position 14 enters the next process after completing vibration leveling, the sagger 2 at the rear filling position 13 enters the rear vibration leveling position 14 for vibration leveling, the front vibration leveling position 12 and the empty sagger 2 at the beginning of the filling line 16 enter the rear filling position 13 and the front filling position 11 respectively to wait, and the empty sagger 2 is set at the beginning of the filling line 16 for standby, including: after the sagger 2 at the rear vibration leveling position 14 completes vibration leveling, the blocking mechanism of the rear vibration leveling position 14 is opened, and the sagger 2 enters the next process; the blocking mechanism on the rear filling position 13 is opened, so that the sagger 2 enters the rear vibration leveling position 14 for vibration leveling; the blocking on the front vibration leveling position 12 is opened, so that the empty sagger 2 enters the rear filling position 13 to wait; the empty sagger 2 at the beginning of the filling line 16 enters the front filling position 11 with the filling line 16 to wait; the empty sagger 2 of the previous process is standby at the beginning of the filling line 16. When the sagger 2 at the vibrating position completes vibrating, the blockage is opened, allowing the sagger 2 that has completed the current process to quickly enter the next process and vacate the rear vibrating position 14, making it convenient for the sagger 2 blocked at the rear filling position 13 to enter the rear vibrating position 14 for vibrating, and the empty sagger 2 waiting at the front vibrating position 12 can enter the rear filling position 13 to wait, and the empty sagger 2 at the starting end of the loading line body 16 can enter the front filling position 11 to wait, and the starting end of the loading line body 16 can be vacated and another waiting position can be set to place the spare empty sagger 2. With the above control method, there are three empty saggers 2 waiting for standby on the loading line body 16 at the same time, which greatly reduces the waiting time.

[0067] In one embodiment, after the sagger 2 at the rear filling position 13 is vibrated and leveled, repeating the above steps includes: when the sagger 2 at the rear vibrating position 14 is vibrated and leveled, the sagger 2 at the rear vibrating position 14 enters the next process; at this time, there is an empty sagger 2 at the front filling position 11, the rear filling position 13 and the beginning of the bowl loading line 16, and the above steps can be repeated to perform the next cycle. When another sagger 2 at the rear filling position 13 is vibrated and leveled and enters the next process, there is an empty sagger 2 at the front filling position 11, the rear filling position 13 and the beginning of the bowl loading line 16, which is the same as the position of the sagger 2 in the initial step, and the next cycle can be performed.

[0068] In one embodiment, when the post-vibration leveling position 14 vibrates the sagger 2, the post-filling position 13 does not perform filling. During the vibrating leveling, a large vibration will be generated, which will affect the weighing accuracy of the weighing device. Therefore, during the vibrating leveling operation, the post-filling position 13 does not perform the filling operation to ensure the filling accuracy.

[0069] In one embodiment, when the post-vibration leveling position 14 is vibrating the sagger 2, the post-filling position 13 is not filling, which includes: when the post-vibration leveling position 14 is vibrating, the lifting mechanism of the post-filling position 13 lifts the empty sagger 2, stops filling, and continues filling after the vibrating is completed. The empty sagger 2 is lifted away from the line body by the lifting mechanism to achieve accurate metering, and continues filling after the vibrating is completed, so that the filling device can accurately fill.

[0070] In one embodiment, the weighing mechanisms of the front filling position 11 and the rear filling position 13 weigh the sagger 2. The weighing mechanisms weigh the sagger 2 of the front filling position 11 and the rear filling position 13, and then the filling mechanisms can be controlled to accurately fill the sagger 2.

[0071] In one embodiment, the leveling mechanism of the rear leveling position 14 leveled the sagger 2, and the dicing mechanism diced the filler in the sagger 2. Both the leveling mechanism and the dicing mechanism are arranged at the leveling position, and the dicing is performed immediately after the leveling mechanism leveled, thereby reducing waiting time and saving space.

[0072] The control method of the pot loading machine 1 provided in the present embodiment can effectively reduce the processing efficiency of the pot loading machine 1 on the sagger 2. The existing control method of the pot loading machine 1 takes an average of 33 seconds to complete a sagger 2 on the pot loading line. Compared with the existing control method, the control method of the pot loading machine 1 provided in the present embodiment can achieve an average of 19 seconds to complete a sagger 2, which greatly improves the processing efficiency of the sagger 2, increases the production rate, and meets the production requirements.

[0073] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A method for controlling a pot filling machine, characterized in that: include: The empty saggers (2) located at the front filling position (11) and the rear filling position (13) are filled, and the empty saggers (2) are placed at the beginning of the filling line (16) for standby use; The rear vibration leveling position (14) vibrates and levels the sagger (2) that has been filled in the rear filling position (13), and the sagger (2) that has been filled in the front filling position (11) enters the rear filling position (13) to wait, and an empty sagger (2) is respectively arranged at the front vibration leveling position (12) and the beginning of the filling line (16) to wait; After the sagger (2) at the rear leveling position (14) is leveled, it enters the next process, the sagger (2) at the rear filling position (13) enters the rear leveling position (14) for leveling, the empty sagger (2) at the front leveling position (12) and the beginning of the filling line (16) enter the rear filling position (13) and the front filling position (11) for waiting or filling, and the empty sagger (2) is set at the beginning of the filling line (16) for standby; After the sagger (2) at the rear leveling position (14) is leveled, the above steps are repeated.

2. The method for controlling a potting machine according to claim 1, characterized in that: The empty saggers (2) located at the filling position and the post-filling position (13) are filled, and the empty saggers (2) are placed at the beginning of the filling line (16) for standby use, comprising: Two empty saggers (2) advance sequentially through the sagger filling line (16) and stop at the rear filling position (13) and the front filling position (11) sequentially; The rear filling position (13) and / or the front filling position (11) start to fill the empty sagger (2); The line body of the previous process transports the empty saggers (2) to the beginning of the filling line body (16) to wait for standby.

3. The method for controlling a potting machine according to claim 2, characterized in that: The two empty saggers (2) are advanced sequentially through the sagger filling line (16) and stop sequentially at the rear filling position (13) and the front filling position (11), comprising: When the first empty sagger (2) moves forward along the sagger loading line (16), the blocking mechanism at the front filling position (11) opens to allow the first empty sagger (2) to pass through the front filling position (11), and the blocking mechanism at the rear filling position (13) closes to allow the first empty sagger (2) to stop at the rear filling position (13); When the second empty sagger (2) moves forward along the sagger filling line (16), the blocking mechanism located at the front filling position (11) is closed so that the second empty sagger (2) stays at the front filling position (11).

4. The method for controlling a potting machine according to claim 1, characterized in that: The rear vibration leveling position (14) vibrates and levels the sagger (2) that has been filled in the rear filling position (13), and the sagger (2) that has been filled in the front filling position (11) enters the rear filling position (13) to wait, and an empty sagger (2) is respectively arranged at the front vibration leveling position (12) and the beginning of the sagger filling line (16) to wait, including: The vibrating mechanism at the rear vibrating position (14) vibrates and levels the sagger (2); After the sagger (2) at the front filling position (11) is filled, the blocking mechanism at the rear filling position (13) is closed so that the sagger (2) enters the rear filling position (13) along with the sagger loading line (16) to wait; The blocking mechanism of the front vibration leveling position (12) is closed, and the spare empty sagger (2) enters the front vibration leveling position (12) to wait; The empty saggers (2) from the previous process are kept ready for use at the beginning of the sagger filling line (16).

5. The method for controlling a pot filling machine according to claim 1, characterized in that: The sagger (2) at the rear leveling position (14) enters the next process after completing the leveling, the sagger (2) at the rear filling position (13) enters the rear leveling position (14) for leveling, the empty saggers (2) at the front leveling position (12) and the beginning of the filling line (16) enter the rear filling position (13) and the front filling position (11) for waiting, and the empty saggers (2) are arranged at the beginning of the filling line (16) for standby, including: After the sagger (2) at the rear vibration leveling position (14) is completed, the blocking mechanism at the rear vibration leveling position (14) is opened, and the sagger (2) enters the next process; The blocking mechanism on the rear filling position (13) is opened, so that the sagger (2) moves to the rear leveling position (14) for leveling; The barrier on the front vibration leveling position (12) is opened, so that the empty sagger (2) enters the rear filling position (13) to wait; The empty sagger (2) at the beginning of the sagger line (16) moves along with the sagger line (16) to the front filling position (11) to wait; The empty saggers (2) from the previous process are kept ready at the beginning of the sagger filling line (16).

6. The method for controlling a potting machine according to claim 1, characterized in that: After the sagger (2) at the post-filling position (13) is vibrated and leveled, the above steps are repeated, including: When the sagger (2) at the post-vibration leveling position (14) is vibrated and leveled, the sagger (2) at the post-vibration leveling position (14) enters the next process; At this time, there is an empty sagger (2) at the front filling position (11), the rear filling position (13) and the beginning of the filling line (16), and the above steps can be repeated to carry out the next cycle.

7. The method for controlling a potting machine according to any one of claims 1 to 6, characterized in that: When the rear leveling position (14) is leveling the sagger (2), the rear filling position (13) is not filling.

8. The method for controlling a potting machine according to claim 7, characterized in that: When the post-vibration leveling position (14) performs leveling on the sagger (2), the post-filling position (13) does not perform filling, including: When the post-vibration position (14) is vibrating, the lifting mechanism of the post-filling position (13) lifts the empty sagger (2) and stops filling, and continues filling after the vibrating is completed.

9. The method for controlling a potting machine according to any one of claims 1 to 6, characterized in that: The weighing mechanisms at the front filling position (11) and the rear filling position (13) weigh the sagger (2).

10. The method for controlling a potting machine according to any one of claims 1 to 6, characterized in that: The vibrating mechanism of the rear vibrating position (14) vibrates and levels the sagger (2), and the cutting mechanism cuts the filling material in the sagger (2) into pieces.

Citation Information

Patent Citations

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