Aerial work platform loading debugging system and debugging method

Abstract

The application relates to the technical field of engineering machinery, and discloses a loading and debugging system and a debugging method for an aerial work platform. The loading and debugging system for the aerial work platform comprises a weight transfer device, a weight rack and a weight module; the weight transfer device is arranged on a foundation, one side of the weight transfer device is provided with a loading and debugging station for placing an aerial work platform to be debugged; the weight rack is arranged close to the weight transfer device; the weight module is arranged on the weight rack, the weight module comprises a large weight and a small weight, the top of the large weight is provided with a receiving groove and a first handle, the receiving groove is used for receiving the small weight, and the top of the small weight is provided with a second handle; wherein the weight transfer device is used for transferring the large weight or the small weight between the weight rack and the loading and debugging station. The application realizes automatic loading and debugging, personnel do not need to climb up and down, the working efficiency is greatly improved, and the safety is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of engineering machinery, and particularly relates to a loading and debugging system and a debugging method for a high-altitude operation platform. BACKGROUND

[0002] Before being shipped, a scissor-type high-altitude operation platform needs to be loaded and debugged. When loading and debugging, the load weight needs to be changed many times, such as the rated load, 1.1 times the rated load, 1.2 times the rated load, and the like.

[0003] The current loading method is to first use a crane to hoist a large load weight onto the platform of a scissor truck to start debugging, then use the crane to hoist small load weights onto the platform in sequence, so that the load on the platform reaches 1.1 times the rated load and 1.2 times the rated load, and after the loading and debugging are completed, the large load weight and the small load weights on the platform are hoisted away by the crane.

[0004] In this way, whether the crane is used to hoist the load weights or hoist the load weights away, manual operation is required to climb onto the platform to unhook and hook the load weights, which is repeated many times, affecting the operation efficiency and posing a great safety hazard. SUMMARY

[0005] The application aims to provide a loading and debugging system and a debugging method for a high-altitude operation platform, to solve the problems of low efficiency and great safety hazard in the current loading and debugging method.

[0006] To achieve the above-mentioned purpose, the application provides a loading and debugging system for a high-altitude operation platform, comprising:

[0007] A load weight transfer device is arranged on a foundation, and one side of the load weight transfer device is provided with a loading and debugging station for placing a high-altitude operation platform to be debugged;

[0008] A load weight rack is arranged on the foundation and close to the load weight transfer device;

[0009] A load weight module is arranged on the load weight rack, the load weight module comprises a large load weight and a small load weight, the top of the large load weight is provided with a receiving groove and a first handle, the receiving groove is used to accommodate the small load weight, and the top of the small load weight is provided with a second handle;

[0010] The load weight transfer device is used to transfer the large load weight or the small load weight between the load weight rack and the loading and debugging station.

[0011] As a further improvement of the above-mentioned technical solution:

[0012] In some embodiments, the loading and debugging station is provided with a plurality of loading and debugging stations, and the plurality of loading and debugging stations are arranged in a straight line direction in a spaced manner or arranged around the load weight transfer device.

[0013] In some embodiments, at least one side of the weight transfer device is provided with a plurality of loading and debugging stations, and the plurality of loading and debugging stations are arranged in a straight line direction.

[0014] The weight transfer device is movably arranged on the foundation, and the moving path of the weight transfer device sequentially passes through each loading and debugging station.

[0015] In some embodiments, the weight transfer device comprises:

[0016] A moving slide table is movably arranged on the foundation;

[0017] A robot is arranged on the moving slide table, and the end of the robot is provided with a gripper for grabbing the first handle and the second handle.

[0018] In some embodiments, a track is laid along the arrangement direction of the plurality of loading and debugging stations on the foundation, and the moving slide table is arranged on the track and can move along the track.

[0019] In some embodiments, when the large weight is placed on the aerial work platform, the height difference between the top of the large weight and the fence of the aerial work platform is greater than or equal to 0.

[0020] The large weight is internally structured with a cavity.

[0021] In some embodiments, the top of the large weight is provided with a plurality of accommodation grooves, and the plurality of accommodation grooves are symmetrically arranged about the first handle.

[0022] In some embodiments, the small weight is gap-fitted with the accommodation groove.

[0023] In some embodiments, after the small weight is placed in the accommodation groove, the top of the small weight is flush with the top of the large weight.

[0024] To achieve the above purpose, the second aspect of the present application provides a kind of aerial work platform loading debugging method, applied to the aerial work platform loading debugging system according to the first aspect described above, and the aerial work platform loading debugging method comprises:

[0025] S100: prepare the weight module on the weight frame according to debugging requirements;

[0026] S200: place the aerial work platform to be debugged in the loading and debugging station;

[0027] S300: grab the corresponding large weight from the weight frame by the weight transfer device, and transfer to the aerial work platform to carry out load debugging.

[0028] S400: After the load debugging is completed, the weight transfer device sequentially grasps the small weight corresponding to the weight and transfers it into the containing groove of the large weight to perform other weight load debugging according to the debugging instruction;

[0029] S500: After all the load debugging is completed, the weight transfer device lifts off and transfers the large weight and the small weight on the aerial work platform as a whole to the weight rack, and then sequentially grasps and places the small weight in the large weight back to the designated position.

[0030] Compared with the prior art, the aerial work platform loading debugging system and the debugging method provided by the present application can transfer the large weight to the aerial work platform of the loading debugging station through the weight transfer device, and then transfer the small weight to the containing groove of the large weight. The containing groove is designed to position the small weight and lift off the large weight together. Therefore, the aerial work platform loading debugging system provided by the present application can realize automatic loading debugging, without the need for personnel to climb up and down, greatly improving the work efficiency and safety.

[0031] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0032] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the following specific embodiments to explain the present application, but do not constitute a limitation on the present application. For those skilled in the art, other drawings can be obtained from the structures shown in the drawings without creative labor. In the drawings:

[0033] Figure 1 A front view of an aerial work platform loading debugging system provided by the present application embodiment;

[0034] Figure 2 A side view of the aerial work platform loading debugging system provided by the present application embodiment; Figure 1

[0035] Figure 3 A structure schematic diagram of a weight rack provided by the aerial work platform loading debugging system provided by the present application embodiment, in which the weight rack is placed;

[0036] Figure 4 A structure schematic diagram of a weight module provided by the aerial work platform loading debugging system provided by the present application embodiment, in which the weight module is not combined;

[0037] ​Figure 5 A structure schematic diagram of a weight module combination in a high-altitude operation platform loading debugging system provided by an embodiment of the present application is provided.

[0038] Figure 6 A state schematic diagram of a weight transfer device when transferring a large weight in a high-altitude operation platform loading debugging system provided by an embodiment of the present application is provided.

[0039] Figure 7 A gripper structure schematic diagram of a robot in a weight transfer device provided by an embodiment of the present application is provided.

[0040] Explanation of reference signs

[0041] 100, weight transfer device; 110, moving slide; 120, robot; 121, gripper; 1210, hook part;

[0042] 200, weight rack;

[0043] 300, weight module; 310, large weight; 311, accommodation groove; 312, first handle; 313, cavity; 320, small weight; 321, second handle;

[0044] 400, loading debugging station;

[0045] 500, base;

[0046] 600, track;

[0047] 1000, high-altitude operation platform; 1100, fence. DETAILED DESCRIPTION

[0048] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present application, and are not used to limit the present application.

[0049] The present application will be described in detail below with reference to the accompanying drawings and in combination with exemplary embodiments.

[0050] EMBODIMENT

[0051] Please refer to Figure 1 , Figure 2 and Figure 3 The present embodiment provides a high-altitude operation platform loading debugging system for loading and debugging of a high-altitude operation platform 1000. The high-altitude operation platform 1000 can be a scissor-type high-altitude operation platform 1000.

[0052] The aerial work platform loading and debugging system provided in the embodiment comprises a weight transfer device 100, a weight rack 200 and a weight module 300. The weight transfer device 100 is arranged on a base, and a loading and debugging station 400 for placing an aerial work platform 1000 to be debugged is arranged on one side of the weight transfer device 100. The weight rack 200 is arranged on the base and close to the weight transfer device 100. The weight module 300 is arranged on the weight rack 200, and the weight module 300 comprises a large weight 310 and a small weight 320. The top of the large weight 310 is provided with a receiving groove 311 (see Figure 4 ) and a first handle 312. The receiving groove 311 is used for accommodating the small weight 320. The top of the small weight 320 is provided with a second handle 321.

[0053] The weight transfer device 100 is used for transferring the large weight 310 or the small weight 320 between the weight rack 200 and the loading and debugging station 400 to realize hoisting of the weights. The large weight 310 and the small weight 320 in the weight module 300 are separately placed on the weight rack 200, that is, the large weight 310 and the small weight 320 are not assembled together on the weight rack 200.

[0054] Please refer to Figure 4 and Figure 5 It can be understood that the aerial work platform loading and debugging system can transfer the large weight 310 to the aerial work platform 1000 on the loading and debugging station 400 through the weight transfer device 100, and then can also transfer the small weight 320 to the receiving groove 311 of the large weight 310. The design of the receiving groove 311 can position the small weight 320 and can also hoist the small weight 320 together when hoisting the large weight 310.

[0055] In this way, the aerial work platform loading and debugging system provided in the embodiment can realize automatic loading and debugging, without the need for personnel to climb up and down, greatly improving the work efficiency and safety.

[0056] Please refer to Figure 1 and Figure 2 In some embodiments, a plurality of loading and debugging stations 400 are arranged, and the plurality of loading and debugging stations 400 are arranged in a straight line direction. The weight transfer device 100 can move relative to the base, and the moving path sequentially passes through each loading and debugging station 400. In this way, one weight transfer device 100 can perform loading and debugging work of a plurality of aerial work platforms, improving the work efficiency.

[0057] Please refer to Figure 6 and Figure 7The weight transfer device 100 comprises a moving slide 110 and a robot 120. The moving slide 110 is movably arranged on a foundation. The robot 120 is arranged on the moving slide 110, and an end of the robot 120 is provided with a gripper 121 for grabbing the first handle 312 and the second handle 321.

[0058] Optionally, the moving slide 110 can be driven to move by a motor, such as a linear motor or a combination of a motor and a rack gear or a combination of a motor and a screw nut.

[0059] Optionally, the robot 120 has a multi-degree-of-freedom mechanical arm, such as a six-axis mechanical arm, which has higher flexibility.

[0060] Optionally, the gripper 121 is provided with an L-shaped hook portion 1210. In this way, the first handle 312 or the second handle 321 can be conveniently hooked, and the first handle 312 and the second handle 321 can be conveniently unhooked.

[0061] Further, the foundation is provided with a base 500, a plurality of loading and debugging workstations 400 are located on one side of the base 500, a track 600 is laid on the base 500 along the arrangement direction of the plurality of loading and debugging workstations 400, and the moving slide 110 is arranged on the track 600 and can move along the track 600. Of course, in some embodiments, the moving slide 110 can directly roll in contact with the foundation or the base 500 through wheels (not shown in the figure).

[0062] In some embodiments, a plurality of loading and debugging workstations 400 are arranged on both sides of the base 500, and the plurality of loading and debugging workstations 400 on each side of the base 500 are sequentially and spacedly arranged along the moving direction of the robot 120, so as to improve work efficiency.

[0063] Please refer to Figure 1 Further, in order to ensure that there are enough weight modules 300 for use, a weight rack 200 can be arranged at both ends of the base 500, and a plurality of large weights 310 and a plurality of small weights 320 can be placed on each weight rack 200.

[0064] In some embodiments, a plurality of loading and debugging workstations 400 are arranged, the plurality of loading and debugging workstations 400 are arranged around the robot 120 of the weight transfer device 100, and the weight rack 200 can be arranged between two adjacent loading and debugging workstations 400.

[0065] It should be noted that the small weights 320 and the large weights 310 can be used in combination or individually. The number of the small weights 320 and the large weights 310 can be multiple, and the specific number can be configured according to the required load factor during debugging of the aerial work platform 1000.

[0066] Wherein, the large weight 310 and the small weight 320 are distinguished according to the size and the weight, wherein the weight of the large weight 310 is greater than the weight of the small weight 320. In this way, the weight and the small volume weight can be classified as the small weight 320, and the weight and the large volume weight can be classified as the large weight 310. That is to say, the weights of the plurality of small weights 320 or the plurality of large weights 310 can be different or the same.

[0067] When the loading debugging is performed, and the large weight 310 is placed on the aerial work platform 1000, the height difference between the top of the large weight 310 and the fence 1100 of the aerial work platform 1000 is greater than or equal to 0.

[0068] Please refer to Figure 2 , Figure 4 and Figure 5 It can be understood that when the large weight 310 is placed on the aerial work platform 1000, the top of the large weight 310 is flush with or higher than the fence 1100 of the aerial work platform 1000, in order to ensure that the first handle 312 can be exposed on the top of the aerial work platform 1000, on the one hand, it is convenient for visual observation whether the weight transfer device 100 and the first handle 312 are disconnected, on the other hand, it is convenient for the weight transfer device 100 to directly enter and exit from the top of the fence 1100, avoiding interference, making the transfer of the weight more convenient, reducing the number of manual climbing, improving efficiency and safety.

[0069] In addition, when the small weight 320 is increased, the small weight 320 can be directly placed in the accommodation groove 311 of the large weight 310. Since the accommodation groove 311 is located at the top of the large weight 310, it is easier to place the small weight 320, and the weight transfer device 100 does not need to be deeply placed in the inside of the fence 1100 to take and place the small weight 320 on the aerial work platform 1000. Furthermore, when the large weight 310 is lifted, the small weight 320 and the weight are combined together, so that they can be lifted together, saving the number of transfers, improving the operation efficiency, further reducing the number of manual climbing, and improving the safety.

[0070] Further, the embodiment constructs a cavity 313 in the inside of the large weight 310, in order to increase the height of the large weight 310 while ensuring that the weight of the large weight 310 does not change.

[0071] It should be noted that the operating platform of the aerial work platform 1000 is surrounded by the fence 1100, so that the operating platform has a certain depth. The existing manipulator is difficult to directly place the weight in the operating platform, and the hollow design of the large weight 310 in the present application is easy to increase the height, which is convenient for subsequent loading debugging of the aerial work platform 1000.

[0072] A plurality of accommodation grooves 311 are uniformly arranged on the top of the large weight 310. Alternatively, they are symmetrically arranged with respect to the first handle 312, ensuring the stability of the center of gravity of the large weight 310 during subsequent hoisting, thereby improving the safety of hoisting.

[0073] In the embodiment, after the small weight 320 is assembled with the large weight 310, the small weight 320 is accommodated in the accommodation groove 311, and the top of the small weight 320 is flush with the top of the large weight 310, so as to avoid the small weight 320 from blocking the first handle 312, while avoiding the small weight 320 from being too high to affect the stability after assembly.

[0074] Further, the small weight 320 is in clearance fit with the accommodation groove 311, thereby ensuring that the small weight 320 can freely enter and exit the accommodation groove 311, so as to facilitate the assembly and disassembly between the small weight 320 and the large weight 310.

[0075] Compared with the prior art, the weight module 300 provided by the embodiment can be applied to the loading and debugging of the aerial work platform 1000, thereby improving the work efficiency and the safety of work.

[0076] Please refer to Figures 1 to 7 Further, the embodiment also provides an aerial work platform loading and debugging method. The aerial work platform loading and debugging method is applied to the aerial work platform loading and debugging system provided by the above embodiment.

[0077] The aerial work platform 1000 loading and debugging method comprises the following steps:

[0078] S100: Preparing the weight module 300 on the weight rack 200 according to the debugging requirements;

[0079] S200: Placing the aerial work platform 1000 to be debugged on the loading and debugging station 400;

[0080] S300: Grabbing the corresponding large weight 310 from the weight rack 200 by the weight transfer device 100 and transferring it to the aerial work platform 1000 for overload debugging;

[0081] S400: After the overload debugging is completed, the weight transfer device 100 sequentially grabs the small weight 320 of the corresponding weight and transfers it to the accommodation groove 311 of the large weight 310, so as to perform other weight overload debugging according to the debugging instructions;

[0082] S500: After all the overload debugging is completed, the weight transfer device 100 hoists the large weight 310 and the small weight 320 on the aerial work platform 1000 as a whole and transfers them to the weight rack 200, and then sequentially grabs the small weight 320 in the large weight 310 and places it back to the designated position.

[0083] It should be noted that the total weight of the large weight 310 and the small weight 320 on the aerial work platform 1000 is gradually increased each time the next debugging is performed in the above step S400 until all debugging is completed. That is to say, the number of times of the overload debugging can be 1, 2, 3 or other times, and the specific number of times is performed according to the debugging requirements of the product. The overload debugging performed each time can be 1 times overload, 1.1 times overload, 1.2 times overload, etc.

[0084] Furthermore, if a plurality of loading debugging stations 400 are provided, automatic loading debugging operation of a plurality of aerial work platforms 1000 can be realized at the same time.

[0085] The aerial work platform loading debugging system provided by the embodiment can realize automatic loading debugging, without personnel climbing up and down, greatly improving the work efficiency and improving the safety.

[0086] It should be noted that in the present application, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0087] In the description of the present application, it should be understood that the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0088] In this application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection or communication with each other; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0089] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.

[0090] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. An aerial work platform loading commissioning system, characterized by, include: A weight transfer device (100) is installed on the foundation, and a loading and debugging station (400) for placing a high-altitude work platform (1000) to be debugged is provided on one side of the weight transfer device (100). A weight rack (200) is installed on the foundation and arranged close to the weight transfer device (100); A weight module (300) is disposed on the weight rack (200). The weight module (300) includes a large weight (310) and a small weight (320). The large weight (310) has a receiving groove (311) and a first handle (312) on its top. The receiving groove (311) is used to receive the small weight (320). The small weight (320) has a second handle (321) on its top. The weight transfer device (100) is used to grab the large weight (310) or the small weight (320) and transfer them between the weight rack (200) and the loading and debugging station (400); when the large weight (310) is placed on the aerial work platform (1000), the height difference between the top of the large weight (310) and the railing (1100) of the aerial work platform (1000) is greater than or equal to 0; and the large weight (310) has a cavity (313) in its internal structure.

2. The aerial work platform load certification system of claim 1, wherein, The loading and debugging station (400) is provided in multiple ways, and the multiple loading and debugging stations (400) are arranged at intervals along a straight line or around the weight transfer device (100).

3. The aerial work platform load certification system of claim 1, wherein, The weight transfer device (100) has a plurality of loading and debugging stations (400) on at least one side, and the plurality of loading and debugging stations (400) are arranged at intervals along a straight line. The weight transfer device (100) is movably mounted on the foundation, and the movement path of the weight transfer device (100) passes through each of the loading and debugging stations (400) in sequence.

4. The aerial work platform load certification system of claim 3, wherein, The weight transfer device (100) includes: A movable sliding platform (110) is movably mounted on the foundation; A robot (120) is mounted on the movable slide (110), and the end of the robot (120) is provided with a gripper (121) for grasping the first handle (312) and the second handle (321).

5. The aerial work platform load certification system of claim 4, wherein, A track (600) is laid on the foundation along the arrangement direction of the plurality of loading and debugging stations (400), and the movable slide (110) is set on the track (600) and can move along the track (600).

6. The aerial work platform load certification system of claim 1, wherein, The top of the large weight (310) is provided with multiple receiving slots (311), and the multiple receiving slots (311) are symmetrically arranged about the first handle (312).

7. The aerial work platform load certification system of claim 1, wherein, The small weight (320) is fitted with the receiving groove (311) with a clearance.

8. The aerial work platform load commissioning system of claim 1 or 7, wherein, After the small weight (320) is placed in the receiving slot (311), the top of the small weight (320) is flush with the top of the large weight (310).

9. A method of loading and commissioning an aerial work platform, characterized by, The aerial work platform loading and debugging system according to any one of claims 1-8, wherein the aerial work platform loading and debugging method comprises: S100: Prepare the weight module (300) on the weight stand (200) according to the debugging requirements; S200: Place the aerial work platform (1000) to be debugged on the loading and debugging station (400); S300: Grasp the corresponding large weight (310) from the weight stand (200) by the weight transfer device (100) and transfer it to the aerial work platform (1000) for load debugging; S400: After the load debugging is completed, the weight transfer device (100) grasps the small weight (320) of the corresponding weight in sequence according to the debugging instructions and transfers it to the accommodation groove (311) of the large weight (310) for other weight load debugging; S500: After all the load debugging is completed, the weight transfer device (100) lifts off the large weight (310) and the small weight (320) on the aerial work platform (1000) as a whole and transfers them to the weight stand (200), and then grasps the small weight (320) in the large weight (310) in sequence and puts it back to the designated position.

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