Dyeing and finishing liquor recovery device
By incorporating a collection box and slip ring spring design into the dyeing and finishing liquor recovery device, the problem of clogging caused by impurity accumulation is solved, achieving efficient filtration and convenient equipment maintenance, and extending the equipment's service life.
Patent Information
- Application Number
- CN202411490678.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2044-10-24
AI Technical Summary
Existing dyeing and finishing liquor recovery devices suffer from equipment blockage due to impurity accumulation during the filtration process, resulting in decreased filtration efficiency and the need for frequent shutdowns for cleaning, which increases maintenance costs.
A device comprising a recycling bin, a filtration mechanism, and a collection bin is designed. By setting a first filter screen and a collection bin to pre-store impurities, combined with the design of slip rings and springs, slight vibration and diversion of impurities are achieved, avoiding clogging and extending the service life of the equipment.
It improves the filtration and recovery efficiency of dyeing and finishing solutions, reduces the risk of equipment clogging, extends the cleaning cycle, and enhances the continuity and convenience of the equipment.
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Figure CN119345795B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of textile equipment, more specifically, relates to a dyeing and finishing dyeing and finishing liquid recovery device. BACKGROUND
[0002] Dyeing and finishing liquid is a general term for various chemical solutions used in the dyeing and finishing process of textiles. The composition and properties of dyeing and finishing liquid may vary depending on the specific dyeing and finishing process and requirements. Common components include dyes, auxiliaries (such as leveling agents, fixing agents, softening agents, etc.), acids, bases, salts, etc., which are used to achieve the desired color, hand, functionality (such as water resistance, wrinkle resistance, etc.) of the textile, and to improve the quality and performance of the textile. Different types of dyeing and finishing liquid are suitable for different fiber materials (such as cotton, hemp, silk, wool, chemical fiber, etc.) and dyeing and finishing processes (such as dyeing, printing, finishing, etc.), and in use, the dyeing and finishing liquid recovery device is usually applied to the following technologies:
[0003] 1. Filtration system: used to remove solid impurities and suspended solids in the dyeing and finishing liquid;
[0004] 2. Chemical treatment unit: may include adding chemical agents to neutralize the pH, precipitate certain components, etc.;
[0005] 3. Separation device: such as centrifuge, membrane separator, etc., used to separate different components in the dyeing and finishing liquid;
[0006] 4. Evaporation and concentration equipment: to increase the concentration of effective components in the dyeing and finishing liquid by evaporating water;
[0007] 5. Storage tank: used to store the dyeing and finishing liquid after recovery treatment;
[0008] The current common dyeing and finishing liquid recovery method is to remove impurities, pollutants and useless components by filtration treatment, to recover valuable dyeing and finishing agents, auxiliaries and water, etc., to realize resource recycling and reduce environmental pollution.
[0009] However, the above-mentioned recovery method has poor filtering effect, and during the filtering process, impurities cannot be effectively collected and stored, and the equipment will soon be blocked due to impurity accumulation, so that continuous filtering is not possible, resulting in a decrease in filtering efficiency, frequent shutdown for cleaning, a reduction in the effective operation time of the equipment, and an increase in cleaning and maintenance costs.
[0010] In view of the existing structure and deficiencies, a dyeing and finishing dyeing and finishing liquid recovery device is provided. SUMMARY
[0011] In order to solve the above technical problems, the present application provides a dyeing and finishing dyeing and finishing liquid recovery device to solve the above problems.
[0012] The utility model provides a dyeing and finishing dyeing and finishing liquid recovery device, including recovery tank, the circumferential fixed mounting of recovery tank is installed with apron, the lower end of apron four corners is fixedly installed with universal wheel, the lower end of recovery tank is provided with discharge port, the inner wall bottom of recovery tank is installed with drainage plate,
[0013] Among them, the upper end of recovery tank is connected with tank cover, the inside fixed mounting of tank cover is installed with water pump, the lower end of water pump is installed with drain head, the upper end of water pump is installed with suction pipe,
[0014] The recovery tank is provided with a filtering mechanism;
[0015] The filtering mechanism includes an inner plate fixedly installed in the recovery tank, and an inner strip symmetrically fixedly installed in the inner wall of the inner plate with the midpoint as the axis of symmetry.
[0016] Preferably, a sliding ring is slidably arranged on each of the two groups of positioning columns, a first spring is fixedly installed at the lower end of each of the two groups of sliding rings, and one end of each of the two groups of first springs away from the two groups of sliding rings is fixedly connected with the two inner strips, respectively.
[0017] Preferably, a filter screen frame is placed in the inner plate, positioning holes are formed at the four corners of the upper end of the filter screen frame, and the four positioning columns are respectively inserted into the four positioning holes.
[0018] Preferably, a shunt strip is fixedly installed in the middle of the filter screen frame, and a circular hole is formed at the center of the shunt strip.
[0019] Preferably, first filter screens are fixedly installed on both sides of the circular hole, and leakage openings are formed in the two first filter screens.
[0020] Preferably, a slot is formed in the inner plate of the filter screen frame, a limiting plate is inserted into the slot, and side blocks are symmetrically fixedly installed on the side wall of the limiting plate with the midpoint as the axis of symmetry.
[0021] Preferably, a second spring is fixedly installed at the lower end of each of the two side blocks, and one end of each of the two second springs away from the two side blocks is fixedly connected with the filter screen frame.
[0022] Preferably, a vertical strip is fixedly installed at the lower end of the filter screen frame, two groups of positioning rods are symmetrically fixedly installed on the side wall of the vertical strip with the midpoint as the axis of symmetry, and limiting grooves are formed in the two groups of positioning rods.
[0023] Preferably, a collecting box is inserted into each of the two groups of positioning rods, two groups of insertion holes are formed in the two collecting boxes, the two groups of positioning rods are respectively inserted into the two groups of insertion holes, and second filter screens are fixedly installed on the opposite ends of the two collecting boxes.
[0024] Preferably, a sliding column is slidably arranged inside the circular hole, an upper end of the sliding column is fixedly provided with a fixed disc, a lower end of the fixed disc is fixedly provided with a third spring, and an end of the third spring away from the fixed disc is fixedly arranged on the shunt strip.
[0025] Compared with the prior art, the present application has the following beneficial effects:
[0026] In the present application, the impurities generated during the filtering process can be pre-stored in the collecting box, so that the device can continuously filter the dyeing and finishing liquid, the cleaning cycle is prolonged, and the recovery efficiency is improved.
[0027] In the present application, when impurities are generated during filtering, part of the impurities will remain on the first filter screen, and the other part will flow into the collecting box under the flow of the dyeing and finishing liquid. The part of the impurities remaining on the first filter screen will also fall into the collecting box under the repeated flow of the dyeing and finishing liquid, completing the collection. This prevents the device from being easily blocked during use, and thus the filtering and recovery effect of the device can be maintained.
[0028] In the present application, the second spring is stretched under the movement of the limiting plate, and then the two collecting boxes are inserted on the two positioning rods. Then the limiting plate is loosened, and the second spring drives the limiting plate to reset and insert into the limiting slot, completing the limiting of the collecting box. Then the positioning holes on the filter screen frame are inserted on the four positioning columns, and then the box cover is clamped on the recycling box to complete the installation of the device. This makes the overall installation and disassembly of the device more convenient during use.
[0029] In the present application, the filter screen frame is moved downward on the positioning column under the slight vibration of the shunt strip when the dyeing and finishing liquid impacts on the shunt strip. At this time, the filter screen frame exerts a squeezing force on the four sliding rings, which drives the four first springs to compress and generate elastic force. This makes the filter screen frame maintain slight vibration when the dyeing and finishing liquid is injected, which helps to shake the impurities filtered out, so that they are not easily adhered to the device, further reducing the risk of blockage during filtering, improving the filtering efficiency and continuity. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a schematic diagram of the three-dimensional structure of the present application;
[0031] Figure 2 is a schematic diagram of the three-dimensional explosion structure of the present application;
[0032] Figure 3 is a schematic diagram of the explosion structure of the inner plate connection of the present application;
[0033] Figure 4 is a schematic diagram of the explosion structure of the connecting of the drainage plate of the application;
[0034] Figure 5 is a schematic diagram of the explosion structure of the connecting of the sliding column of the application;
[0035] Figure 6 is a schematic diagram of the explosion structure of the connecting of the filter screen frame of the application;
[0036] Figure 7 is a schematic diagram of the explosion structure of the connecting of the limiting plate of the application;
[0037] Figure 8 is a schematic diagram of the explosion structure of the connecting of the collecting box of the application.
[0038] In the figure, the corresponding relationship between the structure name and the reference sign is as follows: 11, recycling box; 12, coaming; 13, universal wheel; 14, discharge port; 15, drainage plate; 16, box cover; 17, water pump; 18, drain head; 19, suction pipe; 21, inner plate; 22, inner strip; 23, positioning column; 24, slip ring; 25, first spring; 26, filter screen frame; 27, shunt strip; 28, round hole; 29, first filter screen; 31, leakage port; 32, insertion slot; 33, limiting plate; 34, side block; 35, second spring; 36, vertical strip; 37, positioning rod; 38, limiting slot; 41, collecting box; 42, insertion hole; 43, second filter screen; 44, sliding column; 45, fixed disc; 46, third spring. DETAILED DESCRIPTION
[0039] The embodiments of the application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the application, but cannot be used to limit the scope of the application.
[0040] Please refer to Figures 1-8 The application provides a dyeing and finishing dyeing and finishing liquid recycling device, which comprises a recycling box 11, a coaming 12 fixedly installed on the circumference of the recycling box 11, universal wheels 13 fixedly installed at the lower end portions of the four corners of the coaming 12, a discharge port 14 formed in the lower end portion of the recycling box 11, a drainage plate 15 installed on the inner wall bottom of the recycling box 11, a box cover 16 clamped to the upper end portion of the recycling box 11, a water pump 17 fixedly installed in the inside of the box cover 16, a drain head 18 installed at the lower end portion of the water pump 17, and a suction pipe 19 installed at the upper end portion of the water pump 17.
[0041] The recycling box 11 is internally provided with a filtering mechanism.
[0042] The filtering mechanism comprises an inner plate 21 fixedly installed inside the recycling box 11, an inner strip 22 fixedly installed in the inner wall of the inner plate 21 symmetrically with the midpoint as the axis of symmetry, positioning columns 23 fixedly installed on the two inner strips 22 symmetrically with the midpoint as the axis of symmetry, sliding rings 24 slidably sleeved on the two groups of positioning columns 23, first springs 25 fixedly installed at the lower ends of the two groups of sliding rings 24, the two groups of first springs 25 fixedly connected with the two inner strips 22 at the ends away from the two groups of sliding rings 24, a filter screen frame 26 placed inside the inner plate 21, positioning holes formed at the upper end of the filter screen frame 26, the four positioning columns 23 inserted into the four positioning holes respectively, a shunt strip 27 fixedly installed at the middle of the filter screen frame 26, when the dyeing and finishing liquid impacts on the shunt strip 27, slight vibration will be generated, at this time, the shunt strip 27 will drive the filter screen frame 26 to move downwards on the positioning columns 23, at this time, the filter screen frame 26 will exert extrusion force on the four sliding rings 24, under the action of the force, the four first springs 25 will be compressed to generate elastic force, so that the filter screen frame 26 can keep slight vibration when the dyeing and finishing liquid is injected, thereby assisting in shaking the impurities filtered out, so that the impurities are not easy to adhere to the equipment, further reducing the risk of blockage in the filtering process, improving the filtering efficiency and continuity.
[0043] A circular hole 28 is formed at the center of the shunt strip 27, first filter screens 29 fixedly installed on the two sides of the circular hole 28, leakage openings 31 formed on the two first filter screens 29, an insertion slot 32 formed in the inner part of the filter screen frame 26, a limiting plate 33 inserted into the insertion slot 32, side blocks 34 fixedly installed on the side wall of the limiting plate 33 symmetrically with the midpoint as the axis of symmetry, second springs 35 fixedly installed at the lower ends of the two side blocks 34, the two second springs 35 fixedly connected with the filter screen frame 26 at the ends away from the two side blocks 34, a vertical strip 36 fixedly installed at the lower end of the filter screen frame 26, two groups of positioning rods 37 fixedly installed on the side wall of the vertical strip 36 symmetrically with the midpoint as the axis of symmetry, limiting grooves 38 formed on the two groups of positioning rods 37, and collection boxes 41 inserted into the two groups of positioning rods 37. When impurities are generated in the filtering process, part of the impurities will remain on the first filter screens 29, and the other part will flow into the collection boxes 41 under the flow of the dyeing and finishing liquid. The part of the impurities remaining on the first filter screens 29 will also fall into the collection boxes 41 under the repeated flow of the dyeing and finishing liquid, completing the collection, so that the equipment is not easy to be blocked during use, thereby maintaining the filtering and recycling effect of the equipment. When installing, the limiting plate 33 can be pulled upwards, under the movement of the limiting plate 33, the second springs 35 will be stretched, at this time, the two collection boxes 41 can be inserted into the two positioning rods 37, and then the limiting plate 33 can be released, at this time, the second springs 35 will drive the limiting plate 33 to reset and then limit the collection boxes 41 inserted into the limiting grooves 38, and then the positioning holes on the filter screen frame 26 can be inserted into the four positioning columns 23, and then the box cover 16 can be clamped on the recycling box 11 to complete the installation of the equipment, so that the equipment is more convenient to install and disassemble as a whole during use.
[0044] Two groups of jack 42 are set up on two collecting boxes 41, two groups of positioning rods 37 are respectively inserted into two groups of jack 42, second filter screen 43 is fixedly installed on opposite ends of two collecting boxes 41, sliding column 44 is slidably installed in circular hole 28, scraper is installed on the section of sliding column 44 immersed in the inside of drainage plate 15, fixed disc 45 is fixedly installed on the upper end of sliding column 44, third spring 46 is fixedly installed on the lower end of fixed disc 45, one end of third spring 46 away from fixed disc 45 is fixedly installed on shunt strip 27, when in use, first place suction pipe 19 in dyeing and finishing liquid, then start water pump 17, under the action of water pump 17, dyeing and finishing liquid is pumped out, then sprayed through drain head 18, at this time, dyeing and finishing liquid falls on shunt strip 27, is divided into two parts and flows to two first filter screens 29 respectively through the drainage of shunt strip 27, at this time, one part of dyeing and finishing liquid is filtered through first filter screen 29 and discharged to the inside of inner plate 21, the other part falls to collecting box 41 through leakage 31, then is filtered through second filter screen 43 on collecting box 41 and discharged to the inside of inner plate 21, thereby completing the filtration and recovery of dyeing and finishing liquid; and through the design of collecting box 41 and second filter screen 43, the impurities generated in the filtration process can be stored in collecting box 41 in advance, so that the equipment can continuously filter the dyeing and finishing liquid, the cleaning cycle is prolonged, and the recovery efficiency is improved.
[0045] Working principle:
[0046] First step, when in use, first place suction pipe 19 in dyeing and finishing liquid, then start water pump 17, under the action of water pump 17, dyeing and finishing liquid is pumped out, then sprayed through drain head 18, at this time, dyeing and finishing liquid falls on shunt strip 27, is divided into two parts and flows to two first filter screens 29 respectively through the drainage of shunt strip 27, at this time, one part of dyeing and finishing liquid is filtered through first filter screen 29 and discharged to the inside of inner plate 21, the other part falls to collecting box 41 through leakage 31, then is filtered through second filter screen 43 on collecting box 41 and discharged to the inside of inner plate 21, then is discharged through discharge port 14 and drainage plate 15 and collected for use, thereby completing the filtration and recovery of dyeing and finishing liquid; and through the design of collecting box 41 and second filter screen 43, the impurities generated in the filtration process can be stored in collecting box 41 in advance, so that the equipment can continuously filter the dyeing and finishing liquid, the cleaning cycle is prolonged, and the recovery efficiency is improved.
[0047] Second step, when impurities are generated in the filtration, one part of the impurities will remain on first filter screen 29, the other part will flow into collecting box 41 with the flow of dyeing and finishing liquid, and the part of impurities remaining on first filter screen 29 will also fall into collecting box 41 under the repeated drainage of dyeing and finishing liquid, thereby completing the collection, so that the equipment is not easy to be blocked during use, and the filtration and recovery effect of the equipment can be maintained.
[0048] Third step, when installing, the limiting plate 33 can be pulled upwards, the second spring 35 will be stretched under the movement of the limiting plate 33, at this time, the two collecting boxes 41 can be inserted on the two positioning rods 37 respectively, then the limiting plate 33 can be released, at this time, the second spring 35 will reset the limiting plate 33 to limit the collecting box 41 inserted in the limiting groove 38, then the positioning hole on the filter screen frame 26 can be inserted on the four positioning columns 23, then the box cover 16 is clamped on the recycling box 11 to complete the installation of the equipment, so that the equipment is more convenient to install and disassemble as a whole when in use;
[0049] Fourth step, when the dyeing and finishing liquid impacts on the shunt strip 27, slight vibration will be generated, at this time, the shunt strip 27 will drive the filter screen frame 26 to move downwards on the positioning column 23, at this time, the filter screen frame 26 will exert extrusion force on the four sliding rings 24, under the action of the force, the four first springs 25 will be compressed to generate elastic force, so that the filter screen frame 26 can maintain slight vibration when the dyeing and finishing liquid is injected, thereby assisting in shaking the impurities filtered out, so that they are not easy to adhere to the equipment, further reducing the risk of blockage in the filtering process, improving the filtering efficiency and continuity;
[0050] Fifth step, when the internal part of the drainage plate 15 is blocked after long-term use, the fixed disc 45 can be pulled upwards at this time, under the action of the fixed disc 45, the sliding column 44 will slide in the internal part of the drainage plate 15, at this time, the third spring 46 will also be stretched, under the sliding of the sliding column 44, the scraper will dredge the blocked part in the internal part of the drainage plate 15, so as to ensure smoothness.
[0051] Embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A dyeing and finishing liquid recovery device for dyeing and finishing, comprising a recovery tank (11) to which a baffle (12) is fixedly mounted on the circumference, characterized in that: The lower end of the fence (12) is fixedly installed with universal wheels (13) at four corners, the lower end of the recycling box (11) is provided with a discharge port (14), and the inner wall bottom of the recycling box (11) is installed with a drainage plate (15); Wherein, the upper end of the recycling box (11) is clamped with a box cover (16), the inside of the box cover (16) is fixedly installed with a water pump (17), the lower end of the water pump (17) is installed with a drain head (18), and the upper end of the water pump (17) is installed with a suction pipe (19); The recycling box (11) is provided with a filtering mechanism; The filtering mechanism comprises an inner plate (21), which is fixedly installed in the recycling box (11), and an inner strip (22) is fixedly installed in the inner wall of the inner plate (21) as a symmetric axis with the midpoint, and two positioning columns (23) are fixedly installed on the inner strip (22) as a symmetric axis with the midpoint; Two groups of the positioning column (23) are slidably sleeved with a sliding ring (24); Wherein, the lower end of the two groups of sliding rings (24) is fixedly installed with a first spring (25), and the ends of the two groups of first springs (25) away from the two groups of sliding rings (24) are respectively fixedly connected with the two inner strips (22); The inner plate (21) is placed with a filter screen frame (26); Wherein, the upper end of the filter screen frame (26) is provided with a positioning hole at four corners, and four positioning columns (23) are respectively inserted into four positioning holes; The filter screen frame (26) is provided with a slot (32) inside, and a limiting plate (33) is inserted into the slot (32); Wherein, the side wall of the limiting plate (33) is fixedly installed with a side block (34) as a symmetric axis with the midpoint; The lower end of the two side blocks (34) is fixedly installed with a second spring (35); Wherein, the ends of the two second springs (35) away from the two side blocks (34) are respectively fixedly connected with the filter screen frame (26); The lower end of the filter screen frame (26) is fixedly installed with a vertical strip (36), and two groups of positioning rods (37) are fixedly installed on the side wall of the vertical strip (36) as a symmetric axis with the midpoint; Wherein, the limiting grooves (38) are formed on the two groups of positioning rods (37); The collecting boxes (41) are inserted into the two groups of positioning rods (37), and two groups of insertion holes (42) are formed on the two collecting boxes (41); Wherein, the two groups of positioning rods (37) are respectively inserted into the two groups of insertion holes (42), and the second filter screens (43) are fixedly installed on the opposite ends of the two collecting boxes (41).
2. The dyeing and washing bath recovery unit according to claim 1, characterized in that, The filter screen frame (26) is fixedly installed with a shunt strip (27) in the middle; Wherein, a circular hole (28) is formed at the center of the shunt strip (27).
3. The dyeing and washing solution recovery device according to claim 2, wherein The first filter screens (29) are fixedly installed on both sides of the circular hole (28); Wherein, the leakage openings (31) are formed on the two first filter screens (29).
4. The dyeing and washing bath recovery unit according to claim 2, characterized in that, The sliding column (44) is slidably installed in the circular hole (28), and the fixed disc (45) is fixedly installed on the upper end of the sliding column (44); The lower end of the fixing disc (45) is fixedly installed with a third spring (46), and the end of the third spring (46) away from the fixing disc (45) is fixedly installed on the shunt strip (27).
Citation Information
Patent Citations
Waste water recycling device for dyeing and finishing equipment
CN214458875U
Water purifying and filtering device with shunting mechanism
CN215505833U