A turnover material collecting device for PCB manufacturing and a material collecting method thereof

By designing a PCB flipping and receiving device with visual inspection and adjustable material handling space, the problems of high energy consumption and poor adaptability of existing devices are solved, realizing real-time quality inspection and automatic classification of PCB boards, and improving production efficiency.

CN119346477BActive Publication Date: 2025-12-12深圳市塔联科技有限公司
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Patent Information

Application Number
CN202411501009.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-12-12
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

Existing PCB board flipping and receiving devices suffer from high energy consumption, poor adaptability, and limited functionality, failing to achieve real-time quality inspection and classification, resulting in low production efficiency.

Method used

Design a flipping and receiving device for PCB manufacturing. It uses a set of drive sources to drive two sets of conveying components at the front and back. A vision observation instrument is used to detect the front and back of the PCB board and screen out substandard boards during the detection process. The adjustable material handling space can accommodate PCB boards of different sizes.

Benefits of technology

It reduced the energy consumption of the equipment, improved its adaptability to PCB boards of different sizes, enabled real-time quality inspection and automatic classification, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of PCB manufacturing, and particularly relates to a turnover material collecting device for PCB manufacturing and a material collecting method thereof, which comprises a main body assembly, a turnover assembly is arranged in the middle of the main body assembly; the turnover assembly comprises a driving assembly, a linkage assembly is arranged at the rear side of the driving assembly, and a conveying assembly is arranged in the inner cavity of the driving assembly; the material collecting assembly comprises a detection assembly arranged on the right side of the main body assembly, a pushing assembly is arranged at the right bottom of the main body assembly, and a collecting assembly is arranged at the right top of the main body assembly. The application can adjust the material passing space in the equipment during operation to adapt to PCB boards of different sizes and types, and can drive the front and rear conveying components to operate by using a group of driving sources, so that the energy consumption of the device is reduced, and the front and back surfaces of the PCB board can be detected, and the substandard PCB boards can be screened out and collected during the detection process.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of PCB manufacturing, and particularly relates to a turnover material collecting device for PCB manufacturing and a material collecting method thereof. BACKGROUND

[0002] With the rapid development of the electronic industry, PCB (printed circuit board) as an indispensable component in electronic equipment, the automation and intelligence level in its manufacturing process is increasingly improved. However, the existing PCB board turnover material collecting device still has many deficiencies in design and application, especially in energy consumption, adaptability and functional diversity, which still need technical innovation and optimization.

[0003] Firstly, the PCB board turnover device on the current market generally adopts the mode of multiple motors working together in the transportation process of PCB boards from the production line to the material collecting area. Although this design can realize stable transmission and turnover of PCB boards, the simultaneous operation of multiple motors leads to high energy consumption.

[0004] Secondly, PCB boards are widely used in various fields and have different sizes. However, the existing turnover material collecting device can only adapt to PCB boards of specific sizes, and for PCB boards of different sizes, the device parts need to be replaced or adjusted, which not only increases the operation complexity, but also reduces the production efficiency.

[0005] Finally, in the PCB manufacturing process, quality detection and classification of PCB boards are the key links to ensure product quality. However, the existing turnover material collecting device mostly only has the basic functions of turnover and material collecting, and cannot perform real-time quality detection and classification of PCB boards. This leads to manual screening in the subsequent process, which not only increases the labor cost, but also affects the overall efficiency of the production line. SUMMARY

[0006] The purpose of the application is to provide a turnover material collecting device for PCB manufacturing and a material collecting method thereof, which can adjust the material passing space in the device during operation to adapt to PCB boards of different sizes and types, and can also drive the front and rear conveying parts to operate by using one driving source, thereby reducing the energy consumption of the device, and can also detect the front and back surfaces of the PCB boards and screen out and collect the substandard PCB boards during the detection process.

[0007] The technical solutions adopted by the application are as follows:

[0008] A turnover material collecting device for PCB manufacturing, comprising a main body assembly, a turnover assembly is arranged in the middle of the main body assembly;

[0009] The turnover assembly comprises a driving assembly, the rear side of the driving assembly is provided with a linkage assembly, and the inner cavity of the driving assembly is provided with a conveying assembly;

[0010] The receiving assembly comprises a detection assembly arranged on the right side of the main body assembly, the right bottom of the main body assembly is provided with a pushing assembly, and the top right side of the main body assembly is provided with a collecting assembly.

[0011] The detection assembly is used for detecting the front and back surfaces of the finished PCB board when the PCB board is discharged, the linkage assembly and the conveying assembly are used for conveying the PCB board during detection, and the driving assembly is used for overturning the PCB board during conveying.

[0012] The pushing assembly is used for pushing up the PCB board that does not meet the detection requirements, and the collecting assembly is used for collecting the PCB board.

[0013] In a preferred embodiment, the main body assembly comprises a machine body, the rear side of the machine body is slidably connected with a moving frame, the bottom of the machine body is fixedly connected with two groups of hydraulic rods, the rear ends of the hydraulic rods are fixedly connected to the bottom of the moving frame, the top front surface of the machine body is electrically connected with an operation table, the left side of the machine body is provided with an inlet, and the inner cavity of the inlet is provided with an inlet belt.

[0014] In a preferred embodiment, the driving assembly comprises a rotating frame rotatably connected to the top front surface of the machine body, the front surface of the machine body is fixedly connected with a first motor, the output shaft of the first motor is fixedly connected to the front surface of the rotating frame, the outer circle of the inner cavity of the machine body is fixedly connected with a positioning lamp, the inner cavity of the machine body is fixedly connected with an electric control ring, and the inner circle of the electric control ring is electrically connected with a receiving plate.

[0015] In a preferred embodiment, the linkage assembly comprises a linkage frame rotatably connected to the top of the moving frame, the rear side of the rotating frame is fixedly connected with linkage rods on the upper and lower sides, the linkage rods are slidably connected to the upper and lower sides of the rotating frame, the top of the rotating frame and the linkage frame are fixedly connected with first electric push rods, and the bottoms of the first electric push rods are fixedly connected with clamping plates.

[0016] In a preferred form, the conveying assembly comprises a second motor fixedly connected to the top of the rotating frame, a first gear fixedly connected to the output shaft of the second motor, an upper gear rod rotatably connected to the right top of the rotating frame, an upper chain engaged with the outer ring of the first gear, the bottom of the upper chain engaged with the outer ring of the front of the upper gear rod, a second gear fixedly connected to the top end of the front of the upper gear rod, a middle gear rod rotatably connected to the front middle of the rotating frame, the tooth groove part of the middle gear rod engaged with the outer ring of the second gear, a lower gear rod rotatably connected to the right bottom of the rotating frame, a lower chain engaged with the outer ring of the front of the lower gear rod, the top of the lower chain engaged with the outer ring of the middle gear rod, a linkage wheel slidably connected to the outer ring of the right end of the upper gear rod and the lower gear rod, the linkage wheel rotatably connected to the inner cavity of the linkage frame, and the outer rings of the two sets of linkage wheels and the outer rings of the upper gear rod and the lower gear rod are all rollingly connected with the belt.

[0017] In a preferred form, the detection assembly comprises a visual observation instrument fixedly connected to the top of the left and right sides of the machine body, and the right inner cavity of the machine body is provided with an ejection belt.

[0018] In a preferred form, the pushing assembly comprises a second electric push rod fixedly connected to the right rear side of the machine body, a lifting plate fixedly connected to the top end of the second electric push rod, a first lifting frame fixedly connected to the top surface of the lifting plate, and a second lifting frame slidably connected to the inner cavity of the lifting plate, the top of the second lifting frame and the first lifting frame being slidably connected to the right side of the moving frame and the machine body, respectively.

[0019] In a preferred form, the collection assembly comprises a material collecting frame fixedly connected to the right top of the machine body and the moving frame, a supporting plate rotatably connected to the inner cavity bottom of the material collecting frame, a third electric push rod fixedly connected to the material collecting frame on the machine body, and a baffle fixedly connected to the bottom output end of the third electric push rod.

[0020] In a preferred form, the conveying assembly is provided with two sets, which are symmetrically distributed on the left and right sides of the rotating frame and the linkage frame.

[0021] S1: Before the collection detection, the hydraulic rod drives the moving frame to move, adjusts the gap with the machine body, sends the PCB board into the feeding port through the feeding belt, and performs a detection through the visual observation instrument on the left side;

[0022] S2: When the detection is not up to standard, the third electric push rod pushes the baffle to descend, and the PCB board that fails in the first detection is directly conveyed to the left side of the baffle through the belt and the ejection belt, and is pushed up by the second lifting frame and the first lifting frame to be clamped above the supporting plate;

[0023] S3: the PCB board that meets the standard once is sent to the belt and is fixed through the clamping plate, then is overturned through the driving assembly, and then is sent to the discharge belt, and is detected again through the visual observation instrument on the right side;

[0024] S4: the PCB board that meets the standard twice is directly discharged through the discharge belt, and the PCB board that does not meet the standard is sent to the top of the supporting plate through the steps in S2 and is collected.

[0025] The technical effects obtained by the application are as follows:

[0026] The main assembly and the turnover assembly of the application can adjust the material passing space in the equipment during processing to adapt to PCB boards of different sizes and types; before the PCB board is discharged, the driving part of the main assembly drives the moving part of the main assembly to move to adjust the material passing space inside the main assembly, and when the moving part of the main assembly moves, the main part of the linkage assembly and the collection assembly are synchronously driven to move, so that the material passing space is synchronously adjusted to cope with PCB boards of different sizes and types.

[0027] The conveying assembly of the application can drive the front and rear conveying components to operate by using a group of driving sources, so as to reduce the energy consumption of the device; when the PCB board is transported, the driving part of the conveying assembly rotates to drive the upper and lower conveying components to operate at the same time through the gear structure that meshes with each other, and when the front conveying component normally operates, the rear conveying component is driven to operate at the same time through the connecting rod structure, so that the front and rear conveying components are driven to operate by using a group of driving sources, and the energy consumption of the device during operation is reduced.

[0028] The material collection assembly of the application can detect the front and back surfaces of the PCB board and screen out the PCB board that does not meet the standard during the detection process; when the PCB board is discharged, the front surface of the PCB board is detected by the left detection part of the detection assembly first, if the detection is unqualified, the blocking part of the collection assembly is lowered, at the same time, the PCB board is no longer turned over, is directly transported to the blocking part of the collection assembly, and is pushed into the collection assembly by the pushing assembly for collection, and when the front surface is qualified, the PCB board is driven to overturn by the turnover assembly, and then the back surface is detected by the detection part on the right side, if the detection is qualified, the PCB board is directly discharged, if the detection is unqualified, the above-mentioned operation is repeated, and the PCB board is sent into the collection assembly for collection. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is the structure schematic diagram of the whole in the application;

[0030] Figure 2 It is the structure schematic diagram of the main assembly in the application;

[0031] Figure 3 It is the sectional view schematic diagram of the machine body in the application;

[0032] Figure 4 is the structural schematic diagram of the driving assembly in the application;

[0033] Figure 5 is the structural schematic diagram of the linkage assembly in the application;

[0034] Figure 6 is the structural schematic diagram of the conveying assembly in the application;

[0035] Figure 7 is the split schematic diagram of the linkage wheel in the application;

[0036] Figure 8 is the position schematic diagram of the clamping plate in the application;

[0037] Figure 9 is the structural schematic diagram of the material collecting assembly in the application;

[0038] Figure 10 is the position schematic diagram of the detection assembly in the application;

[0039] Figure 11 is the position schematic diagram of the pushing assembly and the collecting assembly in the application;

[0040] Figure 12 is the structural schematic diagram of the pushing assembly in the application;

[0041] Figure 13 is the structural schematic diagram of the collecting assembly in the application.

[0042] In the drawings, the components represented by each reference numeral are listed as follows:

[0043] 10, main body assembly; 11, machine body; 12, moving frame; 13, hydraulic rod; 14, operation table; 15, feeding port; 16, feeding belt; 20, material turning assembly; 21, driving assembly; 211, rotating frame; 212, first motor; 213, positioning lamp;

[0044] 214, electric control ring; 215, receiving plate; 22, linkage assembly; 221, linkage frame; 222, linkage rod; 223, first electric push rod; 224, clamping plate; 23, conveying assembly; 231, second motor; 232, first gear; 233, upper gear rod;

[0045] 234, upper chain; 235, second gear; 236, middle gear rod; 237, lower gear rod; 238, lower chain; 239, linkage wheel; 2310, belt; 30, material collecting assembly; 31, detection assembly; 311, visual observation instrument; 312, discharging belt;

[0046] 32, pushing assembly; 321, second electric push rod; 322, lifting plate; 323, first lifting frame; 324, second lifting frame; 33, collecting assembly; 331, material collecting frame; 332, supporting plate; 333, third electric push rod; 334, baffle. DETAILED DESCRIPTION

[0047] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0048] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in other manners different from those described herein without departing from the scope of the present application, and those skilled in the art can make similar generalizations without departing from the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0049] Secondly, "one embodiment" or "an embodiment" referred to herein means that a specific feature, structure or characteristic described can be included in at least one implementation of the present application. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or alternative to other embodiments.

[0050] Thirdly, the present application is described in detail in conjunction with the schematic drawings, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic drawings are only examples, which should not limit the scope of protection of the present application. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.

[0051] Embodiment 1

[0052] Please refer to the accompanying drawings Figures 1-13 As shown in the drawings, the first embodiment of the present application provides a turnover material collecting device for PCB manufacturing, which comprises a main assembly 10, and a turnover assembly 20 is arranged at the middle part of the main assembly 10;

[0053] The turnover assembly 20 comprises a driving assembly 21, a linkage assembly 22 is arranged at the rear side of the driving assembly 21, and a conveying assembly 23 is arranged in the inner cavity of the driving assembly 21;

[0054] The material collecting assembly 30 comprises a detection assembly 31 arranged at the right side of the main assembly 10, a pushing assembly 32 arranged at the right bottom of the main assembly 10, and a collecting assembly 33 arranged at the right top of the main assembly 10;

[0055] The detection assembly 31 is used for detecting the front and back surfaces of the PCB board when the finished PCB board is discharged.

[0056] The pushing assembly 32 is used for pushing the PCB board which fails to pass the detection, and the collecting assembly 33 is used for collecting the PCB board.

[0057] In this embodiment, before the PCB is discharged, the moving part of the main assembly 10 is operated to adjust the distance between the main assembly 10, the linkage assembly 22 and the collecting assembly 33, so as to adjust the internal material passing space to cope with PCB boards of different sizes. Then, the PCB board enters the inside of the main assembly 10, and the front surface of the PCB board is detected by the detection part on the left side of the detection assembly 31. If the detection fails, the blocking part of the collecting assembly 33 is lowered, the PCB board is not turned over, and is directly transported to the blocking part, and then is pushed into the collecting assembly 33 by the pushing assembly 32 for collection. If the front surface detection is qualified, the conveying assembly 23 transports the PCB board to the middle part of the driving assembly 21 and the linkage assembly 22, and the driving assembly 21 drives the PCB board to be turned over and then continues to be conveyed, so as to be detected from the back surface. The back surface detection is completed by the detection part on the right side of the detection assembly 31. If the back surface detection fails, the PCB board is repeatedly subjected to the above operation, and is finally pushed into the collecting assembly 33. If the back surface detection is qualified, the PCB board is directly discharged.

[0058] Secondly, referring again to Figures 1-3 , the main assembly 10 comprises a machine body 11, the rear side of the machine body 11 is slidably connected with a moving frame 12, the bottom of the machine body 11 is fixedly connected with two groups of hydraulic rods 13, the rear ends of the hydraulic rods 13 are fixedly connected to the bottom of the moving frame 12, the front surface of the top of the machine body 11 is electrically connected with an operation table 14, the left side of the machine body 11 is provided with an inlet 15, and the inner cavity of the inlet 15 is provided with an inlet belt 16.

[0059] It should be noted that the inlet 15 is provided with a tapered inlet, which is designed to guide the offset PCB board to the middle position through the tapered inlet, so as to facilitate the subsequent operation.

[0060] The inlet belt 16 is driven to run by an external motor (not shown in the figure), and this part is a common structure of the prior art, which will not be described here.

[0061] In this embodiment, before the PCB board is discharged, the moving frame 12 will be adjusted according to the size of the PCB board to control the size of the material passing space in the turnover assembly 20 and the material collecting assembly 30, so as to ensure the smooth movement of PCB boards of different models in the main assembly 10. The adjustment of the moving frame 12 can be realized by the hydraulic rod 13, which can accurately adjust the position of the moving frame 12 under the control of the operation table 14.

[0062] Secondly, please refer again to Figures 3-8 The driving assembly 21 comprises a rotating frame 211 rotatably connected to the top of the front of the body 11. The front of the body 11 is fixedly connected with a first motor 212. The output shaft of the first motor 212 is fixedly connected to the front of the rotating frame 211. The outer circle of the rotating frame 211 in the inner cavity of the body 11 is fixedly connected with a positioning lamp 213. The inner cavity of the body 11 is fixedly connected with an electric control ring 214. The inner circle of the electric control ring 214 is electrically connected with a receiving plate 215.

[0063] The linkage assembly 22 comprises a linkage frame 221 rotatably connected to the top of the moving frame 12. The rear side of the rotating frame 211 is fixedly connected with linkage rods 222 on the upper and lower sides. The linkage rods 222 are slidingly connected to the upper and lower sides of the linkage frame 221. The top of the rotating frame 211 and the linkage frame 221 are fixedly connected with first electric push rods 223. The bottom of the first electric push rods 223 is fixedly connected with clamping plates 224.

[0064] The conveying assembly 23 comprises a second motor 231 fixedly connected to the top of the rotating frame 211. The output shaft of the second motor 231 is fixedly connected with a first gear 232. The right side top of the rotating frame 211 is rotatably connected with an upper gear rod 233. The outer circle of the first gear 232 is engaged with an upper chain 234. The bottom of the upper chain 234 is engaged with the outer circle of the front of the upper gear rod 233. The front top end of the upper gear rod 233 is fixedly connected with a second gear 235. The front middle part of the rotating frame 211 is rotatably connected with a middle gear rod 236. The tooth groove part of the middle gear rod 236 is engaged with the outer circle of the second gear 235. The right side bottom of the rotating frame 211 is rotatably connected with a lower gear rod 237. The front outer circle of the lower gear rod 237 is engaged with a lower chain 238. The top of the lower chain 238 is engaged with the outer circle of the middle gear rod 236. The right end outer circles of the upper gear rod 233 and the lower gear rod 237 are slidingly connected with linkage wheels 239. The linkage wheels 239 are rotatably connected in the inner cavity of the linkage frame 221. The outer circles of the two groups of linkage wheels 239, and the outer circles of the upper gear rod 233 and the lower gear rod 237 are rollingly connected with a belt 2310.

[0065] The conveying assembly 23 is provided with two groups, which are symmetrically distributed on the left and right sides of the rotating frame 211 and the linkage frame 221. After the device is turned over, the next group of PCB boards can be directly turned over without resetting and then working, which improves the efficiency.

[0066] It should be noted that the rotating frame 211 and the linkage frame 221 are energized by a contact type power supply device, which is designed to power the electrical components on the rotating frame 211 and the linkage frame 221;

[0067] The bottom of the clamping plate 224 is made of soft rubber material to prevent damage to the PCB during clamping;

[0068] The rear ends of the upper gear rod 233 and the lower gear rod 237 are hexagonal structure rods, which are designed to make the linkage wheel 239 not only slide on the outer circle of the upper gear rod 233 and the lower gear rod 237, but also be driven to rotate.

[0069] In this embodiment, after the PCB enters between the rotating frame 211 and the linkage frame 221, the second motor 231 starts to drive the first gear 232 and the upper chain 234 to move, and then drives the upper gear rod 233 and the second gear 235 to rotate. The second gear 235 drives the lower gear rod 237 to move through the lower chain 238, and the upper gear rod 233 and the lower gear rod 237 in the running state drive the linkage wheel 239 to rotate in the inner cavity of the linkage frame 221, and then drive the front and rear groups of belts 2310 to run together, realizing the conveying of the PCB. When the PCB reaches the middle of the rotating frame 211, the first electric push rod 223 pushes the clamping plate 224 to clamp the PCB, ensuring that it remains stable during the flipping process. The flipping action is coordinated by the linkage rod 222, and when the first motor 212 drives the rotating frame 211 to rotate, it drives the linkage frame 221 to rotate together through the linkage rod 222, flips the clamping plate 224 together with the PCB to the predetermined angle. During the flipping process, the positioning lamp 213 irradiates the receiving plate 215 in the inner circle of the electric control ring 214, and only when the specified angle is reached, the first motor 212 stops running, so that the accurate flipping angle is obtained. After the flipping is completed, the clamping plate 224 is loosened, and the PCB continues to be conveyed to the right detection part of the detection assembly 31 for back detection.

[0070] Secondly, please refer again to Figures 9-13 , the detection assembly 31 includes a visual observation instrument 311 fixedly connected to the top and left and right sides of the body 11, and the right inner cavity of the body 11 is provided with a discharge belt 312;

[0071] The pushing assembly 32 includes a second electric push rod 321 fixedly connected to the right rear side of the body 11, a lifting plate 322 fixedly connected to the top end of the second electric push rod 321, a first lifting frame 323 fixedly connected to the top surface of the lifting plate 322, and a second lifting frame 324 slidingly connected in the inner cavity of the lifting plate 322, the top of the second lifting frame 324 and the first lifting frame 323 are slidingly connected to the right side of the moving frame 12 and the body 11 respectively;

[0072] The collecting assembly 33 comprises a material collecting frame 331 fixedly connected to the top right side of the machine body 11 and the moving frame 12, the inner cavity bottom of the material collecting frame 331 is rotationally connected with a supporting plate 332, the material collecting frame 331 located on the machine body 11 is fixedly connected with a third electric push rod 333, and the bottom output end of the third electric push rod 333 is fixedly connected with a baffle 334.

[0073] It should be noted that the torsional spring (not shown in the figure) is arranged in the rotating shaft area inside the supporting plate 332, so that the supporting plate 332 always keeps the state of the end head outward in the normal state;

[0074] The bottom of the visual observation instrument 311 is provided with a plurality of groups of cameras, and the number of the cameras at the bottom of the visual observation instrument 311 that are turned on is selected according to the length of the moving of the moving frame 12, so as to cope with PCB boards of different sizes, and the number of the cameras that are turned on is reduced when the size of the PCB board is small, thereby reducing the energy consumption;

[0075] The top of the first lifting frame 323 and the second lifting frame 324 are both provided with anti-skid plates, and the anti-skid plates cannot contact the supporting plate 332, so that after the PCB board is lifted to collect the supporting plate 332 and continues to be pushed to collect, the two groups of lifting frames will not be blocked by the supporting plate 332 that is not reset during the subsequent descending;

[0076] The operation of the third electric push rod 333 is controlled by the visual observation instrument 311, and only when the unqualified PCB board is observed, the third electric push rod 333 will be lowered.

[0077] In this embodiment, before the PCB board is flipped, the front face of the PCB board is observed by the left visual observation instrument 311, if unqualified, the third electric push rod 333 will push the baffle 334 to descend, at this time, the unqualified PCB board will not be flipped, but directly transported to the left side of the baffle 334 through the belt 2310 and the discharge belt 312. At this time, the second electric push rod 321 will push the lifting plate 322 to rise, and then push the first lifting frame 323 and the second lifting frame 324 to rise, so as to lift the PCB board. In the process of lifting the PCB board, the supporting plate 332 is collected, so that the PCB board can pass smoothly, and then the PCB board continues to rise, when the PCB board is pushed to the inside of the material collecting frame 331, the supporting plate 332 is automatically reset by the action of the torsional spring, and then the two groups of lifting frames are lowered to stably place the PCB board on the supporting plate 332. If the front face of the PCB board is qualified, the back face of the PCB board is detected after being flipped, if the back face is unqualified, the above-mentioned actions are repeated to collect the PCB board. The qualified PCB board is directly discharged through the discharge belt 312, so as to realize automatic sorting.

[0078] In addition, the design of the entire device also takes into account the convenience of maintenance and operation. For example, the camera of the visual observer 311 can be quickly replaced and adjusted as needed to adapt to different model PCB detection needs. The anti-slip plate design of the lifting plate 322 and the two sets of lifting frames ensures stable clamping and transmission of the PCB in different working environments, reducing the risk of damage caused by sliding.

[0079] Embodiment 2

[0080] The embodiment provides a PCB collecting method for collecting PCBs by using any one of the above-mentioned PCB manufacturing turnover collecting devices, comprising the following steps of:

[0081] S1: Before the collecting detection, the hydraulic rod 13 drives the moving frame 12 to move, adjusts the gap with the body 11, and sends the PCB into the feeding port 15 through the feeding belt 16, and performs first detection through the left visual observer 311;

[0082] S2: When the detection is not up to standard, the third electric push rod 333 pushes the baffle 334 to descend, and the PCB that is not up to standard in the first detection is directly conveyed to the left side of the baffle 334 through the belt 2310 and the discharging belt 312, and is clamped above the supporting plate 332 through the upward pushing of the second lifting frame 324 and the first lifting frame 323;

[0083] S3: The PCB that is up to standard in the first detection is sent to the belt 2310 and is fixed through the clamp plate 224, and then is turned over through the driving assembly 21, and then is sent to the discharging belt 312, and is detected for the second time through the right visual observer 311;

[0084] S4: The PCB that is up to standard in the second detection is directly discharged through the discharging belt 312, and the PCB that is not up to standard is conveyed to the upper side of the supporting plate 332 through the steps in S2

[0085] In this embodiment, in S1, when the PCB enters the feeding port 15, the PCB is automatically aligned through the slope of the feeding port 15;

[0086] In S3, when the PCB is turned over, the PCB can be clamped first and then turned over, or the clamp plate 224 can be lowered in advance, the path of the PCB is blocked by the clamp plate 224, the PCB is directly turned over upwards after entering the range of the belt 2310, the PCB directly falls on the left side of the clamp plate 224 in the turning process, and the PCB is directly located on the right side of the clamp plate 224 after turning over, so that the turnover of the PCB is more rapid.

[0087] The working principle of the present application is that before discharging the PCB, the moving frame 12 will be adjusted according to the size of the PCB to control the size of the material passing space inside the turnover assembly 20 and the material collecting assembly 30. Before the PCB is turned over, it will be observed from the front by the left visual observation instrument 311. If it does not meet the standard, the third electric push rod 333 will push the baffle 334 to descend. At this time, the PCB that does not meet the standard will not be turned over and will be directly conveyed to the left side of the baffle 334 by the belt 2310 and the discharge belt 312. At this time, the second electric push rod 321 will push the lifting plate 322 to rise, and then push the first lifting frame 323 and the second lifting frame 324 to rise, so as to push the PCB to the top of the supporting plate 332 for collection. If the front of the PCB is detected to be qualified, the back of the PCB will be detected after being turned over. If the back is unqualified, the above-mentioned operation will be repeated to collect the PCB. The qualified PCB will be directly discharged by the discharge belt 312. During the turning over of the PCB, the PCB will enter between the rotating frame 211 and the linkage frame 221. Then the second motor 231 will be started to drive the first gear 232 and the upper chain 234 to move, and then drive the upper gear rod 233 and the second gear 235 to rotate. The second gear 235 drives the lower gear rod 237 to move through the lower chain 238, and drives the linkage wheel 239 to rotate, and then drives the front and rear groups of belts 2310 to operate together to realize the conveying of the PCB. When the PCB reaches the middle of the rotating frame 211, the first electric push rod 223 will push the clamp plate 224 to clamp the PCB. Then the first motor 212 drives the rotating frame 211 to rotate, and drives the linkage frame 221 to rotate together through the linkage rod 222, so as to clamp the PCB together with the clamp plate 224 to a predetermined angle. After the turning over is completed, the clamp plate 224 is loosened, and the PCB continues to be conveyed to the right detection part of the detection assembly 31 for back detection, so as to realize the turning over and collecting operation of the PCB.

[0088] The above is only the preferred embodiment of the present application. It should be pointed out that those skilled in the art can make some improvements and refinements without departing from the principles of the present application. These improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application are implemented according to the conventional means in the art without special description and limitation.

Claims

1. A turnover material collecting device for PCB manufacturing, characterized by: Include: The main body assembly (10), the middle part of the main body assembly (10) is provided with a turnover assembly (20); The turnover assembly (20) includes a drive assembly (21), the rear side of the drive assembly (21) is provided with a linkage assembly (22), and the inner cavity of the drive assembly (21) is provided with a conveying assembly (23); The material collecting assembly (30) includes a detection assembly (31) arranged on the right side of the main body assembly (10), the right side bottom of the main body assembly (10) is provided with a pushing assembly (32), and the top right side of the main body assembly (10) is provided with a collecting assembly (33); Wherein, when the finished PCB is discharged, the detection assembly (31) is used for detecting the front and back of the PCB, during the detection process, the linkage assembly (22) and the conveying assembly (23) are used for conveying the PCB, and during the conveying, the PCB is turned over by the drive assembly (21); The pushing assembly (32) is used for pushing the PCB which does not meet the detection standard, and collecting it through the collecting assembly (33); The main body assembly (10) includes a machine body (11), the rear side of the machine body (11) is slidably connected with a moving frame (12), the bottom of the machine body (11) is fixedly connected with two groups of hydraulic rods (13), the rear ends of the hydraulic rods (13) are fixedly connected with the bottom of the moving frame (12), the top front of the machine body (11) is electrically connected with an operation table (14), the left side of the machine body (11) is provided with an inlet (15), and the inner cavity of the inlet (15) is provided with an inlet belt (16); The drive assembly (21) includes a rotating frame (211) rotatably connected to the top front of the machine body (11), the front of the machine body (11) is fixedly connected with a first motor (212), the output shaft of the first motor (212) is fixedly connected with the front of the rotating frame (211), the outer circle of the rotating frame (211) in the inner cavity of the machine body (11) is fixedly connected with a positioning lamp (213), the inner cavity of the machine body (11) is fixedly connected with an electric control ring (214), and the inner circle of the electric control ring (214) is electrically connected with a receiving plate (215); The conveying assembly (23) comprises a second motor (231) fixedly connected to the top of the rotating frame (211), a first gear (232) fixedly connected to the output shaft of the second motor (231), a top gear rod (233) rotatably connected to the right top of the rotating frame (211), an upper chain (234) engaged with the outer ring of the first gear (232), the bottom of the upper chain (234) engaged with the front outer ring of the top gear rod (233), a second gear (235) fixedly connected to the front top end of the top gear rod (233), a middle gear rod (236) rotatably connected to the front middle of the rotating frame (211), the tooth groove part of the middle gear rod (236) engaged with the outer ring of the second gear (235), a lower gear rod (237) rotatably connected to the right bottom of the rotating frame (211), a lower chain (238) engaged with the front outer ring of the lower gear rod (237), the top of the lower chain (238) engaged with the outer ring of the middle gear rod (236), the right end outer rings of the upper gear rod (233) and the lower gear rod (237) are both slidably connected with a linkage wheel (239), the linkage wheel (239) is rotatably connected in the inner cavity of the linkage frame (221), the outer rings of the two groups of linkage wheels (239) and the outer rings of the upper gear rod (233) and the lower gear rod (237) are all rollingly connected with a belt (2310).

2. The turnover material collecting device for PCB manufacturing according to claim 1, wherein: The linkage assembly (22) comprises a linkage frame (221) rotatably connected to the top of the moving frame (12), linkage rods (222) fixedly connected to the upper and lower sides of the rear side of the rotating frame (211), the linkage rods (222) slidably connected to the upper and lower sides of the linkage frame (221), first electric push rods (223) fixedly connected to the top of the rotating frame (211) and the linkage frame (221), clamping plates (224) fixedly connected to the bottom of the first electric push rods (223).

3. The turnover material receiving device for PCB manufacturing according to claim 2, wherein: The detection assembly (31) comprises visual observation instruments (311) fixedly connected to the top of the body (11) left and right sides, and the right side inner cavity of the body (11) is provided with a discharging belt (312).

4. The turnover material receiving device for PCB manufacturing according to claim 3, wherein: The pushing assembly (32) comprises a second electric push rod (321) fixedly connected to the right rear side of the body (11), a lifting plate (322) fixedly connected to the top end of the second electric push rod (321), a first lifting frame (323) fixedly connected to the top surface of the lifting plate (322), a second lifting frame (324) slidably connected in the inner cavity of the lifting plate (322), and the top of the second lifting frame (324) and the first lifting frame (323) are respectively slidably connected to the right side of the moving frame (12) and the body (11).

5. The turnover material receiving device for PCB manufacturing according to claim 4, wherein: The collecting assembly (33) comprises a material collecting frame (331) fixedly connected to the top right side of the body (11) and the moving frame (12), a supporting plate (332) is rotatably connected to the bottom of the inner cavity of the material collecting frame (331), a third electric push rod (333) is fixedly connected to the material collecting frame (331) on the body (11), and a baffle (334) is fixedly connected to the bottom output end of the third electric push rod (333).

6. The turnover material receiving device for PCB manufacturing according to claim 5, wherein: The conveying assembly (23) is provided with two groups and is symmetrically distributed on the left and right sides of the rotating frame (211) and the linkage frame (221).

7. A PCB board receiving method, characterized in that: The application relates to a turnover material collecting device for PCB manufacturing. S1: before material collecting detection, the hydraulic rod (13) drives the moving frame (12) to move, adjusts the gap with the body (11), and sends the PCB board into the feeding port (15) through the feeding belt (16), and once detects through the left visual observation instrument (311); S2: when the detection is not up to the standard, the third electric push rod (333) drives the baffle (334) to descend, and the PCB board not up to the standard in the first detection is directly sent to the left side of the baffle (334) through the belt (2310) and the discharging belt (312), and is clamped above the supporting plate (332) through the upward pushing of the second lifting frame (324) and the first lifting frame (323); S3: the PCB board up to the standard in the first detection is sent to the belt (2310) and is fixed through the clamping plate (224), then is turned over through the driving assembly (21), and then is sent to the discharging belt (312) after being turned over, and is detected for the second time through the right visual observation instrument (311); S4: the PCB board up to the standard in the second detection is directly discharged through the discharging belt (312), and the PCB board not up to the standard is sent into the above of the supporting plate (332) through the steps in S2.

Citation Information

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