Copper bar machining and drawing device based on self-lubricating mechanism
By designing impurity removal components and oil coating components in the copper rod processing and drawing device, the copper rod is automatically removed and uniformly coated and lubricated, solving the problem of waste of impurities and lubricating oil in the copper rod surface in the prior art, and improving processing quality and convenience.
Patent Information
- Application Number
- CN202411865201.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing copper rod processing and drawing devices lack impurities removal before oiling, causing impurities on the surface of the copper rod to enter the drawing mold, affecting the processing quality, and improper use of lubricating oil leads to waste.
A copper rod processing and drawing device based on an independent lubrication mechanism is designed to remove impurity by removing impurity components and realize the independent lubrication effect by combining the oil-coated component. The decomposition assembly includes a rotating disc, decomposition assembly and cleaning brush, and the oil coating assembly includes an oil suction hose, an oil injection tube and an oil suction sponge. Through the combination of these components, the decomposition and uniform coating and lubrication of the copper rod are achieved.
It effectively removes impurities on the surface of the copper rod, improves the convenience and quality of drawing and processing, and reduces the waste of lubricating oil through the independent lubrication mechanism, achieving efficient independent lubrication effect.
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Figure CN119608805A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper rod processing, and in particular to a copper rod processing and drawing device based on an autonomous lubrication mechanism. Background Art
[0002] Drawing machines are industrial equipment composed of mechanical equipment, lubrication equipment, electrical equipment, hydraulic and pneumatic systems, etc. They are used to draw metal materials at room temperature. The working principle is to apply pulling force to the metal blank to make it pass through the die hole to obtain plastic forming of products with the same size and shape as the die hole. Since the drawing process does not cut the blank, it saves materials and is gradually gaining popularity.
[0003] For example, in the prior art, there is a double-station copper rod high-efficiency lubrication drawing processing device with a publication number of CN114769343A. Although the lubrication component in the device can achieve the self-lubrication effect before drawing, it lacks a structure for removing impurities from the surface of the copper rod before oiling, and the viscosity of the lubricating oil itself makes it easy for particulate impurities on the surface of the copper rod to enter the drawing die with the copper rod, resulting in the formation of pits on the surface of the copper rod after drawing, which affects the quality of the drawing process; in addition, it can only realize the application of lubricating oil, but cannot intercept the excessive application of lubricating oil, which easily leads to the problem of excess lubricating oil entering the drawing die, causing the lubricating oil to flow everywhere and cause waste. Summary of the invention
[0004] The purpose of the present invention is to provide a copper rod processing and drawing device based on an autonomous lubrication mechanism, which realizes the impurity removal treatment of the copper rod before oiling through an impurity removal component, and can also additionally achieve the effect of autonomous ring cutting on the end of the copper rod to improve the convenience of drawing processing, and then combined with the oiling component, the lubricating oil is extracted and sprayed onto the surface of the copper rod after impurities removal to achieve an autonomous lubrication effect, prompting the oil-absorbing sponge to contact with the copper rod and intermittently squeeze the oil-absorbing sponge to achieve the adsorption and interception of excessive lubricating oil to prevent waste, and also plays a role in uniformly coating the lubricating oil to achieve efficient autonomous lubrication effect, and with the cooperation of the drawing component, the continuous autonomous impurity removal lubrication and drawing processing of the copper rod is realized to solve the above-mentioned technical defects.
[0005] The purpose of the present invention can be achieved by the following technical solutions: a copper rod processing and drawing device based on an autonomous lubrication mechanism, comprising a base, a processing cylinder is fixedly connected to the top of the base, and a rotating disk is rotatably connected to the inside of the processing cylinder, and a removal component and an oiling component are respectively arranged on both sides of the rotating disk, a drawing component is arranged on the top of the base, a fixing frame is arranged between the processing cylinder and the drawing component, and a drawing die is fixedly installed on the fixing frame;
[0006] The impurity removal assembly comprises a left mounting frame rotatably mounted on the processing cylinder, a right mounting frame is fixedly mounted on the rotating disk, and a plurality of abutment seats are arranged between the right mounting frame and the left mounting frame, a Z-shaped plate is fixedly connected to the abutment seat, and a cleaning brush is fixedly connected to the Z-shaped plate;
[0007] The oiling assembly comprises an oil suction hose and an oil spray pipe fixedly mounted on the Z-shaped plate, and an oil suction sponge is arranged on the side of the Z-shaped plate located at the oil spray pipe away from the rotating disk.
[0008] Preferably, a plurality of connecting scrapers are fixedly connected between the left mounting frame and the right mounting frame, and a plurality of fixed tubes are fixedly connected to the connecting scrapers. The fixed tubes are connected to movable rods that slide therewith via springs, and the movable rods are fixedly connected to the abutment seats.
[0009] Preferably, an outer gear ring is fixedly connected to the left mounting frame, a motor 1 is boltedly mounted on the outer side wall of the processing cylinder, and a gear meshing with the outer gear ring is fixedly connected to the output shaft of the motor 1.
[0010] Preferably, an L-shaped turning tool is bolted onto the abutment seat, a guiding abutment block is fixedly connected to the abutment seat between the L-shaped turning tool and the cleaning brush, and a debris removal pipe is fixedly connected to the bottom of the processing cylinder.
[0011] Preferably, a through slot for the corresponding Z-shaped plate to pass through is formed on the rotating disk, a sealing slot connected to the corresponding through slot is formed in the rotating disk, and a sealing block slidably connected to the sealing slot is fixedly connected to the Z-shaped plate.
[0012] Preferably, an oil suction chamber connected to the oil suction hose and the oil injection pipe is opened inside the Z-shaped plate, and a piston block is slidably connected in the oil suction chamber, a limit plate is fixedly connected between the rotating disk and the end of the oil suction hose, and a one-way valve is fixedly installed on the oil suction hose and the oil injection pipe.
[0013] Preferably, a push rod sliding with the Z-shaped plate is fixedly connected to the piston block, a semicircular guide ring cooperating with the push rod is fixedly connected to the inner wall of the treatment cylinder, and guiding inclined surfaces are provided on both side ends of the semicircular guide ring, and a spring 2 is fixedly connected between the piston block and the oil suction chamber.
[0014] Preferably, a sliding groove is provided through the Z-shaped plate, and a square movable block is slidably connected in the sliding groove, the square movable block is fixedly connected to the oil-absorbing sponge through a push plate, guide grooves are symmetrically provided on both sides of the sliding groove, a pushing pin slidably connected to the guide groove is fixedly connected to the pushing rod, and an oblique guide groove that slides with the pushing pin is provided on the square movable block.
[0015] Preferably, the pulling assembly includes two groups of mounting plates fixedly connected to the top of the base, two groups of movable platforms moving in opposite directions are arranged between the mounting plates, clamping hydraulic cylinders are symmetrically bolted on both sides of the top of the movable platforms, and the ends of the piston rods of the clamping hydraulic cylinders are fixedly connected to clamping blocks.
[0016] Preferably, a bidirectional screw rod threadedly connected to the two groups of movable platforms is rotatably connected between the mounting plates, a sliding rod slidably connected to the movable platforms is symmetrically fixedly connected between the mounting plates, and a motor 2 is bolted on the mounting plates to drive the corresponding bidirectional screw rod to rotate.
[0017] The beneficial effects of the present invention are as follows:
[0018] (1) The present invention is that in the process of rotating and removing impurities from the copper rod by the impurity removal component, the L-shaped turning tool installed on the abutment seat can automatically perform ring cutting on the end of the copper rod, so that the end of the copper rod can easily pass through the drawing die, eliminating the additional end pretreatment step, so as to improve the convenience of the drawing process; then, by guiding the contact and clamping of the abutment block with the copper rod ring cutting section, the abutment seat carrying the L-shaped turning tool is separated from the copper rod at the same time to avoid continuous turning of the copper rod, and at the same time, the cleaning brush is carried to contact the copper rod autonomously to clean the particle impurities on the surface of the copper rod to avoid the particle impurities affecting the surface finish after drawing. In addition, with the help of the rotation of the connected scraper, the impurities that have been cleaned can be automatically discharged through the impurity discharge pipe;
[0019] (2) In the present invention, the impurity removal component is first used to carry the oil coating component to rotate, and combined with the push rod, spring two and semicircular guide ring, the piston block can be driven to slide back and forth in the oil suction chamber, the lubricating oil is extracted and sprayed onto the surface of the copper rod after impurities are removed, thereby achieving a self-lubricating effect during the drawing process; and, by means of the guide abutment block and the copper rod being in contact with each other, the oil absorption sponge and the copper rod are simultaneously prompted to contact each other autonomously, so that the excessive lubricating oil sprayed on the surface of the copper rod can be absorbed, thereby avoiding the waste of lubricating oil and achieving the effect of uniform coating, thereby further improving the lubrication effect; in addition, by means of the reciprocating motion of the push rod, the oil absorption sponge can be intermittently pushed to squeeze the copper rod, thereby achieving the extrusion of the lubricating oil in the oil absorption sponge, thereby avoiding the problem of excessive subsequent lubricating oil coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings;
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the internal structure of the treatment tube of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the impurity removal component of the present invention;
[0024] Figure 4 It is a schematic diagram of the coordination of the impurity removal component and the oil coating component of the present invention;
[0025] Figure 5 It is a schematic diagram of the cooperation between the impurity removal component and the rotating disk of the present invention;
[0026] Figure 6 It is a schematic diagram of the cooperation between the oil coating component and the treatment cylinder of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the abutment seat of the present invention;
[0028] Figure 8 It is a schematic diagram of the disassembly of the impurity removal component of the present invention.
[0029] Legend:
[0030] 1. Base; 11. Processing cylinder; 12. Rotating plate; 13. Fixed frame; 14. Drawing die; 15. Motor 1; 16. Gear; 17. Exhaust pipe;
[0031] 2. Debris removal assembly; 21. Left mounting frame; 22. Right mounting frame; 23. Abutment seat; 24. Z-shaped plate; 25. Cleaning brush; 26. Connecting scraper; 27. Fixed pipe; 28. Movable rod; 29. Spring 1; 210. External gear ring; 211. L-shaped turning tool; 212. Guide abutment block;
[0032] 3. Oiling assembly; 31. Oil suction hose; 32. Oil spray pipe; 33. Oil suction sponge; 34. Oil suction chamber; 35. Piston block; 36. Limit plate; 37. Push rod; 38. Semicircular guide ring; 39. Spring 2; 310. Square movable block; 311. Push plate; 312. Push pin; 313. Oblique guide groove;
[0033] 4. Pulling assembly; 41. Mounting plate; 42. Movable table; 43. Clamping hydraulic cylinder; 44. Clamping block; 45. Bidirectional screw rod; 46. Motor 2. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figure 1-Figure 7As shown, the copper rod processing and drawing device based on the self-lubricating mechanism in this embodiment includes a base 1, a processing cylinder 11 is fixedly connected to the top of the base 1, and is used for removing impurities and lubricating the surface of the copper rod, and through holes 1 are symmetrically opened on both sides of the processing cylinder 11, for the copper rod to pass through and out of the processing cylinder 11, and a rotating disk 12 is rotatably connected inside the processing cylinder 11, and a through hole 2 which is coaxial with the through hole is opened on the rotating disk 12, for the copper rod to pass through;
[0036] The rotating disc 12 divides the interior of the treatment tube 11 into a cleaning chamber and an oiling chamber. The rotating disc 12 and the treatment tube 11 are sealed and rotatably connected to prevent the lubricating oil in the oiling chamber from entering the cleaning chamber, which would cause the impurities to be difficult to discharge and the lubricating oil to be wasted. The cleaning component 2 and the oiling component 3 are respectively arranged on both sides of the rotating disc 12.
[0037] The impurity removal component 2 is arranged in the impurity removal chamber, the oiling component 3 is arranged in the oiling chamber, and the oiling chamber is filled with lubricating oil, so that the oiling component 3 cooperates with the impurity removal component 2 to extract and spray the lubricating oil, thereby realizing the effect of self-lubrication and drawing. A drawing component 4 is arranged on the top of the base 1, which is used for continuous drawing processing of copper rods in and out, and a fixing frame 13 is arranged between the processing cylinder 11 and the drawing component 4, and a drawing die 14 is fixedly installed on the fixing frame 13.
[0038] The impurity removal component 2 includes a left mounting frame 21 rotatably mounted on the processing cylinder 11, and a right mounting frame 22 is fixedly mounted on the rotating disk 12. The left mounting frame 21 and the right mounting frame 22 are coaxially arranged to achieve a stable rotation effect, and a plurality of abutment seats 23 are arranged between the right mounting frame 22 and the left mounting frame 21 for centering and clamping the copper rod, thereby achieving efficient impurity removal and oiling effects. A Z-shaped plate 24 is fixedly connected to the abutment seat 23, and a cleaning brush 25 is fixedly connected to the Z-shaped plate 24. During the circumferential rotation of the cleaning brush 25 carried by the plurality of Z-shaped plates 24, impurities on the surface of the copper rod are cleaned.
[0039] The oiling assembly 3 includes an oil suction hose 31 and an oil spray pipe 32 fixedly mounted on the Z-shaped plate 24. The oil suction hose 31 extracts the lubricating oil in the treatment cylinder 11, and the oil spray pipe 32 sprays the extracted lubricating oil onto the surface of the cleaned copper rod. An oil absorption sponge 33 is provided on the Z-shaped plate 24 on the side of the oil spray pipe 32 away from the rotating disk 12. The excess lubricating oil on the surface of the copper rod is adsorbed by the oil absorption sponge 33 that is in contact with the copper rod.
[0040] A plurality of connecting scrapers 26 are fixedly connected between the left mounting frame 21 and the right mounting frame 22. On the one hand, they are used to connect the left mounting frame 21 and the right mounting frame 22 to realize the synchronous rotation of the two and the rotation of the rotating disk 12. On the other hand, the impurities and turning debris dropped into the processing cylinder 11 are discharged through the impurity discharge pipe 17 through the circumferential rotation of the connecting scrapers 26.
[0041] A plurality of fixed tubes 27 are fixedly connected to the connecting scraper 26, and the fixed tube 27 is connected to a movable rod 28 that slides therewith through a spring 29, and the movable rod 28 is fixedly connected to the abutment seat 23. Under the compressive elastic action of the movable rod 28 and the spring 29, the abutment seat 23 centeringly clamps the copper rod and cleans the dust and impurities on the surface of the copper rod.
[0042] An outer gear ring 210 is fixedly connected to the left mounting frame 21, and a rotating ring extending to the outside of the processing cylinder 11 is fixedly connected to the left mounting frame 21. The outer gear ring 210 is installed on the rotating ring. A motor 15 is bolted to the outer wall of the processing cylinder 11, and a gear 16 meshing with the outer gear ring 210 is fixedly connected to the output shaft of the motor 15. The motor 15 drives the left mounting frame 21 to rotate through the meshing gear 16 and the outer gear ring 210. The left mounting frame 21, with the cooperation of multiple connecting scrapers 26, carries the right mounting frame 22 to rotate, thereby driving the multiple abutment seats 23 and the Z-shaped plates 24 to perform stable circumferential rotation.
[0043] An L-shaped turning tool 211 is bolted on the abutment seat 23, and one end of the copper rod is inserted into the processing tube 11. The connecting scraper 26 is driven to rotate through the mounting frame. The connecting scraper 26 drives the abutment seat 23 to carry the L-shaped turning tool 211 to rotate circumferentially through the fixed tube 27 and the movable rod 28, so as to perform ring cutting on the copper rod inserted into the processing tube 11, so that one end of the copper rod after ring cutting can be easily passed through the drawing die 14, eliminating the additional end pretreatment step, so as to improve the convenience of drawing processing;
[0044] A guide abutment block 212 is fixedly connected between the L-shaped turning tool 211 and the cleaning brush 25 on the abutment seat 23. When the copper rod ring cutting section moves to the position of the guide abutment block 212, the guide abutment block 212 guides multiple abutment seats 23 to carry the L-shaped turning tools 211 away from the copper rod at the same time, automatically stopping the turning process of the copper rod, and compressing the elastic force generated by the corresponding spring 29 through the movable rod 28 to maintain the centering clamping of the copper rod, while carrying the cleaning brush 25 to autonomously contact the copper rod to clean the particulate impurities on the surface of the copper rod to prevent the particulate impurities from affecting the surface finish after drawing. The bottom of the processing cylinder 11 is fixedly connected to a debris removal pipe 17.
[0045] A through groove is formed on the rotating disk 12 for the corresponding Z-shaped plate 24 to pass through, so that one end of the Z-shaped plate 24 passes through the rotating disk 12 and extends into the oil coating chamber. A sealing groove connected to the corresponding through groove is formed in the rotating disk 12. A sealing block slidably connected to the sealing groove is fixedly connected to the Z-shaped plate 24. The through groove is sealed by the provided sealing groove and the sealing block to prevent the lubricating oil in the oil coating chamber from entering the impurity removal chamber through the through groove.
[0046] The drawing assembly 4 includes two sets of mounting plates 41 fixedly connected to the top of the base 1, and two sets of movable platforms 42 for reverse movement are arranged between the mounting plates 41. Clamping hydraulic cylinders 43 are symmetrically bolted on both sides of the top of the movable platform 42, and the ends of the piston rods of the clamping hydraulic cylinders 43 are fixedly connected to clamping blocks 44. After the oiled copper rod passes through the processing cylinder 11 and the drawing die 14, the two sets of clamping hydraulic cylinders 43 on one side of the movable platform 42 drive the corresponding clamping blocks 44 to clamp the copper rod.
[0047] The two groups of movable tables 42 are driven to move relative to each other, and the copper rod is pulled together with the drawing die 14 for drawing processing, until the distance between the two groups of movable tables 42 is minimized, and the two groups of movable tables move away from each other, and the clamping hydraulic cylinder 43 in the movement direction close to the drawing die 14 drives the clamping block 44 to reset, and the copper rod is not clamped, and the clamping hydraulic cylinder 43 pushes the clamping block 44 to clamp the copper rod in the movement direction away from the drawing die 14 through another movable table 42, and the copper rod is continuously drawn without stopping.
[0048] A bidirectional screw rod 45 threadedly connected to the two groups of movable platforms 42 is rotatably connected between the mounting plates 41, and a sliding rod slidably connected to the movable platforms 42 is symmetrically fixedly connected between the mounting plates 41 for stable sliding of the two groups of movable platforms 42. Bolts are installed on the mounting plates 41 for driving the corresponding bidirectional screw rod 45 to rotate. The bidirectional screw rod 45 is driven to rotate by the motor 46, and the bidirectional screw rod 45 drives the two groups of movable platforms 42 to move relative to or apart.
[0049] Example 2: Please refer to Figure 4 and Figure 8 As shown, in this embodiment, an oil suction chamber 34 connected to the oil suction hose 31 and the oil injection pipe 32 is opened inside the Z-shaped plate 24, and a piston block 35 is slidably connected inside the oil suction chamber 34. A limit plate 36 is fixedly connected between the rotating disk 12 and the end of the oil suction hose 31. The oil suction hose 31 does not interfere with the position change of the Z-shaped plate 24. At the same time, the limit plate 36 can ensure that the oil suction end of the oil suction hose 31 can smoothly enter the lubricating oil to achieve the oil suction operation. The oil suction hose 31 and the oil injection pipe 32 are fixedly installed with a one-way valve.
[0050] The piston block 35 compresses the spring 2 39 to move, and in combination with the one-way valve on the oil suction hose 31, the lubricating oil in the oil suction chamber 34 is sprayed onto the cleaned copper rod surface through the oil spray pipe 32. Under the compression elasticity of the spring 2 39, the piston block 35 is pushed to reset, and in combination with the one-way valve on the oil spray pipe 32, the lubricating oil in the treatment cylinder 11 is extracted through the oil suction hose 31 to replenish the lubricating oil discharged from the oil suction chamber 34. During the repeated reciprocating motion of the piston block 35, the copper rod is continuously and uninterruptedly sprayed with lubricating oil.
[0051] Furthermore, by guiding the contact of the abutment block 212 with the copper rods of different diameters, the distance between the end of the oil injection pipe 32 and the copper rods of different diameters is kept constant, so that the problem of spraying contact cannot be caused by extending the spraying distance due to the copper rods of smaller diameters, and conversely, the problem of excessive increase in splashing area due to spraying on the copper rods of larger diameters will not occur. At the same time, the oil-absorbing sponge 33 can be made to contact the copper rod autonomously, and the excess lubricating oil sprayed on the surface of the copper rod can be effectively absorbed, thereby avoiding waste of lubricating oil and achieving uniform coating, further improving the lubrication effect.
[0052] A push rod 37 that slides with the Z-shaped plate 24 is fixedly connected to the piston block 35, a semicircular guide ring 38 that matches the push rod 37 is fixedly connected to the inner side wall of the treatment cylinder 11, and both side ends of the semicircular guide ring 38 are provided with guiding inclined surfaces, and a spring 2 39 is fixedly connected between the piston block 35 and the oil suction chamber 34;
[0053] During the downward rotation of the Z-shaped plate 24 from the highest position, the pushing rod 37 is guided by the guiding bevel on the upper side of the semicircular guide ring 38, so that the pushing rod 37 carries the piston block 35 to compress the spring 2 39 to move, and the lubricating oil in the oil suction chamber 34 is sprayed to the cleaned copper rod surface through the oil spray pipe 32, and with the cooperation of the semicircular guide ring 38, it is ensured that the position of the piston block 35 in the oil suction chamber 34 remains unchanged during the downward rotation of the Z-shaped plate 24. When the Z-shaped plate 24 rotates to the lowest point, the pushing rod 37 is separated from the semicircular guide ring 38, and the piston block 35 is pushed to reset under the compression elasticity of the spring 2 39, and the lubricating oil in the treatment cylinder 11 is extracted through the oil suction hose 31 to replenish the lubricating oil discharged from the oil suction chamber 34.
[0054] A sliding groove is formed through the Z-shaped plate 24, and a square movable block 310 is slidably connected in the sliding groove. The square structure of the square movable block 310 and the sliding groove adapted thereto enable the square movable block 310 to reciprocate only in the vertical direction of the push rod 37, thereby realizing the squeezing effect of the oil-absorbing sponge 33 in combination with the copper rod. The square movable block 310 is fixedly connected to the oil-absorbing sponge 33 through the push plate 311.
[0055] Guide grooves are symmetrically provided on both sides of the sliding groove. A push pin 312 is fixedly connected to the push rod 37 and is slidably connected to the guide groove. The guide groove is combined with the push pin 312 and the sliding of the push rod 37 and the Z-shaped plate 24 to further improve the stability of the horizontal movement of the push rod 37 and avoid the problem of increasing the friction between the piston block 35 and the oil suction chamber 34 and reducing the service life of the piston block 35 during the movement of the square movable block 310. An oblique guide groove 313 is provided on the square movable block 310 to slide with the push pin 312.
[0056] After the lubricating oil is sprayed onto the surface of the copper rod through the oil spray pipe 32, the excess lubricating oil on the surface of the copper rod is absorbed by the oil-absorbing sponge 33 that is in contact with the copper rod, and the lubricating oil on the surface of the copper rod is further evenly coated with the lubricating oil driven by the circumferential rotation of the Z-shaped plate 24. In addition, during the movement of the piston block 35 and the compression spring 2 39 carried by the push rod 37, the square movable block 310 and the push plate 311 are prompted to move toward the copper rod by sliding the push pin 312 in the oblique guide groove 313, so that the excess lubricating oil absorbed in the oil-absorbing sponge 33 is squeezed out, thereby avoiding the subsequent coating of excessive lubricating oil on the copper rod, which causes a waste of lubricating oil.
[0057] Example 3: Please refer to Figure 1-Figure 8 As shown, the present invention also proposes a method for using a copper rod processing and drawing device based on an autonomous lubrication mechanism, comprising the following steps:
[0058] Step 1: Insert one end of the copper rod into the processing cylinder 11, and the motor 15 drives the left mounting frame 21 to rotate through the meshing gear 16 and the outer gear ring 210. The left mounting frame 21, in cooperation with a plurality of connecting scrapers 26, drives the right mounting frame 22 to rotate, thereby driving a plurality of abutment seats 23 and the Z-shaped plate 24 to perform stable circumferential rotation, and the end of the copper rod is automatically processed by the L-shaped turning tool 211 installed on the abutment seat 23, so that the end of the copper rod can easily pass through the drawing die 14;
[0059] Step 2: When the copper rod cutting section moves to the position of the guide abutment block 212, the guide abutment block 212 guides the plurality of abutment seats 23 to carry the L-shaped turning cutters 211 away from the copper rod at the same time, automatically stopping the turning process of the copper rod, and compressing the elastic force generated by the corresponding spring 1 29 through the movable rod 28 to maintain the centering clamping of the copper rod, and the cleaning brush 25 contacts the copper rod to clean the dust and impurities on the surface of the copper rod, and then the impurities dropped into the processing cylinder 11 are discharged through the impurity discharge pipe 17 by the rotation of the connecting scraper 26;
[0060] Step 3: Add lubricating oil to one side of the oiling assembly 3 in the treatment cylinder 11. When the Z-shaped plate 24 rotates downward from the highest position, the push rod 37 is guided by the guiding inclined surface on the upper side of the semicircular guide ring 38, so that the push rod 37 carries the piston block 35 to compress the second spring 39 to move, and the lubricating oil in the oil suction chamber 34 is sprayed to the surface of the cleaned copper rod through the oil spray pipe 32 in combination with the one-way valve, and with the cooperation of the semicircular guide ring 38, the position of the piston block 35 in the oil suction chamber 34 is ensured to remain unchanged;
[0061] When the Z-shaped plate 24 rotates to the lowest point, the push rod 37 separates from the semicircular guide ring 38, and under the compression elasticity of the spring 2 39, the piston block 35 is pushed to return to the original position, and the lubricating oil in the treatment cylinder 11 is extracted through the oil suction hose 31 in combination with the one-way valve to replenish the lubricating oil discharged from the oil suction chamber 34, and the above-mentioned circumferential rotation process of the Z-shaped plate 24 is repeated to continuously spray the lubricating oil on the copper rod;
[0062] Step 4: After the lubricating oil is sprayed onto the surface of the copper rod through the oil spray pipe 32, the excess lubricating oil on the surface of the copper rod is absorbed by the oil-absorbing sponge 33 that is in contact with the copper rod, and the lubricating oil on the surface of the copper rod is further evenly coated under the circumferential rotation of the Z-shaped plate 24. In addition, during the movement of the piston block 35 and the compression spring 2 39, the push rod 37 carries the piston block 35, and the push pin 312 cooperates with the oblique guide groove 313 to synchronously push the push plate 311 toward the copper rod, so as to squeeze out the excess lubricating oil absorbed in the oil-absorbing sponge 33, thereby avoiding the subsequent coating of excess lubricating oil on the copper rod, resulting in a waste of lubricating oil.
[0063] Step 5: After the oiled copper rod passes through the processing tube 11 and the drawing die 14, the two groups of clamping hydraulic cylinders 43 on the movable table 42 on one side drive the corresponding clamping blocks 44 to clamp the copper rod, and then the two-way screw rod 45 is driven to rotate by the motor 2 46, and the two-way screw rod 45 drives the two groups of movable tables 42 to move relative to each other, pulling the copper rod to combine with the drawing die 14 for drawing processing, and then driving the two-way screw rod 45 to rotate in the opposite direction, and the two groups of movable tables 42 move away from each other, and the clamping hydraulic cylinder 43 in the direction of movement away from the drawing die 14 pushes the clamping block 44 to clamp the copper rod, and the clamping hydraulic cylinder 43 in the direction of movement close to the drawing die 14 drives the clamping block 44 to reset, without clamping the copper rod, and then the copper rod is continuously and non-stop drawn.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A copper rod processing and drawing device based on an autonomous lubrication mechanism, comprising a base (1), characterized in that: A processing cylinder (11) is fixedly connected to the top of the base (1), and a rotating disk (12) is rotatably connected inside the processing cylinder (11), and a de-impurity component (2) and an oiling component (3) are respectively arranged on both sides of the rotating disk (12). A drawing component (4) is arranged on the top of the base (1), and a fixing frame (13) is arranged between the processing cylinder (11) and the drawing component (4), and a drawing die (14) is fixedly installed on the fixing frame (13); The impurity removal component (2) comprises a left mounting frame (21) rotatably mounted on the processing cylinder (11), a right mounting frame (22) is fixedly mounted on the rotating disk (12), and a plurality of abutment seats (23) are arranged between the right mounting frame (22) and the left mounting frame (21), a Z-shaped plate (24) is fixedly connected to the abutment seat (23), and a cleaning brush (25) is fixedly connected to the Z-shaped plate (24); The oiling assembly (3) comprises an oil suction hose (31) and an oil spray pipe (32) fixedly mounted on a Z-shaped plate (24); an oil suction sponge (33) is arranged on the Z-shaped plate (24) at a side of the oil spray pipe (32) away from the rotating disk (12).
2. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 1 is characterized in that: A plurality of connection scrapers (26) are fixedly connected between the left mounting frame (21) and the right mounting frame (22), and a plurality of fixed tubes (27) are fixedly connected to the connection scrapers (26). The fixed tubes (27) are connected to movable rods (28) that slide therewith via springs (29), and the movable rods (28) are fixedly connected to the abutment seats (23).
3. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 2 is characterized in that: An outer gear ring (210) is fixedly connected to the left mounting frame (21), a motor (15) is bolted to the outer wall of the treatment cylinder (11), and a gear (16) meshing with the outer gear ring (210) is fixedly connected to the output shaft of the motor (15).
4. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 2 is characterized in that: An L-shaped turning tool (211) is bolted onto the abutment seat (23), a guide abutment block (212) is fixedly connected between the L-shaped turning tool (211) and the cleaning brush (25) on the abutment seat (23), and a debris removal pipe (17) is fixedly connected to the bottom of the processing cylinder (11).
5. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 1 is characterized in that: The rotating disk (12) is provided with a through slot for the corresponding Z-shaped plate (24) to pass through, the rotating disk (12) is provided with a sealing slot connected to the corresponding through slot, and the Z-shaped plate (24) is fixedly connected with a sealing block slidably connected to the sealing slot.
6. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 1 is characterized in that: An oil suction chamber (34) communicating with the oil suction hose (31) and the oil injection pipe (32) is provided inside the Z-shaped plate (24), and a piston block (35) is slidably connected inside the oil suction chamber (34). A limit plate (36) is fixedly connected between the rotating disk (12) and the end of the oil suction hose (31), and one-way valves are fixedly installed on both the oil suction hose (31) and the oil injection pipe (32).
7. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 6 is characterized in that: The piston block (35) is fixedly connected to a push rod (37) that slides with the Z-shaped plate (24); the inner side wall of the treatment cylinder (11) is fixedly connected to a semicircular guide ring (38) that matches the push rod (37); and both side ends of the semicircular guide ring (38) are provided with guiding inclined surfaces; and a second spring (39) is fixedly connected between the piston block (35) and the oil suction chamber (34).
8. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 7 is characterized in that: The Z-shaped plate (24) is provided with a sliding groove through which a square movable block (310) is slidably connected. The square movable block (310) is fixedly connected to the oil-absorbing sponge (33) via a push plate (311). Guide grooves are symmetrically provided on both sides of the sliding groove. A push pin (312) slidably connected to the guide groove is fixedly connected to the push rod (37). The square movable block (310) is provided with an oblique guide groove (313) slidably connected to the push pin (312).
9. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 1 is characterized in that: The pulling assembly (4) comprises two groups of mounting plates (41) fixedly connected to the top of the base (1), two groups of movable platforms (42) moving in opposite directions are arranged between the mounting plates (41), clamping hydraulic cylinders (43) are symmetrically bolted on both sides of the top of the movable platforms (42), and the ends of the piston rods of the clamping hydraulic cylinders (43) are fixedly connected to clamping blocks (44).
10. The copper rod processing and drawing device based on the autonomous lubrication mechanism according to claim 9 is characterized in that: A bidirectional screw rod (45) threadedly connected to two sets of movable platforms (42) is rotatably connected between the mounting plates (41), a sliding rod slidably connected to the movable platforms (42) is symmetrically fixedly connected between the mounting plates (41), and a motor (46) for driving the corresponding bidirectional screw rod (45) to rotate is bolted on the mounting plates (41).
Citation Information
Patent Citations
Double-station copper rod efficient lubricating and drawing machining device
CN114769343A
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