Trapezoidal thread machining device
By designing a trapezoidal thread machining device with automatic calibration and servo motor, the problem of processing accuracy caused by manual adjustment and calibration in existing technologies is solved, and high -precision and high -efficiency trapezoidal thread processing is achieved.
Patent Information
- Application Number
- CN202411781569.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-24
AI Technical Summary
When handling workpieces of different specifications and models, existing trapezoidal thread machining devices require manual adjustment and calibration of the turning tool. The operation is cumbersome and prone to deviations, resulting in reduced machining accuracy.
Design a trapezoidal thread machining device that includes a processing platform, adjusting the installation platform, moving installation blocks, knife rods, and installation header, and automatic calibration with supporting electric push rods and adjusting electric push rods. Accurate workpiece processing.
The trapezoidal thread wires of various specifications and diameter workpieces are realized, the processing accuracy and product quality are improved, and the errors of artificial operations are reduced.
Smart Images

Figure CN119347004A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of trapezoidal thread processing, and in particular to a trapezoidal thread processing device. Background Art
[0002] A thread is a spiral, continuous raised part with a specific cross-section machined on the surface of a cylinder or cone. It is divided into triangular thread, rectangular thread, trapezoidal thread, serrated thread and other special-shaped threads according to its cross-sectional shape (tooth profile). The thread is usually machined on the outer or inner surface of the cylindrical workpiece by turning.
[0003] The traditional trapezoidal thread processing device utilizes the lathe headstock, tapered shank and three-jaw chuck to drive the workpiece to be processed to rotate, and cooperates with the trapezoidal thread turning tool to realize the trapezoidal thread processing on the workpiece surface. However, when processing workpieces of different specifications and models to be processed, the user is required to manually adjust and calibrate the turning position of the trapezoidal thread turning tool. Not only is the operation cumbersome and inconvenient, but manual calibration is prone to deviations, which leads to reduced processing accuracy and affects the quality of the processed products. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a trapezoidal thread processing device.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a trapezoidal thread processing device, comprising a processing table, an adjustment mounting table, a movable mounting block, a tool rod and a mounting tool head, a supporting electric push rod is installed in the center of the processing table, and the output end of the supporting electric push rod is connected and installed with the adjusting mounting table, a lathe headstock is fixedly installed on the top surface of the adjusting mounting table, and a Morse taper shank is connected and installed on the output end of the lathe headstock, and a dividing plate is installed on the Morse taper shank, a three-jaw chuck is fixedly installed on the dividing plate, connecting frames are welded to the four corners of the top surface of the processing table, and a top plate is welded to the top of the connecting frame, a guide slot is opened in the center of the bottom surface of the top plate, and a driving screw is installed in the guide slot, and one end of the driving screw is connected to the output end of the servo motor, and the guide slot is embedded in the guide slot. A guide slider is provided, and a screw sleeve is fixedly installed in the guide slider, and the screw sleeve cooperates with the driving screw, a movable mounting block is fixedly installed at the bottom end of the guide slider, and a mounting groove is symmetrically provided on the bottom surface of the movable mounting block, a mounting pin is welded on the tool rod, and the mounting pin is inserted in the mounting groove, and fixing screw holes are correspondingly provided on the mounting pin and the mounting groove, and a fixing bolt is screwed in the fixing screw hole, a mounting thread groove is provided at one end of the tool rod, a mounting thread head is fixedly installed at one end of the mounting tool head, and the mounting thread head and the mounting thread groove are threadedly matched with each other, a first turning tool seat is fixedly installed on the mounting tool head, and a roughing thread turning tool is installed in the first turning tool seat, a second turning tool seat is fixedly installed on the mounting tool head, and a finishing thread turning tool is installed in the second turning tool seat.
[0006] As a further description of the above technical solution:
[0007] A cross slide groove is provided on one side of the adjusting mounting platform, and a cross slide is embedded in the cross slide groove, a mounting cavity is provided in the adjusting mounting platform, and an adjusting electric push rod is installed in the mounting cavity, and the output end of the adjusting electric push rod is connected to a side wall of one side of the cross slide, a nut is fixedly installed on the adjusting mounting platform and the cross slide, and an adjusting threaded rod shaft is sleeved in the nut, and one end of the adjusting threaded rod shaft is connected and installed on a mounting shaft seat, a mounting seat is fixedly installed on the top of the mounting shaft seat, and an arc-shaped support block is fixedly installed on the top surface of the mounting seat, a plurality of ball grooves are evenly provided on the top surface of the arc-shaped support block, and rolling steel balls are movably installed in the ball grooves, and a second guide slide bar is symmetrically fixedly installed on the bottom surface of the mounting seat, a second guide sleeve is symmetrically fixedly installed on the adjusting mounting platform and the cross slide, and a second guide slide rod is sleeved in the second guide sleeve.
[0008] As a further description of the above technical solution:
[0009] A support frame is welded to the bottom surface of the processing table, and a filter box is symmetrically fixedly installed on the support frame, a placement seat is fixedly installed on the inner walls of the two filter boxes, and a filter mesh plate is placed on the placement seat, a cutting fluid box is fixedly installed on one side of the support frame, and a delivery pipe is installed in the inner cavity of the cutting fluid box, and an infusion pump is installed on the delivery pipe, a liquid guide channel is provided in the center of the tool rod, the mounting threaded head and the mounting tool head inner cavity, a connecting joint is fixedly installed at one end of the tool rod, and one end of the connecting joint is connected to the liquid guide channel, and the other end of the connecting joint is connected to one end of the infusion hose, and the other end of the infusion hose is connected to one end of the delivery pipe, two liquid outlet holes are provided on the mounting tool head, and the liquid outlet holes are connected to the liquid guide channel, and liquid guide grooves are symmetrically provided on the processing table, and a reflux pipe is installed between the bottom of the inner cavity of the filter box on one side and the inner cavity of the cutting fluid box.
[0010] As a further description of the above technical solution:
[0011] A plurality of first guide slide bars are evenly and fixedly mounted on the bottom surface of the adjusting mounting table, a plurality of first guide slide sleeves are evenly and fixedly mounted on the processing table, and the first guide slide bars are sleeved inside the first guide slide sleeves.
[0012] As a further description of the above technical solution:
[0013] The bottoms of the inner cavities of the two filter boxes are connected by a connecting pipe.
[0014] As a further description of the above technical solution:
[0015] A control panel is fixedly mounted on the connecting frame, and the control panel is electrically connected to the lathe headstock, the supporting electric push rod, the adjusting electric push rod, the servo motor and the infusion pump.
[0016] As a further description of the above technical solution:
[0017] The top of the inner cavity of the cutting fluid box is connected and a liquid adding pipe is installed.
[0018] As a further description of the above technical solution:
[0019] The cross-sectional shape of the guide slot and the guide sliding block is T-shaped.
[0020] As a further description of the above technical solution:
[0021] The liquid guiding groove is in a funnel shape.
[0022] As a further description of the above technical solution:
[0023] The central axis of the Morse taper shank, the dividing plate, and the three-jaw chuck is in the same vertical plane as the central axis of the tool rod and the mounting tool head.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. The present invention is provided with a processing table, an adjustment mounting table, a movable mounting block, a tool rod and a mounting tool head. A supporting electric push rod is installed in the center of the processing table, and the output end of the supporting electric push rod is connected to the adjusting mounting table. A plurality of first guide slide bars are evenly and fixedly installed on the bottom surface of the adjusting mounting table, and the first guide slide bars are sleeved in the first guide slide sleeve fixedly installed on the processing table. A lathe headstock is fixedly installed on the top surface of the adjusting mounting table, and a Morse taper handle is connected to the output end of the lathe headstock, and a dividing plate is installed on the Morse taper handle. A three-jaw chuck is fixedly installed on the dividing plate, which can be used to clamp and fix one end of a workpiece to be processed. On the other hand, connecting frames are welded at the four corners of the top surface of the processing table, and a top plate is welded on the top of the connecting frame. A guide slot is provided in the center of the bottom surface of the top plate, and a driving screw is installed in the guide slot, and one end of the driving screw is connected to the output end of the servo motor, a guide slider is embedded in the guide slot, and a screw sleeve is fixedly installed in the guide slider, and the screw sleeve cooperates with the driving screw, a mobile mounting block is fixedly installed at the bottom end of the guide slider, and a mounting slot is symmetrically provided on the bottom surface of the mobile mounting block, mounting pins are welded on the set tool rods, and fixing screw holes are correspondingly provided on the mounting pins and the mounting slots. During installation, the mounting pins can be correspondingly embedded in the mounting slots, and then the fixing bolts can be screwed into the fixing screw holes, so that the tool rod can be fixedly installed on the mobile mounting block, one end of the set tool rod is provided with a mounting threaded groove, and one end of the mounting head is fixedly provided with a mounting screw. A mounting thread head is provided, which can be screwed and installed in the mounting thread groove, so that the mounting tool head is installed on the tool rod, a first turning tool seat is fixedly installed on the set mounting tool head, and a roughing thread turning tool is installed in the first turning tool seat, a second turning tool seat is fixedly installed on the set mounting tool head, and a finishing thread turning tool is installed in the second turning tool seat. As mentioned above, when in use, the worker can fix one end of the workpiece to be processed on the three-jaw chuck. If trapezoidal thread turning is performed on the outer surface of the workpiece, the servo motor can be started to drive the driving screw to rotate, so that the movable mounting block drives the tool rod and the mounting tool head to move along the direction of the guide slide groove, so that the roughing thread turning tool and the finishing spiral turning tool are both moved to just above one end of the outer surface of the workpiece. At this time Workers can use the control panel to control the start-up support electric push rod to push the adjustment mounting table up along the first guide slide bar according to parameters such as the diameter of the workpiece to be processed and the depth of trapezoidal thread processing. When the outer surface of the workpiece contacts the roughing thread turning tool and the fine-machining spiral turning tool, the lathe headstock is started at the same time to drive the workpiece to be processed to rotate, and the servo motor drives the mobile mounting block together with the roughing thread turning tool and the fine-machining spiral turning tool to push along the guide slide groove. At this time, the roughing thread turning tool and the fine-machining spiral turning tool can turn the thread line on the surface of the workpiece. The tool setting of the roughing thread turning tool is mainly to remove the excess along the spiral line direction, while the tool setting of the fine-machining thread turning tool is mainly to ensure the thread tooth shape and size. Two turning tools are used to process a trapezoidal thread groove.Thus, the trapezoidal thread turning processing of workpieces of various specifications and diameters can be realized. The supporting electric push rod can be used for automatic calibration through the workpiece data parameters and the processing parameters required, without the need for manual operation and adjustment by workers. It is not only more convenient to use, but also has higher processing accuracy, ensuring the processing quality of the product. In addition, when it is necessary to process the trapezoidal thread on the inner surface of the workpiece, according to the above principle, the center axis of the clamped workpiece to be processed can be aligned with the center axis of the mounting cutter head and the tool rod, and then the mounting cutter head can be pushed into the inner cavity of the workpiece to be processed by using the mobile mounting block, and then the roughing thread turning tool and the finishing spiral turning tool can be brought into contact with the inner wall of the workpiece according to the workpiece parameters and the processing parameters. Similarly, the trapezoidal thread turning processing is performed, so that the processing application range of a trapezoidal thread processing device is wider and more practical.
[0026] 2. The present invention is provided with an adjusting mounting platform, a cross slide block and an arc-shaped support block, a cross slide groove is provided on one side of the adjusting mounting platform, and a cross slide block is embedded in the cross slide groove, a mounting cavity is provided in the adjusting mounting platform, and an adjusting electric push rod is installed in the mounting cavity, and the output end of the adjusting electric push rod is connected to a side wall of one side of the cross slide block, nuts are fixedly installed on the adjusting mounting platform and the cross slide block, and an adjusting threaded rod shaft is sleeved in the nut, and one end of the adjusting threaded rod shaft is connected and installed with a mounting shaft seat, a mounting seat is fixedly installed on the top of the mounting shaft seat, and an arc-shaped support block is fixedly installed on the top surface of the mounting seat, a plurality of ball grooves are evenly provided on the top surface of the arc-shaped support block, and rolling steel balls are movably installed in the ball grooves. As described above, when one end of the workpiece to be processed is fixedly installed on the three-jaw chuck When the workpiece is turned, the worker can rotate the two adjusting threaded rod shafts. Because the second guide slide bar fixedly installed on the bottom surface of the mounting seat is sleeved in the cross slide block and the second guide slide sleeve fixedly installed on the adjusting mounting table, the mounting seat and the arc-shaped support block can be driven to rise along the direction of the second guide slide bar as the adjusting threaded rod shaft rotates until the rolling steel ball abuts against the bottom surface of the workpiece to be processed. The set mounting seat and arc-shaped support block can be used to support the workpiece to be processed to prevent the workpiece from jumping and deviating during the turning process and affecting the processing accuracy. The set rolling steel ball ensures that the arc-shaped support block will not affect the rotation of the workpiece. The adjusting electric push rod can drive the mounting seat and the arc-shaped support block on one side to move to meet the needs of supporting both ends of the bottom surface of the workpiece to be processed of different lengths, and will not affect the turning of the trapezoidal thread line, which is more practical.
[0027] 3. The present invention is provided with a cutting fluid box, a tool rod, a mounting tool head and a filter box. During the turning process of the workpiece, the worker can start the infusion pump installed on the delivery pipe through the control panel, and the cutting fluid stored in the cutting fluid box can be pumped into the infusion hose through the delivery pipe. The other end of the infusion hose is connected to the connecting joint fixedly installed at one end of the tool rod, and the connecting joint is connected to the liquid guide channel opened in the inner cavity of the tool rod. The tool rod, the mounting tool head and the mounting thread head are all provided with liquid guide channels in the center, so the cutting fluid can enter the inner cavity of the mounting tool head, and finally sprayed through the liquid outlet on the roughing thread turning tool and the finishing thread turning tool at work. On the thread turning tool, in order to protect the turning tool and improve the turning quality at the same time, the processing table is symmetrically provided with liquid guide grooves. The flowing turning fluid can fall into the inner cavity of the filter box installed on the support frame under the guidance of the liquid guide grooves. The inner walls of the two filter boxes are fixedly installed with placement seats, and filter screen plates are placed on the placement seats. The filter screen plates can intercept and filter metal debris in the cutting fluid. A connecting pipe is installed between the two filter boxes, and a reflux pipe is installed between the bottom of the inner cavity of the filter box on one side and the inner cavity of the cutting fluid box. Therefore, the cutting fluid that has been filtered and impurities removed can flow back to the inner cavity of the cutting fluid box for recycling, so as to reduce the waste of cutting fluid and save resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 A schematic structural diagram of a trapezoidal thread processing device proposed by the present invention;
[0030] Figure 2 A side view of a cross slide of a trapezoidal thread processing device proposed by the present invention;
[0031] Figure 3 The present invention proposes Figure 1 A magnified image of point A;
[0032] Figure 4 The present invention proposes Figure 1 A magnified view of point B;
[0033] Figure 5 The present invention proposes Figure 1 The intention of enlarging at C;
[0034] Figure 6 The present invention proposes Figure 1 The enlarged view of point D;
[0035] Figure 7 The present invention proposes Figure 2 The enlarged view of point E;
[0036] Figure 8 A three-dimensional diagram of a movable installation block of a trapezoidal thread processing device proposed by the present invention;
[0037] Fig. 9 A three-dimensional diagram of a mounting cutter head of a trapezoidal thread processing device proposed by the present invention;
[0038] Fig.10 A three-dimensional diagram of a cross slide of a trapezoidal thread processing device proposed by the present invention;
[0039] Fig.11 A three-dimensional diagram of a filter box of a trapezoidal thread processing device proposed by the present invention.
[0040] Legend:
[0041] 1. Processing table; 2. Adjustment and installation table; 3. Control panel; 4. Connecting frame; 5. Lathe headstock; 6. Driving screw; 7. Guide slide; 8. Top plate; 9. Servo motor; 10. Infusion hose; 11. Infusion pump; 12. Adding pipe; 13. Delivery pipe; 14. Cutting fluid tank; 15. Support frame; 16. Reflux pipe; 17. Filter box; 18. Connecting pipe; 19. Support electric push rod; 20. Filter screen plate; 21. Placement seat; 22. First guide slide bar; 23. Cross slide bar; 24. Nut; 25. Adjustment threaded rod shaft; 26. Installation shaft seat; 27. Installation seat; 28. Arc support block; 29. Second guide slide bar; 30. Second guide sleeve; 31. Guide slider; 32. Screw sleeve; 33. Movable mounting block; 34. Mounting groove; 35. Tool bar; 36. Mounting pin; 37. Connecting joint; 38. Fixing bolt; 39. Morse taper shank; 40. Indexing plate; 41. Three-jaw chuck; 42. Cross slide; 43. Mounting cavity; 44. Adjusting electric push rod; 45. First guide sleeve; 46. Liquid guide groove; 47. Mounting tool head; 48. Mounting thread head; 49. Mounting thread groove; 50. Liquid guide channel; 51. First turning tool seat; 52. Roughing thread turning tool; 53. Second turning tool seat; 54. Finishing thread turning tool; 55. Liquid outlet; 56. Ball groove; 57. Rolling steel ball; 58. Fixing screw hole. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0043] In the description of the invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances:
[0044] Embodiment 1, a trapezoidal thread processing device, including a processing table 1, an adjustment mounting table 2, a movable mounting block 33, a tool rod 35 and a mounting tool head 47, a supporting electric push rod 19 is installed in the center of the processing table 1, and the output end of the supporting electric push rod 19 is connected and installed with the adjustment mounting table 2, a lathe headstock 5 is fixedly installed on the top surface of the adjustment mounting table 2, and a Morse taper shank 39 is connected and installed at the output end of the lathe headstock 5, and a dividing plate 40 is installed on the Morse taper shank 39, and a three-jaw chuck is fixedly installed on the dividing plate 40 41, the four corners of the top surface of the processing table 1 are welded with a connecting frame 4, and a top plate 8 is welded on the top of the connecting frame 4, a guide slot 7 is opened in the center of the bottom surface of the top plate 8, and a driving screw 6 is installed in the guide slot 7, and one end of the driving screw 6 is connected to the output end of the servo motor 9, a guide slider 31 is embedded in the guide slot 7, and a screw sleeve 32 is fixedly installed in the guide slider 31, and the screw sleeve 32 cooperates with the driving screw 6, a movable mounting block 33 is fixedly installed at the bottom end of the guide slider 31, and the movable mounting block The bottom surface of the tool 33 is symmetrically provided with a mounting groove 34, a mounting pin 36 is welded on the tool rod 35, and the mounting pin 36 is inserted into the mounting groove 34, and a fixing screw hole 58 is correspondingly provided on the mounting pin 36 and the mounting groove 34, and a fixing bolt 38 is screwed into the fixing screw hole 58, a mounting thread groove 49 is provided at one end of the tool rod 35, a mounting thread head 48 is fixedly installed at one end of the mounting tool head 47, and the mounting thread head 48 and the mounting thread groove 49 are threadedly matched with each other, and a first turning tool seat 51 is fixedly installed on the mounting tool head 47 A roughing thread turning tool 52 is installed in the first turning tool seat 51, a second turning tool seat 53 is fixedly installed on the mounting head 47, and a finishing thread turning tool 54 is installed in the second turning tool seat 53, which can realize the trapezoidal thread turning processing of workpieces of various specifications and diameters. The supporting electric push rod 19 can be used for automatic calibration through the workpiece data parameters and the required processing parameters, without the need for manual operation and adjustment by workers. It is not only more convenient to use, but also has higher processing accuracy, thereby ensuring the product processing quality.
[0045] In the second embodiment, a cross slide groove 42 is provided on one side of the adjustment mounting platform 2, and a cross slider 23 is embedded in the cross slide groove 42, a mounting cavity 43 is provided in the adjustment mounting platform 2, and an adjustment electric push rod 44 is installed in the mounting cavity 43, and the output end of the adjustment electric push rod 44 is connected to the side wall of one side of the cross slider 23, a nut 24 is fixedly installed on the adjustment mounting platform 2 and the cross slider 23, and an adjustment threaded rod shaft 25 is sleeved in the nut 24, and one end of the adjustment threaded rod shaft 25 is connected and installed with a mounting shaft seat 26, and a mounting seat 27 is fixedly installed on the top of the mounting shaft seat 26, and the mounting An arc-shaped support block 28 is fixedly installed on the top surface of the mounting seat 27, and a plurality of ball grooves 56 are evenly opened on the top surface of the arc-shaped support block 28, and rolling steel balls 57 are movably installed in the ball grooves 56. A second guide slide bar 29 is symmetrically fixedly installed on the bottom surface of the mounting seat 27. A second guide sleeve 30 is symmetrically fixedly installed on the adjustment mounting table 2 and the cross slide block 23, and the second guide slide bar 29 is sleeved in the second guide sleeve 30. The mounting seat 27 and the arc-shaped support block 28 can be used to support the workpiece to be processed, so as to prevent the workpiece from jumping and deviating during the turning process and affecting the processing accuracy.
[0046] Embodiment 3: A support frame 15 is welded to the bottom surface of the processing table 1, and filter boxes 17 are symmetrically fixedly installed on the support frame 15. The inner walls of the two filter boxes 17 are fixedly installed with a placement seat 21, and a filter screen plate 20 is placed on the placement seat 21. A cutting fluid box 14 is fixedly installed on one side of the support frame 15, and a delivery pipe 13 is installed in the inner cavity of the cutting fluid box 14, and an infusion pump 11 is installed on the delivery pipe 13. A liquid guide channel 50 is opened in the center of the inner cavity of the tool rod 35, the installation thread head 48 and the installation tool head 47. A connecting joint 37 is fixedly installed at one end of the tool rod 35, and the connecting joint 3 7 is connected to the liquid guiding channel 50, and the other end of the connecting joint 37 is connected to one end of the infusion hose 10, and the other end of the infusion hose 10 is connected to one end of the delivery pipe 13, two liquid outlet holes 55 are provided on the mounting cutter head 47, and the liquid outlet holes 55 are connected to the liquid guiding channel 50, and the processing table 1 is symmetrically provided with liquid guiding grooves 46, and a return pipe 16 is installed between the bottom of the inner cavity of the filter box 17 on one side and the inner cavity of the cutting fluid box 14, so that the cutting fluid that has been filtered and impurities removed can be returned to the inner cavity of the cutting fluid box 14 for recycling, so as to reduce the waste of cutting fluid and save resources.
[0047] In the fourth embodiment, a plurality of first guide slide bars 22 are evenly and fixedly installed on the bottom surface of the adjusting mounting platform 2, a plurality of first guide sleeves 45 are evenly and fixedly installed on the processing platform 1, and the first guide slide bars 22 are sleeved in the first guide sleeves 45, which provide guidance for the smooth lifting and lowering of the adjusting mounting platform 2.
[0048] In the fifth embodiment, a connecting pipe 18 is provided between the bottoms of the inner cavities of the two filter boxes 17 .
[0049] In the sixth embodiment, a control panel 3 is fixedly mounted on the connecting frame 4, and the control panel 3 is electrically connected to the lathe headstock 5, the supporting electric push rod 19, the adjusting electric push rod 44, the servo motor 9 and the infusion pump 11. The control circuit of the control panel 3 can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection will not be described in detail.
[0050] In the seventh embodiment, a liquid adding pipe 12 is installed on the top of the inner cavity of the cutting fluid box 14 to supplement the cutting fluid into the cutting fluid box 14 .
[0051] In the eighth embodiment, the cross-sectional shape of the guide groove 7 and the guide sliding block 31 is T-shaped, which improves the stability of the movable installation block 33 during movement.
[0052] In the ninth embodiment, the liquid-conducting groove 46 is in a funnel shape.
[0053] In the tenth embodiment, the center axis of the Morse taper shank 39, the dividing plate 40, and the three-jaw chuck 41 are in the same vertical plane as the center axis of the tool rod 35 and the mounting tool head 47. The installation method and working principle of the Morse taper shank 39, the dividing plate 40, and the three-jaw chuck 41 are all existing mature technologies in the field and will not be repeated here.
[0054] Working principle: The present invention is provided with a processing table 1, an adjustment mounting table 2, a movable mounting block 33, a tool rod 35 and a mounting tool head 47. A supporting electric push rod 19 is installed in the center of the processing table 1, and the output end of the supporting electric push rod 19 is connected to the adjusting mounting table 2. A plurality of first guide slides 22 are evenly fixedly installed on the bottom surface of the adjusting mounting table 2, and the first guide slides 22 are sleeved in the first guide sliding sleeve 45 fixedly installed on the processing table 1. A lathe headstock 5 is fixedly installed on the top surface of the adjusting mounting table 2, and a Morse taper shank 39 is connected to the output end of the lathe headstock 5, and a dividing plate 40 is installed on the Morse taper shank 39. A three-jaw chuck 41 is fixedly installed on the dividing plate 40, which can be used to clamp and fix the workpiece to be processed. On one end of the component, on the other hand, a connecting frame 4 is welded at the four corners of the top surface of the processing table 1, and a top plate 8 is welded at the top of the connecting frame 4, a guide slot 7 is provided in the center of the bottom surface of the top plate 8, and a driving screw 6 is installed in the guide slot 7, and one end of the driving screw 6 is connected to the output end of the servo motor 9, a guide slider 31 is embedded in the guide slot 7, and a screw sleeve 32 is fixedly installed in the guide slider 31, and the screw sleeve 32 cooperates with the driving screw 6, a movable mounting block 33 is fixedly installed at the bottom end of the guide slider 31, and a mounting slot 34 is symmetrically provided on the bottom surface of the movable mounting block 33, and mounting pins 36 are welded on the knife rod 35, and fixing screw holes 58 are correspondingly provided on the mounting pin 36 and the mounting slot 34. When installing , the mounting pin 36 can be correspondingly embedded in the mounting groove 34, and then the fixing bolt 38 can be screwed into the fixing screw hole 58, so that the tool rod 35 can be fixedly installed on the movable mounting block 33. One end of the tool rod 35 is provided with a mounting thread groove 49, and one end of the mounting tool head 47 is fixedly installed with a mounting thread head 48. The mounting thread head 48 can be tightened and installed in the mounting thread groove 49, so that the mounting tool head 47 is installed on the tool rod 35. The first turning tool seat 51 is fixedly installed on the setting tool head 47, and the roughing thread turning tool 52 is installed in the first turning tool seat 51. The second turning tool seat 53 is fixedly installed on the setting tool head 47, and the finishing thread turning tool 54 is installed in the second turning tool seat 53. As mentioned above, when using, the worker can One end of the workpiece to be processed is fixedly clamped on the three-jaw chuck 41. If the outer surface of the workpiece is to be subjected to trapezoidal thread turning, the servo motor 9 can be started to drive the driving screw 6 to rotate, so that the movable mounting block 33 drives the tool rod 35 and the mounting tool head 47 to move along the guide slide 7, so that the roughing thread turning tool 52 and the fine-machining spiral turning tool are both moved to just above one end of the outer surface of the workpiece. At this time, the worker can use the control panel 3 to control the start of the supporting electric push rod 19 to push the adjusting mounting table 2 to rise along the first guide slide 22 according to parameters such as the diameter of the workpiece to be processed and the trapezoidal thread processing depth. When the outer surface of the workpiece contacts the roughing thread turning tool 52 and the fine-machining spiral turning tool, the lathe headstock 5 is started at the same time to drive the workpiece to be processed to rotate.The servo motor 9 drives the mobile mounting block 33 together with the roughing thread turning tool 52 and the fine processing spiral turning tool to push along the direction of the guide slide groove 7. At this time, the roughing thread turning tool 52 and the fine processing spiral turning tool can turn the thread line on the surface of the workpiece. The tool setting of the roughing thread turning tool 52 is mainly to remove the excess along the spiral line direction, and the tool setting of the fine processing thread turning tool 54 is mainly to ensure the thread tooth shape and size. Two turning tools are used to process a trapezoidal thread groove, so that the trapezoidal thread line turning processing of workpieces of various specifications and diameters can be realized. The supporting electric push rod 19 can be used for automatic calibration through the workpiece data parameters and the processing required parameters, without the need for workers to manually operate and adjust. It is not only more convenient to use, but also has higher processing accuracy. , ensuring the processing quality of the product. In addition, when it is necessary to process the trapezoidal thread line on the inner surface of the workpiece, according to the above principle, the central axis of the clamped workpiece to be processed can be aligned with the central axis of the mounting cutter head 47 and the tool rod 35, and then the mounting cutter head 47 can be pushed into the inner cavity of the workpiece to be processed by using the movable mounting block 33, and then the roughing thread turning tool 52 and the finishing spiral turning tool are brought into contact with the inner wall of the workpiece according to the workpiece parameters and the processing parameters, and the trapezoidal thread line is processed by turning in the same way, so that the processing application range of a trapezoidal thread processing device is wider and more practical. At the same time, the present invention is provided with an adjustable mounting table 2, a cross slide block 23 and an arc-shaped support block 28, and a cross slide groove 42 is provided on one side of the adjustable mounting table 2, and A cross slide 23 is embedded in the cross slide 42, a mounting cavity 43 is provided in the adjustable mounting platform 2, and an adjustable electric push rod 44 is installed in the mounting cavity 43, and the output end of the adjustable electric push rod 44 is connected to the side wall of the cross slide 23, a nut 24 is fixedly installed on the adjustable mounting platform 2 and the cross slide 23, and an adjustable threaded rod shaft 25 is sleeved in the nut 24, and one end of the adjustable threaded rod shaft 25 is connected and installed with a mounting shaft seat 26, a mounting seat 27 is fixedly installed on the top of the mounting shaft seat 26, and an arc-shaped support block 28 is fixedly installed on the top surface of the mounting seat 27, a plurality of ball grooves 56 are evenly provided on the top surface of the arc-shaped support block 28, and rolling steel balls 57 are movably installed in the ball grooves 56, as described above As described above, when one end of the workpiece to be processed is fixedly mounted on the three-jaw chuck 41, the worker can rotate the two adjusting threaded rod shafts 25. Because the second guide slide bar 29 fixedly mounted on the bottom surface of the mounting seat 27 is sleeved in the cross slide 23 and the second guide slide sleeve 30 fixedly mounted on the adjusting mounting table 2, the mounting seat 27 and the arc-shaped support block 28 can be driven to rise along the direction of the second guide slide bar 29 with the rotation of the adjusting threaded rod shaft 25 until the rolling steel ball 57 abuts against the bottom surface of the workpiece to be processed. The mounted seat 27 and the arc-shaped support block 28 can be used to support the workpiece to be processed to prevent the workpiece from jumping and deviating during the turning process and affecting the processing accuracy. The rolling steel ball 57 prevents the arc-shaped support block 28 from affecting the rotation of the workpiece.Adjusting the electric push rod 44 can drive the mounting seat 27 on one side and the arc-shaped support block 28 to move, so as to support the two ends of the bottom surface of the workpiece to be processed with different lengths, and will not affect the turning process of the trapezoidal thread line, so it is more practical. In addition, the present invention is provided with a cutting fluid box 14, a tool rod 35, a mounting cutter head 47 and a filter box 17. During the turning process of the workpiece, the worker can start the infusion pump 11 installed on the delivery pipe 13 through the control panel 3, and the cutting fluid stored in the cutting fluid box 14 can be pumped into the infusion hose 10 through the delivery pipe 13. The other end of the infusion hose 10 is connected to the connecting joint 37 fixedly installed at one end of the connecting tool rod 35, and the connecting joint 37 is connected to the liquid guide channel 50 opened in the inner cavity of the connecting tool rod 35. The central parts of the tool rod 35, the mounting cutter head 47 and the mounting thread head 48 are correspondingly provided with a liquid guide channel 50, so the cutting The cutting fluid can enter the inner cavity of the installed cutter head 47, and finally spray on the roughing thread turning tool 52 and the finishing thread turning tool 54 in operation through the liquid outlet 55, which protects the turning tools and is conducive to improving the turning quality. The processing table 1 is symmetrically provided with a liquid guide groove 46. The flowing cutting fluid can fall into the inner cavity of the filter box 17 installed on the support frame 15 under the guidance of the liquid guide groove 46. The inner walls of the two filter boxes 17 are fixedly installed with a placement seat 21, and a filter screen plate 20 is placed on the placement seat 21. The filter screen plate 20 can intercept and filter metal debris in the cutting fluid. A connecting pipe 18 is installed between the two filter boxes 17, and a return pipe 16 is installed between the bottom of the inner cavity of the filter box 17 on one side and the inner cavity of the cutting fluid box 14. Therefore, the cutting fluid that has been filtered and impurities removed can be returned to the inner cavity of the cutting fluid box 14 for recycling, so as to reduce the waste of cutting fluid and save resources.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A trapezoidal thread processing device, comprising a processing table (1), an adjustment mounting table (2), a movable mounting block (33), a tool rod (35) and a mounting tool head (47), characterized in that: A supporting electric push rod (19) is installed in the center of the processing table (1), and the output end of the supporting electric push rod (19) is connected to the adjusting mounting table (2), a lathe headstock (5) is fixedly installed on the top surface of the adjusting mounting table (2), and a Morse taper shank (39) is connected to the output end of the lathe headstock (5), and a dividing plate (40) is installed on the Morse taper shank (39), and a three-jaw chuck (41) is fixedly installed on the dividing plate (40), and the four corners of the top surface of the processing table (1) are welded A connecting frame (4) is connected, and a top plate (8) is welded to the top of the connecting frame (4), a guide slot (7) is provided at the center of the bottom surface of the top plate (8), and a driving screw (6) is installed in the guide slot (7), and one end of the driving screw (6) is connected to the output end of a servo motor (9), a guide slider (31) is embedded in the guide slot (7), and a screw sleeve (32) is fixedly installed in the guide slider (31), and the screw sleeve (32) cooperates with the driving screw (6), so that A movable mounting block (33) is fixedly mounted on the bottom end of the guide slider (31), and a mounting groove (34) is symmetrically provided on the bottom surface of the movable mounting block (33). A mounting pin (36) is welded on the knife rod (35), and the mounting pin (36) is inserted into the mounting groove (34). A fixing screw hole (58) is correspondingly provided on the mounting pin (36) and the mounting groove (34), and a fixing bolt (38) is screwed into the fixing screw hole (58). A mounting threaded groove is provided at one end of the knife rod (35). (49), a mounting thread head (48) is fixedly mounted on one end of the mounting tool head (47), and the mounting thread head (48) and the mounting thread groove (49) are threadedly matched with each other, a first turning tool seat (51) is fixedly mounted on the mounting tool head (47), and a roughing thread turning tool (52) is installed in the first turning tool seat (51), and a second turning tool seat (53) is fixedly mounted on the mounting tool head (47), and a finishing thread turning tool (54) is installed in the second turning tool seat (53).
2. A trapezoidal thread machining device according to claim 1, characterized in that: A cross slide groove (42) is provided on one side of the adjustment mounting platform (2), and a cross slide block (23) is embedded in the cross slide groove (42); a mounting cavity (43) is provided in the adjustment mounting platform (2), and an adjustment electric push rod (44) is installed in the mounting cavity (43), and the output end of the adjustment electric push rod (44) is connected to a side wall of the cross slide block (23); nuts (24) are fixedly installed on the adjustment mounting platform (2) and the cross slide block (23), and an adjustment threaded rod shaft (25) is sleeved in the nut (24), and one end of the adjustment threaded rod shaft (25) is connected to the mounting shaft The mounting seat (26) is fixedly mounted with a mounting seat (27) on the top of the mounting shaft seat (26), and an arc-shaped support block (28) is fixedly mounted on the top surface of the mounting seat (27), a plurality of ball grooves (56) are evenly arranged on the top surface of the arc-shaped support block (28), and rolling steel balls (57) are movably mounted in the ball grooves (56), a second guide slide bar (29) is symmetrically fixedly mounted on the bottom surface of the mounting seat (27), and a second guide sleeve (30) is symmetrically fixedly mounted on the adjustment mounting platform (2) and the cross slide block (23), and the second guide slide bar (29) is sleeved in the second guide sleeve (30).
3. A trapezoidal thread machining device according to claim 1, characterized in that: A support frame (15) is welded to the bottom surface of the processing table (1), and a filter box (17) is symmetrically fixedly installed on the support frame (15), and a placement seat (21) is fixedly installed on the inner wall of the two filter boxes (17), and a filter screen plate (20) is placed on the placement seat (21), a cutting fluid box (14) is fixedly installed on one side of the support frame (15), and a delivery pipe (13) is installed in the inner cavity of the cutting fluid box (14), and an infusion pump (11) is installed on the delivery pipe (13), and a liquid guide channel (50) is opened in the center of the inner cavity of the tool rod (35), the mounting threaded head (48) and the mounting tool head (47), and the A connecting joint (37) is fixedly installed on one end of the knife rod (35), and one end of the connecting joint (37) is connected to the liquid guide channel (50), and the other end of the connecting joint (37) is connected to one end of the infusion hose (10), and the other end of the infusion hose (10) is connected to one end of the delivery pipe (13). Two liquid outlet holes (55) are provided on the mounting knife head (47), and the liquid outlet holes (55) are connected to the liquid guide channel (50). Liquid guide grooves (46) are symmetrically provided on the processing table (1), and a return pipe (16) is installed on one side to connect the bottom of the inner cavity of the filter box (17) and the inner cavity of the cutting fluid box (14).
4. A trapezoidal thread machining device according to claim 1, characterized in that: A plurality of first guide slide bars (22) are evenly fixedly mounted on the bottom surface of the adjustment mounting platform (2), a plurality of first guide slide sleeves (45) are evenly fixedly mounted on the processing platform (1), and the first guide slide bars (22) are sleeved inside the first guide slide sleeves (45).
5. A trapezoidal thread machining device according to claim 3, characterized in that: A connecting pipe (18) is connected between the bottoms of the inner cavities of the two filter boxes (17).
6. A trapezoidal thread machining device according to claim 1, characterized in that: A control panel (3) is fixedly mounted on the connecting frame (4), and the control panel (3) is electrically connected to a lathe headstock (5), a supporting electric push rod (19), an adjusting electric push rod (44), a servo motor (9) and an infusion pump (11).
7. A trapezoidal thread machining device according to claim 3, characterized in that: A liquid adding pipe (12) is installed on the top of the inner cavity of the cutting fluid box (14).
8. A trapezoidal thread machining device according to claim 1, characterized in that: The cross-sectional shape of the guide sliding groove (7) and the guide sliding block (31) is T-shaped.
9. A trapezoidal thread machining device according to claim 3, characterized in that: The liquid-conducting groove (46) is in the shape of a funnel.
10. The trapezoidal thread machining device according to claim 1, characterized in that: The central axis of the Morse taper shank (39), the dividing plate (40), and the three-jaw chuck (41) is located on the same vertical plane as the central axis of the tool rod (35) and the mounting tool head (47).
Citation Information
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