Electromagnetic wire ultrasonic cleaning device
By introducing pre-cleaning, flushing and detection mechanisms into the electromagnetic wire ultrasonic cleaning device, the problem of damage to the electromagnetic wire and conveyor roller during the cleaning process is solved, and the cleaning effect is improved by maintaining the stability of the temperature of the cleaning fluid.
Patent Information
- Application Number
- CN202411907898.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-24
AI Technical Summary
During the cleaning process of the existing electromagnetic wire ultrasonic cleaning device, impurities are easily squeezed with the electromagnetic wire and the conveying roller, resulting in damage, and the temperature of the cleaning liquid is difficult to maintain stable stability, affecting the cleaning effect.
Design an electromagnetic wire ultrasonic cleaning device that includes pre -clearing agencies, flushing agencies, and testing agencies. The pre -clearing institution predicts the electromagnetic line through the rotor pipe and bristles. The flushing mechanism flushes the electromagnetic line and conveyor roller through the ring groove and water spray hole. Stop clean if necessary.
Effectively clean up the impurities on the surface of the electromagnetic cable, avoid damage to the electromagnetic wire and conveyor roller, and maintain the temperature of the cleaning solution through electric heating and environmental protection to improve the cleaning effect.
Smart Images

Figure CN119346530A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning devices, in particular to an electromagnetic wire ultrasonic cleaning device. Background Art
[0002] Electromagnetic wire is an insulated wire used in electrical products, also known as winding wire. It is a conductive metal wire with an insulating layer. It is mainly used to manufacture coils or windings in electrical products to achieve the conversion of electrical energy and magnetic energy. During the production process, the surface of the electromagnetic wire may be contaminated with impurities such as oil, metal chips, etc. These impurities not only affect the appearance quality of the electromagnetic wire, but may also have an adverse effect on its electrical performance. Therefore, after production is completed, it is necessary to use an ultrasonic cleaning device to clean it. In addition, in order to increase the cleaning path, a group of conveying rollers are usually provided in the ultrasonic cleaning tank, and the electromagnetic wire is wound on the conveying rollers for conveying.
[0003] However, when the existing electromagnetic wire ultrasonic cleaning device is in use, when the electromagnetic wire is wound around the side wall of the conveying roller, when impurities adhere to the surface of the electromagnetic wire, the impurities will be squeezed with the electromagnetic wire and the conveying roller, thereby damaging the electromagnetic wire and the conveying roller and affecting the cleaning effect. At the same time, during the cleaning process, impurities in the cleaning liquid will also be on the joint surface of the electromagnetic wire and the conveying roller, which will also damage the electromagnetic wire and the conveying roller and affect the cleaning effect. In addition, during cleaning, the temperature of the cleaning liquid cannot be kept stable, which will also affect the cleaning effect. Summary of the invention
[0004] The object of the present invention is to provide an electromagnetic wire ultrasonic cleaning device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an electromagnetic wire ultrasonic cleaning device, comprising an ultrasonic cleaning tank, wherein the side wall of the ultrasonic cleaning tank is provided with a wire inlet and a wire outlet, wherein two conveying rollers are rotatably connected in the ultrasonic cleaning tank, and an electromagnetic wire body is wound between the two conveying rollers, and the electromagnetic wire ultrasonic cleaning device further comprises: A pre-cleaning mechanism, arranged on the inner wall of the ultrasonic cleaning tank and close to the wire inlet, for pre-cleaning the electromagnetic wire body before ultrasonic cleaning; A flushing mechanism, arranged on the side wall of each of the conveying rollers, for flushing the electromagnetic wire body and the conveying roller; A water supply mechanism, arranged on the outer side wall of the ultrasonic cleaning tank, for supplying cleaning liquid to the pre-cleaning mechanism and the flushing mechanism; The detection mechanism is arranged on the inner wall of the ultrasonic cleaning tank and is used for detecting the electromagnetic wire body after pre-cleaning.
[0006] Preferably, the pre-cleaning mechanism comprises: Two first rotating tubes are rotated on two opposite side walls of the ultrasonic cleaning tank, and two ends of the first rotating tubes are arranged through the side walls of the ultrasonic cleaning tank; A plurality of bristles are fixed to the side wall of each of the first rotating tubes and arranged at equal intervals; A plurality of first water spray holes are opened on the side wall of each of the first rotating tubes and are arranged at equal intervals.
[0007] Preferably, the flushing mechanism comprises: An annular groove is provided in the conveying roller and one end of the annular groove passes through the end of the conveying roller; A plurality of second water spray holes are provided on the side wall of the conveying roller and are connected to the annular groove; The rotating ring rotates in the annular groove and is flush with the end of the conveying roller.
[0008] Preferably, the detection mechanism comprises: A fixing ring, fixed to the inner wall of the ultrasonic cleaning tank through a first connecting plate; A second rotating tube rotates on the inner wall of the fixing ring and is sleeved on the side wall of the electromagnetic wire body; A plurality of first reset mechanisms are arranged on the side wall of the second rotating tube, and each of the first reset mechanisms is connected to a moving rod for resetting the movement of the moving rod, the moving rod is inserted into the side wall of the second rotating tube, and a ball is arranged at one end of the moving rod close to the electromagnetic wire body; A first driving mechanism, disposed on a side wall of the first connecting plate, and used for driving the second rotating tube to rotate; The detection component is arranged on the side wall of the fixing ring and is used for detecting the movement of the moving rod.
[0009] Preferably, the first reset mechanism comprises: The moving plate is fixed to one end of the moving rod away from the electromagnetic wire body, and the moving plate is connected to the side wall of the second rotating tube through a first elastic member.
[0010] Preferably, the detection component comprises: A distance sensor is fixed on the upper side of the fixing ring through a fixing block; The second reset mechanism is arranged on the side wall of the fixed block, and is connected with a moving ring for guiding and resetting the movement of the moving ring. The side wall of the moving ring close to the moving disk is provided with a conical surface so that the moving disk can slide on the conical surface.
[0011] Preferably, the second reset mechanism comprises: Two first T-shaped guide rods are fixed to the ends of the moving ring and penetrate the fixed block; Two second elastic members are sleeved on the side walls of the two first T-shaped guide rods, and the second elastic members are located between the fixed block and the movable ring.
[0012] Preferably, the first driving mechanism comprises: A spiral groove is formed on a side wall of the second rotating tube; A third reset mechanism is arranged on the side wall of the first connecting plate, and a moving block is connected to the third reset mechanism to guide and reset the movement of the moving block; A push pin, inserted into the spiral groove and fixed to the side wall of the moving block; The pushing mechanism is arranged on the side wall of the first rotating tube and is used for pushing the moving block to move.
[0013] Preferably, the third reset mechanism comprises: Two second T-shaped guide rods are fixed to the side walls of the moving block and are arranged through the first connecting plate; Two third elastic members are sleeved on the side walls of the two second T-shaped guide rods, and the third elastic members are located between the first connecting plate and the moving block.
[0014] Preferably, the pushing mechanism comprises: A plurality of conical blocks are fixed to the side wall of the first rotating tube and are arranged in a circular shape with equal intervals; The push plate is fixed to the top of the moving block through the second connecting plate, so that the push plate can slide on the side wall of the conical block.
[0015] Preferably, the water supply mechanism comprises: A filter connected to the ultrasonic cleaning tank through a first connecting pipe; A circulation pump connected to the filter through a second connecting pipe; A circular hole is provided at the end of each of the first rotating tubes, and a rotating disk is rotatably connected in the circular hole; Two first water supply pipes are fixedly inserted at the ends of the rotating disk and communicated with the interior of the first rotating pipe; A working box is connected to the circulation pump through a third connecting pipe, and the working box is connected to the first water supply pipe through a fourth connecting pipe; Two second water supply pipes are fixedly inserted at the end of the rotating ring and communicated with the annular groove, and the second water supply pipes are communicated with the third connecting pipe through the fifth connecting pipe; An electric heating ring, fixedly sleeved on the side wall of the third connecting pipe, for heating the cleaning liquid; A temperature sensor, fixedly inserted into the side wall of the third connecting pipe, for detecting the temperature of the cleaning liquid; The second driving mechanism is arranged in the working box and is used for driving the first rotating tube to rotate.
[0016] Preferably, the second driving mechanism comprises: A plurality of blades are inserted into the working box, and the blades are rotated on the side wall of the working box through a rotating rod; Two driven gears, fixedly sleeved on the side walls of the two first rotating tubes; The driving gear is fixedly sleeved on the side wall of the rotating rod and meshed with the driven gear.
[0017] Compared with the prior art, the present invention has the following beneficial effects: This electromagnetic wire ultrasonic cleaning device, by setting a pre-cleaning mechanism, etc., allows the electromagnetic wire body to pass through the wire inlet into the ultrasonic cleaning tank and be wound around the side walls of two conveying rollers, and pass through the wire outlet. When cleaning, the circulation pump is started. At this time, the cleaning liquid in the ultrasonic cleaning tank can be absorbed through the first connecting pipe and enter the filter for filtering. The filtered cleaning liquid enters the working box through the second connecting pipe and the third connecting pipe. At this time, it impacts the surface of the blade, which can cause the rotating rod to rotate. When the rotating rod rotates, it drives the active gear to rotate, thereby driving the two first rotating tubes to rotate through the driven gear, and then driving the bristles to rotate. At this time, the surface of the electromagnetic wire body can be pre-cleaned, and the sticky particles on the surface can be cleaned. Impurities attached to the brush can be prevented from being damaged when the brush is wrapped around the side wall of the conveyor roller for conveying. At the same time, after the cleaning liquid enters the working box, it can enter the first rotating tube through the fourth connecting pipe and the first water supply pipe, and be sprayed out through the first water spray hole, which can not only rinse the surface of the electromagnetic wire body, but also rinse the surface of the bristles, thereby ensuring the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected by a temperature sensor, and the circulating cleaning liquid can be heated by an electric heating ring, so that the electromagnetic wire body can be preheated while being rinsed. After the electromagnetic wire body enters the ultrasonic cleaning tank, the temperature of the cleaning liquid in the ultrasonic cleaning tank can be kept stable, thereby improving the cleaning effect.
[0018] This electromagnetic wire ultrasonic cleaning device is provided with a flushing mechanism, etc., so that during cleaning, the cleaning liquid entering the third connecting pipe can also enter the annular groove through the fifth connecting pipe and the second water supply pipe, and be sprayed out through the second water spray hole, so that the conveying roller and the electromagnetic wire body can be flushed to avoid impurities in the joint surface of the electromagnetic wire body and the conveying roller, thereby avoiding damage to the electromagnetic wire body and the conveying roller due to impurities when the electromagnetic wire body is conveyed on the surface of the conveying roller, thereby ensuring the cleaning effect.
[0019] The electromagnetic wire ultrasonic cleaning device is provided with a detection mechanism, etc., and after the pre-cleaning is completed, the electromagnetic wire body is conveyed into the second rotating tube. At the same time, under the action of the first elastic member, the ball can always contact and roll on the surface of the electromagnetic wire body. When the surface of the electromagnetic wire body is adhered with impurities that are difficult to clean, the moving rod and the moving disk can be pushed to move in the direction close to the moving ring. At the same time, the first elastic member is stretched, and the moving disk is abutted against the conical surface and slides on its surface, so that the moving ring can be pushed to move in the direction close to the fixed block. At the same time, the second elastic member is compressed. At this time, the change in the distance of the moving ring can be detected by the distance sensor, and an alarm is issued to stop the conveyance of the electromagnetic wire body and remind the operator to clean it, so as to facilitate the surface of the electromagnetic wire body. Detection can be performed to avoid damage to the electromagnetic wire body and the conveying roller during cleaning, thereby ensuring the cleaning effect. At the same time, when the first rotating tube rotates, the conical block is driven to rotate synchronously. When the conical block abuts against the side wall of the pushing plate, the moving block can be driven to move in the direction close to the first connecting plate through the second connecting plate. At the same time, the third elastic member is compressed. When the conical block passes over the side wall of the pushing plate, the moving block can move and reset under the action of the third elastic member. This reciprocating mechanism can make the moving block move back and forth, and drive the pushing pin to slide back and forth in the spiral groove, thereby driving the second rotating tube to rotate back and forth, and then driving multiple moving rods and balls to roll synchronously through the first reset mechanism, thereby facilitating a comprehensive detection of one week of the electromagnetic wire body, making the detection more comprehensive and the detection result more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 It is a schematic diagram of the position of the detection mechanism in the present invention; Figure 4 It is a schematic diagram of the positions of the detection mechanism and the first reset mechanism in the present invention; Figure 5 for Figure 1 A schematic diagram of the enlarged structure at A in the middle; Figure 6 for Figure 2 A schematic diagram of the enlarged structure at B in the middle; Figure 7 for Figure 3 Schematic diagram of the enlarged structure at C in the middle; Figure 8 for Figure 4 Schematic diagram of the enlarged structure at D in the middle; Fig. 9 for Figure 6 Schematic diagram of the enlarged structure at E in the middle; Fig.10 for Figure 7 Schematic diagram of the enlarged structure at F in the middle.
[0021] In the figure: 101, ultrasonic cleaning tank; 102, line inlet; 103, line outlet; 104, conveying roller; 201, first connecting plate; 202, fixed ring; 203, second rotating tube; 204, moving rod; 205, ball; 301, fixed block; 302, moving ring; 303, conical surface; 304, distance sensor; 401, first T-shaped guide rod; 402, second elastic member; 501, spiral groove; 502, moving block; 503, push pin; 601, second T-shaped guide rod; 602, third elastic member; 701, second connecting plate; 702, push plate; 703, conical block; 801, moving disk; 802, first elastic member; 901, The first connecting pipe; 902, filter; 903, second connecting pipe; 904, circulation pump; 905, fourth connecting pipe; 906, round hole; 907, rotating disk; 908, first water supply pipe; 909, third connecting pipe; 910, working box; 911, electric heating ring; 912, temperature sensor; 913, fifth connecting pipe; 914, second water supply pipe; 1001, driven gear; 1002, rotating rod; 1003, blades; 1004, driving gear; 1101, first rotating pipe; 1102, bristles; 1103, first water spray hole; 12, electromagnetic wire body; 1301, annular groove; 1302, rotating ring; 1303, second water spray hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 10 The present invention provides an electromagnetic wire ultrasonic cleaning device, comprising an ultrasonic cleaning pool 101, wherein the side wall of the ultrasonic cleaning pool 101 is provided with a wire inlet 102 and a wire outlet 103, wherein two conveying rollers 104 are rotatably connected in the ultrasonic cleaning pool 101, and an electromagnetic wire body 12 is wound between the two conveying rollers 104, and the electromagnetic wire ultrasonic cleaning device further comprises: The pre-cleaning mechanism is arranged on the inner wall of the ultrasonic cleaning tank 101 and close to the wire inlet 102, and is used for pre-cleaning the electromagnetic wire body 12 before ultrasonic cleaning.
[0024] The flushing mechanism is disposed on the side wall of each conveying roller 104 and is used to flush the electromagnetic wire body 12 and the conveying roller 104 .
[0025] The water supply mechanism is arranged on the outer wall of the ultrasonic cleaning tank 101 and is used to supply cleaning liquid to the pre-cleaning mechanism and the flushing mechanism.
[0026] The detection mechanism is arranged on the inner wall of the ultrasonic cleaning tank 101 and is used to detect the electromagnetic wire body 12 after pre-cleaning.
[0027] Before cleaning the electromagnetic wire body 12, its surface can be swept and rinsed for pre-cleaning to clean impurities adhering to its surface. After the pre-cleaning is completed, it is convenient to detect impurities that are difficult to clean on the surface of the electromagnetic wire body 12, and the temperature of the circulating cleaning liquid can be detected. During cleaning, the conveying roller 104 and the electromagnetic wire body 12 can be rinsed to avoid impurities being on the joint surface of the electromagnetic wire body 12 and the conveying roller 104, and to avoid damage to the electromagnetic wire body 12 and the conveying roller 104 when the electromagnetic wire body 12 is conveyed around the side wall of the conveying roller 104. In addition, while rinsing, the electromagnetic wire body 12 is preheated. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 can be kept stable to improve the cleaning effect.
[0028] See also Figure 1 , Figure 2 and Figure 7 , pre-clearance agencies include: The two first rotating tubes 1101 rotate on two opposite side walls of the ultrasonic cleaning tank 101 , and both ends of the first rotating tubes 1101 penetrate through the side walls of the ultrasonic cleaning tank 101 .
[0029] A plurality of bristles 1102 are fixed to the side wall of each first rotating tube 1101 and are arranged at equal intervals.
[0030] A plurality of first water spray holes 1103 are provided on the side wall of each first rotating tube 1101 and are arranged at equal intervals. The two first rotating tubes 1101 rotate, thereby driving the bristles 1102 to rotate. At this time, the surface of the electromagnetic wire body 12 can be pre-cleaned to clean impurities adhering to its surface, thereby avoiding damage to the electromagnetic wire body 12 and the conveying roller 104 when the electromagnetic wire is conveyed around the side wall of the conveying roller 104. At the same time, cleaning liquid is supplied into the first rotating tube 1101 through the water supply mechanism and sprayed out through the first water spray holes 1103, which can not only rinse the surface of the electromagnetic wire body 12, but also rinse the surface of the bristles 1102, thereby ensuring the efficiency and effect of the pre-cleaning.
[0031] See also Figure 1 , Figure 3 and Figure 7 , the flushing mechanism includes: The annular groove 1301 is opened in the conveying roller 104 and one end of the annular groove 1301 passes through the end of the conveying roller 104 .
[0032] A plurality of second water spray holes 1303 are formed on the side wall of the conveying roller 104 and connected to the annular groove 1301 .
[0033] The rotating ring 1302 rotates in the annular groove 1301 and is flush with the end of the conveying roller 104. During cleaning, the cleaning liquid is supplied into the annular groove 1301 through the water supply mechanism and sprayed out through the second water spray hole 1303, so that the conveying roller 104 and the electromagnetic wire body 12 can be rinsed to prevent impurities from being on the joint surface of the electromagnetic wire body 12 and the conveying roller 104. This can prevent the electromagnetic wire body 12 and the conveying roller 104 from being damaged by impurities when the electromagnetic wire body 12 is transported on the surface of the conveying roller 104, thereby ensuring the cleaning effect.
[0034] See also Figure 3 , Figure 4 , Figure 7 , Figure 8 and Fig.10 , the testing agencies include: The fixing ring 202 is fixed to the inner wall of the ultrasonic cleaning tank 101 through the first connecting plate 201 .
[0035] The second rotating tube 203 rotates on the inner wall of the fixing ring 202 and is sleeved on the side wall of the electromagnetic wire body 12 .
[0036] Multiple first reset mechanisms are arranged on the side wall of the second rotating tube 203, and each first reset mechanism is connected to a moving rod 204 for resetting the movement of the moving rod 204. The moving rod 204 is inserted into the side wall of the second rotating tube 203, and a ball 205 is arranged at one end of the moving rod 204 close to the electromagnetic wire body 12.
[0037] The first driving mechanism is disposed on the side wall of the first connecting plate 201 and is used to drive the second rotating tube 203 to rotate.
[0038] The detection component is arranged on the side wall of the fixed ring 202, and is used to detect the movement of the moving rod 204. After the pre-cleaning is completed, the electromagnetic wire body 12 is conveyed to the second rotating tube 203. At the same time, under the action of the first reset mechanism, the ball 205 can always contact the surface of the electromagnetic wire body 12 and can roll on the surface of the electromagnetic wire body 12. When the surface of the electromagnetic wire body 12 is adhered with impurities that are difficult to clean, it can push the moving rod 204 and the moving disk 801 to move in the direction close to the moving ring 302, and detect it through the detection component. At the same time, an alarm is issued to stop the conveying of the electromagnetic wire body 12 and remind the operator to clean it, thereby facilitating the detection of the surface of the electromagnetic wire body 12, avoiding damage to the electromagnetic wire body 12 and the conveying roller 104 during cleaning, and ensuring the cleaning effect.
[0039] See also Figure 8 , the first reset mechanism comprises: The movable plate 801 is fixed to one end of the movable rod 204 away from the electromagnetic wire body 12 , and the movable plate 801 is connected to the side wall of the second rotating tube 203 through the first elastic member 802 . The first elastic member 802 can be a spring, etc., which guides and resets the movement of the movable rod 204 .
[0040] See also Figure 8 and Fig.10 , the detection components include: The distance sensor 304 is fixed above the fixing ring 202 through the fixing block 301 .
[0041] The second reset mechanism is arranged on the side wall of the fixed block 301, and the second reset mechanism is connected to a moving ring 302 for guiding and resetting the movement of the moving ring 302. The moving ring 302 is provided with a tapered surface 303 on the side wall close to the moving disk 801, so that the moving disk 801 can slide on the tapered surface 303. When impurities that are difficult to clean adhere to the surface of the electromagnetic wire body 12, the moving rod 204 and the moving disk 801 can be pushed to move in the direction close to the moving ring 302. At the same time, the first elastic member 802 is stretched, and the moving disk 801 is abutted against the tapered surface 303 and slides on its surface, thereby pushing the moving ring 302 to move in the direction close to the fixed block 301. At this time, the change in the distance of the moving ring 302 can be detected by the distance sensor 304. At the same time, an alarm is issued to stop the transportation of the electromagnetic wire body 12 and remind the operator to clean it, thereby facilitating the detection of the surface of the electromagnetic wire body 12.
[0042] See also Figure 8 and Fig.10 , the second reset mechanism comprises: Two first T-shaped guide rods 401 are fixed to the ends of the moving ring 302 and penetrate the fixed block 301 .
[0043] The two second elastic members 402 are sleeved on the side walls of the two first T-shaped guide rods 401 . The second elastic members 402 can be springs, etc., and the two ends of the second elastic members 402 are respectively fixed to the fixed block 301 and the movable ring 302 , so as to guide and reset the movement of the movable ring 302 .
[0044] See also Fig.10 , the first driving mechanism comprises: The spiral groove 501 is formed on the side wall of the second rotating tube 203 .
[0045] The third reset mechanism is disposed on the side wall of the first connecting plate 201 , and the moving block 502 is connected to the third reset mechanism for guiding and resetting the movement of the moving block 502 .
[0046] The pushing pin 503 is inserted into the spiral groove 501 and fixed to the side wall of the moving block 502 .
[0047] The pushing mechanism is arranged on the side wall of the first rotating tube 1101, and is used to push the moving block 502 to move. When the first rotating tube 1101 rotates, the moving block 502 moves back and forth through the pushing mechanism and the third reset mechanism, and drives the pushing pin 503 to slide back and forth in the spiral groove 501, thereby driving the second rotating tube 203 to rotate back and forth, and then drives the multiple moving rods 204 and the ball 205 to roll synchronously through the first reset mechanism, thereby facilitating a comprehensive detection of one circle of the electromagnetic wire body 12, making the detection more comprehensive and the detection result more accurate.
[0048] See also Fig.10 , the third reset mechanism comprises: Two second T-shaped guide rods 601 are fixed to the side walls of the moving block 502 and penetrate the first connecting plate 201 .
[0049] Two third elastic members 602 are sleeved on the side walls of the two second T-shaped guide rods 601. The third elastic members 602 can be springs, etc., and the two ends of the third elastic members 602 are respectively fixed to the first connecting plate 201 and the moving block 502 to guide and reset the movement of the moving block 502.
[0050] See also Fig.10 , the driving agencies include: A plurality of conical blocks 703 are fixed to the side wall of the first rotating tube 1101 and are arranged in a circular shape with equal intervals.
[0051] The pushing plate 702 is fixed to the top of the moving block 502 by the second connecting plate 701, so that the pushing plate 702 can slide on the side wall of the conical block 703. When the conical block 703 abuts against the side wall of the pushing plate 702, the moving block 502 can be driven by the second connecting plate 701 to move toward the direction close to the first connecting plate 201. At the same time, the third elastic member 602 is compressed. When the conical block 703 passes over the side wall of the pushing plate 702, the moving block 502 can be moved and reset under the action of the third elastic member 602. This reciprocating movement can make the moving block 502 move back and forth.
[0052] See also Figure 5 and Figure 6 , water supply agencies include: The filter 902 is connected to the ultrasonic cleaning tank 101 through the first connecting pipe 901 .
[0053] The circulation pump 904 is connected to the filter 902 through the second connecting pipe 903 .
[0054] A circular hole 906 is provided at the end of each first rotating tube 1101 , and a rotating disk 907 is rotatably connected in the circular hole 906 .
[0055] The two first water supply pipes 908 are fixedly inserted at the ends of the rotating disk 907 and communicate with the interior of the first rotating tube 1101 .
[0056] The working box 910 is connected to the circulation pump 904 through the third connecting pipe 909 , and the working box 910 is connected to the first water supply pipe 908 through the fourth connecting pipe 905 .
[0057] Two second water supply pipes 914 are fixedly inserted at the end of the rotating ring 1302 and communicated with the annular groove 1301 . The second water supply pipes 914 are communicated with the third connecting pipe 909 through the fifth connecting pipe 913 .
[0058] The electric heating ring 911 is fixedly mounted on the side wall of the third connecting pipe 909 and is used to heat the cleaning liquid.
[0059] The temperature sensor 912 is fixedly inserted into the side wall of the third connecting pipe 909 and is used to detect the temperature of the cleaning liquid.
[0060] The second driving mechanism is arranged in the working box 910, and is used to drive the first rotating tube 1101 to rotate. When cleaning is performed, the circulation pump 904 is started. At this time, the cleaning liquid in the ultrasonic cleaning tank 101 can be absorbed through the first connecting pipe 901 and enters the filter 902 for filtering. The filtered cleaning liquid enters the working box 910 through the second connecting pipe 903 and the third connecting pipe 909. After entering the working box 910, the cleaning liquid can enter the first rotating tube 1101 through the fourth connecting pipe 905 and the first water supply pipe 908, and pass through the first water spray hole 11 03 spraying can not only rinse the surface of the electromagnetic wire body 12, but also rinse the surface of the bristles 1102, so as to ensure the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected by the temperature sensor 912, and the circulating cleaning liquid can be heated by the electric heating ring 911, so that the electromagnetic wire body 12 can be preheated while being rinsed. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 can be kept stable, thereby improving the cleaning effect.
[0061] See also Figure 5 and Figure 6 , the second driving mechanism comprises: A plurality of blades 1003 are inserted into the working box 910 , and the blades 1003 are rotated on the side wall of the working box 910 through the rotating rod 1002 .
[0062] The two driven gears 1001 are fixedly sleeved on the side walls of the two first rotating tubes 1101 .
[0063] The driving gear 1004 is fixedly sleeved on the side wall of the rotating rod 1002 and meshed with the driven gear 1001. When the cleaning liquid enters the working box 910, it impacts the surface of the blade 1003, which can make the rotating rod 1002 rotate. When the rotating rod 1002 rotates, it drives the driving gear 1004 to rotate, thereby driving the two first rotating tubes 1101 to rotate through the driven gear 1001.
[0064] Working principle: When in use, the electromagnetic wire body 12 is passed through the wire inlet 102 into the ultrasonic cleaning tank 101 and wound around the side walls of the two conveying rollers 104, and passed out through the wire outlet 103. When cleaning, the circulation pump 904 is started. At this time, the cleaning liquid in the ultrasonic cleaning tank 101 can be absorbed through the first connecting pipe 901 and enters the filter 902 for filtering. The filtered cleaning liquid enters the working box 910 through the second connecting pipe 903 and the third connecting pipe 909. At this time, the impact on the blade The surface of 1003 can make the rotating rod 1002 rotate. When the rotating rod 1002 rotates, it drives the active gear 1004 to rotate, thereby driving the two first rotating tubes 1101 to rotate through the driven gear 1001, and then drives the bristles 1102 to rotate. At this time, the surface of the electromagnetic wire body 12 can be pre-cleaned to clean impurities adhered to its surface, avoiding damage to the electromagnetic wire body 12 and the conveying roller 104 when it is transported around the side wall of the conveying roller 104.
[0065] At the same time, after the cleaning liquid enters the working box 910, it can enter the first rotating tube 1101 through the fourth connecting pipe 905 and the first water supply pipe 908, and be sprayed out through the first water spray hole 1103, which can not only rinse the surface of the electromagnetic wire body 12, but also rinse the surface of the bristles 1102, thereby ensuring the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected by the temperature sensor 912, and the circulating cleaning liquid can be heated by the electric heating ring 911, so that the electromagnetic wire body 12 can be preheated while rinsing. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 can be kept stable, thereby improving the cleaning effect.
[0066] After the pre-cleaning is completed, the electromagnetic wire body 12 is conveyed to the second rotating tube 203. At the same time, under the action of the first elastic member 802, the ball 205 can always contact and roll on the surface of the electromagnetic wire body 12. When impurities that are difficult to clean adhere to the surface of the electromagnetic wire body 12, the moving rod 204 and the moving disk 801 can be pushed to move in the direction close to the moving ring 302. At the same time, the first elastic member 802 is stretched, and the moving disk 801 is abutted against the conical surface 303 and slides on its surface, so that the moving ring 302 can be pushed to move in the direction close to the fixed block 301. At the same time, the second elastic member 402 is compressed. At this time, the change in the distance of the moving ring 302 can be detected by the distance sensor 304. At the same time, an alarm is issued to stop the conveying of the electromagnetic wire body 12 and remind the operator to clean it, so as to facilitate the detection of the surface of the electromagnetic wire body 12, avoid damage to the electromagnetic wire body 12 and the conveying roller 104 during cleaning, and ensure the cleaning effect.
[0067] At the same time, when the first rotating tube 1101 rotates, the conical block 703 is driven to rotate synchronously. When the conical block 703 abuts against the side wall of the pushing plate 702, the moving block 502 can be driven to move in the direction close to the first connecting plate 201 through the second connecting plate 701. At the same time, the third elastic member 602 is compressed. When the conical block 703 passes over the side wall of the pushing plate 702, the moving block 502 can be moved and reset under the action of the third elastic member 602. This reciprocating process can make the moving block 502 move back and forth, and drive the pushing pin 503 to slide back and forth in the spiral groove 501, so as to drive the second rotating tube 203 to rotate back and forth, and then drive the multiple moving rods 204 and the ball 205 to roll synchronously through the first reset mechanism, so as to facilitate a comprehensive detection of one week of the electromagnetic wire body 12, so that the detection is more comprehensive and the detection result is more accurate.
[0068] Moreover, during cleaning, the cleaning liquid entering the third connecting pipe 909 can also enter the annular groove 1301 through the fifth connecting pipe 913 and the second water supply pipe 914, and be sprayed out through the second water spray hole 1303, so that the conveying roller 104 and the electromagnetic wire body 12 can be flushed to prevent impurities from being on the joint surface of the electromagnetic wire body 12 and the conveying roller 104, thereby preventing the electromagnetic wire body 12 from being damaged by impurities when being conveyed on the surface of the conveying roller 104, thereby ensuring the cleaning effect.
Claims
1. An electromagnetic wire ultrasonic cleaning device, comprising an ultrasonic cleaning tank (101), wherein a side wall of the ultrasonic cleaning tank (101) is provided with a wire inlet (102) and a wire outlet (103), wherein two conveying rollers (104) are rotatably connected in the ultrasonic cleaning tank (101), and an electromagnetic wire body (12) is wound between the two conveying rollers (104), wherein: The electromagnetic wire ultrasonic cleaning device further comprises: A pre-cleaning mechanism, arranged on the inner wall of the ultrasonic cleaning tank (101) and close to the wire inlet (102), and used for pre-cleaning the electromagnetic wire body (12) before ultrasonic cleaning; A flushing mechanism, arranged on the side wall of each of the conveying rollers (104), and used for flushing the electromagnetic wire body (12) and the conveying roller (104); A water supply mechanism, arranged on the outer wall of the ultrasonic cleaning tank (101), and used for supplying cleaning liquid to the pre-cleaning mechanism and the flushing mechanism; A detection mechanism is arranged on the inner wall of the ultrasonic cleaning tank (101) and is used to detect the electromagnetic wire body (12) after pre-cleaning.
2. The electromagnetic wire ultrasonic cleaning device according to claim 1, characterized in that: The pre-cleaning mechanism comprises: Two first rotating tubes (1101) are rotated on two opposite side walls of the ultrasonic cleaning tank (101), and two ends of the first rotating tubes (1101) are arranged to penetrate the side walls of the ultrasonic cleaning tank (101); A plurality of bristles (1102) are fixed to the side wall of each of the first rotating tubes (1101) and are arranged at equal intervals; A plurality of first water spray holes (1103) are provided on the side wall of each of the first rotating tubes (1101) and are arranged at equal intervals.
3. The electromagnetic wire ultrasonic cleaning device according to claim 2, characterized in that: The flushing mechanism comprises: An annular groove (1301) is provided in the conveying roller (104), and one end of the annular groove (1301) passes through the end of the conveying roller (104); A plurality of second water spray holes (1303) are formed on the side wall of the conveying roller (104) and are connected to the annular groove (1301); The rotating ring (1302) rotates in the annular groove (1301) and is flush with the end of the conveying roller (104).
4. The electromagnetic wire ultrasonic cleaning device according to claim 2, characterized in that: The detection mechanism includes: A fixing ring (202) fixed to the inner wall of the ultrasonic cleaning tank (101) via a first connecting plate (201); A second rotating tube (203) rotates on the inner wall of the fixing ring (202) and is sleeved on the side wall of the electromagnetic wire body (12); A plurality of first reset mechanisms are arranged on the side wall of the second rotating tube (203), and each first reset mechanism is connected to a moving rod (204) for resetting the movement of the moving rod (204), the moving rod (204) being inserted into the side wall of the second rotating tube (203), and a ball (205) is arranged at one end of the moving rod (204) close to the electromagnetic wire body (12); A first driving mechanism, arranged on a side wall of the first connecting plate (201), and used for driving the second rotating tube (203) to rotate; A detection component is arranged on the side wall of the fixing ring (202) and is used to detect the movement of the moving rod (204).
5. The electromagnetic wire ultrasonic cleaning device according to claim 4, characterized in that: The first reset mechanism comprises: The movable plate (801) is fixed to an end of the movable rod (204) away from the electromagnetic wire body (12), and the movable plate (801) is connected to the side wall of the second rotating tube (203) via a first elastic member (802).
6. The electromagnetic wire ultrasonic cleaning device according to claim 5, characterized in that: The detection component comprises: A distance sensor (304) is fixed above the fixing ring (202) via a fixing block (301); A second reset mechanism is arranged on a side wall of the fixed block (301), and a moving ring (302) is connected to the second reset mechanism for guiding the movement and resetting the moving ring (302). A conical surface (303) is arranged on the side wall of the moving ring (302) close to the moving disk (801), so that the moving disk (801) can slide on the conical surface (303).
7. The electromagnetic wire ultrasonic cleaning device according to claim 6, characterized in that: The second reset mechanism comprises: Two first T-shaped guide rods (401) are fixed to the ends of the movable ring (302) and are arranged to penetrate the fixed block (301); The two second elastic members (402) are sleeved on the side walls of the two first T-shaped guide rods (401), and the second elastic members (402) are located between the fixed block (301) and the movable ring (302).
8. The electromagnetic wire ultrasonic cleaning device according to claim 4, characterized in that: The first driving mechanism comprises: A spiral groove (501) is formed on a side wall of the second rotating tube (203); A third reset mechanism is arranged on the side wall of the first connecting plate (201), and a moving block (502) is connected to the third reset mechanism, and is used to guide and reset the movement of the moving block (502); A pushing pin (503) is inserted into the spiral groove (501) and fixed to the side wall of the moving block (502); A pushing mechanism, arranged on a side wall of the first rotating tube (1101), and used for pushing the moving block (502) to move; Wherein, the third reset mechanism comprises: Two second T-shaped guide rods (601) are fixed to the side walls of the moving block (502) and are arranged to penetrate the first connecting plate (201); Two third elastic members (602) are sleeved on the side walls of the two second T-shaped guide rods (601), and the third elastic members (602) are located between the first connecting plate (201) and the moving block (502); The driving mechanism comprises: A plurality of conical blocks (703) are fixed to the side wall of the first rotating tube (1101) and are arranged in a circular shape at equal intervals; The pushing plate (702) is fixed to the top of the moving block (502) via the second connecting plate (701), so that the pushing plate (702) can slide on the side wall of the conical block (703).
9. The electromagnetic wire ultrasonic cleaning device according to claim 3, characterized in that: The water supply mechanism comprises: A filter (902) is connected to the ultrasonic cleaning tank (101) via a first connecting pipe (901); A circulation pump (904) is connected to the filter (902) via a second connecting pipe (903); A circular hole (906) is provided at the end of each of the first rotating tubes (1101), and a rotating disk (907) is rotatably connected in the circular hole (906); Two first water supply pipes (908) are fixedly inserted at the ends of the rotating disk (907) and are in communication with the interior of the first rotating tube (1101); A working box (910) is connected to the circulation pump (904) via a third connecting pipe (909), and the working box (910) is connected to the first water supply pipe (908) via a fourth connecting pipe (905); Two second water supply pipes (914) are fixedly inserted at the end of the rotating ring (1302) and are connected to the annular groove (1301); the second water supply pipes (914) are connected to the third connecting pipe (909) via the fifth connecting pipe (913); An electric heating ring (911) is fixedly sleeved on the side wall of the third connecting pipe (909) and is used to heat the cleaning liquid; a temperature sensor (912), fixedly inserted into the side wall of the third connecting pipe (909), and used for detecting the temperature of the cleaning liquid; The second driving mechanism is disposed in the working box (910) and is used to drive the first rotating tube (1101) to rotate.
10. The electromagnetic wire ultrasonic cleaning device according to claim 9, characterized in that: The second driving mechanism comprises: A plurality of blades (1003) are inserted into the working box (910), and the blades (1003) are rotated on the side wall of the working box (910) via a rotating rod (1002); Two driven gears (1001) are fixedly sleeved on the side walls of the two first rotating tubes (1101); The driving gear (1004) is fixedly sleeved on the side wall of the rotating rod (1002) and meshed with the driven gear (1001).
Citation Information
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