Shaft cap blank impact deburring device and system

Abstract

The invention relates to the technical field of machining, in particular to a shaft cap blank impact deburring device and system.The shaft cap blank impact deburring device comprises a feeding assembly, a conveying line, a clamping assembly, a positioning assembly and an impact assembly, and the conveying line is arranged on one side of the feeding assembly and used for conveying a shaft cap blank from the feeding assembly; the positioning assembly is used for limiting the shaft cover blank, the clamping assembly is used for rotating the shaft cover blank from the conveying line to the positioning assembly, and the impact assembly is used for impacting the limited shaft cover blank. The production efficiency is improved through the automatic process, the labor intensity is reduced, and the quality and consistency of finished products are improved.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, and in particular to an impact deburring device and system for a shaft cover blank. Background Art

[0002] The shaft cover blank is mainly used to protect the parts on the shaft to prevent dust or other impurities from entering. It is usually cast. After casting, burrs will remain on the edge of the blank and need to be removed. Generally, it is removed manually by knocking with tools, which has low work efficiency and the removal quality is not stable enough.

[0003] There is a high-pressure water deburring machine, in which the workpiece mounting mechanism is installed in the water isolation tank and is located directly below the nozzle of the flushing mechanism. The plastic part is clamped on the workpiece mounting mechanism, and the moving mechanism drives the nozzle on the flushing mechanism to reciprocate. The nozzle sprays high-pressure water flow to impact the plastic part to remove the burrs on the plastic part. After one side of the plastic part is flushed, the plastic part is rotated 180 degrees, and the nozzle flushes the other side of the plastic part to complete the deburring work of the plastic part. The burrs of the plastic part are completely removed, and the production efficiency is high.

[0004] However, the above device requires a water source, which causes residual moisture on the workpiece, and the moisture needs to be processed later, which increases the processing steps. Summary of the invention

[0005] The object of the present invention is to provide a device and system for impact deburring a shaft cover blank, so as to more conveniently and quickly remove burrs from the workpiece and improve work efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides a shaft cover blank impact deburring device, including a feeding assembly and a conveyor line, wherein the conveyor line is arranged on one side of the feeding assembly, and is used to convey the shaft cover blank from the feeding assembly, and also includes a clamping assembly, a positioning assembly and an impact assembly, wherein the positioning assembly is used to limit the shaft cover blank, the clamping assembly is used to rotate the shaft cover blank from the conveyor line to the positioning assembly, and the impact assembly is used to impact the limited shaft cover blank.

[0007] Wherein, the clamping assembly also includes a positioning sensor, which is arranged on one side of the conveying line and is used to position the shaft cover blank.

[0008] Among them, the clamping assembly includes two clamps, a driver, a lifter and a mover, the mover is slidably arranged on one side of the conveyor line, the lifter is arranged on the mover, the driver is arranged on the lifter, and the two clamps are driven by the driver to clamp the shaft cover blank.

[0009] Wherein, the driver includes a first cylinder, a rack and two incomplete gears, the two incomplete gears are respectively connected to the two clamps, the rack has two tooth surfaces, the rack is slidably arranged between the two incomplete gears and meshes with the two incomplete gears, and the output end of the first cylinder is connected to the rack.

[0010] Wherein, the lifter comprises a lifting cylinder and a lifting plate, the lifting plate is connected to the first cylinder, and the output end of the lifting cylinder is connected to the lifting plate.

[0011] Wherein, the mover includes a moving cylinder and a connecting plate, the connecting plate is connected to the lifting cylinder, and the output end of the moving cylinder is connected to the connecting plate.

[0012] Wherein, the clamping assembly further includes a buffer, which is arranged on one side of the connecting plate and is used to provide buffering when the connecting plate reaches an extreme position.

[0013] Among them, the positioning assembly includes a lower mold, a shooting switch and a support seat. The lower mold has an impact hole and two detection holes. The two detection holes are connected to the impact hole. The support seat is used to support the lower mold. The shooting switch is arranged on one side of the two detection holes for monitoring the position of the shaft cover blank.

[0014] In a second aspect, the present invention further provides a shaft cover blank impact deburring system, comprising the shaft cover blank impact deburring device described above.

[0015] The present invention provides an impact deburring device and system for a shaft cover blank. In this embodiment, the present invention provides an automated device specifically for removing burrs on the surface of a shaft cover blank. The device is intended to improve deburring efficiency, reduce manual operations, and ensure deburring quality.

[0016] The loading assembly places the shaft cap blank to be processed in the initial position for subsequent processing. A conveyor line is provided on one side of the loading assembly. The function of this conveyor line is to transport the already placed shaft cap blank to the next processing step. It is composed of a belt, chain or other suitable transmission mechanism, which can smoothly move the blank without causing damage. In order to ensure the processing accuracy, the device is also equipped with a positioning assembly. The function of the positioning assembly is to accurately fix the shaft cap blank in position to ensure that the subsequent processing can be carried out in the correct position. The clamping assembly works in conjunction with the conveyor line and the positioning assembly. When the blank reaches the specified position, the clamping assembly will be responsible for lifting the blank from the conveyor line and accurately transferring it to the positioning assembly. This process requires a high degree of accuracy and stability to avoid unnecessary deviations during the transfer process. The blank is firmly positioned on the positioning assembly, and the impact assembly will use a high-speed moving tool (such as a hammer or other form of impact head) according to the preset program to accurately strike the burr on the blank. This impact force is sufficient to remove the burr without damaging the critical structure of the blank itself. In this way, the excess material on the surface of the blank can be effectively removed to achieve the purpose of deburring. The entire device replaces the traditional manual deburring method through an automated process, thereby improving production efficiency, reducing labor intensity, and improving the quality and consistency of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural diagram of a shaft cover blank impact deburring device of the present invention.

[0019] Figure 2 yes Figure 1 A partial enlargement of detail A.

[0020] Figure 3 yes Figure 1 A partial enlargement of detail B.

[0021] Figure 4 It is a right side structural diagram of a shaft cover blank impact deburring device of the present invention.

[0022] Figure 5 It is a left side structural diagram of a shaft cover blank impact deburring device of the present invention.

[0023] Figure 6It is a structural diagram of the driver of the present invention.

[0024] Figure 7 It is a cross-sectional structural diagram of the driver of the present invention.

[0025] Feeding assembly 101, conveyor line 102, clamping assembly 103, positioning assembly 104, impact assembly 105, positioning sensor 106, clamping jaws 107, driver 108, lifter 109, mover 110, first cylinder 111, rack 112, incomplete gear 113, lifting cylinder 114, lifting plate 115, moving cylinder 116, connecting plate 117, buffer 118, lower die 119, shooting switch 120, support seat 121, punch body 122, punch fixing part 123, punch body 124, limiter 125. DETAILED DESCRIPTION

[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0027] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0028] First embodiment

[0029] See also Figure 1 to Figure 7 The present invention provides a shaft cover blank impact deburring device, including a feeding component 101 and a conveyor line 102, wherein the conveyor line 102 is arranged on one side of the feeding component 101, and is used to convey the shaft cover blank from the feeding component 101, and also includes a clamping component 103, a positioning component 104 and an impact component 105, wherein the positioning component 104 is used to limit the shaft cover blank, the clamping component 103 is used to rotate the shaft cover blank from the conveyor line 102 to the positioning component 104, and the impact component 105 is used to impact the limited shaft cover blank.

[0030] In this embodiment, the present invention provides an automated device specifically for removing burrs from the surface of a shaft cover blank, which is intended to improve deburring efficiency, reduce manual operations, and ensure deburring quality.

[0031] The loading assembly 101 places the shaft cover blank to be processed in the initial position for subsequent processing. A conveyor line 102 is provided on one side of the loading assembly 101. The function of this conveyor line 102 is to convey the already placed shaft cover blank to the next processing step. It is composed of a belt, chain or other suitable transmission mechanism, which can smoothly move the blank without causing damage.

[0032] In order to ensure the processing accuracy, the device is also equipped with a positioning component 104. The function of the positioning component 104 is to accurately fix the position of the shaft cover blank to ensure that the subsequent processing can be carried out at the correct position.

[0033] The clamping assembly 103 works in conjunction with the conveyor line 102 and the positioning assembly 104. When the blank reaches the designated position, the clamping assembly 103 will be responsible for lifting the blank from the conveyor line 102 and accurately transferring it to the positioning assembly 104. This process requires a high degree of accuracy and stability to avoid unnecessary deviations during the transfer process.

[0034] The blank is firmly positioned on the positioning assembly 104, and the impact assembly 105 will use a high-speed moving tool (such as a hammer or other forms of impact head) to accurately strike the burr on the blank according to the preset program. This impact force is sufficient to remove the burr without damaging the key structure of the blank itself. In this way, the excess material on the surface of the blank can be effectively removed to achieve the purpose of deburring.

[0035] The entire device replaces the traditional manual deburring method through an automated process, thereby improving production efficiency, reducing labor intensity, and improving the quality and consistency of the finished product.

[0036] The clamping assembly 103 further includes a positioning sensor 106 , which is disposed on one side of the conveying line 102 and is used to position the shaft cover blank.

[0037] The positioning sensor 106 is installed on one side of the conveyor line 102 to detect the position information of the shaft cover blank. When the blank reaches the specified position, the positioning sensor 106 triggers a signal to inform the control system that the blank is in place, and the clamping assembly 103 can start its action.

[0038] The clamping assembly 103 includes two clamps 107, a driver 108, a lifter 109 and a mover 110. The mover 110 is slidably arranged on one side of the conveyor line 102, the lifter 109 is arranged on the mover 110, and the driver 108 is arranged on the lifter 109. The two clamps 107 are driven by the driver 108 to clamp the shaft cover blank.

[0039] The mover 110 is slidably arranged on one side of the conveyor line 102, allowing the clamping assembly 103 to move laterally along the conveyor line 102. The lifter 109 is installed on the mover 110 to realize the vertical rising and falling action of the clamping assembly 103. The driver 108 is installed on the lifter 109 to control the opening and closing of the clamping jaws 107, that is, the action of clamping the blank. When the shaft cover blank is moved to the position of the clamping jaws 107, the clamping jaws 107 are started to clamp the blank, and then the lifter 109 is controlled to lift the blank, and then the mover 110 is moved to move the blank to the position of the positioning assembly 104, so that the movement of the blank is more convenient and accurate.

[0040] The driver 108 includes a first cylinder 111, a rack 112 and two incomplete gears 113. The two incomplete gears 113 are respectively connected to the two clamps 107. The rack 112 has two tooth surfaces. The rack 112 is slidably set between the two incomplete gears 113 and meshes with the two incomplete gears 113. The output end of the first cylinder 111 is connected to the rack 112.

[0041] The two incomplete gears 113 are respectively connected to the two clamping jaws 107. When the first cylinder 111 pushes the rack 112 to move, the rack 112 will slide between and mesh with the two incomplete gears 113. Due to the special design of the incomplete gear 113, the movement of the rack 112 will cause the two clamping jaws 107 to open and close accordingly, thereby clamping or releasing the shaft cover blank.

[0042] The lifter 109 includes a lift cylinder 114 and a lift plate 115 . The lift plate 115 is connected to the first cylinder 111 , and an output end of the lift cylinder 114 is connected to the lift plate 115 .

[0043] The lifter 109 is composed of a lift cylinder 114 and a lift plate 115. The lift plate 115 is connected to the first cylinder 111. When the lift cylinder 114 is started, its output end pushes the lift plate 115 to move up and down, thereby driving the entire driver 108 and the clamping jaw 107 system to rise or fall.

[0044] The mover 110 includes a moving cylinder 116 and a connecting plate 117 . The connecting plate 117 is connected to the lifting cylinder 114 , and an output end of the moving cylinder 116 is connected to the connecting plate 117 .

[0045] The mover 110 is composed of a moving cylinder 116 and a connecting plate 117. The connecting plate 117 is connected to the lifting cylinder 114. When the moving cylinder 116 is started, its output end pushes the connecting plate 117 to slide along the set track, thereby driving the entire clamping assembly 103 to move along the conveyor line 102 to complete the pick-up and placement operation of the blank.

[0046] Through the coordinated work of the above parts, the clamping assembly 103 can accurately find the position of the shaft cover blank on the conveyor line 102, clamp it firmly, adjust its position as needed, and finally accurately place the blank on the positioning assembly 104 to prepare for the subsequent deburring process. This precise mechanical design not only improves work efficiency, but also ensures safety and accuracy during the processing.

[0047] The clamping assembly 103 further includes a buffer 118 , which is disposed on one side of the connecting plate 117 and is used to provide buffering when the connecting plate 117 reaches an extreme position.

[0048] The buffer 118 is arranged on one side of the connecting plate 117. When the connecting plate 117 reaches the limit position of its travel driven by the mover 110, the buffer 118 can absorb the remaining kinetic energy and prevent hard collision, thereby protecting the equipment from damage and maintaining the stability and reliability of the system.

[0049] The positioning assembly 104 includes a lower die 119, a shooting switch 120 and a support seat 121. The lower die 119 has an impact hole and two detection holes. The two detection holes are connected to the impact hole. The support seat 121 is used to support the lower die 119. The shooting switch 120 is set on one side of the two detection holes to monitor the position of the shaft cover blank.

[0050] The lower die 119 is a die with a specific shape, on which an impact hole and two detection holes are designed. These holes are interconnected, so that the detection holes can be used to confirm whether the blank is correctly placed at the position of the impact hole. The support seat 121 is used to support the lower die 119 to ensure its stability and reliability. The beam switch 120 is set on one side of the detection hole. When the shaft cover blank is placed in place, the beam switch 120 can detect the position state of the blank by blocking or reflecting the light beam, thereby determining whether the blank is correctly placed in the predetermined position.

[0051] The impact assembly 105 includes a punch body 122, a punch fixing part 123, a punch body 124 and a limiter 125. The punch body 122 is arranged on the top of the lower die 119, the punch fixing part 123 is arranged on the punch body 122, the punch body 124 is fixed on the punch fixing part 123 and aligned with the impact hole, and the limiter 125 is used to limit the moving distance of the punch body 124.

[0052] In addition, the impact assembly 105, as a key actuator for deburring, is mainly composed of a punch body 122, a punch fixing member 123, a punch body 124 and a limiter 125. The punch body 122 is installed directly above the lower die 119 and is the main power source of the impact assembly 105. The punch fixing member 123 is fixed on the punch body 122 to install the punch body 124. The punch body 124 is installed through a fixing member, and its tip must be precisely aligned with the impact hole on the lower die 119 to ensure that it can accurately act on the designated area of ​​the blank during the impact process. The limiter 125 is used to limit the moving distance of the punch body 124 to prevent damage or uncontrollable energy release caused by overshoot, thereby ensuring that each impact is controllable and effective.

[0053] In summary, through the coordinated use of the buffer 118 in the clamping assembly 103, the lower die 119 and the shooting switch 120 in the positioning assembly 104, and the punch and limiter 125 in the impact assembly 105, the present invention not only achieves efficient deburring of the shaft cover blank, but also ensures the safety and reliability of the entire operation process.

[0054] Second embodiment

[0055] The present invention also provides a shaft cover blank impact deburring system, comprising the shaft cover blank impact deburring device.

[0056] The system includes but is not limited to the following extended functions and services:

[0057] Control system: An integrated control system is used to monitor and manage the working status of each component. It can be based on PLC (Programmable Logic Controller) or more advanced industrial computer system, which can receive data from sensors, process and send instructions to each execution unit to ensure the coordinated operation of the whole system.

[0058] Quality inspection module: After deburring, a quality inspection module is added to check whether the deburring effect meets the standards. This can be done by using visual inspection technology, capturing images through a camera, and using image processing algorithms to determine whether the burrs have been completely removed. The system's built-in fault diagnosis module can help quickly locate and solve possible problems with the equipment. At the same time, maintenance support services can ensure long-term stable operation of the equipment and timely replacement of worn parts.

[0059] The system can also be configured with a data recording function to collect various parameters during the processing, such as processing time, deburring effect, etc., and perform data analysis to provide a basis for optimizing the process.

[0060] An easy-to-use user interface enables operators to more conveniently set parameters, monitor production progress and perform daily maintenance tasks.

[0061] Through the integration of the above functions and services, the shaft cover blank impact deburring system provided by the present invention not only improves the efficiency and quality of deburring, but also greatly reduces labor costs, improves the working environment, and provides a more advanced solution for the manufacturing industry.

[0062] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. An impact deburring device for shaft cover blanks, comprising a feeding assembly and a conveyor line, wherein the conveyor line is arranged on one side of the feeding assembly and is used to convey the shaft cover blanks from the feeding assembly, characterized in that: It also includes a clamping assembly, a positioning assembly and an impact assembly. The positioning assembly is used to limit the position of the shaft cover blank, the clamping assembly is used to rotate the shaft cover blank from the conveyor line to the positioning assembly, and the impact assembly is used to impact the limited shaft cover blank.

2. The impact deburring device for shaft cover blank according to claim 1, characterized in that: The clamping assembly also includes a positioning sensor, which is arranged on one side of the conveying line and is used to position the shaft cover blank.

3. The impact deburring device for shaft cover blank according to claim 2, characterized in that: The clamping assembly includes two clamps, a driver, a lifter and a mover, the mover is slidably arranged on one side of the conveyor line, the lifter is arranged on the mover, the driver is arranged on the lifter, and the two clamps are driven by the driver to clamp the shaft cover blank.

4. The impact deburring device for a shaft cover blank according to claim 3, characterized in that: The driver includes a first cylinder, a rack and two incomplete gears, the two incomplete gears are respectively connected to the two clamps, the rack has two tooth surfaces, the rack is slidably arranged between the two incomplete gears and meshes with the two incomplete gears, and the output end of the first cylinder is connected to the rack.

5. The impact deburring device for shaft cover blank according to claim 4, characterized in that: The lifter comprises a lifting cylinder and a lifting plate, wherein the lifting plate is connected to the first cylinder, and an output end of the lifting cylinder is connected to the lifting plate.

6. The impact deburring device for shaft cover blank according to claim 5, characterized in that: The mover comprises a moving cylinder and a connecting plate, wherein the connecting plate is connected to the lifting cylinder, and the output end of the moving cylinder is connected to the connecting plate.

7. The impact deburring device for a shaft cover blank according to claim 6, characterized in that: The clamping assembly further comprises a buffer, which is arranged on one side of the connecting plate and is used to provide buffering when the connecting plate reaches an extreme position.

8. The impact deburring device for shaft cover blank according to claim 7, characterized in that: The positioning assembly includes a lower die, a shooting switch and a support seat. The lower die has an impact hole and two detection holes. The two detection holes are connected to the impact hole. The support seat is used to support the lower die. The shooting switch is arranged on one side of the two detection holes to monitor the position of the shaft cover blank.

9. A system for impact deburring of shaft cover blanks, characterized in that: It comprises an impact deburring device for a shaft cover blank as claimed in any one of claims 1 to 8.

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