A cleaning device with automatic drying function for phosphor copper rod production
By designing a cleaning device with automatic drying function, the problems of poor cleaning effect and low cleaning efficiency of phosphorus copper rods are solved, and more efficient and cleaner cleaning effect is achieved, and manpower is saved.
Patent Information
- Application Number
- CN202411931903.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-26
AI Technical Summary
In the prior art, the cleaning effect of the phosphorus copper rod is poor and requires manual auxiliary wiping, resulting in low cleaning efficiency.
A cleaning device with automatic drying function is designed, including a soaking tank, an indexing soaking feeding mechanism, a flushing mechanism and a drying assembly. By soaking the phosphorus copper rod in a special cleaning agent and using a servo motor to drive the material storage cage to swing back and forth, the phosphorus copper rod and the cleaning agent impact each other, improving the cleaning effect.
It realizes cleaner cleaning without manual auxiliary wiping, saves manpower, improves cleaning efficiency, and avoids rust of the phosphorus copper rod through automatic drying components.
Smart Images

Figure CN119346514B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of phosphor copper rod production, and in particular relates to a cleaning device with automatic drying function used in the production of phosphor copper rods. Background Art
[0002] Phosphor bronze rod, also known as phosphor bronze rod, is an alloy material mainly composed of copper and a small amount of tin, phosphorus and other elements. The addition of phosphorus can increase the strength and hardness of the material, while tin helps to improve its corrosion resistance.
[0003] Phosphor bronze rods are easy to process and form, and can be processed by turning, milling, drilling and other processes. During production and processing, there is dust, dirt and oil stains on the surface of phosphor bronze rods. If not handled in time, it will affect the performance of the phosphor bronze rods. Therefore, they must be cleaned after processing.
[0004] Traditionally, the cleaning of phosphor bronze rods is mostly done by spraying cleaning liquid onto the surface of the phosphor bronze rods with a nozzle or a handheld spray gun to rinse them. However, only by rinsing, dust and low-viscosity garbage on the surface of the phosphor bronze rods can be washed away, while the sticky dirt and oil stains on the surface of the phosphor bronze rods cannot be washed away, resulting in poor cleaning effect. Some factories also require manual auxiliary wiping. This method requires a lot of manpower, reduces work efficiency, and cannot guarantee that the phosphor bronze rods can be cleaned manually. Summary of the invention
[0005] The purpose of the present invention is to provide a cleaning device with automatic drying function for phosphor copper rod production, aiming to solve the technical problems in the prior art that the cleaning effect is poor due to flushing alone and the cleaning efficiency is low due to the need for manual auxiliary wiping.
[0006] The present invention is implemented as follows: a cleaning device with automatic drying function for phosphor copper rod production comprises a soaking tank, a cleaning agent is contained in the soaking tank, a transfer soaking feeding mechanism is installed on the side of the soaking tank, and the transfer soaking feeding mechanism comprises two mounting columns, the two mounting columns are respectively mounted at the two ends of the soaking tank, a rotating shaft is rotatably connected between the two mounting columns, a servo motor is fixedly installed on the side of one of the mounting columns, the output shaft of the servo motor is fixedly connected to one end of the rotating shaft, a plurality of evenly distributed fixed boxes are fixedly connected to the side of the rotating shaft, and a material picking assembly is installed inside each of the fixed boxes;
[0007] The transfer immersion feeding mechanism also includes two end limit covers, the two end limit covers are respectively fixedly mounted on the two opposite inner side walls of the immersion tank, the side walls of the immersion tank are arranged to be semi-enclosed circles adapted to the end limit covers, the axis center of the end limit covers coincides with the axis center of the rotating shaft, a plurality of the picking components are located inside the end limit covers, a feed port is provided on one side surface of the two end limit covers, the center plane of the feed port passes through the axis center of the rotating shaft and is arranged obliquely upward, a discharge port is provided on the other side surfaces of the two end limit covers, the center plane of the discharge port passes through the axis center of the rotating shaft and is arranged obliquely downward, the length and width of the discharge port are respectively equal to the length and width of the feed port, and a guide plate connected to the discharge port is fixedly connected to the side surface of the immersion tank;
[0008] A conveying base is provided below the outlet of the guide plate, a horizontal conveyor is installed on the conveying base, and a side plate is fixedly connected to the top of the conveying base. The side plates are located on both sides of the horizontal conveyor, and the side plates are used to prevent the phosphor copper rods from falling from the horizontal conveyor;
[0009] A flushing mechanism is installed on the conveying base, and the output end of the flushing mechanism extends above the horizontal conveyor. The flushing mechanism is used to flush the phosphor copper rod.
[0010] Further technical solution: The material picking assembly includes a slider, which is installed inside a fixed box. The side of the slider is fixedly connected to a material holding cage through a connecting rod. The length of the material holding cage is greater than the length of the phosphor bronze rod, and the width of the material holding cage is greater than the diameter of the phosphor bronze rod.
[0011] Further technical solution: the distance between the opposite sides of the two feed ports is not less than the length of the material holding cage, the distance between the opposite sides of the two end limit covers is less than the length of the material holding cage, and the width of the feed port is greater than the diameter of the phosphor bronze rod and not greater than twice the diameter of the phosphor bronze rod.
[0012] Further technical solution: the slider is slidably installed inside the fixed box, and first compression springs are respectively arranged between the two sides of the slider and the two inner walls of the fixed box, and the sides of the plurality of material holding cages are fixedly connected with guide columns, and the side of one end limit cover close to the guide column is fixedly connected with a plurality of guide protrusions, and the plurality of guide protrusions are evenly distributed around the axis of the rotating shaft, and the distance from the axis of the guide column to the rotating shaft is the same as the distance from the axis of the guide protrusion to the rotating shaft, and initially, the distance between the end of the guide column and the side wall of the end limit cover is smaller than the distance between the end of the guide protrusion and the side wall of the end limit cover;
[0013] In order to prevent the phosphor copper rod from falling off the end limit cover, the distance between the end of the guide column and the end of the guide protrusion is made smaller than the distance between the end of the material holding cage and the end of the end limit cover.
[0014] Further technical solution: an upper hopper is installed on the side of the soaking tank, and the outlet end of the upper hopper is connected to the feed inlet;
[0015] The upper hopper includes a fixed column, an inclined plate and a storage hopper, wherein the inclined plate is installed on one side of the soaking tank through the fixed column, one end of the inclined plate is connected to the feed port, the central planes of the inclined plate and the feed port are parallel, the storage hopper is fixedly connected to the end of the inclined plate away from the soaking tank, and the outlet of the storage hopper is connected to the inclined plate;
[0016] In order to prevent the phosphor bronze rod from falling between the material picking components, shielding covers are provided at both ends of the material holding cage, and the shielding covers are rotatably mounted on the end limit covers through a rotating connecting piece. Multiple material holding cages and shielding covers are slidably connected, and the distance between the opposite sides of two shielding covers is less than the length of the phosphor bronze rod.
[0017] Further technical solution: the flushing mechanism includes a water pump fixedly mounted on the side of the conveying base, the water outlet of the water pump is connected to a main water pipe, the main water pipe is connected to a plurality of branch water pipes, the side vertical plate is fixedly connected to a plurality of mounting plates, one end of the branch water pipe extending above the horizontal conveyor is fixedly connected to the mounting plate, and one end of the branch water pipe located above the horizontal conveyor is connected to a water spray head;
[0018] In order to save water resources and reuse water, a water storage chamber is arranged inside the conveying base, a first water inlet pipe and a first water outlet pipe are arranged on the side of the water storage chamber, clean water is contained in the water storage chamber, the water pump is connected with the water storage chamber through a pumping pipe, a plurality of drainage holes connected with the water storage chamber are opened on the conveying base, and a plurality of reflux holes connected with the drainage holes are opened on the conveying belt of the horizontal conveyor.
[0019] Further technical solution: A collecting chamber is also provided in the conveying base, the collecting chamber is located below the material guide plate, a plurality of drainage holes are connected to the collecting chamber, and a second water inlet pipe and a second water outlet pipe are provided on the side of the collecting chamber.
[0020] Further technical solution: A drying component is installed at one end of the conveying base away from the immersion tank, and the drying component includes a drying box fixedly connected to the top of the conveying base, and the drying box is open at both ends along the movement direction of the horizontal conveyor. A hot fan is arranged on the top of the drying box, and the output end of the hot fan is located inside the drying box. Wind curtains are arranged at both ends of the opening of the drying box.
[0021] Further technical solution: a turning mechanism is also installed on the side vertical plate, and the turning mechanism is fixedly connected to a support frame on the side vertical plate, the support frame is rotatably connected with a screw rod, the screw rod is threadedly connected with a driving block, the driving block passes through one end of the support frame and is slidably connected with a movable rod, a movable gap for the driving block to move is opened on the support frame, a second compression spring is connected between the movable rod and the driving block, the movable rod is fixedly connected with a washboard at one end close to the horizontal conveyor, a plurality of rubber strips along the moving direction of the horizontal conveyor are arranged at the bottom of the washboard, and an arc-shaped extension plate is arranged at the end of the washboard that faces away from the moving direction of the horizontal conveyor, and initially, the distance from the top of the arc-shaped extension plate to the surface of the horizontal conveyor is greater than the diameter of the phosphor bronze rod;
[0022] A motor is fixedly mounted on the side of the support frame, and an output shaft of the motor is fixedly connected to one end of the screw rod.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. In the present invention, the phosphor copper rod is first immersed in a special cleaning agent to decompose the sticky dirt and oil stains on the phosphor copper rod, and then rinsed, so that the phosphor copper rod can be cleaned more cleanly without manual auxiliary wiping, which saves manpower and improves cleaning efficiency;
[0025] 2. In the present invention, the slider is slidably installed inside the fixed box, and a guide column is arranged on the side of the material holding cage, and a guide protrusion is arranged on the side of the end limit cover close to the guide column. As the material holding cage drives the phosphor copper rod to rotate, the guide column on the material holding cage will encounter the guide protrusion, and the guide protrusion squeezes the material holding cage through the guide column, so that the material holding cage drives the phosphor copper rod to move along the length direction of the immersion tank, and the servo motor drives the material holding cage to swing back and forth, so that the phosphor copper rod and the cleaning agent impact each other, which can improve the cleaning effect of the phosphor copper rod;
[0026] 3. In the present invention, a hopper is installed on the side of the soaking tank, and shielding covers are provided at both ends of the material holding cage. When loading, multiple phosphor copper rods are placed in the storage hopper, and the phosphor copper rods roll onto the inclined plate in sequence. When the material holding cage is connected to the feed port, the phosphor copper rods will directly roll into the material holding cage, and when the material holding cage and the feed port are not connected, the shielding cover will block the feed port to prevent the phosphor copper rods on the inclined plate from rolling into the feed port, thereby realizing automatic loading, reducing the workload of the staff, and saving manpower;
[0027] 4. The present invention is provided with a turning mechanism. When the horizontal conveyor drives the phosphor bronze rod to move, when one end of the phosphor bronze rod is inserted under the arc-shaped extension plate of the washboard, the phosphor bronze rod will lift the washboard and pass under the washboard. At this time, the motor drives the movable rod and the washboard to reciprocate, and the washboard pushes the phosphor bronze rod to roll back and forth, thereby turning the phosphor bronze rod over, so that the flushing mechanism can flush the cleaning agent on the phosphor bronze rod, thereby improving the cleaning effect of the phosphor bronze rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0029] Figure 2 It is a schematic diagram of the installation structure of the transfer immersion feeding mechanism in the present invention.
[0030] Figure 3 It is a schematic diagram of the installation structure of the material picking assembly and the shielding cover in the present invention.
[0031] Figure 4 It is a front view schematic diagram of the internal structure of the transfer immersion feeding mechanism in the present invention.
[0032] Figure 5 For the present invention Figure 4 Enlarged schematic diagram at point A in the middle.
[0033] Figure 6 It is a schematic diagram of the installation structure of the turning mechanism, the flushing mechanism and the drying assembly in the present invention.
[0034] Figure 7 It is a structural schematic diagram of the turning mechanism in the present invention.
[0035] In the attached drawings: 1. upper hopper; 2. soaking tank; 3. transfer soaking feeding mechanism; 31. end limit cover; 32. feed port; 33. rotating shaft; 34. fixing box; 35. material holding cage; 36. servo motor; 37. mounting column; 38. rotating connecting piece; 39. shielding cover; 310. guide column; 311. slider; 312. connecting rod; 313. first compression spring; 314. discharge port; 315. water hole; 316. guide protrusion; 4. guide plate; 5. conveying base; 6. flip Mechanism; 61. screw rod; 62. movable joint; 63. support frame; 64. drive block; 65. second compression spring; 66. movable rod; 67. washboard; 68. motor; 7. flushing mechanism; 71. water storage chamber; 72. main water pipe; 73. branch water pipe; 74. mounting plate; 75. sprinkler head; 76. water pump; 77. suction pipe; 8. drying assembly; 81. hot fan; 82. drying box; 83. wind screen; 9. side plate; 10. horizontal conveyor; 11. drain hole; 12. collecting chamber. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0037] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0038] like Figure 1-Figure 7 As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention comprises a soaking tank 2, wherein a cleaning agent is contained in the soaking tank 2, and a special cleaning agent for phosphor copper material is used, such as copper cleaning agent T102, etc., and a transfer soaking feeding mechanism 3 is installed on the side of the soaking tank 2, and the transfer soaking feeding mechanism 3 comprises two mounting columns 37, and the two mounting columns 37 are respectively mounted at the two ends of the soaking tank 2, and a rotating shaft 33 is rotatably connected between the two mounting columns 37, and a servo motor 36 is fixedly installed on the side of one of the mounting columns 37, and the output shaft of the servo motor 36 is fixedly connected to one end of the rotating shaft 33, and a plurality of evenly distributed fixed boxes 34 are fixedly connected to the side of the rotating shaft 33, and a material picking component is installed inside each of the fixed boxes 34;
[0039] The transfer immersion feeding mechanism 3 also includes two end limit covers 31, and the two end limit covers 31 are respectively fixedly mounted on the two opposite inner side walls of the immersion tank 2, and the side walls of the immersion tank 2 are arranged in a semi-enclosed circle that matches the end limit covers 31, and the axis center of the end limit covers 31 coincides with the axis center of the rotating shaft 33, and the plurality of picking components are located inside the end limit covers 31, and one side surface of the two end limit covers 31 is provided with a feed port 32, and the center plane of the feed port 32 passes through the axis center of the rotating shaft 33 and is arranged tilted upward, and the other side surfaces of the two end limit covers 31 are provided with a discharge port 314, and the center plane of the discharge port 314 passes through the axis center of the rotating shaft 33 and is arranged tilted downward, and the length and width of the discharge port 314 are respectively equal to the length and width of the feed port 32, and the side surface of the immersion tank 2 is fixedly connected with a guide plate 4 connected with the discharge port 314;
[0040] A conveying base 5 is provided below the outlet of the guide plate 4, a horizontal conveyor 10 is installed on the conveying base 5, and a side plate 9 is fixedly connected to the top of the conveying base 5. The side plates 9 are located on both sides of the horizontal conveyor 10, and the side plates 9 are used to prevent the phosphor copper rods from falling from the horizontal conveyor 10;
[0041] A flushing mechanism 7 is installed on the conveying base 5 , and the output end of the flushing mechanism 7 extends above the horizontal conveyor 10 . The flushing mechanism 7 is used to flush the phosphor copper rods.
[0042] In the present invention, the phosphor copper rod is first immersed in a special cleaning agent to decompose the highly sticky dirt and oil stains on the phosphor copper rod, and then rinsed, so that the phosphor copper rod can be cleaned more thoroughly without the need for manual auxiliary wiping, thus saving manpower and improving cleaning efficiency.
[0043] like Figure 1-Figure 4 As shown, a cleaning device with automatic drying function for the production of phosphor bronze rods provided by the present invention is provided. In this embodiment, the material picking assembly includes a slider 311, and the slider 311 is installed inside a fixed box 34. The side of the slider 311 is fixedly connected to a material holding cage 35 through a connecting rod 312. The length of the material holding cage 35 is greater than the length of the phosphor bronze rod, and the width of the material holding cage 35 is greater than the diameter of the phosphor bronze rod.
[0044] The phosphor copper rod is fed into the material holding cage 35 from the feed port 32, and the servo motor 36 drives the material holding cage 35 to rotate through the rotating shaft 33, the fixed box 34, the slider 311 and the connecting rod 312. The material holding cage 35 drives the phosphor copper rod to rotate into the inside of the immersion tank 2, so that the phosphor copper rod is immersed in the cleaning agent in the immersion tank 2. After the immersion is completed, the servo motor 36 drives the material holding cage 35 to rotate again. When the material holding cage 35 and the discharge port 314 are connected, the phosphor copper rod in the material holding cage 35 will roll down from the discharge port 314 and roll down to the horizontal conveyor 10 through the guide plate 4. The horizontal conveyor 10 drives the phosphor copper rod to move, and the flushing mechanism 7 flushes the phosphor copper rod to wash away the cleaning agent contaminated on the surface of the phosphor copper rod to prevent the cleaning agent from corroding the phosphor copper rod.
[0045] In order to improve the cleaning effect of the phosphor bronze rod, the servo motor 36 can drive the material holding cage 35 to swing back and forth with a small amplitude, so that the phosphor bronze rod and the cleaning agent impact each other, so that the cleaning agent washes away the stains on the phosphor bronze rod.
[0046] In order to impact the end of the phosphor copper rod, a plurality of water holes 315 are provided on the side surface of the end limit cover 31 located inside the soaking tank 2 .
[0047] like Figure 1-Figure 4 As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. In order to allow the phosphor copper rod to smoothly enter the material holding cage 35, in this embodiment, the distance between the opposite sides of the two feed ports 32 is not less than the length of the material holding cage 35, the distance between the opposite sides of the two end limit covers 31 is less than the length of the material holding cage 35, and the width of the feed port 32 is greater than the diameter of the phosphor copper rod and not greater than twice the diameter of the phosphor copper rod.
[0048] like Figure 1-Figure 5As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. In order to further improve the cleaning effect of the phosphor copper rod, in this embodiment, the slider 311 is slidably installed in the interior of the fixed box 34, and first compression springs 313 are respectively arranged between the two sides of the slider 311 and the two inner side walls of the fixed box 34, and the sides of the plurality of material holding cages 35 are fixedly connected with guide columns 310, and the side of one of the end limit covers 31 close to the guide column 310 is fixedly connected with a plurality of guide protrusions 316, and the plurality of guide protrusions 316 are uniformly distributed around the axis of the rotating shaft 33, and the distance from the axis of the guide column 310 to the rotating shaft 33 is the same as the distance from the axis of the guide protrusion 316 to the rotating shaft 33. Initially, the distance between the end of the guide column 310 and the side wall of the end limit cover 31 is smaller than the distance between the end of the guide protrusion 316 and the side wall of the end limit cover 31;
[0049] In order to prevent the phosphor copper rod from falling off the end limit cover 31 , the distance between the end of the guide column 310 and the end of the guide protrusion 316 is made smaller than the distance between the end of the material holding cage 35 and the end of the end limit cover 31 .
[0050] As the material holding cage 35 drives the phosphor bronze rod to rotate, the guide column 310 on the material holding cage 35 will encounter the guide protrusion 316, and the guide protrusion 316 will squeeze the material holding cage 35 through the guide column 310, so that the material holding cage 35 drives the phosphor bronze rod to move along the length direction of the immersion tank 2. When the guide column 310 passes over the end of the guide protrusion 316 and falls between the guide protrusions 316, the first compression spring 313 drives the slider 311 and the material holding cage 35 to return, so that the phosphor bronze rod has a reciprocating horizontal motion. At the same time, the servo motor 36 drives the material holding cage 35 to swing back and forth, so that the phosphor bronze rod and the cleaning agent impact each other, which can improve the cleaning effect of the phosphor bronze rod.
[0051] like Figure 1-Figure 5 As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. In order to enable the device to automatically load materials, in this embodiment, a loading hopper 1 is installed on the side of the soaking tank 2, and the outlet end of the loading hopper 1 is connected to the feeding port 32;
[0052] The upper hopper 1 includes a fixed column, an inclined plate and a storage hopper. The inclined plate is installed on one side of the soaking tank 2 through the fixed column. One end of the inclined plate is connected to the feed port 32. The central planes of the inclined plate and the feed port 32 are parallel. The storage hopper is fixedly connected to the end of the inclined plate away from the soaking tank 2, and the outlet of the storage hopper is connected to the inclined plate.
[0053] In order to prevent the phosphor bronze rod from falling between the material picking components, shielding covers 39 are provided at both ends of the material holding cage 35. The shielding covers 39 are rotatably mounted on the end limit covers 31 through rotating connecting pieces 38. The multiple material holding cages 35 and shielding covers 39 are slidably connected, and the distance between the opposite sides of the two shielding covers 39 is less than the length of the phosphor bronze rod.
[0054] A plurality of phosphor copper rods are placed in the storage hopper, and the phosphor copper rods roll onto the inclined plate in turn. When the material holding cage 35 and the feed port 32 are connected, the phosphor copper rods will directly roll into the material holding cage 35. When the material holding cage 35 and the feed port 32 are not connected, the shielding cover 39 will block the feed port 32 to prevent the phosphor copper rods on the inclined plate from rolling into the feed port 32.
[0055] like Figure 1 and Figure 6 As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention, in this embodiment, the flushing mechanism 7 includes a water pump 76 fixedly installed on the side of the conveying base 5, the water outlet of the water pump 76 is connected to the main water pipe 72, the main water pipe 72 is connected to a plurality of branch water pipes 73, the side vertical plate 9 is fixedly connected to a plurality of mounting plates 74, the end of the branch water pipe 73 extending above the horizontal conveyor 10 is fixedly connected to the mounting plate 74, and the end of the branch water pipe 73 located above the horizontal conveyor 10 is connected to a water spray head 75;
[0056] In order to save water resources and reuse water, a water storage chamber 71 is arranged inside the conveying base 5, and a first water inlet pipe and a first water outlet pipe are arranged on the side of the water storage chamber 71. Clean water is contained in the water storage chamber 71, and the water pump 76 is connected to the water storage chamber 71 through a pumping pipe 77. A plurality of drainage holes 11 connected to the water storage chamber 71 are provided on the conveying base 5, and a plurality of reflux holes connected to the drainage holes 11 are provided on the conveying belt of the horizontal conveyor 10.
[0057] The horizontal conveyor 10 drives the phosphor bronze rod to move. When the phosphor bronze rod moves to the bottom of the water spray head 75, the water pump 76 draws clean water from the water pumping pipe 77 and transports it to the branch water pipe 73. The water in the branch water pipe 73 is sprayed out from the water spray head 75 to rinse the phosphor bronze rod. The water falling on the horizontal conveyor 10 will flow into the water storage chamber 71 through the reflux hole and the drain hole 11 to avoid water waste. The water in the water storage chamber 71 can be replaced regularly to avoid excessive accumulation of detergent in the water, which will reduce the flushing effect on the phosphor bronze rod.
[0058] like Figure 1-Figure 2 and Figure 5As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. In order to reduce the frequency of replacing the water in the water storage chamber 71, in this embodiment, a collecting chamber 12 is further provided in the conveying base 5, and the collecting chamber 12 is located below the material guide plate 4. Several of the drainage holes 11 are connected to the collecting chamber 12, and a second water inlet pipe and a second water outlet pipe are provided on the side of the collecting chamber 12.
[0059] After the material is discharged from the material holding cage 35, the phosphor copper rod will contain a large amount of cleaning agent. At this time, after the phosphor copper rod rolls from the guide plate 4 to the horizontal conveyor 10, the phosphor copper rod will collide with the side plate 9, thereby shaking off the cleaning agent on the phosphor copper rod, and the fallen cleaning agent will flow into the collecting chamber 12 from the reflux hole and the drain hole 11, preventing the cleaning agent from flowing into the water storage chamber 71, thereby avoiding excessive accumulation of cleaning agent in the water and reducing the frequency of water replacement.
[0060] like Figure 6 As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. In order to facilitate the storage of phosphor copper rods and prevent the phosphor copper rods from rusting, in this embodiment, a drying component 8 is also installed at the end of the conveying base 5 away from the immersion tank 2. The drying component 8 includes a drying box 82 fixedly connected to the top of the conveying base 5. Both ends of the drying box 82 along the movement direction of the horizontal conveyor 10 are open. A hot fan 81 is arranged on the top of the drying box 82. The output end of the hot fan 81 is located inside the drying box 82. Wind curtains 83 are arranged at both ends of the opening of the drying box 82.
[0061] like Figure 1-Figure 2 and Figure 6-Figure 7As shown, a cleaning device with automatic drying function for phosphor copper rod production provided by the present invention is provided. When the phosphor copper rod rolls onto the horizontal conveyor 10, the phosphor copper rod is no longer subjected to external force due to the horizontal movement of the horizontal conveyor 10, so that the phosphor copper rod will stop on the horizontal conveyor 10. When the flushing mechanism 7 flushes the phosphor copper rod, the bottom of the phosphor copper rod will always be in contact with the horizontal conveyor 10, so that the bottom of the phosphor copper rod will not be flushed, resulting in residual cleaning agent on the phosphor copper rod. Therefore, in this embodiment, a turning mechanism 6 is also installed on the side plate 9, and the turning mechanism 6 is fixedly connected to a support frame 63 on the side plate 9, and a screw 61 is rotatably connected to the support frame 63. The screw rod 61 is threadedly connected with a driving block 64, and one end of the driving block 64 passes through the support frame 63 and is slidably connected with a movable rod 66. The support frame 63 is provided with a movable gap 62 for the driving block 64 to move. A second compression spring 65 is connected between the movable rod 66 and the driving block 64. The movable rod 66 is fixedly connected with a washboard 67 at one end close to the horizontal conveyor 10. The bottom of the washboard 67 is provided with a plurality of rubber strips along the moving direction of the horizontal conveyor 10. The end of the washboard 67 that is away from the moving direction of the horizontal conveyor 10 is provided with an arc-shaped extension plate. Initially, the distance from the top of the arc-shaped extension plate to the surface of the horizontal conveyor 10 is greater than the diameter of the phosphor bronze rod.
[0062] A motor 68 is fixedly mounted on the side of the support frame 63 , and an output shaft of the motor 68 is fixedly connected to one end of the screw rod 61 .
[0063] The flipping mechanism 6 can be provided in plurality, and the plurality of flipping mechanisms 6 can be provided between a plurality of mounting plates 74, so that the phosphor bronze rod can be continuously rotated and then completely rinsed.
[0064] When the horizontal conveyor 10 drives the phosphor bronze rod to move, when one end of the phosphor bronze rod is inserted under the arc-shaped extension plate of the washboard 67, the phosphor bronze rod will lift the washboard 67 and pass under the washboard 67. At this time, the motor 68 drives the screw 61 to rotate, the screw 61 drives the drive block 64 to reciprocate, the drive block 64 drives the movable rod 66 and the washboard 67 to reciprocate, and the washboard 67 pushes the phosphor bronze rod to roll back and forth, thereby turning the phosphor bronze rod over, so that the flushing mechanism 7 can rinse the cleaning agent on the phosphor bronze rod.
[0065] Working principle:
[0066] Put a plurality of phosphor copper rods on the upper hopper 1 at one time, and make the servo motor 36 drive the material holding cage 35 to rotate. When the material holding cage 35 is connected with the feed port 32, the phosphor copper rods on the upper hopper 1 will roll into the material holding cage 35, and the servo motor 36 continues to drive the material holding cage 35 and the phosphor copper rods to rotate, and rotate the phosphor copper rods into the inside of the soaking tank 2. At the same time, make the servo motor 36 do forward and reverse motion, and the servo motor 36 drives the material holding cage 35 and the phosphor copper rods to swing back and forth, so that the effect of soaking the phosphor copper rods in the cleaning agent is better. After soaking for two minutes, the servo motor 36 drives the phosphor copper rods to continue to rotate. When the material holding cage 35 is connected with the discharge port 314, the phosphor copper rods in the material holding cage 35 roll from the discharge port 314 to the guide plate 4, and then roll onto the horizontal conveyor 10, and the horizontal conveyor 10 drives the phosphor copper rods to move;
[0067] When the phosphor bronze rod moves to the bottom of the water spray head 75, the water pump 76 draws water from the water storage chamber 71 to rinse the phosphor bronze rod. When the phosphor bronze rod moves to the bottom of the washboard 67, the motor 68 drives the screw 61 to rotate, the screw 61 drives the driving block 64 to reciprocate, the driving block 64 drives the movable rod 66 and the washboard 67 to reciprocate, and the washboard 67 pushes the phosphor bronze rod to roll, thereby turning the phosphor bronze rod over, so that the flushing mechanism 7 can rinse the cleaning agent on the phosphor bronze rod. When the phosphor bronze rod passes through the drying box 82, the hot fan 81 heats and dries the phosphor bronze rod, and then discharges the phosphor bronze rod.
[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0069] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cleaning device with automatic drying function for phosphor copper rod production, comprising a soaking tank (2), characterized in that: The soaking tank (2) contains cleaning agent inside, and a transfer soaking feeding mechanism (3) is installed on the side of the soaking tank (2), and the transfer soaking feeding mechanism (3) comprises two mounting columns (37), and the two mounting columns (37) are respectively installed at two ends of the soaking tank (2), and a rotating shaft (33) is rotatably connected between the two mounting columns (37), and a servo motor (36) is fixedly installed on the side of one of the mounting columns (37), and the output shaft of the servo motor (36) is fixedly connected to one end of the rotating shaft (33), and a plurality of evenly distributed fixed boxes (34) are fixedly connected to the side of the rotating shaft (33), and a material picking component is installed inside each of the fixed boxes (34); The transfer soaking feeding mechanism (3) further comprises two end limit covers (31), the two end limit covers (31) are respectively fixedly mounted on two opposite inner side walls of the soaking tank (2), the axis of the end limit covers (31) coincides with the axis of the rotating shaft (33), the plurality of material picking assemblies are all located inside the end limit covers (31), one side surface of the two end limit covers (31) is provided with a feed port (32), the center plane of the feed port (32) passes through the axis of the rotating shaft (33) and is arranged tilted upward, the other side surfaces of the two end limit covers (31) are provided with a discharge port (314), the center plane of the discharge port (314) passes through the axis of the rotating shaft (33) and is arranged tilted downward, the length and width of the discharge port (314) are respectively equal to the length and width of the feed port (32), and the side surface of the soaking tank (2) is fixedly connected with a guide plate (4) which is in communication with the discharge port (314); A conveying base (5) is provided below the outlet of the guide plate (4), a horizontal conveyor (10) is installed on the conveying base (5), and a side vertical plate (9) is fixedly connected to the top of the conveying base (5); A flushing mechanism (7) is installed on the conveying base (5), the output end of the flushing mechanism (7) extends above the horizontal conveyor (10), and the flushing mechanism (7) is used to flush the phosphor copper rod; The material picking assembly comprises a slider (311), the slider (311) being mounted inside a fixing box (34), the side surface of the slider (311) being fixedly connected to a material holding cage (35) via a connecting rod (312), the length of the material holding cage (35) being greater than the length of the phosphor bronze rod, and the width of the material holding cage (35) being greater than the diameter of the phosphor bronze rod; The distance between the opposite sides of the two feed openings (32) is not less than the length of the material holding cage (35), the distance between the opposite sides of the two end limit covers (31) is less than the length of the material holding cage (35), and the width of the feed opening (32) is greater than the diameter of the phosphor copper rod and not greater than twice the diameter of the phosphor copper rod; The slider (311) is slidably mounted inside the fixed box (34), and first compression springs (313) are respectively arranged between the two sides of the slider (311) and the two inner side walls of the fixed box (34), and the sides of the plurality of material holding cages (35) are fixedly connected with guide columns (310), and the side of one of the end limit covers (31) close to the guide column (310) is fixedly connected with a plurality of guide protrusions (316), and the plurality of guide protrusions (316) are evenly distributed around the axis of the rotating shaft (33), and the distance from the axis of the guide column (310) to the rotating shaft (33) is the same as the distance from the axis of the guide protrusion (316) to the rotating shaft (33), and initially, the distance between the end of the guide column (310) and the side wall of the end limit cover (31) is smaller than the distance between the end of the guide protrusion (316) and the side wall of the end limit cover (31); The distance between the end of the guide column (310) and the end of the guide protrusion (316) is smaller than the distance between the end of the material holding cage (35) and the end of the end limit cover (31).
2. The cleaning device with automatic drying function for phosphor copper rod production according to claim 1 is characterized in that: An upper hopper (1) is installed on the side of the soaking tank (2), and the outlet end of the upper hopper (1) is connected to the feed port (32); Both ends of the material holding cage (35) are provided with shielding covers (39), and the shielding covers (39) are rotatably mounted on the end limit covers (31) via a rotating connection piece (38). The plurality of material holding cages (35) and shielding covers (39) are slidably connected, and the distance between the opposite sides of two shielding covers (39) is less than the length of the phosphor bronze rod.
3. The cleaning device with automatic drying function for phosphor copper rod production according to claim 1, characterized in that: The flushing mechanism (7) comprises a water pump (76) fixedly mounted on the side of the conveying base (5); a water outlet of the water pump (76) is connected to a main water pipe (72); the main water pipe (72) is connected to a plurality of branch water pipes (73); a plurality of mounting plates (74) are fixedly connected to the side stand (9); one end of the branch water pipe (73) extending above the horizontal conveyor (10) is fixedly connected to the mounting plate (74); and one end of the branch water pipe (73) located above the horizontal conveyor (10) is connected to a water spray head (75); A water storage chamber (71) is provided inside the conveying base (5), and clean water is contained in the water storage chamber (71). The water pump (76) is connected to the water storage chamber (71) via a water pumping pipe (77). The conveying base (5) is provided with a plurality of water drainage holes (11) connected to the water storage chamber (71), and the conveying belt of the horizontal conveyor (10) is provided with a plurality of return holes connected to the water drainage holes (11).
4. The cleaning device with automatic drying function for phosphor copper rod production according to claim 3 is characterized in that: A collecting chamber (12) is also provided in the conveying base (5), and the collecting chamber (12) is located below the material guide plate (4), and a plurality of the drainage holes (11) are in communication with the collecting chamber (12).
5. The cleaning device with automatic drying function for phosphor copper rod production according to claim 1, characterized in that: A drying assembly (8) is installed at one end of the conveying base (5) away from the soaking tank (2), and the drying assembly (8) comprises a drying box (82) fixedly connected to the top of the conveying base (5), and both ends of the drying box (82) along the moving direction of the horizontal conveyor (10) are open, and a hot fan (81) is arranged on the top of the drying box (82), and the output end of the hot fan (81) is located inside the drying box (82), and wind curtains (83) are arranged at both ends of the opening of the drying box (82).
6. The cleaning device with automatic drying function for phosphor copper rod production according to claim 1, characterized in that: The side stand (9) is also provided with a flipping mechanism (6), the flipping mechanism (6) being fixedly connected to a support frame (63) on the side stand (9), the support frame (63) being rotatably connected to a screw rod (61), the screw rod (61) being threadedly connected to a driving block (64), one end of the driving block (64) passing through the support frame (63) being slidably connected to a movable rod (66), the support frame (63) being provided with a movable slit (62) for the driving block (64) to move, the movable rod (66) ) and a driving block (64) are connected with a second compression spring (65); one end of the movable rod (66) close to the horizontal conveyor (10) is fixedly connected with a washboard (67); a plurality of rubber strips along the moving direction of the horizontal conveyor (10) are arranged at the bottom of the washboard (67); an arc-shaped extension plate is arranged at one end of the washboard (67) away from the moving direction of the horizontal conveyor (10); initially, the distance from the top of the arc-shaped extension plate to the surface of the horizontal conveyor (10) is greater than the diameter of the phosphor bronze rod; A motor (68) is fixedly mounted on the side of the support frame (63), and an output shaft of the motor (68) is fixedly connected to one end of the screw rod (61).
Citation Information
Patent Citations
High-efficiency ultrasonic automatic cleaning machine for copper bars
CN217191494U
Diamond raw material cleaning machine
CN220716879U