Cell winding device and method and battery manufacturing device

By designing a diameter-adjustable winding needle and a diameter adjustment device, the problems of excessive inner ring pressure and uneven gaps during the battery core winding process are solved, and the battery quality is improved.

CN119340442APending Publication Date: 2025-01-21CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310888021.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-19
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

During the winding of the battery cell, due to the small diameter of the needle and the large diameter of the battery cell, the inner ring pressure is too large and the gap is uneven, which can easily cause lithium extraction, inner ring collapse or cracks, affecting the battery quality.

Method used

Design an electric core winding device, including a winding needle and a diameter adjustment device. The winding needle is composed of multiple needle bodies. The needle bodies are arranged at intervals along a preset circumference to form a hollow cavity; the diameter adjustment device passes through a reducing part along the length of the winding needle. It is movable in the axial direction, drives the needle body to move in the radial direction, and adjusts the diameter of the rolling needle to maintain the consistency of the diameter of the inner and outer rings.

Benefits of technology

Through real -time adjustment of the diameter of the rolling pin, release the inner ring pressure, maintain the consistency of the gap, reduce the occurrence of lithium analysis, inner ring collapse or crack during circulation expansion, and improve the quality of the battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention provides a battery core winding device and method and a battery manufacturing device.The battery core winding device comprises a winding needle (1) and a diameter adjusting device (2), the winding needle (1) comprises at least two needle bodies (11), the at least two needle bodies (11) are arranged at intervals along the preset circumference and define a hollow cavity, and the diameter adjusting device (2) comprises a diameter changing part (20); one end of the variable-diameter part (20) is located in the hollow cavity, and the variable-diameter part (20) is configured to move in the axial direction of the winding needle (1), so that the at least two needle bodies (11) are driven by the variable-diameter part (20) to move in the radial direction of the winding needle (1), and the diameter of the winding needle (1) is adjusted. The battery manufacturing device comprises the battery core winding device.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery manufacturing, and in particular to a battery core winding device and method and a battery manufacturing device. Background Art

[0002] Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor in their development.

[0003] During the battery manufacturing process, the battery cells are wound by a battery cell winding device, and the winding quality of the battery cells directly affects the quality of the battery.

[0004] The above statements are only used to provide background information related to the present application and do not necessarily constitute prior art. Summary of the invention

[0005] The present application provides a battery cell winding device and method and a battery manufacturing device, which can effectively improve the battery cell winding quality.

[0006] In the first aspect, the present application provides a battery cell winding device, including a winding needle and a diameter adjustment device, the winding needle includes at least two needle bodies, the at least two needle bodies are arranged along a preset circumferential interval and enclose a hollow cavity, the diameter adjustment device includes a diameter reducing portion, one end of the diameter reducing portion is located in the hollow cavity, and the diameter reducing portion is configured to be movable along the axial direction of the winding needle, so as to drive at least two needle bodies to move radially along the winding needle through the diameter reducing portion, thereby adjusting the diameter of the winding needle.

[0007] By providing a variable diameter portion movable along the axial direction of the winding needle, the diameter of the winding needle can be adjusted at any time during the winding process. For example, when the pressure of the inner ring increases, the pressure of the inner ring can be released by reducing the diameter of the winding needle to avoid the inner ring gap from becoming smaller, thereby maintaining the consistency of the inner and outer ring diameters, reducing the occurrence of problems such as lithium deposition, inner ring collapse or cracks during battery cycle expansion due to uneven gap size, and improving the quality of the battery.

[0008] In some embodiments, the diameter of the diameter-reducing portion increases from the first end thereof to the second end thereof, the first end is located in the hollow cavity, and the second end increases relative to the first end.

[0009] The diameter of the reducing portion increases from the first end inserted into the hollow cavity toward the second end opposite to the first end. In this way, during the winding process, the diameter of the winding needle can be reduced as the reducing portion is withdrawn from the hollow cavity, thereby releasing the inner ring pressure.

[0010] In some embodiments, the diameter of the diameter reducing portion gradually increases from its first end to its second end, the first end is located in the hollow cavity, and the second end is opposite to the first end. In this embodiment, the diameter reducing portion is a conical structure, and its diameter gradually increases with a smooth transition to avoid a sudden change in diameter.

[0011] In some embodiments, the diameter adjustment device includes a first adjustment device, the first adjustment device includes a first diameter reducing portion, one end of the first diameter reducing portion is located in the hollow cavity, and the first diameter reducing portion is configured to be movable along the axial direction of the winding needle.

[0012] By driving the first diameter-changing portion to move along the axial direction of the winding needle, the needle body can be driven to move along the radial direction of the winding needle through the diameter change of the first diameter-changing portion, thereby adjusting the diameter of the winding needle.

[0013] In some embodiments, the battery cell winding device also includes a first limiting device, which is configured to limit the relative movement between the needle body and the first diameter-changing portion in the circumferential direction of the winding needle and / or limit the path of relative movement between the needle body and the first diameter-changing portion in the axial direction of the winding needle.

[0014] In some embodiments, by setting a first limit device, the relative stability of the needle body and the first diameter-changing portion in the circumferential direction of the winding needle can be maintained, preventing the needle body and the first diameter-changing portion from moving relative to each other in the circumferential direction of the winding needle during the winding process and affecting the winding quality of the battery cell.

[0015] In some embodiments, by providing a first limiting device, the relative movement path of the needle body and the first diameter-changing portion can be guided in the axial direction of the winding needle to prevent the needle body from being offset relative to the axial movement of the first diameter-changing portion, thereby affecting the winding quality of the battery cell.

[0016] In some embodiments, by providing a first limiting device, the relative stability of the needle body and the first variable diameter portion in the circumferential direction of the winding needle can be maintained, preventing the needle body and the first variable diameter portion from making relative movement in the circumferential direction of the winding needle during the winding process and affecting the winding quality of the battery cell; the path of the relative movement of the needle body and the first variable diameter portion can be guided in the axial direction of the winding needle to prevent the needle body from shifting relative to the axial movement of the first variable diameter portion and affecting the winding quality of the battery cell.

[0017] In some embodiments, the first limiting device includes a slider connected to the needle body and a guide groove provided on the first diameter-changing portion, the guide groove extends along the axial direction of the winding needle, and the slider is embedded in the guide groove.

[0018] By providing a slider and a guide groove, and making the slider move in the guide groove, the slider can be made to move along the extension direction of the guide groove. The guide groove has a guiding and limiting effect on the movement path of the slider, thereby guiding and limiting the movement path of the needle body relative to the first diameter-changing portion. At the same time, the guide groove can also limit the movement of the slider in the circumferential direction of the winding needle, that is, limit the relative movement of the needle body and the first diameter-changing portion in the circumferential direction of the winding needle during the winding process, thereby effectively ensuring the winding quality of the battery cell.

[0019] In some embodiments, the slider is rotatably mounted on the needle body. This arrangement allows the slider to rotate relative to the needle body to adapt to the change in the relative position of the slider relative to the needle body during the movement of the slider along the guide groove, avoids wear between the slider and the groove wall of the guide groove, and effectively increases the service life of the slider.

[0020] In some embodiments, the battery cell winding device further includes a second limiting device, and the second limiting device is configured to prevent the slider from sliding out of the guide groove.

[0021] By providing the second limiting device, it is possible to prevent the sliding block from being separated from the guiding groove, thereby causing failure of the guiding and limiting functions.

[0022] In some embodiments, the first adjusting device further comprises a first driving device, and the first driving device is configured to drive the first diameter reducing portion to move along the axial direction of the winding needle.

[0023] By providing a first driving device, the first diameter-changing portion can be driven to move axially along the winding needle, thereby achieving the purpose of automatically driving the first diameter-changing portion to move axially along the winding needle during the winding process, thereby achieving automatic adjustment of the winding needle diameter during the winding process.

[0024] In some embodiments, the diameter adjustment device further includes a second adjustment device, the second adjustment device includes a second diameter reducing portion, one end of the second diameter reducing portion is located in the hollow cavity, and the second diameter reducing portion is configured to be movable along the axial direction of the winding needle.

[0025] By driving the second diameter-changing portion to move along the axial direction of the winding needle, the needle body can be driven to move along the radial direction of the winding needle through the diameter change of the second diameter-changing portion, thereby adjusting the diameter of the winding needle.

[0026] In some embodiments, the second adjusting device further includes a second driving device, and the second driving device is configured to drive the second diameter reducing portion to move along the axial direction of the winding needle.

[0027] By providing a second driving device, the second diameter-changing portion can be driven to move axially along the winding needle, thereby achieving the purpose of automatically driving the second diameter-changing portion to move axially along the winding needle during the winding process, thereby achieving automatic adjustment of the winding needle diameter during the winding process.

[0028] In some embodiments, the second diameter-reducing portion is detachably disposed in the hollow cavity.

[0029] By arranging the second diameter-changing portion to be detachably arranged in the hollow cavity, the second diameter-changing portion can be inserted into the hollow cavity before winding, so that the diameter of the winding needle can be adjusted by driving the second diameter-changing portion to move along the axial direction of the winding needle during the winding process; and after the winding is completed, the second diameter-changing portion can be separated from the hollow cavity, that is, the second diameter-changing portion can be pulled out from the hollow cavity, so that the wound battery cell can be pulled off the winding needle through the end where the second diameter-changing portion is arranged, thereby realizing the separation of the battery cell and the winding needle.

[0030] In some embodiments, the diameter adjustment device also includes a second adjustment device, which includes a second diameter reducing portion, the first diameter reducing portion is located at the first end of the hollow cavity, the second diameter reducing portion is located at the second end of the hollow cavity, and the second diameter reducing portion is respectively configured to be movable along the axial direction of the winding needle.

[0031] In this embodiment, the diameter adjustment device includes two adjustment devices, namely a first adjustment device and a second adjustment device. The two adjustment devices are respectively arranged at both ends of the winding needle, and the diameter of the winding needle can be adjusted separately or simultaneously from both ends of the winding needle.

[0032] In some embodiments, the battery cell winding device further includes a positioning device, and the positioning device is configured to position the winding needle in the axial direction of the winding needle.

[0033] By providing a positioning device, the winding needle can be positioned in the axial direction of the winding needle, ensuring that the winding needle is relatively fixed in the axial direction during the winding process, and preventing the winding quality from being affected by changes in the axial position of the winding needle.

[0034] In some embodiments, the positioning device is detachably connected to the winding needle. By arranging the positioning device and the winding needle to be detachably connected, the positioning device can be connected to the winding needle before winding to ensure that the winding needle is relatively fixed during the winding process, and after the winding is completed, the winding needle can be removed from the positioning device so that the wound battery cell can be pulled off the winding needle to complete the winding of the battery cell.

[0035] In some embodiments, the positioning device includes a fixed block and a movable block, the movable block is movably disposed on the fixed block along the radial direction of the winding needle, and the needle body is in detachable contact with the movable block.

[0036] By movably arranging the movable block on the fixed block, the movable block can move relative to the fixed block to adapt to the diameter change of the winding needle, thereby preventing the positioning device from limiting the diameter change of the winding needle.

[0037] In some embodiments, the needle body is provided with a groove, and the movable block is detachably embedded in the groove. Before winding, the movable block is embedded in the groove to realize the connection between the positioning device and the winding needle, and at this time the needle body and the movable block are in contact; after the winding is completed, the movable block is separated from the groove, and the positioning device and the winding needle are separated, and at this time the needle body and the movable block are separated.

[0038] In some embodiments, the positioning device further comprises an elastic member, which is arranged between the fixed block and the movable block. By arranging the elastic member, the movable block can be assisted to reset after moving relative to the fixed block.

[0039] In some embodiments, the fixed block is provided with a receiving groove, and the movable block is arranged in the receiving groove. By providing the receiving groove, the movable block can be arranged in the receiving groove for easy storage.

[0040] In some embodiments, the movable block includes a limiting portion, and the receiving slot is provided with a blocking portion, and the limiting portion cooperates with the blocking portion to prevent the movable block from leaving the receiving slot. By providing the limiting portion and the blocking portion, the movable block can be prevented from leaving the receiving slot, which is conducive to maintaining the integrity of the fixed block and the movable block.

[0041] In a second aspect, the present application provides a battery manufacturing device, including the above-mentioned battery cell winding device.

[0042] In a second aspect, the present application provides a battery cell winding method, comprising:

[0043] A winding needle is provided, comprising at least two needle bodies, wherein the at least two needle bodies are arranged at intervals along a preset circumference and enclose a hollow cavity;

[0044] A diameter adjustment device is provided, the diameter adjustment device comprises a diameter reducing portion, one end of the diameter reducing portion is located in the hollow cavity, and the diameter reducing portion is configured to be movable along the axial direction of the winding needle;

[0045] The diameter adjusting device is driven to move along the axial direction of the winding needle, so as to drive at least two needle bodies to move along the radial direction of the winding needle through the diameter-changing portion, thereby adjusting the diameter of the winding needle.

[0046] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the drawings without paying creative work.

[0048] Figure 1 It is a schematic structural diagram of some embodiments of the battery cell winding device disclosed in the present application;

[0049] Figure 2 yes Figure 1 Sectional view of section AA;

[0050] Figure 3 is a structural schematic diagram of a first adjusting device in some embodiments of the battery core winding device disclosed in the present application;

[0051] Figure 4 is a front view of a first adjustment device in some embodiments of the battery cell winding device disclosed in the present application;

[0052] Figure 5 yes Figure 4 Sectional view of the middle BB section;

[0053] Figure 6 is a top view of a positioning device in some embodiments of the battery cell winding device disclosed in the present application;

[0054] Figure 7 yes Figure 6 Cross-sectional view of section CC.

[0055] In the drawings, the drawings are not drawn to scale.

[0056] Marking Description:

[0057] 1. winding needle; 11. needle body; 111. groove; 12. slider;

[0058] 2. diameter adjusting device; 20. diameter reducing portion; 21. first adjusting device; 211. first diameter reducing portion; 2111. guide groove; 212. first connecting portion; 22. second adjusting device; 221. second diameter reducing portion; 222. second connecting portion;

[0059] 3. Positioning device; 31. Fixed block; 311. Accommodating groove; 312. Blocking part; 32. Movable block; 321. Limiting part; 33. Elastic member. DETAILED DESCRIPTION

[0060] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0061] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0062] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In addition, the term "perpendicular" does not mean perpendicular in the strict sense, but is within the allowable error range. "Parallel" does not mean parallel in the strict sense, but is within the allowable error range.

[0063] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0064] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0065] In the description of the embodiments of the present application, the term "multiple" refers to more than two, unless otherwise clearly defined. Similarly, "multiple groups" refers to more than two groups, and "multiple sheets" refers to more than two sheets, unless otherwise clearly defined.

[0066] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.

[0067] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0068] At present, from the perspective of market development, the application of power batteries is becoming more and more extensive. Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as military equipment and aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding.

[0069] During the manufacturing process of the battery, the manufacture of the core component battery cell requires the positive electrode sheet, negative electrode sheet and separator to be wound by a battery cell winding device. The present application study found that during the battery cell winding process, since the winding needle diameter of the winding device is very small, and the diameter of the battery cell finally wound is very large, that is, the ratio of the winding needle diameter to the battery cell diameter is very small, resulting in the pressure on the inner circle of the battery cell during the winding process being much greater than the outer circle. In this way, after winding, it is very easy to have a small gap between the two adjacent layers of battery cell materials in the inner circle, and a large gap between the two adjacent layers of battery cell materials in the outer circle. The uneven gap size will cause the battery to have problems such as lithium deposition, inner circle collapse or cracks during cyclic expansion, affecting the quality of the battery. Therefore, it is necessary to control the size of the gap between the two adjacent layers of material of the battery cell after winding.

[0070] Based on the above requirements, the present application improves the structure of the battery cell winding device. In the battery cell winding device provided in the present application, it includes a winding needle and a diameter adjustment device. The winding needle includes a plurality of needle bodies, and the plurality of needle bodies are arranged at intervals along a preset circumference, and the plurality of needle bodies enclose a hollow cavity. The diameter adjustment device includes a diameter-changing portion whose diameter changes along the axial direction of the winding needle. One end of the diameter-changing portion is located in the hollow cavity, and the diameter-changing portion is movable along the axial direction of the winding needle, so that when the diameter-changing portion moves along the axial direction of the winding needle, the diameter-changing portion will drive the needle body to move along the radial direction of the winding needle, thereby adjusting the diameter of the winding needle. By adjusting the diameter of the winding needle at any time during the winding process, such as reducing the diameter of the winding needle when the pressure of the inner circle increases, the pressure of the inner circle can be released to prevent the gap between the two adjacent layers of material of the inner circle from becoming smaller, thereby effectively controlling the consistency of the size of the gap between the inner and outer circles.

[0071] The cell winding device disclosed in the embodiment of the present application is suitable for batteries composed of wound cells, and the batteries can be used in but not limited to electrical equipment such as vehicles, ships or aircraft. Electrical equipment can be but not limited to mobile phones, portable devices, laptops, battery cars, electric cars, ships, spacecraft, electric toys and electric tools, etc. For example, spacecraft include airplanes, rockets, space shuttles and spacecrafts, etc. Electric toys include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys and electric airplane toys, etc. Electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railway electric tools, such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators and electric planers.

[0072] The battery cell winding device disclosed in the embodiment of the present application can be used as a component of a battery manufacturing device. The battery cell winding device is used to complete the battery cell winding process, and then other battery manufacturing processes are completed through other parts of the battery manufacturing device.

[0073] Reference Figure 1 and Figure 2 As shown, in some embodiments of the battery cell winding device provided in the present application, the battery cell winding device includes a winding needle 1 and a diameter adjustment device 2, the winding needle 1 includes at least two needle bodies 11, and the at least two needle bodies 11 are arranged along a preset circumferential interval and enclose a hollow cavity, and the diameter adjustment device 2 includes a diameter-changing portion 20 whose diameter changes along the axial direction of the winding needle 1, the diameter-changing portion 20 is inserted into the hollow cavity, and the diameter-changing portion 20 is configured to be movable along the axial direction of the winding needle 1, so as to drive at least two needle bodies 11 to move radially along the winding needle 1 through the diameter-changing portion 20, thereby adjusting the diameter of the winding needle 1.

[0074] The number of the needle bodies 11 may be two, three, four or more. There is a gap between two adjacent needle bodies 11 so that the diameter of the winding needle 1 can be adjusted by radial movement of the needle bodies 11 as needed.

[0075] By providing a variable diameter portion 20 movable along the axial direction of the winding needle 1, the diameter of the winding needle 1 can be adjusted at any time during the winding process. For example, when the pressure of the inner circle increases, the pressure of the inner circle can be released by reducing the diameter of the winding needle 1 to avoid the inner circle gap from becoming smaller, thereby maintaining the consistency of the inner and outer circle diameters, reducing the occurrence of problems such as lithium deposition, inner circle collapse or cracks during cyclic expansion of the battery due to uneven gap size, and improving the quality of the battery.

[0076] In some embodiments, the diameter of the diameter-reducing portion 20 increases from the first end thereof to the second end thereof, the first end is located in the hollow cavity, and the second end is opposite to the first end.

[0077] like Figure 1 and Figure 2As shown, the diameter of the reducing portion 20 increases from the first end where it is inserted into the hollow cavity toward a direction away from the first end (i.e., toward a second end opposite to the first end), so that during the winding process, as the reducing portion 20 is withdrawn from the hollow cavity, the diameter of the winding needle 1 decreases, thereby releasing the inner ring pressure.

[0078] In some embodiments, the diameter of the diameter reducing portion 20 gradually increases from its first end to its second end, the first end is located in the hollow cavity, and the second end is opposite to the first end. In this embodiment, the diameter reducing portion 20 is a conical structure, and its diameter gradually increases with a smooth transition to avoid a sudden change in diameter.

[0079] refer to Figures 3 to 5 As shown, in some embodiments, the diameter adjustment device 2 includes a first adjustment device 21, the first adjustment device 21 includes a first diameter-changing portion 211 whose diameter changes along the axial direction of the winding needle 1, one end of the first diameter-changing portion 211 is located in the hollow cavity, and the first diameter-changing portion 211 is configured to be movable along the axial direction of the winding needle 1.

[0080] By driving the first diameter-changing portion 211 to move along the axial direction of the winding needle 1 , the needle body 11 can be driven to move along the radial direction of the winding needle 1 through the diameter change of the first diameter-changing portion 211 , thereby adjusting the diameter of the winding needle 1 .

[0081] In some embodiments, the battery cell winding device also includes a first limiting device, which is configured to limit the relative movement between the needle body 11 and the first diameter reducing portion 211 in the circumferential direction of the winding needle 1 and / or limit the path of relative movement between the needle body 11 and the first diameter reducing portion 211 in the axial direction of the winding needle 1.

[0082] In some embodiments, by setting a first limiting device, the relative stability of the needle body 11 and the first diameter-changing portion 211 in the circumferential direction of the winding needle 1 can be maintained, preventing the needle body 11 and the first diameter-changing portion 211 from moving relative to each other in the circumferential direction of the winding needle 1 during the winding process and affecting the winding quality of the battery cell.

[0083] In some embodiments, by setting a first limit device, the relative movement path of the needle body 11 and the first diameter-changing portion 211 can be guided in the axial direction of the winding needle 1 to prevent the needle body 11 from being offset relative to the axial movement of the first diameter-changing portion 211, thereby affecting the winding quality of the battery cell.

[0084] In some embodiments, by setting a first limiting device, the relative stability of the needle body 11 and the first variable diameter portion 211 in the circumferential direction of the winding needle 1 can be maintained, preventing the needle body 11 and the first variable diameter portion 211 from moving relative to each other in the circumferential direction of the winding needle 1 during the winding process, thereby affecting the winding quality of the battery cell; and the relative movement path of the needle body 11 and the first variable diameter portion 211 can be guided in the axial direction of the winding needle 1, preventing the needle body 11 from shifting relative to the axial movement of the first variable diameter portion 211, thereby affecting the winding quality of the battery cell.

[0085] There are many options for the specific structure of the first limiting device.

[0086] In some embodiments, the first limiting device includes a slider 12 connected to the needle body 11 and a guide groove 2111 provided on the first diameter reducing portion 211 , the guide groove 2111 extends along the axial direction of the winding needle 1 , and the slider 12 is embedded in the guide groove 2111 .

[0087] By providing a slider 12 and a guide groove 2111, and making the slider 12 move in the guide groove 2111, the slider 12 can be made to move along the extension direction of the guide groove 2111, and the guide groove 2111 has a guiding and limiting effect on the movement path of the slider 12, thereby guiding and limiting the movement path of the needle body 11 relative to the first diameter-changing portion 211; at the same time, the guide groove 2111 can also limit the movement of the slider 12 in the circumferential direction of the winding needle 1, that is, limit the relative movement of the needle body 11 and the first diameter-changing portion 211 in the circumferential direction of the winding needle 1 during the winding process, thereby effectively ensuring the winding quality of the battery cell.

[0088] In some embodiments, the number of sliders 12 and guide grooves 2111 is the same as the number of needle bodies 11 , each needle body 11 is connected to a slider 12 , and each slider 12 corresponds to a guide groove 2111 .

[0089] In some embodiments, the slider 12 is rotatably mounted on the needle body 11. This arrangement enables the slider 12 to rotate relative to the needle body 11 to adapt to the change in the relative position of the slider 12 relative to the needle body 11 during the movement of the slider 12 along the guide groove 2111, thereby avoiding wear between the slider 12 and the groove wall of the guide groove 2111, and effectively improving the service life of the slider 12.

[0090] In some embodiments, the battery cell winding device further includes a second limiting device, which is configured to prevent the slider 12 from sliding out of the guide groove 2111 .

[0091] By providing the second limiting device, the slider 12 can be prevented from being separated from the guide groove 2111, which would cause the failure of the guiding and limiting functions.

[0092] There are many options for the structure of the second limiting device. For example, the slider 12 can be set as a variable diameter slider, the shape of the guide groove 2111 matches the slider 12, and the slider 12 is limited to separate from the guide groove 2111 by changing the diameter of the slider 12. For another example, the slider 12 can be set to be T-shaped, and the protruding part of the T-shaped slider is limited in the guide groove 2111 and cannot move relative to each other in the separation direction, thereby limiting the separation of the slider 12.

[0093] In some embodiments, the first adjusting device 21 further includes a first driving device, and the first driving device is configured to drive the first diameter reducing portion 211 to move along the axial direction of the winding needle 1 .

[0094] By providing a first driving device, the first diameter reducing portion 211 can be driven to move axially along the winding needle 1, thereby automatically driving the first diameter reducing portion 211 to move axially along the winding needle 1 during the winding process, thereby automatically adjusting the diameter of the winding needle 1 during the winding process.

[0095] The first driving device may be a driving element such as an oil cylinder, an air cylinder or a motor.

[0096] In some embodiments, the diameter adjustment device 2 includes a second adjustment device 22, the second adjustment device 22 includes a second diameter-changing portion 221 whose diameter changes along the axial direction of the winding needle 1, one end of the second diameter-changing portion 221 is located in the hollow cavity, and the second diameter-changing portion 221 is respectively configured to be movable along the axial direction of the winding needle 1.

[0097] By driving the second diameter-changing portion 221 to move along the axial direction of the winding needle 1 , the needle body 11 can be driven to move along the radial direction of the winding needle 1 through the diameter change of the second diameter-changing portion 221 , thereby adjusting the diameter of the winding needle 1 .

[0098] In some embodiments, the second adjusting device 22 further includes a second driving device, and the second driving device is configured to drive the second diameter reducing portion 221 to move along the axial direction of the winding needle 1.

[0099] By providing a second driving device, the second diameter reducing portion 221 can be driven to move axially along the winding needle 1, thereby achieving the purpose of automatically driving the second diameter reducing portion 221 to move axially along the winding needle 1 during the winding process, thereby achieving automatic adjustment of the diameter of the winding needle 1 during the winding process.

[0100] The second driving device can be a driving element such as an oil cylinder, an air cylinder or a motor.

[0101] In some embodiments, the second diameter reducing portion 221 is detachably disposed in the hollow cavity. “Detachable” means that the second diameter reducing portion 221 can be inserted into the hollow cavity and can also be withdrawn from the hollow cavity, that is, the second diameter reducing portion 221 is separated from the winding needle 1 .

[0102] By arranging the second diameter-changing portion 221 to be detachably arranged in the hollow cavity, the second diameter-changing portion 221 can be inserted into the hollow cavity before winding, so that the diameter of the winding needle 1 can be adjusted by driving the second diameter-changing portion 221 to move along the axial direction of the winding needle 1 during the winding process; and after the winding is completed, the second diameter-changing portion 221 can be separated from the hollow cavity, that is, the second diameter-changing portion 221 can be pulled out from the hollow cavity, so that the wound battery cell can be pulled off the winding needle 1 through the end where the second diameter-changing portion 221 is arranged, thereby realizing the separation of the battery cell from the winding needle 1.

[0103] In some embodiments, the diameter adjustment device 2 also includes a second adjustment device 22, the second adjustment device 22 includes a second diameter-changing portion 221 whose diameter changes along the axial direction of the winding needle 1, the first diameter-changing portion 211 is located at the first end of the hollow cavity, the second diameter-changing portion 221 is located at the second end of the hollow cavity, and the second diameter-changing portion 221 is respectively configured to be movable along the axial direction of the winding needle 1.

[0104] In this embodiment, the diameter adjustment device 2 includes two adjustment devices, namely a first adjustment device 21 and a second adjustment device 22. The two adjustment devices are respectively arranged at both ends of the winding needle 1, and the diameter of the winding needle 1 can be adjusted separately or simultaneously from both ends of the winding needle 1.

[0105] In some embodiments, the battery cell winding device further includes a positioning device 3 , and the positioning device 3 is configured to position the winding needle 1 in the axial direction of the winding needle 1 .

[0106] By providing the positioning device 3, the winding needle 1 can be positioned in the axial direction of the winding needle 1, ensuring that the winding needle 1 is relatively fixed in the axial direction during the winding process, and preventing the winding quality from being affected due to changes in the axial position of the winding needle 1.

[0107] In some embodiments, the positioning device 3 is detachably connected to the winding needle 1. By arranging the positioning device 3 and the winding needle 1 to be detachably connected, the positioning device 3 can be connected to the winding needle 1 before winding to ensure that the winding needle 1 is relatively fixed during the winding process, and after the winding is completed, the winding needle 1 can be removed from the positioning device 3, so that the wound battery cell can be pulled off the winding needle 1 to complete the winding of the battery cell.

[0108] like Figure 6 and Figure 7 As shown, in some embodiments, the positioning device 3 includes a fixed block 31 and a movable block 32. The movable block 32 is movably disposed on the fixed block 31 along the radial direction of the winding needle 1, and the needle body 11 is in detachable contact with the movable block 32.

[0109] By movably arranging the movable block 32 on the fixed block 31 , the movable block 32 can move relative to the fixed block 31 to adapt to the diameter change of the winding needle 1 and prevent the positioning device 3 from limiting the diameter change of the winding needle 1 .

[0110] The needle body 11 and the movable block 32 are in detachable contact, which means that the needle body 11 and the movable block 32 can be in contact with each other, or can be separated from each other, that is, not in contact. For example, before winding, when the positioning device 3 is connected to the winding needle 1, the needle body 11 is in contact with the movable block 32, and as the diameter of the winding needle 1 changes, the movable block 32 moves relative to the fixed block 31; and after the winding is completed, after the winding needle 1 is removed from the positioning device 3, the needle body 11 is separated from the movable block 32.

[0111] In some embodiments, the needle body 11 is provided with a groove 111, and the movable block 32 is detachably embedded in the groove 111. Before winding, the movable block 32 is embedded in the groove 111 to realize the connection between the positioning device 3 and the winding needle 1, and at this time the needle body 11 and the movable block 32 are in contact; after the winding is completed, the movable block 32 is separated from the groove 111, and the positioning device 3 and the winding needle 1 are separated, and at this time the needle body 11 and the movable block 32 are separated.

[0112] In some embodiments, the positioning device 3 further includes an elastic member 33 , and the elastic member 33 is disposed between the fixed block 31 and the movable block 32 .

[0113] By providing the elastic member 33 , the movable block 32 can be assisted to reset after moving relative to the fixed block 31 .

[0114] The elastic member 33 can be a spring, rubber or other elastic member.

[0115] In some embodiments, two ends of the elastic member 33 are connected to the fixed block 31 and the movable block 32 respectively.

[0116] In some embodiments, the fixed block 31 is provided with a receiving groove 311 , and the movable block 32 is disposed in the receiving groove 311 .

[0117] By providing the receiving groove 311 , the movable block 32 can be arranged in the receiving groove 311 for easy storage.

[0118] In some embodiments, the movable block 32 includes a limiting portion 321 , and the receiving slot 311 is provided with a blocking portion 312 . The limiting portion 321 cooperates with the blocking portion 312 to prevent the movable block 32 from leaving the receiving slot 311 .

[0119] By providing the limiting portion 321 and the blocking portion 312 , the movable block 32 can be prevented from leaving the receiving groove 311 , which is beneficial to maintaining the integrity of the fixed block 31 and the movable block 32 .

[0120] The present application also provides a battery core winding method, the method comprising:

[0121] A winding needle 1 is provided, comprising at least two needle bodies 11, wherein the at least two needle bodies 11 are arranged along a preset circumference and enclose a hollow cavity;

[0122] A diameter adjustment device 2 is provided, the diameter adjustment device 2 comprises a diameter reducing portion 20 whose diameter decreases in a direction approaching the winding needle 1, one end of the diameter reducing portion 20 is located in the hollow cavity, and the diameter reducing portion 20 is configured to be movable in the axial direction of the winding needle 1;

[0123] The diameter adjusting device 2 is driven to move along the axial direction of the winding needle 1 , so as to drive at least two needle bodies 11 to move along the radial direction of the winding needle 1 through the diameter reducing portion 20 , thereby adjusting the diameter of the winding needle 1 .

[0124] By winding the battery cell using the battery cell winding method provided in the embodiment of the present application, the diameter of the winding needle 1 can be adjusted in real time as needed during the winding process to achieve the requirement of changing the diameter while winding, release the inner circle pressure, and effectively solve the problem of uneven gap size between the inner and outer circles.

[0125] Those skilled in the art will appreciate that, in the above method of a specific embodiment, the order in which the steps are written does not imply a strict execution order and does not constitute any limitation on the implementation process. The specific execution order of the steps should be determined by their functions and possible internal logic.

[0126] Combine the following Figures 1 to 7 , the structure and working process of an embodiment of the battery cell winding device provided in this application are described.

[0127] like Figure 1 and Figure 2 As shown, the battery cell winding device includes a winding needle 1, a diameter adjustment device 2 and a positioning device 3.

[0128] The winding needle 1 comprises a four-petal needle body 11, which is arranged at intervals along the circumferential direction, and there is a gap between two adjacent needle bodies 11. The center of the four-petal needle body 11 forms a hollow cavity.

[0129] The first end of the needle body 11 is connected to a rotatable slider 12 , and the second end is provided with a groove 111 .

[0130] The diameter adjustment device 2 includes a first adjustment device 21 and a second adjustment device 22. The first adjustment device 21 is arranged at the first end of the winding needle 1, and the second adjustment device 22 is arranged at the second end of the winding needle 1. During use, the first adjustment device 21 can be always connected to the winding needle 1, and the second adjustment device 22 can be connected during the winding process, and the second adjustment device 22 can be separated from the winding needle 1 after winding, so as to pull the wound battery cell off the winding needle 1.

[0131] The first adjusting device 21 includes a first diameter reducing portion 211 and a first connecting portion 212. The diameter of the first diameter reducing portion 211 gradually decreases along the direction from the first connecting portion 212 to the first diameter reducing portion 211. The end of the first diameter reducing portion 211 away from the first connecting portion 212 is located in the hollow cavity of the winding needle 1. The first connecting portion 212 can be connected to a first driving device, and the first driving device is used to drive the first adjusting device 21 to move along the axial direction of the winding needle 1.

[0132] The second adjusting device 22 includes a second diameter reducing portion 221 and a second connecting portion 222. The diameter of the second diameter reducing portion 221 gradually decreases along the direction from the second connecting portion 222 to the second diameter reducing portion 221. The end of the second diameter reducing portion 221 away from the second connecting portion 222 is located in the hollow cavity of the winding needle 1. The second connecting portion 222 can be connected to a second driving device, and the second driving device is used to drive the second adjusting device 22 to move along the axial direction of the winding needle 1.

[0133] like Figures 3 to 5 As shown, a guide groove 2111 extending in the axial direction is provided on the first diameter-changing portion 211 , and the slider 12 can be embedded in the guide groove 2111 and move along the guide groove 2111 .

[0134] like Figure 6 and Figure 7 As shown, the positioning device 3 includes a fixed block 31 , a movable block 32 and an elastic member 33 .

[0135] The fixed block 31 is provided with a receiving groove 311, and the movable block 32 is movably disposed in the receiving groove 311. The elastic member 33 is connected between the fixed block 31 and the movable block 32.

[0136] The fixed block 31 is also provided with a blocking portion 312, which blocks a portion of the opening of the receiving groove 311. The movable block 32 is provided with a limiting portion 321, and the limiting portion 321 and the main body of the movable block 32 make the movable block 32 as a whole present a "7" shape. The limiting portion 321 is blocked by the blocking portion 312 to prevent the movable block 32 from falling out of the receiving groove 311.

[0137] The following describes the winding process of the battery cell winding device:

[0138] First, before winding, the winding needle 1 and the positioning device 3 are connected: the first driving device drives the first adjusting device 21 to drive the winding needle 1 to move to the right, and the second end of the winding needle 1 moves to the right relative to the positioning device 3, so that the movable block 32 first moves radially outward under the top of the needle body 11, and then when the winding needle 1 moves to the position where the groove 111 on the needle body 11 is aligned with the movable block 32, the movable block 32 is embedded in the groove 111, so that the connection between the winding needle 1 and the positioning device 3 is realized, and the axial position of the winding needle 1 is positioned;

[0139] Then, the second driving device pushes the second adjusting device 22 to the left, and the movable block 32 moves radially outward, and the diameter of the second end of the winding needle 1 increases;

[0140] After the first adjusting device 21 and the second adjusting device 22 are pushed to the required diameter of the winding needle 1, they are fixed and winding begins;

[0141] During the winding process, the first adjusting device 21 and the second adjusting device 22 are pulled outward at the same speed, so that the diameter of the winding needle 1 is gradually reduced, and the inner circle pressure is released until the winding is completed;

[0142] After winding is completed, the second adjusting device 22 is pulled outward to further reduce the diameter of the winding needle 1 until the movable block 32 is disengaged from the groove 111 of the winding needle 1;

[0143] Finally, the winding needle 1 is pulled out, the wound battery cell is removed, the mechanism is reset, and a winding cycle is completed.

[0144] Although the present application has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A battery cell winding device, comprising: A winding needle (1) comprises at least two needle bodies (11), wherein the at least two needle bodies (11) are arranged at intervals along a preset circumference and enclose a hollow cavity; and The diameter adjustment device (2) comprises a diameter-changing portion (20), one end of which is located in the hollow cavity, and the diameter-changing portion (20) is configured to be movable along the axial direction of the winding needle (1), so as to drive at least two needle bodies (11) to move radially along the winding needle (1) through the diameter-changing portion (20), thereby adjusting the diameter of the winding needle (1).

2. The battery cell winding device according to claim 1, wherein: The diameter of the diameter-changing portion (20) increases from its first end to its second end, the first end is located in the hollow cavity, and the second end is opposite to the first end.

3. The battery core winding device according to claim 1 or 2, wherein: The diameter of the diameter-changing portion (20) gradually increases from its first end to its second end, the first end is located in the hollow cavity, and the second end is opposite to the first end.

4. The battery core winding device according to any one of claims 1 to 3, wherein: The diameter adjustment device (2) comprises a first adjustment device (21), the first adjustment device (21) comprises a first diameter reducing portion (211), one end of the first diameter reducing portion (211) is located in the hollow cavity, and the first diameter reducing portion (211) is configured to be movable along the axial direction of the winding needle (1).

5. The battery cell winding device according to claim 4 further comprises a first limiting device, wherein the first limiting device is configured to limit the relative movement between the needle body (11) and the first diameter-changing portion (211) in the circumferential direction of the winding needle (1) and / or to limit the path of relative movement between the needle body (11) and the first diameter-changing portion (211) in the axial direction of the winding needle (1).

6. The battery cell winding device according to claim 5, wherein: The first limiting device comprises a slider (12) connected to the needle body (11) and a guide groove (2111) arranged on the first diameter-changing portion (211); the guide groove (2111) extends along the axial direction of the winding needle (1); and the slider (12) is embedded in the guide groove (2111).

7. The battery cell winding device according to claim 6, wherein: The slider (12) is rotatably mounted on the needle body (11).

8. The battery cell winding device according to claim 6 or 7, further comprising a second limiting device, wherein the second limiting device is configured to prevent the slider (12) from sliding out of the guide groove (2111).

9. The battery core winding device according to any one of claims 4 to 8, wherein: The first adjusting device (21) further comprises a first driving device, wherein the first driving device is configured to drive the first diameter reducing portion (211) to move along the axial direction of the winding needle (1).

10. The battery core winding device according to any one of claims 1 to 9, wherein: The diameter adjustment device (2) comprises a second adjustment device (22), the second adjustment device (22) comprises a second diameter-changing portion (221), one end of the second diameter-changing portion (221) is located in the hollow cavity, and the second diameter-changing portion (221) is respectively configured to be movable along the axial direction of the winding needle (1).

11. The battery core winding device according to claim 10, wherein: The second adjusting device (22) further comprises a second driving device, wherein the second driving device is configured to drive the second diameter reducing portion (221) to move along the axial direction of the winding needle (1).

12. The battery core winding device according to claim 10 or 11, wherein: The second diameter-changing portion (221) is detachably arranged in the hollow cavity.

13. The battery core winding device according to any one of claims 4 to 9, wherein: The diameter adjustment device (2) further comprises a second adjustment device (22), wherein the second adjustment device (22) comprises a second diameter-changing portion (221), wherein the first diameter-changing portion (211) is located at the first end of the hollow cavity, and the second diameter-changing portion (221) is located at the second end of the hollow cavity, and the second diameter-changing portion (221) is respectively configured to be movable along the axial direction of the winding needle (1).

14. The battery cell winding device according to any one of claims 1 to 13, further comprising a positioning device (3), wherein the positioning device (3) is configured to position the winding needle (1) in the axial direction of the winding needle (1).

15. The battery core winding device according to any one of claims 14, wherein: The positioning device (3) is detachably connected to the winding needle (1).

16. The battery cell winding device according to claim 14 or 15, wherein: The positioning device (3) comprises a fixed block (31) and a movable block (32); the movable block (32) is movably arranged on the fixed block (31) along the radial direction of the winding needle (1); and the needle body (11) is in detachable contact with the movable block (32).

17. The battery cell winding device according to claim 16, wherein: The needle body (11) is provided with a groove (111), and the movable block (32) is detachably embedded in the groove (111).

18. The battery core winding device according to claim 16 or 17, wherein: The positioning device (3) further comprises an elastic member (33), wherein the elastic member (33) is arranged between the fixed block (31) and the movable block (32).

19. The battery core winding device according to any one of claims 16 to 18, wherein: The fixed block (31) is provided with a receiving groove (311), and the movable block (32) is arranged in the receiving groove (311).

20. The battery cell winding device according to claim 19, wherein: The movable block (32) comprises a limiting portion (321), the containing groove (311) is provided with a blocking portion (312), and the limiting portion (321) cooperates with the blocking portion (312) to prevent the movable block (32) from leaving the containing groove (311).

21. A battery manufacturing device, comprising the battery cell winding device according to any one of claims 1 to 20.

22. A battery core winding method, comprising: A winding needle (1) is provided, comprising at least two needle bodies (11), wherein the at least two needle bodies (11) are arranged at intervals along a preset circumference and enclose a hollow cavity; A diameter adjustment device (2) is provided, the diameter adjustment device (2) comprising a diameter reducing portion (20), one end of the diameter reducing portion (20) is located in the hollow cavity, and the diameter reducing portion (20) is configured to be movable along the axial direction of the winding needle (1); The diameter adjustment device (2) is driven to move along the axial direction of the winding needle (1), so as to drive at least two needle bodies (11) to move along the radial direction of the winding needle (1) through the diameter-changing portion (20), thereby adjusting the diameter of the winding needle (1).