Precise counterweight device for automatic monocrystalline silicon packaging line
By designing a precision weighting device for a monocrystalline silicon automatic packaging line that integrates a frame, a support table, a conveyor, a servo motor, a sprocket, a chain plate, a load cell, a photoelectric sensor and a vacuum suction cup, the traditional weighing device is solved. To solve the problem of insufficient precision, it achieves high-precision weight separation and detection, reducing production costs and cycle times.
Patent Information
- Application Number
- CN202411898474.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The weighing accuracy of the traditional single crystal silicon automatic packaging wire fine counterweight device is insufficient and cannot effectively adapt to different types or specifications of single crystal silicon wafers, resulting in a decrease in product qualification rate and an increase in production costs.
A precision weighting device including a frame, a support table, a conveyor, a servo motor, a sprocket, a chain plate, a load cell, a photoelectric sensor and a vacuum suction cup is designed. Through the collaborative work of these components, precise weight separation is achieved. and detection.
It improves the precision weighting accuracy of the monocrystalline silicon packaging line, reduces manual intervention, reduces the production cycle and cost, and can quickly adapt to changes in market demand.
Smart Images

Figure CN119329837A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of single crystal silicon, in particular to a precision weight balancing device for a single crystal silicon automatic packaging line. Background Art
[0002] As the global demand for renewable energy increases, the photovoltaic industry is developing rapidly. Monocrystalline silicon solar cells have become the mainstream product in the market due to their high efficiency and good performance. In order to meet the growing market demand, it is particularly important to improve production efficiency and automation level. The precision weighting device of the monocrystalline silicon automatic packaging line is one of the important equipment in modern semiconductor manufacturing and photovoltaic industry. It is an important part of ensuring product quality, improving production efficiency, ensuring product consistency, and reducing production costs. This development not only reflects the trend of technological progress, but also shows the industry's pursuit of automation and intelligence.
[0003] The precision weighing device of the traditional monocrystalline silicon automatic packaging line uses older technology in the weighing structure, resulting in insufficient accuracy after weighing, causing a decrease in product qualification rate and increasing the risk of rework and return. Monocrystalline silicon wafers of different types or specifications may have different physical properties (such as density, shape, etc.), and some precision weighing devices may not be able to effectively adapt to these changes. Some traditional devices still require manual intervention, which increases the production cycle and labor costs. Some sensors have low sensitivity and slow response speed, which affects the processing rhythm. Market demand changes rapidly, new product specifications and packaging requirements continue to emerge, and some equipment may not be able to adapt quickly. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a precision weight balancing device for a single crystal silicon automatic packaging line to solve the problems raised in the above background technology.
[0005] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a precision weight balancing device for a single crystal silicon automatic packaging line, comprising a frame, a first angle iron and a second angle iron, a support platform fixedly installed on the inner side of the frame, a first conveyor fixedly installed on the top of the frame, a first collecting trough fixedly installed on the left side of the first conveyor, a second conveyor is arranged on the left side of the frame, a mounting frame fixedly installed on the top of the second conveyor, a barrel is arranged on the top of the mounting frame, a second collecting trough fixedly installed on the front side of the second conveyor, a third conveyor fixedly installed in front of the second conveyor, a capping mechanism fixedly installed on the rear side of the third conveyor, a workbench fixedly installed on the right side of the capping mechanism, a control cabinet fixedly installed on the right side of the workbench, a third collecting trough fixedly installed on the right side of the third conveyor, and the capping mechanism comprises a base, a fourth servo motor, a driving gear, a driven gear, a mounting seat, a lifting cylinder, a first mounting block, a connecting column, a second mounting block, a mounting plate, and a vacuum suction cup.
[0006] Preferably, the support platform is located on a crossbeam of the frame, and the support platform has two layers.
[0007] Through the above technical solution, the packaged finished products can be temporarily stored on the support table, which can be used as a transfer transition to help balance the processing rhythm and avoid affecting the entire processing process due to external factors.
[0008] Preferably, a first servo motor is fixedly installed on the right side of the rear of the first conveyor, and the output end of the first servo motor is fixedly connected to the first sprocket, and the first sprocket is rotatably connected to the first chain plate. A third servo motor is fixedly installed on the left side of the rear of the third conveyor, and the output end of the third servo motor is fixedly connected to the third sprocket, and the third sprocket is rotatably connected to the third chain plate.
[0009] Through the above technical solution, the transmission system of the first sprocket and the first chain plate, the third sprocket and the third chain plate can provide smooth transportation, and cooperate with the rapid start and stop of the first servo motor and the third servo motor to accurately separate the single crystal silicon raw materials into the same mass.
[0010] Preferably, a second servo motor is fixedly installed on the left rear portion of the second conveyor, an output end of the second servo motor is fixedly connected to a second sprocket, the second sprocket is rotatably connected to a second chain plate, and a plurality of isolation blocks are evenly fixedly installed on the outer side of the second chain plate.
[0011] Through the above technical solution, the isolation block can evenly divide the second chain plate into several areas, so that the monocrystalline silicon can be stored in a separate area, effectively preventing them from mixing with each other during transportation and affecting the weight of each portion after the final packaging is completed.
[0012] Preferably, a weighing sensor is fixedly mounted on the top of the mounting frame, a barrel is arranged above the weighing sensor, and a first collecting trough is arranged on the right side of the top of the barrel.
[0013] Through the above technical solution, the weighing sensor can detect the quality of the monocrystalline silicon in the barrel in real time, and the first collecting trough can gather the monocrystalline silicon raw materials on the first chain plate to ensure that the raw materials will not be scattered into the surrounding environment.
[0014] Preferably, a partition is provided at the bottom of the barrel, sliders are fixedly installed on both sides of the partition, the sliders are slidably connected to a rodless cylinder, one end of the rodless cylinder is fixedly installed on the outside of the barrel, and the other end of the rodless cylinder is fixedly installed on a cross bar, and both ends of the cross bar are fixedly installed on the inner side of the mounting frame.
[0015] Through the above technical solution, the rodless cylinder has no exposed piston rod, making the overall structure more compact, and its stroke is not limited by the length of the piston rod, so a longer stroke can be achieved with better flexibility. Due to its simple structure and fewer friction parts, its movement efficiency is higher and the effect is better.
[0016] Preferably, a first photoelectric sensor is installed on the top of the first angle iron, and a second photoelectric sensor is installed on the top of the second angle iron, and the second photoelectric sensor is located on the left side of the first photoelectric sensor.
[0017] Through the above technical solution, there is a pair of photoelectric sensors, consisting of an emitter and a receiver. The emitter sends a light beam to the receiver. When an object blocks the light beam, the receiver detects a change in the light signal and determines the presence of the box based on the received light signal, thereby realizing non-contact detection and reducing damage to the box. In addition, the detection distance of the photoelectric sensor can be adjusted, which is highly flexible.
[0018] Preferably, a fourth servo motor is fixedly installed on the right side of the base, a driving gear is fixedly installed on the output end of the fourth servo motor, the driving gear is meshingly connected with a driven gear, the top of the driven gear is fixedly connected with a mounting seat, a lifting cylinder is fixedly installed on the top of the mounting seat, a first mounting block is fixedly installed on the top of the telescopic end of the lifting cylinder, and a second mounting block is fixedly installed on the front side of the first mounting block through a connecting column.
[0019] Through the above technical solution, the mounting seat can rotate in the horizontal direction. Through the fourth servo motor, the precise position change can be achieved to reduce the error generated when pressing the cover. The lifting cylinder can make the mounting block move in the vertical direction. The lifting cylinder uses compressed air as the power source, can respond and execute actions quickly, and has a simple structure and high reliability.
[0020] Preferably, a mounting plate is fixedly mounted on the bottom of the second mounting block, and a plurality of vacuum suction cups are mounted on the bottom of the mounting plate, and the vacuum suction cups are arranged at equal distances on the mounting plate.
[0021] Through the above technical solution, the vacuum suction cup can grasp quickly and effectively, with a large contact area and evenly distributed pressure, which can effectively reduce damage to the surface of the object, reduce the risk of the object falling and being damaged, and can accurately grasp the box cover on the workbench.
[0022] Compared with the prior art, the present invention provides a precision weight balancing device for a monocrystalline silicon automatic packaging line, which has the following beneficial effects: the precision weight balancing device for the monocrystalline silicon automatic packaging line can temporarily store the packaged finished products on the support table, which can be used as a transit transition to help balance the processing rhythm and avoid the entire processing flow being affected by external factors; the first servo motor and the third servo motor can accurately position the first chain plate and the third chain plate to make the operation of the first chain plate and the third chain plate more stable; the transmission system of the first sprocket and the first chain plate, the third sprocket and the third chain plate can provide stable transportation; with the rapid start and stop of the first servo motor and the third servo motor, the monocrystalline silicon raw materials can be accurately separated into the same mass; the isolation block can evenly divide the second chain plate into several areas, so that the monocrystalline silicon can be stored separately in one area, effectively preventing them from mixing with each other during transportation and affecting the weight of each portion after the final packaging is completed; the weighing sensor can detect the quality of the monocrystalline silicon in the barrel in real time; the first collecting trough can gather the monocrystalline silicon raw materials on the first chain plate to ensure that the raw materials will not be scattered around In the surrounding environment, the design of the rodless cylinder has no exposed piston rod, making the overall structure more compact, and its stroke is not limited by the length of the piston rod, so a longer stroke can be achieved with better flexibility. Due to its simple structure and fewer friction parts, its movement efficiency is higher and energy consumption is lower. There is a pair of photoelectric sensors, consisting of an emitter and a receiver. The emitter sends a light beam to the receiver. When an object blocks the light beam, the receiver detects the change in the light signal and judges the presence of the box based on the received light signal, realizing non-contact detection and reducing damage to the box. The mounting seat can rotate in the horizontal direction. Through the fourth servo motor, it can achieve accurate position change and reduce the error generated when pressing the cover. The lifting cylinder can move the mounting block in the vertical direction. The lifting cylinder uses compressed air as the power source, can respond and execute actions quickly, and has a simple structure and high reliability. The vacuum suction cup can quickly and effectively grasp, has a large contact area and evenly distributes pressure, can effectively reduce damage to the surface of the object, and can accurately grasp the box cover on the workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a schematic diagram of the top view of the structure of the present invention; Figure 4 It is a schematic diagram of a three-dimensional partial structure of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the first conveyor of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the barrel of the present invention; Figure 7 The three-dimensional structure diagram of the capping mechanism of the present invention is shown in FIG. Figure 1 ; Figure 8 The three-dimensional structure diagram of the capping mechanism of the present invention is shown in FIG. Figure 2 ; Fig. 9 It is a schematic diagram of the three-dimensional structure of the vacuum suction cup of the present invention.
[0024] In the figure: 1, frame; 2, support table; 3, first conveyor; 4, first chain plate; 5, first servo motor; 6, first sprocket; 7, first collecting trough; 8, barrel; 9, weighing sensor; 10, mounting frame; 11, second servo motor; 12, second conveyor; 13, second chain plate; 14, isolation block; 15, second sprocket; 16, third servo motor; 17, third chain plate; 18, third sprocket; 19, second collecting trough; 20, third conveyor; 21, first photoelectric sensor; 22, second photoelectric sensor; 23. Workbench; 24. Control cabinet; 25. Third collecting trough; 26. Covering mechanism; 27. Partition; 28. Rodless cylinder; 29. Slider; 30. Crossbar; 31. First angle iron; 32. Second angle iron; 2601. Base; 2602. Fourth servo motor; 2603. Driving gear; 2604. Driven gear; 2605. Mounting seat; 2606. Lifting cylinder; 2607. First mounting block; 2608. Connecting column; 2609. Second mounting block; 2610. Mounting plate; 2611. Vacuum suction cup. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] like Figure 1-Figure 9As shown, the present invention provides a technical solution: a precision weight balancing device for a monocrystalline silicon automatic packaging line, comprising a frame 1, a first angle iron 31 and a second angle iron 32, a support platform 2 is fixedly installed on the inner side of the frame 1, a first conveyor 3 is fixedly installed on the top of the frame 1, a first collecting trough 7 is fixedly installed on the left side of the first conveyor 3, a second conveyor 12 is arranged on the left side of the frame 1, a mounting frame 10 is fixedly installed on the top of the second conveyor 12, a barrel 8 is arranged on the top of the mounting frame 10, a second collecting trough 19 is fixedly installed on the front side of the second conveyor 12, and a third conveyor 12 is fixedly installed in front of the second conveyor 12. Conveyor 20, a capping mechanism 26 is fixedly installed at the rear of the third conveyor 20, a workbench 23 is fixedly installed on the right side of the capping mechanism 26, a control cabinet 24 is fixedly installed on the right side of the workbench 23, and a third collecting trough 25 is fixedly installed on the right side of the third conveyor 20. The capping mechanism 26 includes a base 2601, a fourth servo motor 2602, a driving gear 2603, a driven gear 2604, a mounting seat 2605, a lifting cylinder 2606, a first mounting block 2607, a connecting column 2608, a second mounting block 2609, a mounting plate 2610, and a vacuum suction cup 2611.
[0027] Furthermore, the support platform 2 has two layers, and the support platform 2 is located on the crossbeam of the frame 1.
[0028] Specifically, the support table 2 can be used to temporarily store packaged finished products, which can be used as a transfer transition to help balance the processing rhythm and avoid external factors affecting the entire processing flow. Raw materials can also be stored to reduce the time workers spend on obtaining raw materials, improve production efficiency and reduce processing delays caused by raw material shortages.
[0029] Furthermore, a first servo motor 5 is fixedly installed on the right side of the rear of the first conveyor 3, and the output end of the first servo motor 5 is fixedly connected to the first sprocket 6, and the first sprocket 6 is rotatably connected to the first chain plate 4. A third servo motor 16 is fixedly installed on the left side of the rear of the third conveyor 20, and the output end of the third servo motor 16 is fixedly connected to the third sprocket 18, and the third sprocket 18 is rotatably connected to the third chain plate 17.
[0030] Specifically, the first servo motor 5 and the third servo motor 16 can accurately control the stop position and feed back the signal to the control cabinet 24, and then cooperate with the rapid start and stop of the first servo motor 5 and the third servo motor 16 to indirectly realize the accurate separation of the single crystal silicon raw materials into the same mass. By using the sprocket chain system, which is a rigid transmission method without sliding, it can simplify the mechanical structure, reduce the demand for other transmission elements, and improve the working efficiency of the entire system, thereby reducing the complexity and cost of the overall design.
[0031] Furthermore, a second servo motor 11 is fixedly installed on the left rear portion of the second conveyor 12 , and a second sprocket 15 is fixedly connected to the output end of the second servo motor 11 , and the second sprocket 15 is rotatably connected to the second chain plate 13 , and a plurality of isolation blocks 14 are evenly fixedly installed on the outer side of the second chain plate 13 .
[0032] Specifically, the isolation block 14 can evenly divide the second chain plate 13 into several areas, so that the monocrystalline silicon can be stored separately in an area, and the effective width of the second chain plate 13 can be fully utilized, thereby improving the efficiency of space utilization and effectively preventing materials from overflowing during transportation due to vibration, tilting, etc., thereby reducing waste and pollution, affecting the weight of each portion after the final packaging is completed, and affecting subsequent processing procedures.
[0033] Furthermore, a weighing sensor 9 is fixedly mounted on the top of the mounting frame 10 , a barrel 8 is arranged above the weighing sensor 9 , and a first collecting trough 7 is arranged on the right side of the top of the barrel 8 .
[0034] Specifically, the weighing sensor 9 can detect the quality of the monocrystalline silicon in the barrel 8 in real time, and transmit the signal changes to the control cabinet 24. The control cabinet 24 will feedback the signal to the first servo motor 5 and the second servo motor 11 so that they can quickly make corresponding actions. The weighing sensor 9 can also be used for load to prevent overloading, thereby protecting the safety of equipment and operators. The first collecting trough 7 can gather the monocrystalline silicon raw materials transported on the first chain plate 4 to ensure that the raw materials will not be scattered into the surrounding environment, reducing the safety hazards caused by material sliding or dumping. The model of the weighing sensor 9 is an HBM sensor.
[0035] Furthermore, a partition 27 is provided at the bottom of the barrel 8, and sliders 29 are fixedly installed on both sides of the partition 27. The sliders 29 are slidably connected to a rodless cylinder 28. One end of the rodless cylinder 28 is fixedly installed on the outside of the barrel 8, and the other end of the rodless cylinder 28 is fixedly installed on a cross bar 30. Both ends of the cross bar 30 are fixedly installed on the inner side of the mounting frame 10.
[0036] Specifically, since the rodless cylinder 28 has no exposed piston rod, the overall structure is more compact, and its stroke is not limited by the length of the piston rod, a longer stroke can be achieved, and it can be adjusted as needed, with better flexibility. Due to its simple structure and fewer friction parts, its movement efficiency is higher and its service life is extended. The partition 27 can play a supporting role inside the barrel 8.
[0037] Furthermore, a first photoelectric sensor 21 is installed on the top of the first angle iron 31 , and a second photoelectric sensor 22 is installed on the top of the second angle iron 32 . The second photoelectric sensor 22 is located on the left side of the first photoelectric sensor 21 .
[0038] Specifically, the first angle iron 31 and the second angle iron 32 have good bending and tensile strength, and their L-shaped cross-sectional design is not easy to deform when subjected to external pressure, thereby reducing the risk that the box will hit the first angle iron 31 and the second angle iron 32 due to the difference in the placement position of the box, resulting in changes in the positions of the first photoelectric sensor 21 and the second photoelectric sensor 22, thereby affecting their response results. The first photoelectric sensor 21 and the second photoelectric sensor 22 each have a pair, consisting of an emitter and a receiver. The emitter sends a light beam to the receiver. When an object blocks the light beam, the receiver detects a change in the light signal and determines the presence of the box based on the received light signal, thereby achieving non-contact detection and reducing damage to the box. The detection distances of the first photoelectric sensor 21 and the second photoelectric sensor 22 can be adjusted, with high flexibility. When the box is not detected on the third chain plate 17, the control cabinet 24 cannot obtain a feedback signal, and the second servo motor 11 will not drive the second sprocket 15 to rotate, thereby ensuring the stability of the entire mechanism. The capping mechanism 26 will not move without receiving a feedback signal. The first photoelectric sensor 21 and the second photoelectric sensor 22 are both Panasonic EX-10 series.
[0039] Furthermore, a fourth servo motor 2602 is fixedly installed on the right side of the base 2601, a driving gear 2603 is fixedly installed on the output end of the fourth servo motor 2602, the driving gear 2603 is meshingly connected with a driven gear 2604, a mounting seat 2605 is fixedly connected to the top of the driven gear 2604, a lifting cylinder 2606 is fixedly installed on the top of the mounting seat 2605, a first mounting block 2607 is fixedly installed on the top of the telescopic end of the lifting cylinder 2606, and a second mounting block 2609 is fixedly installed on the front side of the first mounting block 2607 through a connecting column 2608.
[0040] Specifically, the mounting seat 2605 can rotate in the horizontal direction, and through the fourth servo motor 2602, it can realize accurate position change and reduce the error generated when pressing the cover. The engagement of the driving gear 2603 and the driven gear 2604 can realize high-precision motion transmission and ensure the stability of the system. The lifting cylinder 2606 can move the first mounting block 2607 in the vertical direction. The lifting cylinder 2606 uses compressed air as the power source, can respond and execute actions quickly, and quickly reach the required working position. It has a simple structure and high reliability, and is suitable for long-term continuous work and lifting.
[0041] Furthermore, a mounting plate 2610 is fixedly mounted on the bottom of the second mounting block 2609 , and a plurality of vacuum suction cups 2611 are mounted on the bottom of the mounting plate 2610 , and the vacuum suction cups 2611 are arranged at equal distances on the mounting plate 2610 .
[0042] Specifically, the vacuum suction cup 2611 can quickly and effectively grasp the box cover, has a large contact area and evenly distributes pressure, can effectively reduce damage to the surface of the object, reduce the risk of the object falling and being damaged, can accurately grasp the box cover on the workbench 23, reduces manual intervention, reduces labor intensity, and its clamping process is quick and simple, greatly improving packaging efficiency.
[0043] Working principle: First, the support table 2 can be used to temporarily store the packaged finished products, which can be used as a transfer transition to help balance the processing rhythm and avoid the entire processing flow being affected by external factors. It can also be used to store raw materials, which can reduce the time workers spend on taking raw materials, improve production efficiency and reduce processing delays caused by raw material shortages. The first servo motor 5 and the third servo motor 16 can accurately control the stop position and feed the signal back to the control cabinet 24, and then cooperate with the first servo motor 5 and the third servo motor 16 to start and stop quickly, which can indirectly realize the precise separation of the single crystal silicon raw materials into the same quality. By using the sprocket chain plate system, the mechanical structure can be simplified, the demand for other transmission elements can be reduced, and the working efficiency of the entire system can be improved, thereby reducing the overall design. The complexity and cost of the design, secondly, the isolation block 14 can evenly divide the second chain plate 13 into several areas, so that the monocrystalline silicon can be stored in an area alone, which can make full use of the effective width of the second chain plate 13, improve the efficiency of space use, and effectively prevent them from spilling due to vibration, tilt and other reasons during transportation, thereby reducing waste and pollution, affecting the weight of each portion after the final packaging is completed, and affecting subsequent processing procedures. The weighing sensor 9 can detect the quality of the monocrystalline silicon in the barrel 8 in real time, and transmit the signal change to the control cabinet 24. The control cabinet 24 will feedback the signal to the first servo motor 5 and the second servo motor 11 to make it perform corresponding actions. The weighing sensor 9 can also be used for load to prevent overloading. Thereby protecting the safety of the equipment and operators, the first collecting trough 7 can gather the monocrystalline silicon raw materials transported on the first chain plate 4 to ensure that the raw materials will not be scattered into the surrounding environment, reducing the potential safety hazards caused by material sliding or dumping. The rodless cylinder 28 has no exposed piston rod, making the overall structure more compact, and its stroke is not limited by the length of the piston rod, so a longer stroke can be achieved, and it can be adjusted as needed, with better flexibility. Due to its simple structure and fewer friction parts, its movement efficiency is higher and its service life is extended. The first photoelectric sensor 21 and the second photoelectric sensor 22 each have a pair, consisting of an emitter and a receiver. The emitter sends a light beam to the receiver. When an object blocks the light beam, the receiver detects a change in the light signal. The received light signal is used to determine the existence of the box, so as to realize non-contact detection and reduce the damage to the box. The detection distances of the first photoelectric sensor 21 and the second photoelectric sensor 22 can be adjusted, which is highly flexible. When the box is not detected on the third chain plate 17, the control cabinet 24 cannot get the feedback signal, and the second servo motor 11 will not drive the second sprocket 15 to rotate, thereby ensuring the stability of the entire mechanism. The capping mechanism 26 will not move if it does not get the feedback signal, and the mounting seat 2605 can rotate in the horizontal direction. Through the fourth servo motor 2602, the precise position change can be realized, and the error generated during the capping can be reduced. The meshing of the driving gear 2603 and the driven gear 2604 can realize high-precision motion transmission, thereby ensuring the stability of the system.The lifting cylinder 2606 can move the first mounting block 2607 in the vertical direction. The lifting cylinder 2606 uses compressed air as a power source, can respond and execute actions quickly, quickly reach the required working position, has high reliability, and is suitable for long-term continuous work. Its stroke, speed and force can be adjusted by adjusting the air pressure and flow of compressed air to meet the capping operation of different boxes. The vacuum suction cup 2611 can quickly and effectively grab the box cover. The clamping process is quick and simple, which greatly improves the efficiency of packaging. Several groups of vacuum suction cups 2611 provide a large contact area and evenly distribute pressure, which can effectively reduce damage to the surface of objects and reduce the risk of objects falling and being damaged. The box cover on the workbench 23 can be accurately grabbed, reducing manual intervention and labor intensity.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precision weight balancing device for a single crystal silicon automatic packaging line, comprising a frame (1), a first angle iron (31) and a second angle iron (32), characterized in that: A support platform (2) is fixedly installed on the inner side of the frame (1); a first conveyor (3) is fixedly installed on the top of the frame (1); a first material collecting trough (7) is fixedly installed on the left side of the first conveyor (3); a second conveyor (12) is arranged on the left side of the frame (1); a mounting frame (10) is fixedly installed on the top of the second conveyor (12); a barrel (8) is arranged on the top of the mounting frame (10); a second material collecting trough (19) is fixedly installed on the front side of the second conveyor (12); a third conveyor (20) is fixedly installed in front of the second conveyor (12); and a capping machine is fixedly installed behind the third conveyor (20). A cover pressing mechanism (26) is provided, a workbench (23) is fixedly installed on the right side of the cover pressing mechanism (26), a control cabinet (24) is fixedly installed on the right side of the workbench (23), a third collecting trough (25) is fixedly installed on the right side of the third conveyor (20), and the cover pressing mechanism (26) comprises a base (2601), a fourth servo motor (2602), a driving gear (2603), a driven gear (2604), a mounting seat (2605), a lifting cylinder (2606), a first mounting block (2607), a connecting column (2608), a second mounting block (2609), a mounting plate (2610), and a vacuum suction cup (2611).
2. According to claim 1, a precision weight balancing device for a single crystal silicon automatic packaging line is characterized in that: The support platform (2) has two layers, and the support platform (2) is located on the crossbeam of the frame (1).
3. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A first servo motor (5) is fixedly mounted on the right side of the rear portion of the first conveyor (3); an output end of the first servo motor (5) is fixedly connected to a first sprocket wheel (6); the first sprocket wheel (6) is rotatably connected to a first chain plate (4); a third servo motor (16) is fixedly mounted on the left side of the rear portion of the third conveyor (20); an output end of the third servo motor (16) is fixedly connected to a third sprocket wheel (18); the third sprocket wheel (18) is rotatably connected to a third chain plate (17).
4. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A second servo motor (11) is fixedly mounted on the left rear portion of the second conveyor (12); an output end of the second servo motor (11) is fixedly connected to a second sprocket wheel (15); the second sprocket wheel (15) is rotatably connected to a second chain plate (13); and a plurality of isolation blocks (14) are evenly fixedly mounted on the outer side of the second chain plate (13).
5. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A weighing sensor (9) is fixedly mounted on the top of the mounting frame (10), a barrel (8) is arranged above the weighing sensor (9), and a first material collecting trough (7) is arranged on the right side of the top of the barrel (8).
6. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A partition (27) is provided at the bottom of the barrel (8), and sliders (29) are fixedly installed on both sides of the partition (27). The sliders (29) are slidably connected to a rodless cylinder (28), one end of the rodless cylinder (28) is fixedly installed on the outside of the barrel (8), and the other end of the rodless cylinder (28) is fixedly installed on a cross bar (30), and both ends of the cross bar (30) are fixedly installed on the inside of the mounting frame (10).
7. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A first photoelectric sensor (21) is mounted on the top of the first angle iron (31), and a second photoelectric sensor (22) is mounted on the top of the second angle iron (32), wherein the second photoelectric sensor (22) is located on the left side of the first photoelectric sensor (21).
8. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A fourth servo motor (2602) is fixedly mounted on the right side of the base (2601); a driving gear (2603) is fixedly mounted on the output end of the fourth servo motor (2602); the driving gear (2603) is meshingly connected with a driven gear (2604); a mounting seat (2605) is fixedly connected to the top of the driven gear (2604); a lifting cylinder (2606) is fixedly mounted on the top of the mounting seat (2605); a first mounting block (2607) is fixedly mounted on the top of the telescopic end of the lifting cylinder (2606); and a second mounting block (2609) is fixedly mounted on the front side of the first mounting block (2607) via a connecting column (2608).
9. The precise weight balancing device for a single crystal silicon automatic packaging line according to claim 1, characterized in that: A mounting plate (2610) is fixedly mounted on the bottom of the second mounting block (2609), and a plurality of vacuum suction cups (2611) are mounted on the bottom of the mounting plate (2610), wherein the vacuum suction cups (2611) are arranged at equal distances on the mounting plate (2610).
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