Fabricated heat-bridge-free large heat preservation building block farm house system
By adopting the large -scale heat insulation block system and disassembly template technology in the prefabricated agricultural house, combined with the heat and heat collection function of the sunlight house, the problem of thermal insulation performance and construction efficiency of farm houses in the cold area has been solved. Energy -saving and disaster resistance.
Patent Information
- Application Number
- CN202411510710.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-28
AI Technical Summary
The insulation performance, thermal stability and construction efficiency of existing prefabricated farmhouses in severely cold areas are insufficient, and the traditional building system is difficult to promote in rural areas.
Proposed a prefabricated large -scale heat preservation block agricultural house system with a multi -layer residential structure, including the top, multi -layer middle and underlying residential units, each component set the XPS insulation layer, useless disassembly template concrete beam pillar and insulation storage storage Thermal concrete floor, combined with the heat collection function of the sun room.
It has significantly improved the energy -saving performance, thermal stability and construction speed of the house, reducing the requirements of construction technology and equipment, and improving the carrying capacity of the house and anti -disaster resistance.
Smart Images

Figure CN119332977A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembled house. Background Art
[0002] In recent years, a large number of prefabricated farmhouses have sprung up in rural areas, making the research on prefabricated farmhouses more socially valuable.
[0003] However, for rural areas in severe cold regions, the development of prefabricated farmhouses still faces many challenges. On the one hand, due to the influence of the low temperature climate in severe cold regions, the requirements for the thermal insulation performance of farmhouses in severe cold regions are generally higher than those in other climate zones. In addition, the heat loss caused by the thermal bridge effect during the operation and maintenance of residential buildings due to the large temperature difference between indoor and outdoor in winter will also be more serious. At the same time, with the advancement of technology and the higher demand for energy saving, the requirements for passive energy saving effects of residential buildings are also constantly increasing. Therefore, many traditional local methods used in farmhouses in severe cold regions have gradually become difficult to meet the residential requirements of rural construction in the new era. On the other hand, many prefabricated residential systems that have been maturely applied in cities face the dilemma of being difficult to promote in rural areas. For example, the construction systems such as prefabricated hollow shear wall system, modular assembly system, and prefabricated container involve large-scale hoisting equipment during the construction process, and the construction site scale and road transportation conditions in rural areas are difficult to support the application of such large equipment. This has hindered the popularization of such building systems in rural areas in severe cold regions to a certain extent. Another example is the lightweight steel structure system represented by the light steel keel system. Since it has relatively high requirements on the specifications and precision of the assembled components, and the building materials processing factories in rural areas are mostly workshop-style production by individual industrial and commercial households, their processing level is difficult to meet the various requirements of this type of building; for some remote and inconvenient rural areas, transportation from the city will increase the transportation cost significantly; local craftsmen also do not understand the construction process of this new building system very well, and often encounter problems such as inability to construct or low construction quality.
[0004] At present, the application of thermal insulation block system housing in rural areas of severe cold regions is relatively widespread. This type of building system inherits the construction characteristics of traditional masonry structures, with small components (blocks) and improved thermal insulation performance. It is used by most newly built farmhouses in severe cold regions. However, the thermal insulation block system currently used has not yet completely broken away from the masonry construction mode and the blocks are small in size. The problems of large wet work volume, complex construction process, and long construction period still exist. The problem of heat loss caused by thermal bridges in beams, columns, mortar joints and other locations in winter is still prominent. Therefore, the thermal insulation, heat storage, and thermal stability are poor. Therefore, it is particularly important to propose a prefabricated housing system with superior thermal insulation performance, low thermal bridge effect, and adaptability to rural construction and construction modes, transportation levels, and industrial production conditions, and can be quickly constructed. Summary of the invention
[0005] In order to solve the deficiencies in thermal insulation, heat storage, thermal stability, winter thermal bridge effect, etc. of existing thermal insulation block-type houses, and to solve the problems of complex construction process and long construction period, the present invention proposes a prefabricated large-scale thermal insulation block farmhouse system without thermal bridge and its assembly method. The prefabricated large-scale thermal insulation block farmhouse system without thermal bridge of the present invention has good thermal performance, energy-saving performance and disaster resistance performance. Each component can be prefabricated in the factory, with a high degree of assembly, and is easy to transport and assemble, and has outstanding lightweight characteristics. The assembly method of the present invention greatly improves the speed of construction and greatly reduces the requirements for construction technology and construction equipment during the construction of prefabricated houses.
[0006] The assembled non-thermal bridge large-scale heat-insulating block farmhouse system of the present invention is a multi-story residence, including a top-floor residential unit, a plurality of middle-floor residential units and a bottom-floor residential unit;
[0007] The ground floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating heat-storing concrete floor (5), a heat-insulating heat-storing steel-concrete floor slab (6) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing concrete floor (5), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), the block wall (1) is arranged between the formwork-free concrete beam (3), the formwork-free concrete column (4) and the heat-insulating heat-storing concrete floor (5), and the heat-insulating heat-storing steel-concrete floor slab (6) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the ground floor residential unit; the sun room (8) is arranged on the outer side of the block wall (1) of the ground floor residential unit;
[0008] A plurality of middle-level residential units are arranged between the top-level residential units and the bottom-level residential units, and the middle-level residential units are composed of block walls (1), heat-insulating embedded inner walls (2), formwork-free concrete beams (3), formwork-free concrete columns (4), heat-insulating heat-storing steel-concrete floor slabs (6), and sun rooms (8); the formwork-free concrete columns (4) are arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slabs (6), the formwork-free concrete beams (3) are arranged on the upper end surfaces of the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6) are arranged on the upper surface of the formwork-free concrete beams (3); the block walls (1) are arranged between the formwork-free concrete beams (3), the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6), and the heat-insulating embedded inner walls (2) are arranged in the middle-level residential units; and the sun room (8) is arranged on the outer side of the block walls (1) of the middle-level residential units;
[0009] The top floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating roof panel (7) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slab (6), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), and the heat-insulating roof panel (7) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the top floor residential unit; and the sun room (8) is arranged on the outer side of the block wall (1) of the top floor residential unit;
[0010] The block wall (1) is composed of an upper block (9), a middle block (10) and a lower block (11);
[0011] The heat-insulating embedded inner wall (2) is composed of an inner wall XPS heat-insulating layer (36) and an inner wall surface layer (37);
[0012] The non-removal formwork concrete beam (3) is composed of a concrete beam steel cage (12), a concrete beam XPS thermal insulation layer (13), and a concrete beam magnesia cement reinforced surface layer (14); the concrete beam steel cage (12) is arranged between two layers of concrete beam XPS thermal insulation layers (13); the concrete beam magnesia cement reinforced surface layer (14) is arranged on the outer surface of the outer concrete beam XPS thermal insulation layer (13); the space between the two layers of concrete beam XPS thermal insulation layers (13) is filled with concrete; the concrete beam XPS thermal insulation layer (13) and the concrete beam magnesia cement reinforced surface layer (14) constitute a non-removal formwork; a galvanized square steel pipe is arranged in the concrete beam steel cage (12); The concrete beam XPS thermal insulation layer (13) on the side is connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the self-tapping screw holes on the concrete beam XPS thermal insulation layer (13) on the inside are closed by polyurethane plugs; the concrete beam XPS thermal insulation layer (13) on the outside and the concrete beam magnesia cement reinforced surface layer (14) are connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the concrete beam XPS pads (15) are sleeved on the self-tapping screws on the outside of the concrete beam magnesia cement reinforced surface layer (14); the concrete beam XPS pads (15) and the polyurethane plugs are used to eliminate the influence of the thermal bridge effect caused by the self-tapping screws;
[0013] The non-removal formwork concrete column (4) is composed of a concrete column steel bar cage (38), a concrete column XPS thermal insulation layer (39) and a concrete column magnesia cement reinforced surface layer (40); the sides of the two concrete column XPS thermal insulation layers (39) in the non-removal formwork concrete column (4) are perpendicular to each other, the concrete column steel bar cage (38) is arranged on one side of the two concrete column XPS thermal insulation layers (39), and concrete is filled in the concrete column steel bar cage (38) and between the concrete column steel bar cage (38) and the concrete column XPS thermal insulation layer (39); the concrete column magnesia cement reinforced surface layer (40) is arranged on the outer surface of the two concrete column XPS thermal insulation layers (39), and the concrete column XPS thermal insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) constitute the non-removal formwork; a galvanized square steel pipe is arranged in the concrete column steel bar cage (38);
[0014] The thermal insulation and heat storage concrete floor (5) is composed of a floor concrete cushion layer (16), a thermal insulation mortar layer (17) under the floor, a floor XPS thermal insulation layer (18), a floor thermal insulation and heat storage connection layer (19), a floor heat storage layer (20), a thermal insulation mortar layer (21) on the floor and a floor surface layer (22) which are composited in order from bottom to top;
[0015] The heat-insulating heat-storing steel-concrete floor slab (6) is composed of an aerated concrete layer (23) under the floor slab, a corrugated steel plate (24), an aerated concrete layer (25) on the floor slab, a floor slab XPS heat-insulating layer (26), a floor slab heat-insulating heat-storing connecting layer (27), a floor slab heat-storing layer (28) and a floor slab surface layer (29) in order from bottom to top;
[0016] The thermal insulation roof panel (7) is composed of a roof XPS thermal insulation layer (34) and a roof surface layer (35); the roof XPS thermal insulation layer (34) is arranged between two layers of roof surface layers (35); and the sides of adjacent roof XPS thermal insulation layers (34) are connected by mortise and tenon joints.
[0017] The present invention has the following beneficial effects:
[0018] 1. In the assembled large-scale thermal insulation block farmhouse system without thermal bridges of the present invention, a certain thickness of XPS insulation layer is arranged at each position of the block wall, the concrete beams and columns without dismantling the formwork, the thermal insulation and heat storage concrete floor, the thermal insulation and heat storage steel-concrete floor, the thermal insulation and embedded inner wall and the connection of each component to ensure that the indoor space is completely and tightly wrapped in the insulation layer, thereby reducing the impact of thermal bridges in winter to the greatest extent and better improving the thermal insulation and energy-saving performance of the house.
[0019] 2. The assembled non-thermal bridge large-scale thermal insulation block farmhouse system of the present invention is equipped with heat storage layers on the exterior walls, ground and floor slabs, which greatly improves the thermal insulation, heat storage and thermal inertia of each component, and improves the thermal stability and energy saving level of the house as a whole. At the same time, with the use of sun rooms, the heat collection and heat storage capacity of the house is further improved, and the thermal performance and energy saving performance of the house are improved from multiple aspects.
[0020] 3. The assembled large-scale thermal insulation block farmhouse system without thermal bridge of the present invention uses galvanized steel pipes to replace traditional longitudinal reinforcements in the concrete beams and columns without dismantling formwork, adds corrugated steel plates in the floor slabs, and combines the circular rings at both ends of the steel strand (07) with the longitudinal reinforcement (038) in the block walls, which greatly improves the bearing capacity and disaster resistance of the house.
[0021] 4. All components of the assembled thermal bridge-free large-scale thermal insulation block farmhouse system of the present invention can be prefabricated in the factory, and the degree of assembly is relatively high. After the main components such as block walls, beams, and columns are positioned and placed, they can be cast and formed at the construction site in one go with the use of non-disassembly templates, which not only improves the speed of construction, but also reduces the requirements for construction technology and construction equipment for the house, and saves the amount of templates. The non-disassembly templates of beams and columns have both insulation and bridge-breaking functions in the operation and maintenance stage, realizing full utilization of the components. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of the assembled large-scale thermal insulation block farmhouse system without thermal bridges;
[0023] Figure 2 A schematic diagram of the structure of a concrete beam (3) without formwork removal;
[0024] Figure 3 A schematic diagram of the structure of a concrete column (4) without removing the formwork;
[0025] Figure 4 It is a schematic diagram of the structure of the heat preservation and heat storage concrete floor (5);
[0026] Figure 5 It is a schematic diagram of the structure of the heat-insulating and heat-storing steel-concrete floor slab (6);
[0027] Figure 6 It is a structural schematic diagram of the connection between adjacent heat-insulating and heat-storing steel-concrete floor slabs (6);
[0028] Figure 7 is a schematic structural diagram of a thermal insulation roof panel (7);
[0029] Figure 8 It is a schematic diagram of the structure of the thermal insulation embedded inner wall (2);
[0030] Fig. 9 It is the structural schematic diagram of the middle block;
[0031] Fig.10 It is a schematic diagram of the structure of the top block;
[0032] Fig.11 for Fig.10 An inner side view of the middle inner phase change thermal insulation mortar layer (02);
[0033] Fig.12 for Fig.10 Inverted view of;
[0034] Fig.13 It is a schematic diagram of the structure of the bottom block;
[0035] Fig.14 for Fig.13 An inner side view of the middle and outer phase change thermal insulation mortar layer (01);
[0036] Fig.15 A schematic diagram of overlapping circular rings at the ends of adjacent steel strands (07);
[0037] Fig.16 It is a schematic diagram of the structure of the joint casting cavity (039). DETAILED DESCRIPTION
[0038] The technical solution of the present invention is not limited to the specific implementation modes listed below, but also includes any reasonable combination of the specific implementation modes.
[0039] Specific implementation method 1: In this implementation method, the assembled large-scale thermal insulation block farmhouse system without thermal bridges is a multi-story residential building, including a top-floor residential unit, a plurality of middle-floor residential units and a bottom-floor residential unit;
[0040] The ground floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating heat-storing concrete floor (5), a heat-insulating heat-storing steel-concrete floor slab (6) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing concrete floor (5), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), the block wall (1) is arranged between the formwork-free concrete beam (3), the formwork-free concrete column (4) and the heat-insulating heat-storing concrete floor (5), and the heat-insulating heat-storing steel-concrete floor slab (6) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the ground floor residential unit; the sun room (8) is arranged on the outer side of the block wall (1) of the ground floor residential unit; the sun room (8) is arranged on the ground;
[0041] A plurality of middle-level residential units are arranged between the top-level residential units and the bottom-level residential units, and the middle-level residential units are composed of block walls (1), heat-insulating embedded inner walls (2), formwork-free concrete beams (3), formwork-free concrete columns (4), heat-insulating heat-storing steel-concrete floor slabs (6), and sun rooms (8); the formwork-free concrete columns (4) are arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slabs (6), the formwork-free concrete beams (3) are arranged on the upper end surfaces of the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6) are arranged on the upper surface of the formwork-free concrete beams (3); the block walls (1) are arranged between the formwork-free concrete beams (3), the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6), and the heat-insulating embedded inner walls (2) are arranged in the middle-level residential units; and the sun room (8) is arranged on the outer side of the block walls (1) of the middle-level residential units;
[0042] The top floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating roof panel (7) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slab (6), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), and the heat-insulating roof panel (7) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the top floor residential unit; and the sun room (8) is arranged on the outer side of the block wall (1) of the top floor residential unit;
[0043] The block wall (1) is composed of an upper block (9), a middle block (10) and a lower block (11);
[0044] The heat-insulating embedded inner wall (2) is composed of an inner wall XPS heat-insulating layer (36) and an inner wall surface layer (37);
[0045] The non-removal formwork concrete beam (3) is composed of a concrete beam steel cage (12), a concrete beam XPS thermal insulation layer (13), and a concrete beam magnesia cement reinforced surface layer (14); the concrete beam steel cage (12) is arranged between two layers of concrete beam XPS thermal insulation layers (13); the concrete beam magnesia cement reinforced surface layer (14) is arranged on the outer surface of the outer concrete beam XPS thermal insulation layer (13); the space between the two layers of concrete beam XPS thermal insulation layers (13) is filled with concrete; the concrete beam XPS thermal insulation layer (13) and the concrete beam magnesia cement reinforced surface layer (14) constitute a non-removal formwork; the concrete beam steel cage (12) is provided with A galvanized square steel pipe, an inner concrete beam XPS thermal insulation layer (13) is connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the self-tapping screw holes on the inner concrete beam XPS thermal insulation layer (13) are closed by polyurethane plugs; an outer concrete beam XPS thermal insulation layer (13) and a concrete beam magnesia cement reinforced surface layer (14) are connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and a sleeve is provided on the outer side of the concrete beam magnesia cement reinforced surface layer (14); a concrete beam XPS pad (15) and a polyurethane plug are used to eliminate the influence of the thermal bridge effect caused by the self-tapping screws;
[0046] The non-removal formwork concrete column (4) is composed of a concrete column steel bar cage (38), a concrete column XPS thermal insulation layer (39) and a concrete column magnesia cement reinforced surface layer (40); the sides of the two concrete column XPS thermal insulation layers (39) in the non-removal formwork concrete column (4) are perpendicular to each other, the concrete column steel bar cage (38) is arranged on one side of the two concrete column XPS thermal insulation layers (39), and concrete is filled in the concrete column steel bar cage (38) and between the concrete column steel bar cage (38) and the concrete column XPS thermal insulation layer (39); the concrete column magnesia cement reinforced surface layer (40) is arranged on the outer surface of the two concrete column XPS thermal insulation layers (39), and the concrete column XPS thermal insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) constitute the non-removal formwork; a galvanized square steel pipe is arranged in the concrete column steel bar cage (38);
[0047] The thermal insulation and heat storage concrete floor (5) is composed of a floor concrete cushion layer (16), a thermal insulation mortar layer (17) under the floor, a floor XPS thermal insulation layer (18), a floor thermal insulation and heat storage connection layer (19), a floor heat storage layer (20), a thermal insulation mortar layer (21) on the floor and a floor surface layer (22) which are composited in order from bottom to top;
[0048] The heat-insulating heat-storing steel-concrete floor slab (6) is composed of an aerated concrete layer (23) under the floor slab, a corrugated steel plate (24), an aerated concrete layer (25) on the floor slab, a floor slab XPS heat-insulating layer (26), a floor slab heat-insulating heat-storing connecting layer (27), a floor slab heat-storing layer (28) and a floor slab surface layer (29) in order from bottom to top;
[0049] The thermal insulation roof panel (7) is composed of a roof XPS thermal insulation layer (34) and a roof surface layer (35); the roof XPS thermal insulation layer (34) is arranged between two layers of roof surface layers (35); and the sides of adjacent roof XPS thermal insulation layers (34) are connected by mortise and tenon joints.
[0050] This implementation has the following beneficial effects:
[0051] 1. In the assembled large-scale thermal-bridge-free insulated block farmhouse system of this embodiment, a certain thickness of XPS insulation layer is arranged at each position of the block wall, the formwork-free concrete beams and columns, the thermal-insulating heat-storing concrete floor, the thermal-insulating heat-storing steel-concrete floor, the thermal-insulating embedded inner wall and the joints of each component to ensure that the indoor space is completely and tightly wrapped in the insulation layer, thereby minimizing the impact of thermal bridges in winter and better improving the thermal insulation and energy-saving performance of the house.
[0052] 2. The assembled large-scale thermal insulation block farmhouse system without thermal bridges in this embodiment has heat storage layers set on the exterior walls, ground and floor slabs, which greatly improves the thermal insulation, heat storage and thermal inertia of each component, and improves the thermal stability and energy saving level of the house as a whole. At the same time, with the use of sun rooms, the heat collection and heat storage capacity of the house is further improved, and the thermal performance and energy saving performance of the house are improved from multiple aspects.
[0053] 3. In this embodiment, the assembled large-scale thermal insulation block farmhouse system without thermal bridge uses galvanized steel pipes instead of traditional longitudinal reinforcement in the concrete beams and columns without dismantling formwork, adds corrugated steel plates in the floor slabs, and combines the circular rings at both ends of the steel strand (07) with the longitudinal reinforcement (038) in the block walls, which greatly improves the bearing capacity and disaster resistance of the house.
[0054] 4. In this embodiment, all components of the assembled thermal bridge-free large-scale thermal insulation block farmhouse system can be prefabricated in the factory, with a high degree of assembly. After the main components such as block walls, beams, and columns are positioned and placed, they can be cast and formed at the construction site in one go with the use of non-disassembly formwork, which not only improves the speed of construction, but also reduces the requirements for construction technology and construction equipment for the house, and saves the amount of formwork. The non-disassembly formwork of beams and columns has both insulation and bridge-breaking functions in the operation and maintenance stage, realizing full utilization of components.
[0055] Specific implementation method 2: The difference between this implementation method and specific implementation method 1 is that the inner wall XPS insulation layer (36) is arranged between two inner wall surface layers (37); and the sides of adjacent inner wall XPS insulation layers (36) are connected by mortise and tenon joints.
[0056] Specific implementation method three: The difference between this implementation method and specific implementation methods one or two is that the concrete column XPS insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) constitute a non-disassembly formwork and are connected to the galvanized square steel pipe in the concrete column reinforcement cage (38) through self-tapping screws, and the concrete column XPS pad (41) is sleeved on the self-tapping screws outside the concrete column magnesia cement reinforced surface layer (40).
[0057] Specific implementation method 4: This implementation method is different from any one of the specific implementation methods 1 to 3 in that:
[0058] The underfloor thermal insulation mortar layer (17) and the on-floor thermal insulation mortar layer (21) are made of cement thermal insulation mortar; the cement thermal insulation mortar is prepared by mixing expanded polystyrene particles, cement, fly ash, lime and water in a mass ratio of 40:400:600:45:70;
[0059] The floor thermal insulation and heat storage connection layer (19) is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35;
[0060] The floor heat storage layer (20) is prepared from cement thermal insulation mortar and paraffin microcapsules, the paraffin microcapsules are evenly added into the thermal insulation mortar, and the mass fraction of the paraffin microcapsules in the floor heat storage layer (20) is 12%;
[0061] The floor surface layer (22) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.65.
[0062] Specific implementation method 5: This implementation method is different from any one of specific implementation methods 1 to 4 in that: the elbow steel bar (30) is arranged to penetrate the aerated concrete layer (25) on the floor slab in a transverse direction; both ends of the elbow steel bar (30) are elbows and are arranged on both sides of the aerated concrete layer (25) on the floor slab; both ends of the corrugated steel plate (24) at the joint of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) are connected by connecting steel sheets (32) and bolts, and multiple elbow steel bars in the joint of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) are connected by connecting steel sheets (32) and bolts. The elbow of the reinforcement (30) is sleeved on the transverse reinforcement (33) to form a reinforcement cage; a concrete-coated reinforcement cage is poured in the joint of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) and connects the adjacent thermal insulation and heat storage steel-concrete floor slabs (6); a through hole (31) is arranged in the aerated concrete layer (25) on the floor slab; the through hole (31) constructs an air layer to increase the thermal insulation performance of the floor slab; and the gap between the lower surface of the connecting steel sheet (32) and the aerated concrete layer (23) under the floor slab is filled with a foamed polyurethane thermal insulation material.
[0063] Specific implementation method 6: This implementation method is different from the specific implementation methods 1 to 5 in that:
[0064] The floor slab thermal insulation and heat storage connection layer (27) is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35;
[0065] The floor heat storage layer (28) is prepared from cement thermal insulation mortar and paraffin microcapsules, the paraffin microcapsules are evenly added into the thermal insulation mortar, and the mass fraction of the paraffin microcapsules in the floor heat storage layer (20) is 12%;
[0066] The floor surface layer (29) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.65.
[0067] Specific implementation method seven: This implementation method is different from any one of specific implementation methods one to six in that: the roof surface layer (35) is made of magnesite cement.
[0068] Specific implementation eight: This implementation differs from any one of specific implementations one to seven in that: a sun room (8) is arranged on the outer side of the block wall (1) in the top-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8); a sun room (8) is arranged on the outer side of the block wall (1) in the middle-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8), and the load-bearing platform is fixedly connected to the concrete beam (3) without dismantling the formwork.
[0069] Specific embodiment 9: This embodiment differs from any one of specific embodiments 1 to 8 in that: the middle building block (10), the upper building block (9) and the lower building block (11) are all composed of an outer phase-change thermal insulation mortar layer (01), an inner phase-change thermal insulation mortar layer (02), an inner thermal insulation layer (03) and an outer thermal insulation layer (04);
[0070] The inner phase-change thermal insulation mortar layer (02) is provided with vertical convex tenons and grooves on both sides, and the outer surface of the inner phase-change thermal insulation mortar layer (02) is provided with two rows of first dovetail tenons (06), and a plurality of first dovetail tenons (06) in each row form a dovetail tenon strip, and a steel strand (07) is provided in the dovetail tenon strip; the outer phase-change thermal insulation mortar layer (01) is provided with vertical convex tenons and grooves on both sides, and the inner surface of the outer phase-change thermal insulation mortar layer (01) is provided with two rows of second dovetail tenons (010), and a plurality of second dovetail tenons (010) in each row form a dovetail tenon strip, and a steel strand (07) is provided in the dovetail tenon strip; the outer surface of the outer phase-change thermal insulation mortar layer (01) is provided with two rows of third dovetail tenons (011), and a plurality of third dovetail tenons (011) in each row form a dovetail tenon strip; the inner thermal insulation layer The inner surface of the inner thermal insulation layer (03) is provided with two horizontal first dovetail grooves (08), and the outer surface of the inner thermal insulation layer (03) is provided with two horizontal second dovetail grooves (09); the inner surface of the outer thermal insulation layer (04) is provided with two horizontal third dovetail grooves (012); the widths of the outer phase-change thermal insulation mortar layer (01), the inner phase-change thermal insulation mortar layer (02) and the outer thermal insulation layer (04) are the same, the width of the inner thermal insulation layer (03) is smaller than that of the outer phase-change thermal insulation mortar layer (01), and the two side edges of the inner thermal insulation layer (03), the outer surface of the inner phase-change thermal insulation mortar layer (02) and the inner surface of the outer phase-change thermal insulation mortar layer (01) constitute a joint casting cavity (039); a row of square protrusions (05) are respectively provided on both sides of the outer surface of the inner phase-change thermal insulation mortar layer (02) and on both sides of the inner surface of the outer phase-change thermal insulation mortar layer (01);
[0071] The two ends of the steel strand (07) are circular rings, and the circular rings at the two ends are arranged on the outside of the dovetail tenon strip; the outer surface of the outer insulation layer (04) is sprayed with black paint; the first dovetail tenon (06) is arranged in the first dovetail groove (08), the second dovetail tenon (010) is arranged in the second dovetail groove (09), and the third dovetail tenon (011) is arranged in the third dovetail groove (012); the first dovetail groove (08), the second dovetail groove (09) and the third dovetail groove (012) are all provided with a stopper (015), and the stopper (015) is arranged in the gap between adjacent first dovetail tenon fasteners (06), the gap between adjacent second dovetail tenon fasteners (010), and the gap between adjacent third dovetail tenon fasteners (011); the inner insulation layer (03) and the outer insulation layer (04) are extruded boards;
[0072] In the middle building block (10), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively; a plurality of protrusions (013) are arranged on the upper end surface of the outer phase-change thermal insulation mortar layer (01), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the outer phase-change thermal insulation mortar layer (01), and a plurality of vertical channels (014) are arranged in the outer phase-change thermal insulation mortar layer (01), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively;
[0073] In the upper building block (9), a row of first top horizontal through holes (016) and a row of first top ventilation holes (017) are arranged on the upper part of the inner phase-change thermal insulation mortar layer (02), the first top ventilation holes (017) are arranged below the first top horizontal through holes (016), a plurality of pits are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the lower ends of the vertical channels (014) are open and arranged on the inner phase-change thermal insulation mortar layer (02). The first top ventilation hole (017) is a blind hole at the center of the pit on the lower end surface of the phase-change thermal insulation mortar layer (02). The open end of the first top ventilation hole (017) is arranged on the inner surface of the inner phase-change thermal insulation mortar layer (02). The other end of the first top ventilation hole (017) is connected to the upper end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02). The upper part of the outer phase-change thermal insulation mortar layer (01) is provided with a row of second top horizontal through holes (020) and a row of second top ventilation holes (021). ), the second top ventilation hole (021) is arranged below the second top horizontal through hole (020), a plurality of pits are arranged on the lower end surface of the outer phase change thermal insulation mortar layer (01), a plurality of vertical channels (014) are arranged in the outer phase change thermal insulation mortar layer (01), the lower end of the vertical channel (014) is open and arranged at the center of the pit on the lower end surface of the outer phase change thermal insulation mortar layer (01), the second top ventilation hole (021) is a blind hole, and the open end of the second top ventilation hole (021) is arranged on the outer phase change thermal insulation mortar layer ( 01), the other end of the second top ventilation hole (021) is connected to the upper end of the vertical channel (014) arranged inside the outer phase change thermal insulation mortar layer (01); the upper part of the inner thermal insulation layer (03) is provided with a third top horizontal through hole (022) that is transversely connected; the upper part of the outer thermal insulation layer (04) is provided with a row of fourth top horizontal through holes (018) that are transversely connected and a row of fourth top ventilation holes (019), and the fourth top ventilation hole (019) is arranged below the fourth top horizontal through hole (018);
[0074] In the lower building block (11), a row of first bottom horizontal through holes (026) and a row of first bottom ventilation holes (027) are arranged at the lower part of the inner phase-change thermal insulation mortar layer (02), the first bottom horizontal through holes (026) are arranged below the first bottom ventilation holes (027), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the upper end of the vertical channel (014) is open and arranged at the center of the protrusion (013) on the upper end surface of the inner phase-change thermal insulation mortar layer (02), and the first bottom ventilation holes (027) are arranged below the first bottom ventilation holes (027). The air hole (027) is a blind hole, and the open end of the first bottom ventilation hole (027) is arranged on the outer surface of the inner phase-change thermal insulation mortar layer (02), and the other end of the first bottom ventilation hole (027) is connected to the lower end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02); a row of second bottom horizontal through holes (028) and a row of second bottom ventilation holes (029) are arranged at the lower part of the outer phase-change thermal insulation mortar layer (01), and the second bottom horizontal through holes (028) are arranged below the second bottom ventilation holes (029); a plurality of convex The outer phase-change thermal insulation mortar layer (01) is provided with a plurality of vertical channels (014), the upper end of the vertical channel (014) is open and arranged at the center of the convex block (013) on the upper end surface of the outer phase-change thermal insulation mortar layer (01), the second bottom ventilation hole (029) is a blind hole, the open end of the second bottom ventilation hole (029) is arranged on the inner surface of the outer phase-change thermal insulation mortar layer (01), and the other end of the second bottom ventilation hole (029) is connected to the lower end of the vertical channel (014) arranged inside the outer phase-change thermal insulation mortar layer (01); the lower part of the inner thermal insulation layer (03) is provided with a transversely penetrating second bottom ventilation hole (029). three bottom horizontal through holes (030) and a third bottom ventilation hole (031) that is through transversely; a row of fourth bottom horizontal through holes (034) that is through transversely is provided at the lower part of the outer thermal insulation layer (04); a pipe plug (025) is provided on the inner side of the first bottom horizontal through hole (026); a pipe plug (025) is provided on the outer side of the fourth bottom horizontal through hole (034); a pipe plug (025) is provided on the outer side of the fourth top horizontal through hole (018) and the outer side of the fourth top ventilation hole (019); a pipe plug (025) is provided on the inner side of the first top horizontal through hole (016) and the inner side of the first top ventilation hole (017);
[0075] The upper building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024); the first ventilation pipe (023) is arranged in the first top horizontal through hole (016), the third top horizontal through hole (022), the second top horizontal through hole (020) and the fourth top horizontal through hole (018); one end of the second ventilation pipe (024) is arranged in the second top ventilation hole (021), and the other end of the second ventilation pipe (024) is arranged in the fourth top ventilation hole (019); the lower building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024) in the fourth top ventilation hole (019); The block (11) is provided with a third ventilation pipe (032) and a fourth ventilation pipe (033), wherein the third ventilation pipe (032) is arranged in the first bottom horizontal through hole (026), the third bottom horizontal through hole (030), the second bottom horizontal through hole (028) and the fourth bottom horizontal through hole (034); one end of the fourth ventilation pipe (033) passes through the third bottom ventilation hole (031) and is arranged in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02), and the fourth ventilation pipe (033) is provided in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02). The other end of the (033) is arranged in the second bottom ventilation hole (029) of the outer phase change thermal insulation mortar layer (01); both sides of the inner thermal insulation layer (03) in the middle building block (10), the upper building block (9) and the lower building block (11) are provided with a vertical fifth ventilation pipe (035), and the fifth ventilation pipe (035) is a porous pipe; both sides of the inner thermal insulation layer (03) in the lower building block (11) are provided with a horizontal sixth ventilation pipe (036), and the middle of the sixth ventilation pipe (036) is provided with a sixth ventilation pipe (036). The lower end of the sixth ventilation pipe (036) is connected to the fifth ventilation pipe (035), one end of the sixth ventilation pipe (036) is arranged in the first bottom ventilation hole (027), and the other end of the sixth ventilation pipe (036) is arranged in the second bottom ventilation hole (029); the upper building block (9) is respectively provided with a transverse seventh ventilation pipe (037) on both sides, one end of the seventh ventilation pipe (037) is connected to the upper end of the fifth ventilation pipe (035), and the other end of the seventh ventilation pipe (037) is arranged in the fourth top ventilation hole (019);
[0076] The middle building blocks (10), the upper building blocks (9) and the lower building blocks (11) are used to build a block wall. In the block wall, a row of upper building blocks (9) is arranged at the top of the block wall, a row of lower building blocks (11) is arranged at the bottom of the block wall, and multiple rows of middle building blocks (10) are arranged between the upper building blocks (9) and the lower building blocks (11); phase change concrete is poured in the joint casting cavity (039); the circular rings at the ends of the steel strands (07) in adjacent upper building blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent upper building blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent lower building blocks (11) overlap and longitudinal steel bars (038) are arranged in the circular rings. Steel bars (038); the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the upper building block (9), the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the middle building block (10), and the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the lower building block (11) on the same vertical straight line are connected; the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the upper building block (9), the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the middle building block (10), and the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the lower building block (11) on the same vertical straight line are connected; gaskets are provided between vertically adjacent vertical channels (014).
[0077] Specific embodiment ten: This embodiment differs from any one of specific embodiments one to nine in that: the thickness of the inner insulation layer (03) is not less than 200 mm, and the thickness of the outer insulation layer (04) is not less than 50 mm; the wall thickness of the galvanized square steel pipe is not less than 1.0 mm; the thickness of the roof XPS insulation layer (34) is not less than 150 mm; the thickness of the floor XPS insulation layer (26) is not less than 50 mm.
[0078] Embodiment 1:
[0079] Combination Figures 1 to 16 To illustrate this embodiment, the assembled thermal bridge-free large-scale thermal insulation block farmhouse system of this embodiment is a multi-story residence, including a top-floor residential unit, a plurality of middle-floor residential units and a bottom-floor residential unit;
[0080] The ground floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating heat-storing concrete floor (5), a heat-insulating heat-storing steel-concrete floor slab (6) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing concrete floor (5), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), the block wall (1) is arranged between the formwork-free concrete beam (3), the formwork-free concrete column (4) and the heat-insulating heat-storing concrete floor (5), and the heat-insulating heat-storing steel-concrete floor slab (6) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the ground floor residential unit; the sun room (8) is arranged on the outer side of the block wall (1) of the ground floor residential unit;
[0081] A plurality of middle-level residential units are arranged between the top-level residential units and the bottom-level residential units, and the middle-level residential units are composed of block walls (1), heat-insulating embedded inner walls (2), formwork-free concrete beams (3), formwork-free concrete columns (4), heat-insulating heat-storing steel-concrete floor slabs (6), and sun rooms (8); the formwork-free concrete columns (4) are arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slabs (6), the formwork-free concrete beams (3) are arranged on the upper end surfaces of the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6) are arranged on the upper surface of the formwork-free concrete beams (3); the block walls (1) are arranged between the formwork-free concrete beams (3), the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6), and the heat-insulating embedded inner walls (2) are arranged in the middle-level residential units; and the sun room (8) is arranged on the outer side of the block walls (1) of the middle-level residential units;
[0082] The top floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating roof panel (7) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slab (6), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), and the heat-insulating roof panel (7) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the top floor residential unit; and the sun room (8) is arranged on the outer side of the block wall (1) of the top floor residential unit;
[0083] The block wall (1) is composed of an upper block (9), a middle block (10) and a lower block (11);
[0084] The heat-insulating embedded inner wall (2) is composed of an inner wall XPS heat-insulating layer (36) and an inner wall surface layer (37); the inner wall XPS heat-insulating layer (36) is arranged between two layers of inner wall surface layers (37); the sides of adjacent inner wall XPS heat-insulating layers (36) are connected by mortise and tenon joints;
[0085] The non-removal formwork concrete beam (3) is composed of a concrete beam reinforcement cage (12), a concrete beam XPS thermal insulation layer (13), and a concrete beam magnesia cement reinforced surface layer (14); the concrete beam reinforcement cage (12) is arranged between two layers of concrete beam XPS thermal insulation layers (13); the concrete beam magnesia cement reinforced surface layer (14) is arranged on the outer surface of the outer concrete beam XPS thermal insulation layer (13); the space between the two layers of concrete beam XPS thermal insulation layers (13) is filled with concrete; the concrete beam XPS thermal insulation layer (13) and the concrete beam magnesia cement reinforced surface layer (14) constitute a non-removal formwork; a galvanized square steel pipe is arranged in the concrete beam reinforcement cage (12); The inner concrete beam XPS thermal insulation layer (13) is connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the self-tapping screw holes on the inner concrete beam XPS thermal insulation layer (13) are closed by polyurethane plugs; the outer concrete beam XPS thermal insulation layer (13) and the concrete beam magnesia cement reinforced surface layer (14) are connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the concrete beam XPS pads (15) are sleeved on the self-tapping screws on the outer side of the concrete beam magnesia cement reinforced surface layer (14); the concrete beam XPS pads (15) and the polyurethane plugs are used to eliminate the influence of the thermal bridge effect caused by the self-tapping screws;
[0086] The non-removal formwork concrete column (4) is composed of a concrete column steel bar cage (38), a concrete column XPS thermal insulation layer (39) and a concrete column magnesia cement reinforced surface layer (40); the sides of the two concrete column XPS thermal insulation layers (39) in the non-removal formwork concrete column (4) are perpendicular to each other, the concrete column steel bar cage (38) is arranged on one side of the two concrete column XPS thermal insulation layers (39), and the concrete column steel bar cage (38) and the concrete column XPS thermal insulation layer (39) are filled with concrete; the concrete column magnesia cement reinforced surface layer (40) is arranged on the outer surface of the two concrete column XPS thermal insulation layers (39), the concrete column XPS thermal insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) constitute a non-removal formwork and are connected to the galvanized square steel pipe in the concrete column steel bar cage (38) by self-tapping screws, and the concrete column magnesia cement reinforced surface layer (40) is sleeved with a concrete column XPS pad (41);
[0087] The thermal insulation and heat storage concrete floor (5) is composed of a floor concrete cushion layer (16), a thermal insulation mortar layer (17) under the floor, a floor XPS thermal insulation layer (18), a floor thermal insulation and heat storage connection layer (19), a floor thermal storage layer (20), a thermal insulation mortar layer (21) on the floor, and a floor surface layer (22) which are composited in order from bottom to top; the thermal insulation mortar layer (17) under the floor and the thermal insulation mortar layer (21) on the floor are cement thermal insulation mortar; the cement thermal insulation mortar is prepared by mixing expanded polystyrene particles, cement, fly ash, lime and water in a mass ratio of 40:400:600:45:70 The floor thermal insulation and heat storage connection layer (19) is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35; the floor thermal storage layer (20) is prepared by cement thermal insulation mortar and paraffin microcapsules, the paraffin microcapsules are evenly added to the thermal insulation mortar, and the mass fraction of the paraffin microcapsules in the floor thermal storage layer (20) is 12%; the floor surface layer (22) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.65.
[0088] The heat-insulating heat-storing steel-concrete floor slab (6) is composed of an aerated concrete layer (23) under the floor slab, a corrugated steel plate (24), an aerated concrete layer (25) on the floor slab, a floor XPS heat-insulating layer (26), a floor heat-insulating heat-storing connecting layer (27), a floor heat-storing layer (28) and a floor surface layer (29) in order from bottom to top; an elbow steel bar (30) is arranged to penetrate the aerated concrete layer (25) on the floor slab in a transverse direction; both ends of the elbow steel bar (30) are bent The ends of the corrugated steel plates (24) at the joints of adjacent heat-insulating and heat-storing steel-concrete floors (6) are connected by connecting steel sheets (32) and bolts, and the elbows of a plurality of elbow steel bars (30) in the joints of adjacent heat-insulating and heat-storing steel-concrete floors (6) are sleeved on transverse steel bars (33) to form a steel cage; the joints of adjacent heat-insulating and heat-storing steel-concrete floors (6) are cast with concrete-coated steel cages and connected to each other. Adjacent heat-insulating heat-storing steel-concrete floor slabs (6); a through hole (31) is arranged in the aerated concrete layer (25) on the floor slab; the through hole (31) constructs an air layer to increase the heat-insulating performance of the floor slab; the gap between the lower surface of the connecting steel sheet (32) and the aerated concrete layer (23) under the floor slab is filled with a foamed polyurethane heat-insulating material; the heat-insulating heat-storing connection layer (27) of the floor slab is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35; the heat-storing layer (28) of the floor slab is prepared by cement heat-insulating mortar and paraffin microcapsules, the paraffin microcapsules are evenly added to the heat-insulating mortar, and the mass fraction of the paraffin microcapsules in the floor heat-storing layer (20) is 12%; the floor surface layer (29) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.65.
[0089] The thermal insulation roof panel (7) is composed of a roof XPS thermal insulation layer (34) and a roof surface layer (35), wherein the roof XPS thermal insulation layer (34) is arranged between two layers of roof surface layers (35); the sides of adjacent roof XPS thermal insulation layers (34) are connected by mortise and tenon joints; the roof surface layer (35) is made of magnesite cement;
[0090] The middle building block (10), the upper building block (9) and the lower building block (11) are all composed of an outer phase-change thermal insulation mortar layer (01), an inner phase-change thermal insulation mortar layer (02), an inner thermal insulation layer (03) and an outer thermal insulation layer (04);
[0091] The inner phase-change thermal insulation mortar layer (02) is provided with vertical convex tenons and grooves on both sides, and the outer surface of the inner phase-change thermal insulation mortar layer (02) is provided with two rows of first dovetail tenons (06), and a plurality of first dovetail tenons (06) in each row form a dovetail tenon strip, and a steel strand (07) is provided in the dovetail tenon strip; the outer phase-change thermal insulation mortar layer (01) is provided with vertical convex tenons and grooves on both sides, and the outer phase-change thermal insulation mortar layer (0 1) is provided with two rows of second dovetail tenons (010), a plurality of second dovetail tenons (010) in each row form a dovetail tenon strip, and a steel strand (07) is provided inside; the outer surface of the outer phase change thermal insulation mortar layer (01) is provided with two rows of third dovetail tenons (011), a plurality of third dovetail tenons (011) in each row form a dovetail tenon strip; the inner surface of the inner thermal insulation layer (03) is provided with two horizontal first dovetail grooves (011); 8), the outer surface of the inner thermal insulation layer (03) is provided with two horizontal second dovetail grooves (09); the inner surface of the outer thermal insulation layer (04) is provided with two horizontal third dovetail grooves (012); the widths of the outer phase change thermal insulation mortar layer (01), the inner phase change thermal insulation mortar layer (02) and the outer thermal insulation layer (04) are the same, the width of the inner thermal insulation layer (03) is smaller than that of the outer phase change thermal insulation mortar layer (01), and the sides of the inner thermal insulation layer (03) are , the outer surface of the inner phase-change thermal insulation mortar layer (02) and the inner surface of the outer phase-change thermal insulation mortar layer (01) form a joint casting cavity (039); a row of square protrusions (05) are respectively provided on both sides of the outer surface of the inner phase-change thermal insulation mortar layer (02) and on both sides of the inner surface of the outer phase-change thermal insulation mortar layer (01); when the phase-change concrete is poured into the adjacent block joint positions, the square protrusions (05) can increase the connection strength between the block and the phase-change concrete;
[0092] The two ends of the steel strand (07) are circular rings, and the circular rings at the two ends are arranged outside the dovetail tenon strips; the steel strand (07) provides the block wall with anti-bending and anti-torsion bearing capacity. When the blocks are laid, the circular rings on the left and right sides are overlapped and longitudinal steel bars are inserted, and then the phase change concrete is poured, so that the masonry wall is easy to lay, the wet work volume is reduced compared with the ordinary masonry wall, and at the same time, the wall has good strength. The outer surface of the outer thermal insulation layer (04) is sprayed with black paint; the first dovetail tenon (06) is arranged in the first dovetail groove (08), the second dovetail tenon (010) is arranged in the second dovetail groove (09), and the third dovetail tenon (011) is arranged in the third dovetail groove (012); the first dovetail groove (08), the second dovetail groove (09) and the third dovetail groove (012) are all provided with a stop bar (015), and the stop bar (015) is arranged in the gap between adjacent first dovetail tenons (06), the gap between adjacent second dovetail tenons (010), and the gap between adjacent third dovetail tenons (011); the inner thermal insulation layer (03) and the outer thermal insulation layer (04) are extruded boards;
[0093] In the middle building block (10), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively; a plurality of protrusions (013) are arranged on the upper end surface of the outer phase-change thermal insulation mortar layer (01), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the outer phase-change thermal insulation mortar layer (01), and a plurality of vertical channels (014) are arranged in the outer phase-change thermal insulation mortar layer (01), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively;
[0094] In the upper building block (9), a row of first top horizontal through holes (016) and a row of first top ventilation holes (017) are arranged on the upper part of the inner phase-change thermal insulation mortar layer (02), the first top ventilation holes (017) are arranged below the first top horizontal through holes (016), a plurality of pits are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the lower ends of the vertical channels (014) are open and arranged on the inner phase-change thermal insulation mortar layer (02). The first top ventilation hole (017) is a blind hole at the center of the pit on the lower end surface of the phase-change thermal insulation mortar layer (02). The open end of the first top ventilation hole (017) is arranged on the inner surface of the inner phase-change thermal insulation mortar layer (02). The other end of the first top ventilation hole (017) is connected to the upper end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02). The upper part of the outer phase-change thermal insulation mortar layer (01) is provided with a row of second top horizontal through holes (020) and a row of second top ventilation holes (021). ), the second top ventilation hole (021) is arranged below the second top horizontal through hole (020), a plurality of pits are arranged on the lower end surface of the outer phase change thermal insulation mortar layer (01), a plurality of vertical channels (014) are arranged in the outer phase change thermal insulation mortar layer (01), the lower end of the vertical channel (014) is open and arranged at the center of the pit on the lower end surface of the outer phase change thermal insulation mortar layer (01), the second top ventilation hole (021) is a blind hole, and the open end of the second top ventilation hole (021) is arranged on the outer phase change thermal insulation mortar layer ( 01), the other end of the second top ventilation hole (021) is connected to the upper end of the vertical channel (014) arranged inside the outer phase change thermal insulation mortar layer (01); the upper part of the inner thermal insulation layer (03) is provided with a third top horizontal through hole (022) that is transversely connected; the upper part of the outer thermal insulation layer (04) is provided with a row of fourth top horizontal through holes (018) that are transversely connected and a row of fourth top ventilation holes (019), and the fourth top ventilation hole (019) is arranged below the fourth top horizontal through hole (018);
[0095] In the lower building block (11), a row of first bottom horizontal through holes (026) and a row of first bottom ventilation holes (027) are arranged at the lower part of the inner phase-change thermal insulation mortar layer (02), the first bottom horizontal through holes (026) are arranged below the first bottom ventilation holes (027), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the upper end of the vertical channel (014) is open and arranged at the center of the protrusion (013) on the upper end surface of the inner phase-change thermal insulation mortar layer (02), and the first bottom ventilation holes (027) are arranged below the first bottom ventilation holes (027). The air hole (027) is a blind hole, and the open end of the first bottom ventilation hole (027) is arranged on the outer surface of the inner phase-change thermal insulation mortar layer (02), and the other end of the first bottom ventilation hole (027) is connected to the lower end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02); a row of second bottom horizontal through holes (028) and a row of second bottom ventilation holes (029) are arranged at the lower part of the outer phase-change thermal insulation mortar layer (01), and the second bottom horizontal through holes (028) are arranged below the second bottom ventilation holes (029); a plurality of convex The outer phase-change thermal insulation mortar layer (01) is provided with a plurality of vertical channels (014), the upper end of the vertical channel (014) is open and arranged at the center of the convex block (013) on the upper end surface of the outer phase-change thermal insulation mortar layer (01), the second bottom ventilation hole (029) is a blind hole, the open end of the second bottom ventilation hole (029) is arranged on the inner surface of the outer phase-change thermal insulation mortar layer (01), and the other end of the second bottom ventilation hole (029) is connected to the lower end of the vertical channel (014) arranged inside the outer phase-change thermal insulation mortar layer (01); the lower part of the inner thermal insulation layer (03) is provided with a transversely penetrating second bottom ventilation hole (029). three bottom horizontal through holes (030) and a third bottom ventilation hole (031) that is through transversely; a row of fourth bottom horizontal through holes (034) that is through transversely is provided at the lower part of the outer thermal insulation layer (04); a pipe plug (025) is provided on the inner side of the first bottom horizontal through hole (026); a pipe plug (025) is provided on the outer side of the fourth bottom horizontal through hole (034); a pipe plug (025) is provided on the outer side of the fourth top horizontal through hole (018) and the outer side of the fourth top ventilation hole (019); a pipe plug (025) is provided on the inner side of the first top horizontal through hole (016) and the inner side of the first top ventilation hole (017);
[0096] The upper building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024); the first ventilation pipe (023) is arranged in the first top horizontal through hole (016), the third top horizontal through hole (022), the second top horizontal through hole (020) and the fourth top horizontal through hole (018); one end of the second ventilation pipe (024) is arranged in the second top ventilation hole (021), and the other end of the second ventilation pipe (024) is arranged in the fourth top ventilation hole (019); the lower building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024) in the fourth top ventilation hole (019); The block (11) is provided with a third ventilation pipe (032) and a fourth ventilation pipe (033), wherein the third ventilation pipe (032) is arranged in the first bottom horizontal through hole (026), the third bottom horizontal through hole (030), the second bottom horizontal through hole (028) and the fourth bottom horizontal through hole (034); one end of the fourth ventilation pipe (033) passes through the third bottom ventilation hole (031) and is arranged in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02), and the fourth ventilation pipe (033) is provided in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02). The other end of the (033) is arranged in the second bottom ventilation hole (029) of the outer phase change thermal insulation mortar layer (01); both sides of the inner thermal insulation layer (03) in the middle building block (10), the upper building block (9) and the lower building block (11) are provided with a vertical fifth ventilation pipe (035), and the fifth ventilation pipe (035) is a porous pipe; both sides of the inner thermal insulation layer (03) in the lower building block (11) are provided with a horizontal sixth ventilation pipe (036), and the middle of the sixth ventilation pipe (036) is provided with a sixth ventilation pipe (036). The lower end of the sixth ventilation pipe (036) is connected to the fifth ventilation pipe (035), one end of the sixth ventilation pipe (036) is arranged in the first bottom ventilation hole (027), and the other end of the sixth ventilation pipe (036) is arranged in the second bottom ventilation hole (029); the upper building block (9) is respectively provided with a transverse seventh ventilation pipe (037) on both sides, one end of the seventh ventilation pipe (037) is connected to the upper end of the fifth ventilation pipe (035), and the other end of the seventh ventilation pipe (037) is arranged in the fourth top ventilation hole (019);
[0097] The middle blocks (10), upper blocks (9) and lower blocks (11) are used to build a block wall. In the block wall, a row of upper blocks (9) is arranged at the top of the block wall, a row of lower blocks (11) is arranged at the bottom of the block wall, and multiple rows of middle blocks (10) are arranged between the upper blocks (9) and the lower blocks (11); phase change concrete is poured in the joint casting cavity (039); the circular rings at the ends of the steel strands (07) in adjacent upper blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent upper blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent lower blocks (11) overlap and longitudinal steel bars (038) are arranged in the circular rings; The vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the upper building block (9), the vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the middle building block (10) and the vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the lower building block (11) on the same vertical straight line are connected; the vertical channel (014) in the outer phase-change thermal insulation mortar layer (01) of the upper building block (9), the vertical channel (014) in the outer phase-change thermal insulation mortar layer (01) of the middle building block (10) and the vertical channel (014) in the outer phase-change thermal insulation mortar layer (01) of the lower building block (11) on the same vertical straight line are connected; gaskets are arranged between vertically adjacent vertical channels (014); the gaskets ensure good air tightness of the channels when the building blocks are connected.
[0098] A sun room (8) is arranged outside the block wall (1) in the top-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8); a sun room (8) is arranged outside the block wall (1) in the middle-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8). The load-bearing platform is fixedly connected to the concrete beam (3) without disassembly of the formwork.
[0099] The thickness of the inner insulation layer (03) is not less than 200 mm, and the thickness of the outer insulation layer (04) is not less than 50 mm; the wall thickness of the galvanized square steel pipe is not less than 1.0 mm; the thickness of the roof XPS insulation layer (34) is not less than 150 mm; the thickness of the floor XPS insulation layer (26) is not less than 50 mm;
[0100] The method of heat storage and exchange using block walls is carried out in the following steps:
[0101] In summer, the first top horizontal through hole (016), the fourth top horizontal through hole (018) and the first ventilation pipe (023) are opened, the first bottom horizontal through hole (026), the fourth bottom horizontal through hole (034) and the third ventilation pipe (032) are opened, and the first top ventilation hole (017) and the fourth top ventilation hole (019) are closed by using the pipe plug (025); according to the chimney effect principle, when the wind speed on the outdoor side of the upper building block (9) is relatively high, the pressure at the outer port of the fourth top horizontal through hole (018) decreases, and at this time the indoor air pressure is greater than the outdoor air pressure. According to the heat pressure ventilation principle, the indoor hot air passes through the first top horizontal through hole (016), the fourth top horizontal through hole (034) and the third ventilation pipe (032). The air flows into the outdoor through the through hole (018) and the first ventilation pipe (023). At this time, the hot air in the room flows out, causing the air pressure at the top of the room to decrease. According to the heat pressure ventilation principle, the hot air in the lower part of the room flows toward the top of the room and flows into the outdoor through the first top horizontal through hole (016), the fourth top horizontal through hole (018) and the first ventilation pipe (023). At this time, the hot air in the room flows upward, causing the air pressure at the bottom of the room to decrease. The outdoor air pressure is greater than the air pressure at the bottom of the room. The cool air outside will flow into the room through the first bottom horizontal through hole (026), the fourth bottom horizontal through hole (034) and the third ventilation pipe (032), thereby realizing the circulation of indoor and outdoor air in summer.
[0102] During the daytime in winter, a sun room is arranged outside the block wall of the ground floor residential unit. The first top horizontal through hole (016) and the fourth top horizontal through hole (018) are closed by using a pipe plug (025), and the first bottom horizontal through hole (026), the fourth bottom horizontal through hole (034), the first top ventilation hole (017) and the fourth top ventilation hole (019) are opened. At this time, outdoor sunlight shines on the sun room, and the temperature of the gas in the sun room is increased after being heated. The rising hot air increases the gas pressure at the top of the sun room. According to the principle of heat pressure ventilation, the hot air in the sun room enters the fourth top ventilation hole (019) of the upper block (9), and passes through the second ventilation pipe (024), the upper block (034) and the second ventilation pipe (024) in sequence. (9) the vertical channel (014) in the middle and outer phase-change thermal insulation mortar layer (01), the vertical channel (014) in the middle and outer phase-change thermal insulation mortar layer (01) of the middle building block (10), the vertical channel (014) in the middle and outer phase-change thermal insulation mortar layer (01) of the lower building block (11), the fourth ventilation pipe (033), the first bottom ventilation hole (027), the vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the lower building block (11), the vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the middle building block (10), the vertical channel (014) in the inner phase-change thermal insulation mortar layer (02) of the upper building block (9), the first The top ventilation hole (017) enters the room, and at the same time, the hot air in the sun room enters the fourth top ventilation hole (019) of the upper building block (9), and passes through the seventh ventilation pipe (037), the fifth ventilation pipe (035), the sixth ventilation pipe (036), the first bottom ventilation hole (027), the vertical channel (014) of the inner phase-change thermal insulation mortar layer (02) of the lower building block (11), the vertical channel (014) of the inner phase-change thermal insulation mortar layer (02) of the middle building block (10), the vertical channel (014) of the inner phase-change thermal insulation mortar layer (02) of the upper building block (9), and the first top ventilation hole (017) to enter the room, so that the hot air is ventilated in the building blocks. The hot gas exchanges heat with the outer phase-change thermal insulation mortar layer (01), the inner phase-change thermal insulation mortar layer (02), and the phase-change concrete in the joint casting cavity (039), and stores heat in the outer phase-change thermal insulation mortar layer (01), the inner phase-change thermal insulation mortar layer (02), and the phase-change concrete in the joint casting cavity (039). After the hot gas enters the room, the air pressure in the upper space of the room increases, and the indoor cold air flows to the bottom of the room, causing the indoor bottom air pressure to increase. The indoor cold air flows into the outdoor sun room through the first bottom horizontal through hole (026), the fourth bottom horizontal through hole (034), and the third ventilation pipe (032), and rises again after being heated by the sunlight and circulates into the block wall;At night in winter, the first top horizontal through hole (016), the fourth top horizontal through hole (018), the first bottom horizontal through hole (026), the fourth bottom horizontal through hole (034), the first top ventilation hole (017) and the fourth top ventilation hole (019) are sealed by using a pipe plug (025), and the heat stored in the outer phase-change thermal insulation mortar layer (01), the inner phase-change thermal insulation mortar layer (02) and the phase-change concrete in the joint casting cavity (039) is released to the room to increase the indoor temperature. ;
[0103] In the assembled large-scale thermal insulation block farmhouse system without thermal bridges of this embodiment, a certain thickness of XPS insulation layer is set at each position of the block wall, the concrete beams and columns without dismantling the formwork, the thermal insulation and heat storage concrete floor, the thermal insulation and heat storage steel-concrete floor, the thermal insulation and heat storage interlocking inner wall and the connection of each component, to ensure that the indoor space is completely and tightly wrapped in the insulation layer, to minimize the impact of winter thermal bridges, and to improve the thermal insulation and energy-saving performance of the house. In the assembled large-scale thermal insulation block farmhouse system without thermal bridges of this embodiment, thermal storage layers are set at the positions of the exterior walls, ground and floor, which greatly improves the thermal insulation, heat storage and thermal inertia of each component, and improves the thermal stability and energy-saving level of the house as a whole. At the same time, with the use of the sun room, the heat collection and heat storage capacity of the house is further improved, and the thermal performance and energy-saving performance of the house are improved from many aspects. The assembled large-scale thermal insulation block farmhouse system without thermal bridges in this embodiment uses galvanized steel pipes to replace traditional longitudinal reinforcements at the concrete beams and columns without disassembly formwork, adds corrugated steel plates at the floor slabs, and uses the rings at both ends of the steel strand (07) to combine with the longitudinal reinforcement (038) at the block walls, which greatly improves the bearing capacity and disaster resistance of the house. All components of the assembled large-scale thermal insulation block farmhouse system without thermal bridges in this embodiment can be prefabricated in the factory, and the degree of assembly is relatively high. After the main components such as block walls, beams, and columns are positioned and placed, they can be cast and formed at one time at the construction site with the use of disassembly-free formwork, which improves the speed of construction while reducing the requirements of the house on construction technology and construction equipment, and saves the amount of formwork. The disassembly-free formwork of beams and columns has both insulation and bridge-breaking functions in the operation and maintenance stage to achieve full utilization of components.
Claims
1. An assembled residential system consisting of thermal insulation block composite walls, characterized in that: The assembled non-thermal bridge large-scale thermal insulation block farmhouse system is a multi-story residence, including a top-floor residential unit, multiple middle-floor residential units and a bottom-floor residential unit; The ground floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating heat-storing concrete floor (5), a heat-insulating heat-storing steel-concrete floor slab (6) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing concrete floor (5), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), the block wall (1) is arranged between the formwork-free concrete beam (3), the formwork-free concrete column (4) and the heat-insulating heat-storing concrete floor (5), and the heat-insulating heat-storing steel-concrete floor slab (6) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the ground floor residential unit; the sun room (8) is arranged on the outer side of the block wall (1) of the ground floor residential unit; A plurality of middle-level residential units are arranged between the top-level residential units and the bottom-level residential units, and the middle-level residential units are composed of block walls (1), heat-insulating embedded inner walls (2), formwork-free concrete beams (3), formwork-free concrete columns (4), heat-insulating heat-storing steel-concrete floor slabs (6), and sun rooms (8); the formwork-free concrete columns (4) are arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slabs (6), the formwork-free concrete beams (3) are arranged on the upper end surfaces of the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6) are arranged on the upper surface of the formwork-free concrete beams (3); the block walls (1) are arranged between the formwork-free concrete beams (3), the formwork-free concrete columns (4), and the heat-insulating heat-storing steel-concrete floor slabs (6), and the heat-insulating embedded inner walls (2) are arranged in the middle-level residential units; and the sun room (8) is arranged on the outer side of the block walls (1) of the middle-level residential units; The top floor residential unit is composed of a block wall (1), a heat-insulating embedded inner wall (2), a formwork-free concrete beam (3), a formwork-free concrete column (4), a heat-insulating roof panel (7) and a sun room (8); the formwork-free concrete column (4) is arranged on the upper surface of the heat-insulating heat-storing steel-concrete floor slab (6), the formwork-free concrete beam (3) is arranged on the upper end surface of the formwork-free concrete column (4), and the heat-insulating roof panel (7) is arranged on the upper surface of the formwork-free concrete beam (3); the heat-insulating embedded inner wall (2) is arranged in the top floor residential unit; and the sun room (8) is arranged on the outer side of the block wall (1) of the top floor residential unit; The block wall (1) is composed of an upper block (9), a middle block (10) and a lower block (11); The heat-insulating embedded inner wall (2) is composed of an inner wall XPS heat-insulating layer (36) and an inner wall surface layer (37); The non-removal formwork concrete beam (3) is composed of a concrete beam steel cage (12), a concrete beam XPS thermal insulation layer (13), and a concrete beam magnesia cement reinforced surface layer (14); the concrete beam steel cage (12) is arranged between two layers of concrete beam XPS thermal insulation layers (13); the concrete beam magnesia cement reinforced surface layer (14) is arranged on the outer surface of the outer concrete beam XPS thermal insulation layer (13); the space between the two layers of concrete beam XPS thermal insulation layers (13) is filled with concrete; the concrete beam XPS thermal insulation layer (13) and the concrete beam magnesia cement reinforced surface layer (14) constitute a non-removal formwork; a galvanized square steel pipe is arranged in the concrete beam steel cage (12); The concrete beam XPS thermal insulation layer (13) on the side is connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the self-tapping screw holes on the concrete beam XPS thermal insulation layer (13) on the inside are closed by polyurethane plugs; the concrete beam XPS thermal insulation layer (13) on the outside and the concrete beam magnesia cement reinforced surface layer (14) are connected to the galvanized square steel pipe in the concrete beam reinforcement cage (12) by self-tapping screws, and the concrete beam XPS pads (15) are sleeved on the self-tapping screws on the outside of the concrete beam magnesia cement reinforced surface layer (14); the concrete beam XPS pads (15) and the polyurethane plugs are used to eliminate the influence of the thermal bridge effect caused by the self-tapping screws; The non-removal formwork concrete column (4) is composed of a concrete column steel bar cage (38), a concrete column XPS thermal insulation layer (39) and a concrete column magnesia cement reinforced surface layer (40); the sides of the two concrete column XPS thermal insulation layers (39) in the non-removal formwork concrete column (4) are perpendicular to each other, the concrete column steel bar cage (38) is arranged on one side of the two concrete column XPS thermal insulation layers (39), and concrete is filled in the concrete column steel bar cage (38) and between the concrete column steel bar cage (38) and the concrete column XPS thermal insulation layer (39); the concrete column magnesia cement reinforced surface layer (40) is arranged on the outer surface of the two concrete column XPS thermal insulation layers (39), and the concrete column XPS thermal insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) constitute the non-removal formwork; a galvanized square steel pipe is arranged in the concrete column steel bar cage (38); The thermal insulation and heat storage concrete floor (5) is composed of a floor concrete cushion layer (16), a thermal insulation mortar layer (17) under the floor, a floor XPS thermal insulation layer (18), a floor thermal insulation and heat storage connection layer (19), a floor heat storage layer (20), a thermal insulation mortar layer (21) on the floor and a floor surface layer (22) which are composited in order from bottom to top; The heat-insulating heat-storing steel-concrete floor slab (6) is composed of an aerated concrete layer (23) under the floor slab, a corrugated steel plate (24), an aerated concrete layer (25) on the floor slab, a floor slab XPS heat-insulating layer (26), a floor slab heat-insulating heat-storing connecting layer (27), a floor slab heat-storing layer (28) and a floor slab surface layer (29) in order from bottom to top; The thermal insulation roof panel (7) is composed of a roof XPS thermal insulation layer (34) and a roof surface layer (35); the roof XPS thermal insulation layer (34) is arranged between two layers of roof surface layers (35); and the sides of adjacent roof XPS thermal insulation layers (34) are connected by mortise and tenon joints.
2. The assembled housing system composed of the thermal insulation block combined wall according to claim 1 is characterized in that: The inner wall XPS thermal insulation layer (36) is arranged between two inner wall surface layers (37); the sides of adjacent inner wall XPS thermal insulation layers (36) are connected by mortise and tenon joints.
3. The assembled housing system composed of the thermal insulation block combined wall according to claim 1 is characterized in that: The concrete column XPS thermal insulation layer (39) and the concrete column magnesia cement reinforced surface layer (40) form a disassembly-free formwork and are connected to the galvanized square steel pipe in the concrete column reinforcement cage (38) through self-tapping screws. The concrete column XPS pads (41) are sleeved on the self-tapping screws outside the concrete column magnesia cement reinforced surface layer (40).
4. The assembled housing system composed of the thermal insulation block combined wall according to claim 1 is characterized in that: The under-floor thermal insulation mortar layer (17) and the on-floor thermal insulation mortar layer (21) are made of cement thermal insulation mortar; The cement thermal insulation mortar is prepared by mixing expanded polystyrene particles, cement, fly ash, lime and water in a mass ratio of 40:400:600:45:70; The floor thermal insulation and heat storage connection layer (19) is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35; The floor heat storage layer (20) is prepared from cement thermal insulation mortar and paraffin microcapsules, the paraffin microcapsules are evenly added into the thermal insulation mortar, and the mass fraction of the paraffin microcapsules in the floor heat storage layer (20) is 12%; The floor surface layer (22) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.
65.
5. The assembled housing system composed of the thermal insulation block combined wall according to claim 1 is characterized in that: The bent steel bars (30) are arranged to pass through the aerated concrete layer (25) on the floor slab transversely; the two ends of the bent steel bars (30) are bent and are arranged on both sides of the aerated concrete layer (25) on the floor slab; the two ends of the corrugated steel plate (24) at the joints of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) are connected by connecting steel sheets (32) and bolts, and the elbows of multiple bent steel bars (30) in the joints of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) are sleeved on the transverse steel bars (33) to form a steel cage; the joints of adjacent thermal insulation and heat storage steel-concrete floor slabs (6) are cast with concrete-coated steel cages to connect the adjacent thermal insulation and heat storage steel-concrete floor slabs (6); the aerated concrete layer (25) on the floor slab is provided with through holes (31); the through holes (31) construct an air layer to increase the thermal insulation performance of the floor slab; the gap between the lower surface of the connecting steel sheet (32) and the aerated concrete layer (23) under the floor slab is filled with foamed polyurethane thermal insulation material.
6. The assembled housing system composed of thermal insulation block combined walls according to claim 1 is characterized in that: The floor slab thermal insulation and heat storage connection layer (27) is a polymer waterproof mortar; the polymer waterproof mortar is prepared by mixing cement, sand, perlite, waterproofing agent and water in a mass ratio of 1:2:0.5:1.3:0.35; The floor heat storage layer (28) is prepared from cement thermal insulation mortar and paraffin microcapsules, the paraffin microcapsules are evenly added into the thermal insulation mortar, and the mass fraction of the paraffin microcapsules in the floor heat storage layer (20) is 12%; The floor surface layer (29) is cement mortar; the cement mortar is prepared by mixing cement, medium sand and water in a mass ratio of 1:3:0.
65.
7. The assembled housing system composed of thermal insulation block combined walls according to claim 1 is characterized in that: The roof surface layer (35) is made of magnesite cement.
8. The assembled housing system composed of thermal insulation block combined walls according to claim 1 is characterized by: A sun room (8) is arranged outside the block wall (1) in the top-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8); a sun room (8) is arranged outside the block wall (1) in the middle-floor residential unit, and a load-bearing platform is arranged at the bottom of the sun room (8), and the load-bearing platform is fixedly connected to the concrete beam (3) without disassembly of the formwork.
9. The assembled housing system composed of thermal insulation block combined walls according to claim 1 is characterized in that: The middle building block (10), the upper building block (9) and the lower building block (11) are all composed of an outer phase-change thermal insulation mortar layer (01), an inner phase-change thermal insulation mortar layer (02), an inner thermal insulation layer (03) and an outer thermal insulation layer (04); The inner phase-change thermal insulation mortar layer (02) is provided with vertical convex tenons and grooves on both sides, and the outer surface of the inner phase-change thermal insulation mortar layer (02) is provided with two rows of first dovetail tenons (06), and a plurality of first dovetail tenons (06) in each row form a dovetail tenon strip, and a steel strand (07) is provided in the dovetail tenon strip; the outer phase-change thermal insulation mortar layer (01) is provided with vertical convex tenons and grooves on both sides, and the inner surface of the outer phase-change thermal insulation mortar layer (01) is provided with two rows of second dovetail tenons (010), and a plurality of second dovetail tenons (010) in each row form a dovetail tenon strip, and a steel strand (07) is provided in the dovetail tenon strip; the outer surface of the outer phase-change thermal insulation mortar layer (01) is provided with two rows of third dovetail tenons (011), and a plurality of third dovetail tenons (011) in each row form a dovetail tenon strip; the inner thermal insulation layer The inner surface of the inner thermal insulation layer (03) is provided with two horizontal first dovetail grooves (08), and the outer surface of the inner thermal insulation layer (03) is provided with two horizontal second dovetail grooves (09); the inner surface of the outer thermal insulation layer (04) is provided with two horizontal third dovetail grooves (012); the widths of the outer phase-change thermal insulation mortar layer (01), the inner phase-change thermal insulation mortar layer (02) and the outer thermal insulation layer (04) are the same, the width of the inner thermal insulation layer (03) is smaller than that of the outer phase-change thermal insulation mortar layer (01), and the two side edges of the inner thermal insulation layer (03), the outer surface of the inner phase-change thermal insulation mortar layer (02) and the inner surface of the outer phase-change thermal insulation mortar layer (01) constitute a joint casting cavity (039); a row of square protrusions (05) are respectively provided on both sides of the outer surface of the inner phase-change thermal insulation mortar layer (02) and on both sides of the inner surface of the outer phase-change thermal insulation mortar layer (01); The two ends of the steel strand (07) are circular rings, and the circular rings at the two ends are arranged on the outside of the dovetail tenon strip; the outer surface of the outer insulation layer (04) is sprayed with black paint; the first dovetail tenon (06) is arranged in the first dovetail groove (08), the second dovetail tenon (010) is arranged in the second dovetail groove (09), and the third dovetail tenon (011) is arranged in the third dovetail groove (012); the first dovetail groove (08), the second dovetail groove (09) and the third dovetail groove (012) are all provided with a stopper (015), and the stopper (015) is arranged in the gap between adjacent first dovetail tenon fasteners (06), the gap between adjacent second dovetail tenon fasteners (010), and the gap between adjacent third dovetail tenon fasteners (011); the inner insulation layer (03) and the outer insulation layer (04) are extruded boards; In the middle building block (10), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively; a plurality of protrusions (013) are arranged on the upper end surface of the outer phase-change thermal insulation mortar layer (01), a plurality of recesses symmetrical to the protrusions (013) are arranged on the lower end surface of the outer phase-change thermal insulation mortar layer (01), and a plurality of vertical channels (014) are arranged in the outer phase-change thermal insulation mortar layer (01), and two ends of the channels (014) are arranged at the center of the protrusions (013) and the center of the recesses, respectively; In the upper building block (9), a row of first top horizontal through holes (016) and a row of first top ventilation holes (017) are arranged on the upper part of the inner phase-change thermal insulation mortar layer (02), the first top ventilation holes (017) are arranged below the first top horizontal through holes (016), a plurality of pits are arranged on the lower end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the lower ends of the vertical channels (014) are open and arranged on the inner phase-change thermal insulation mortar layer (02). The first top ventilation hole (017) is a blind hole at the center of the pit on the lower end surface of the phase-change thermal insulation mortar layer (02). The open end of the first top ventilation hole (017) is arranged on the inner surface of the inner phase-change thermal insulation mortar layer (02). The other end of the first top ventilation hole (017) is connected to the upper end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02). The upper part of the outer phase-change thermal insulation mortar layer (01) is provided with a row of second top horizontal through holes (020) and a row of second top ventilation holes (021). ), the second top ventilation hole (021) is arranged below the second top horizontal through hole (020), a plurality of pits are arranged on the lower end surface of the outer phase change thermal insulation mortar layer (01), a plurality of vertical channels (014) are arranged in the outer phase change thermal insulation mortar layer (01), the lower end of the vertical channel (014) is open and arranged at the center of the pit on the lower end surface of the outer phase change thermal insulation mortar layer (01), the second top ventilation hole (021) is a blind hole, and the open end of the second top ventilation hole (021) is arranged on the outer phase change thermal insulation mortar layer ( 01), the other end of the second top ventilation hole (021) is connected to the upper end of the vertical channel (014) arranged inside the outer phase change thermal insulation mortar layer (01); the upper part of the inner thermal insulation layer (03) is provided with a third top horizontal through hole (022) that is transversely connected; the upper part of the outer thermal insulation layer (04) is provided with a row of fourth top horizontal through holes (018) that are transversely connected and a row of fourth top ventilation holes (019), and the fourth top ventilation hole (019) is arranged below the fourth top horizontal through hole (018); In the lower building block (11), a row of first bottom horizontal through holes (026) and a row of first bottom ventilation holes (027) are arranged at the lower part of the inner phase-change thermal insulation mortar layer (02), the first bottom horizontal through holes (026) are arranged below the first bottom ventilation holes (027), a plurality of protrusions (013) are arranged on the upper end surface of the inner phase-change thermal insulation mortar layer (02), a plurality of vertical channels (014) are arranged in the inner phase-change thermal insulation mortar layer (02), the upper end of the vertical channel (014) is open and arranged at the center of the protrusion (013) on the upper end surface of the inner phase-change thermal insulation mortar layer (02), and the first bottom ventilation holes (027) are arranged below the first bottom ventilation holes (027). The air hole (027) is a blind hole, and the open end of the first bottom ventilation hole (027) is arranged on the outer surface of the inner phase-change thermal insulation mortar layer (02), and the other end of the first bottom ventilation hole (027) is connected to the lower end of the vertical channel (014) arranged inside the inner phase-change thermal insulation mortar layer (02); a row of second bottom horizontal through holes (028) and a row of second bottom ventilation holes (029) are arranged at the lower part of the outer phase-change thermal insulation mortar layer (01), and the second bottom horizontal through holes (028) are arranged below the second bottom ventilation holes (029); a plurality of convex The outer phase-change thermal insulation mortar layer (01) is provided with a plurality of vertical channels (014), the upper end of the vertical channel (014) is open and arranged at the center of the convex block (013) on the upper end surface of the outer phase-change thermal insulation mortar layer (01), the second bottom ventilation hole (029) is a blind hole, the open end of the second bottom ventilation hole (029) is arranged on the inner surface of the outer phase-change thermal insulation mortar layer (01), and the other end of the second bottom ventilation hole (029) is connected to the lower end of the vertical channel (014) arranged inside the outer phase-change thermal insulation mortar layer (01); the lower part of the inner thermal insulation layer (03) is provided with a transversely penetrating second bottom ventilation hole (029). three bottom horizontal through holes (030) and a third bottom ventilation hole (031) that is through transversely; a row of fourth bottom horizontal through holes (034) that is through transversely is provided at the lower part of the outer thermal insulation layer (04); a pipe plug (025) is provided on the inner side of the first bottom horizontal through hole (026); a pipe plug (025) is provided on the outer side of the fourth bottom horizontal through hole (034); a pipe plug (025) is provided on the outer side of the fourth top horizontal through hole (018) and the outer side of the fourth top ventilation hole (019); a pipe plug (025) is provided on the inner side of the first top horizontal through hole (016) and the inner side of the first top ventilation hole (017); The upper building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024); the first ventilation pipe (023) is arranged in the first top horizontal through hole (016), the third top horizontal through hole (022), the second top horizontal through hole (020) and the fourth top horizontal through hole (018); one end of the second ventilation pipe (024) is arranged in the second top ventilation hole (021), and the other end of the second ventilation pipe (024) is arranged in the fourth top ventilation hole (019); the lower building block (9) is provided with a first ventilation pipe (023) and a second ventilation pipe (024) in the fourth top ventilation hole (019); The block (11) is provided with a third ventilation pipe (032) and a fourth ventilation pipe (033), wherein the third ventilation pipe (032) is arranged in the first bottom horizontal through hole (026), the third bottom horizontal through hole (030), the second bottom horizontal through hole (028) and the fourth bottom horizontal through hole (034); one end of the fourth ventilation pipe (033) passes through the third bottom ventilation hole (031) and is arranged in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02), and the fourth ventilation pipe (033) is provided in the first bottom ventilation hole (027) at the lower part of the inner phase change thermal insulation mortar layer (02). The other end of the (033) is arranged in the second bottom ventilation hole (029) of the outer phase change thermal insulation mortar layer (01); both sides of the inner thermal insulation layer (03) in the middle building block (10), the upper building block (9) and the lower building block (11) are provided with a vertical fifth ventilation pipe (035), and the fifth ventilation pipe (035) is a porous pipe; both sides of the inner thermal insulation layer (03) in the lower building block (11) are provided with a horizontal sixth ventilation pipe (036), and the middle of the sixth ventilation pipe (036) is provided with a sixth ventilation pipe (036). The lower end of the sixth ventilation pipe (036) is connected to the fifth ventilation pipe (035), one end of the sixth ventilation pipe (036) is arranged in the first bottom ventilation hole (027), and the other end of the sixth ventilation pipe (036) is arranged in the second bottom ventilation hole (029); the upper building block (9) is respectively provided with a transverse seventh ventilation pipe (037) on both sides, one end of the seventh ventilation pipe (037) is connected to the upper end of the fifth ventilation pipe (035), and the other end of the seventh ventilation pipe (037) is arranged in the fourth top ventilation hole (019); The middle building blocks (10), the upper building blocks (9) and the lower building blocks (11) are used to build a block wall. In the block wall, a row of upper building blocks (9) is arranged at the top of the block wall, a row of lower building blocks (11) is arranged at the bottom of the block wall, and multiple rows of middle building blocks (10) are arranged between the upper building blocks (9) and the lower building blocks (11); phase change concrete is poured in the joint casting cavity (039); the circular rings at the ends of the steel strands (07) in adjacent upper building blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent upper building blocks (9) overlap and longitudinal steel bars (038) are arranged in the circular rings; the circular rings at the ends of the steel strands (07) in adjacent lower building blocks (11) overlap and longitudinal steel bars (038) are arranged in the circular rings. Steel bars (038); the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the upper building block (9), the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the middle building block (10), and the vertical channels (014) in the inner phase-change thermal insulation mortar layer (02) of the lower building block (11) on the same vertical straight line are connected; the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the upper building block (9), the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the middle building block (10), and the vertical channels (014) in the outer phase-change thermal insulation mortar layer (01) of the lower building block (11) on the same vertical straight line are connected; gaskets are provided between vertically adjacent vertical channels (014).
10. The assembled residential system composed of thermal insulation block combined walls according to claim 1 is characterized in that: The thickness of the inner insulation layer (03) is not less than 200 mm, and the thickness of the outer insulation layer (04) is not less than 50 mm; the wall thickness of the galvanized square steel pipe is not less than 1.0 mm; the thickness of the roof XPS insulation layer (34) is not less than 150 mm; and the thickness of the floor XPS insulation layer (26) is not less than 50 mm.
Citation Information
Patent Citations
Building structure system of fabricated low-energy-consumption house
CN113389298A
Assembly type integrated steel bar formwork-free prefabricated assembly type structural system and mounting method
CN116677072A
Support -free's cast -in -place reinforced concrete wall mould infilled wall
CN206591693U
Construction system and method for putting same into practice
EP4074908A1