A continuous casting crystallizer copper tube chamfering and grinding device and method

By designing a continuous casting crystallizer copper tube chamfering grinding device suitable for copper tubes of different shapes and sizes, the problem that the prior art cannot adapt to the chamfering of copper tubes of different sizes is solved, and efficient and precise chamfering treatment is achieved.

CN119347578BActive Publication Date: 2025-03-07JINAN DONGFANG CRYSTALLIZER CO LTD
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Patent Information

Application Number
CN202411888152.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-07
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

The prior art cannot adapt to the chamfering treatment of round or square copper tubes of different sizes, resulting in low efficiency and difficult to guarantee accuracy.

Method used

A continuous casting crystallizer copper tube chamfering grinding device is designed, including a workbench, vertical plate, square plate and grinding disc. The square plate is driven to rotate and slide through the drive shaft, and combined with the design of telescopic rod and limit rod, the chamfering treatment of circular and square copper tubes is achieved.

Benefits of technology

The device can adapt to copper tubes of different shapes and sizes, improves the efficiency and accuracy of chamfering treatment, and solves the problems of low efficiency and poor adaptability of traditional manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a device and method for chamfering and grinding a copper tube of a continuous casting crystallizer, and belongs to the field of chamfering and grinding a copper tube of a crystallizer. The equipment integrates a workbench, a vertical plate, a driving shaft, a square plate, a center rod, a telescopic rod, a connecting rod and a grinding disc. The vertical plate is arranged on the workbench for vertical movement, the driving shaft is rotatably connected to the vertical plate and drives the square plate to rotate and slide horizontally and vertically, the connection point is located at the center of the square plate, a center rod is arranged on the back of the square plate, four telescopic rods are arranged in a circle, adjacent rod ends are hinged to connecting rods to form a rectangular frame, four mounting seats are slidably connected to the square plate and connected to the ends of the telescopic rods, when the diagonal line of the connecting rod rectangle changes, the grinding disc moves relatively to adapt to the rotation grinding of the circular copper tube; the vertical and horizontal grinding discs are approached in sequence, and the vertical plate reciprocates horizontally and vertically respectively to adapt to the chamfering of the rectangular copper tube; the equipment realizes adaptive grinding of the copper tube shape through the action of the driving shaft and the square plate and the cooperation of the connecting rod and the grinding disc, and enhances adaptability and flexibility.
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Description

Technical Field

[0001] The invention relates to the technical field of chamfering and polishing of a copper tube of a crystallizer, and in particular to a chamfering and polishing device and method for a copper tube of a continuous casting crystallizer. Background Art

[0002] In the metal processing industry, chamfering of copper tubes in continuous casting molds is a crucial step. Chamfering can not only improve the assembly accuracy of copper tubes and other components, but also enhance the stability and sealing of the connection. However, traditional chamfering methods often rely on manual operations, which are inefficient and difficult to ensure accuracy. Especially for copper tubes of different shapes, such as round and square, manual grinding faces many challenges.

[0003] In order to deal with this problem, some automatic chamfering and grinding devices have gradually appeared on the market. However, these devices often have problems of single function and poor adaptability. For example, some devices can only chamfer copper tubes of specific shapes and are not easy to adapt to round or square copper tubes of different sizes. Summary of the invention

[0004] The purpose of the present invention is to provide a device and method for chamfering and grinding copper tubes of a continuous casting crystallizer, which solves the problem that the existing device cannot adapt to the chamfering of round or square copper tubes of different sizes.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a chamfering and grinding device for a copper tube of a continuous casting crystallizer, comprising a workbench, a vertical plate arranged for vertical movement connected to the workbench, a driving shaft rotatably connected to the vertical plate, a square plate installed at the end of the driving shaft, the driving shaft can drive the square plate to rotate and slide horizontally and vertically, the connection part between the driving shaft and the square plate is at the center of the square plate, a center rod is connected to a side of the square plate away from the driving shaft, four telescopic rods are connected to the center rod in a circular array, the ends of two adjacent telescopic rods are hinged with connecting rods, the first ends of the four connecting rods are hinged in sequence and enclosed into a rectangle, and the four hinged parts are respectively located at the ends of the four telescopic rods, four mounting seats are slidably connected to the square plate, and the four mounting seats are respectively connected to the ends of the four telescopic rods;

[0006] Grinding discs are connected to the four corners of the rectangle enclosed by the four connecting rods. When two pairs of corners in the rectangle enclosed by the four connecting rods approach each other, the other two pairs of corners move away from each other, so that two of the grinding discs approach each other, and the other two grinding discs move away from each other. At this time, the vertical plate rotates, and the grinding disc can chamfer the circular copper tube. In addition, after the two grinding discs in the vertical direction approach each other, the vertical plate moves back and forth horizontally. Subsequently, after the two grinding discs in the horizontal direction approach each other, the vertical plate moves back and forth vertically. At this time, the grinding disc can chamfer the rectangular copper tube.

[0007] Preferably, an electric push rod is connected to the side of the square plate, and the electric push rod is connected to the mounting seat on the same side. When the electric push rod is extended or retracted, it can drive two mounting seats arranged opposite to each other to move closer to or away from each other.

[0008] Preferably, four limit rods are arranged in a circular array on the vertical plate, and two limit rods arranged opposite to each other are extended and retracted synchronously, and the two limit rods in the vertical direction can abut against the upper and lower sides of the square plate when extended, and the square plate can move laterally at this time, and the two limit rods in the horizontal direction can abut against the left and right sides of the square plate when extended, and the square plate can move longitudinally at this time.

[0009] Preferably, the square plate is symmetrically slidably connected to two first racks in the horizontal direction and symmetrically slidably connected to two second racks in the vertical direction, and the driving shaft is connected to a first toothless gear meshing with the two first racks and a second toothless gear meshing with the two second racks, and when the two limit rods in the horizontal direction abut against the upper and lower sides of the square plate, the two first racks in the horizontal direction approach each other and mesh with the first toothless gears, so that the driving shaft drives the square plate to reciprocate vertically, and when the two limit rods in the vertical direction abut against the upper and lower sides of the square plate, the two second racks in the vertical direction approach each other and mesh with the second toothless gears, so that the driving shaft drives the square plate to reciprocate horizontally.

[0010] Preferably, a synchronization rod is slidably connected to the middle part of the square plate, and the synchronization rod can be inserted into or pulled out of the drive shaft when sliding axially, and when the synchronization rod is inserted into the drive shaft, the square plate is locked to the drive shaft, and when the synchronization rod is pulled out of the drive shaft, the square plate is unlocked from the drive shaft.

[0011] Preferably, a sliding seat is slidably connected inside the square plate, the synchronization rod is connected to the middle part of the sliding seat, and wedge blocks are connected to the four sides of the sliding seat. The two first racks or the two second racks can be squeezed on the wedge blocks when they are close to each other so that the synchronization rod can pull out the drive shaft.

[0012] Preferably, a spring is connected between a surface of the slide seat away from the synchronization rod and the square plate.

[0013] Preferably, the workbench is connected to a bracket, the bracket is connected to a first cylinder, the output end of the first cylinder is connected to a pressure plate, a plurality of detection rods arranged in a linear array are slidably connected through the pressure plate, a tension spring is connected between the top of the detection rod and the upper surface of the pressure plate, the copper tube to be polished is inserted into the lower part of the pressure plate, when the copper tube to be polished is round, after the pressure plate is pressed down, the plurality of detection rods slide unequal distances relative to the pressure plate, when the copper tube to be polished is rectangular, the plurality of detection rods slide equal distances relative to the pressure plate, when the plurality of detection rods slide equal distances, the two groups of limit rods arranged opposite to each other are extended and retracted in sequence, and when the sliding distances of the plurality of detection rods are unequal, both groups of limit rods do not extend and retract.

[0014] Preferably, two second cylinders are symmetrically connected to the bracket, and output ends of the two second cylinders are respectively connected to push plates.

[0015] A method for chamfering and grinding a continuous casting crystallizer copper tube comprises the following steps:

[0016] Place the copper tube to be polished on the workbench, control the extension of the two second cylinders, push the copper tube to be polished to the center of the square plate in the horizontal direction, and then adjust the height of the vertical plate so that the copper tube to be polished is at the center of the square plate in the vertical direction;

[0017] Control the first cylinder to extend, if the copper tube to be polished is rectangular, multiple detection rods contact the nearest single side of the copper tube to be polished, so that the multiple detection rods slide at equal distances, if the copper tube to be polished is circular, multiple detection rods contact the circular side wall of the copper tube to be polished, so that the multiple detection rods slide at unequal distances, and the detection rods 14 symmetrical to the two sides of the copper tube to be polished slide at equal distances;

[0018] When the copper tube to be polished is round, the two sets of limit rods do not extend or retract, and the two sets of first racks and the two sets of second racks do not slide. At this time, the electric push rod is extended or shortened, so that the two relatively arranged polishing discs are close to each other and contact the end of the copper tube to be polished, and then the driving shaft drives the square plate to rotate to complete the chamfering of the end of the round copper tube;

[0019] When the copper tube to be polished is square, the two groups of limit rods are extended and retracted respectively, and the square plate is limited horizontally and vertically in turn. After the two limit rods in the horizontal direction are extended, the two first racks approach each other, so that the drive shaft is unlocked from the square plate, and the drive shaft drives the square plate to slide back and forth vertically through the first toothless gear. Subsequently, the two limit rods in the horizontal direction are retracted, and the two limit rods in the vertical direction are extended, and the two second racks approach each other, so that the drive shaft is unlocked from the square plate, and the drive shaft drives the square plate to slide back and forth horizontally through the second toothless gear, thereby completing the chamfering of the end of the rectangular copper tube.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. When the end of a circular copper tube is chamfered, the two opposite corners of any one group of four connecting rods forming a rectangle are close to each other, and the other group of opposite corners are far away from each other. At this time, the hinged parts of the connecting rods that are close to each other drive the two oppositely arranged grinding discs to approach each other through the mounting seat. After the two grinding discs contact the end of the copper tube, the driving shaft drives the square plate to rotate at its center, so that the grinding disc rotates and grinds the end of the copper tube to chamfer. When the end of the square copper tube is chamfered, the two opposite corners of the two connecting rods forming a rectangle are successively The two groups of symmetrically arranged grinding discs approach each other in turn, and after the two grinding discs in the vertical direction contact the rectangular copper tube, the driving shaft drives the square plate to move back and forth horizontally, so that the two grinding discs in the vertical direction chamfer the upper and lower sides of the port of the rectangular copper tube. After the two grinding discs in the horizontal direction approach each other and contact the rectangular tube, the driving shaft drives the square plate to move back and forth in the vertical direction, so that the two grinding discs in the horizontal direction chamfer the left and right sides of the port of the rectangular copper tube. Therefore, the device can adapt to the chamfering operation at the ports of round copper tubes and square copper tubes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the detection rod of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the square plate of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the center rod of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the spring of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the synchronization rod of the present invention;

[0028] Figure 7 It is a schematic structural diagram of the drive shaft of the present invention.

[0029] In the figure: 1. workbench; 11. bracket; 12. first cylinder; 13. pressure plate; 14. detection rod; 15. tension spring; 16. second cylinder; 17. push plate; 2. square plate; 21. center rod; 22. telescopic rod; 23. connecting rod; 24. mounting seat; 25. grinding disc; 26. electric push rod; 3. vertical plate; 31. limit rod; 32. slide seat; 33. wedge block; 34. synchronization rod; 35. spring; 36. first rack; 361. first toothless gear; 37. second rack; 371. second toothless gear; 38. drive shaft. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 7 , this embodiment provides a technical solution: a chamfering and grinding device for a copper tube of a continuous casting crystallizer, comprising a workbench 1, a vertically movable vertical plate 3 is connected to the workbench 1, a driving shaft 38 is rotatably connected to the vertical plate 3, a square plate 2 is installed at the end of the driving shaft 38, the driving shaft 38 can drive the square plate 2 to rotate and slide horizontally and vertically, the connection part between the driving shaft 38 and the square plate 2 is at the center of the square plate 2, a central rod 21 is connected to a side of the square plate 2 away from the driving shaft 38, four telescopic rods 22 are connected to the central rod 21 in a circular array, the ends of two adjacent telescopic rods 22 are hinged with connecting rods 23, the first ends of the four connecting rods 23 are hinged in sequence and enclosed into a rectangle, and the four hinged parts are respectively located at four At the end of the telescopic rod 22, four mounting seats 24 are slidably connected on the square plate 2, and the four mounting seats 24 are respectively connected to the ends of the four telescopic rods 22; grinding discs 25 are connected to the four corners of the rectangle enclosed by the four connecting rods 23. When two diagonal angles in the rectangle enclosed by the four connecting rods 23 approach each other, the other two diagonal angles move away from each other, so that two of the grinding discs 25 approach each other, and the other two grinding discs 25 move away from each other. At this time, the vertical plate 3 rotates, and the grinding disc 25 can chamfer the circular copper tube, and after the two grinding discs 25 in the vertical direction approach each other, the vertical plate 3 moves back and forth horizontally, and then, after the two grinding discs 25 in the horizontal direction approach each other, the vertical plate 3 moves back and forth vertically, and at this time, the grinding disc 25 can chamfer the rectangular copper tube.

[0032] When in use, the copper tube to be polished is placed on the workbench 1, and the position of the workbench 1 is adjusted so that the end of the copper tube is located in the middle of the square plate 2. When the end of the circular copper tube is chamfered, any two opposite corners of the four connecting rods 23 enclosing a rectangle are close to each other, and the other opposite corners are far away from each other. At this time, the hinged parts of the connecting rods 23 close to each other drive the two oppositely arranged polishing discs 25 to approach each other through the mounting seat 24. After the two polishing discs 25 contact the ends of the copper tube, the driving shaft 38 drives the square plate 2 to rotate with its center, so that the polishing disc 25 rotates and polishes the ends of the copper tube to chamfer.

[0033] When chamfering the end of the square copper tube, the two groups of opposite corners of the two connecting rods 23 enclosing the rectangle are approached to each other in turn, so that the two groups of symmetrically arranged grinding discs 25 are approached to each other in turn. After the two grinding discs 25 in the vertical direction contact the rectangular copper tube, the driving shaft 38 drives the square plate 2 to move back and forth horizontally, so that the two grinding discs 25 in the vertical direction chamfer the upper and lower sides of the port of the rectangular copper tube. After the two grinding discs 25 in the horizontal direction approach each other and contact the rectangular tube, the driving shaft 38 drives the square plate 2 to move back and forth in the vertical direction, so that the two grinding discs 25 in the horizontal direction chamfer the left and right sides of the port of the rectangular copper tube, so that the device can adapt to the chamfering operation at the ports of round copper tubes and square copper tubes;

[0034] The arrangement of the telescopic rod 22 and the mounting seat 24 ensures that the rectangle enclosed by the connecting rod 23 will not rotate relative to the central rod 21, thereby ensuring that the two sets of relatively arranged grinding discs 25 can stably approach or move away from each other. A motor is connected to the mounting seat 24, and the grinding disc 25 is connected to the output end of the motor. The grinding disc 25 is driven by the motor to rotate.

[0035] The side of the square plate 2 is connected with an electric push rod 26, which is connected to the mounting seat 24 on the same side. When the electric push rod 26 is extended or retracted, it can drive the two mounting seats 24 arranged opposite to each other to move closer to or farther from each other.

[0036] When the electric push rod 26 is extended or retracted, it can push the mounting seat 24 connected thereto to slide in a straight line, thereby driving the rectangle formed by the four connecting rods 23 to deform, so that the two relatively arranged grinding discs 25 can move closer to or farther away from each other. A pressure sensor is set at the connection between the electric push rod 26 and the mounting seat 24. The pressure value obtained by the pressure sensor is used to determine whether the grinding disc 25 is in contact with the copper pipe to be polished. Moreover, when adjusting the position of the grinding disc 25, the grinding disc 25 is not in a rotating state at this time, ensuring that the interference received by the pressure sensor when obtaining the pressure value is reduced.

[0037] Four limit rods 31 are arranged in a circular array on the vertical plate 3, and the two limit rods 31 arranged opposite to each other are extended and retracted synchronously, and the two limit rods 31 in the vertical direction can abut against the upper and lower sides of the square plate 2 when extended, and the square plate 2 can move laterally at this time, and the two limit rods 31 in the horizontal direction can abut against the left and right sides of the square plate 2 when extended, and the square plate 2 can move longitudinally at this time.

[0038] The driving shaft 38 is driven by an external servo motor to ensure the accuracy of the rotation angle of the square plate 2. If the square plate 2 needs to slide to chamfer the end of the rectangular copper tube, two sets of limit rods 31 are relatively set to extend and retract respectively, so that the upper and lower sides and the left and right sides of the square plate 2 are clamped respectively. When the upper and lower sides of the square plate 2 are clamped, the square plate 2 can only slide in the left and right directions. When the left and right sides of the square plate 2 are clamped, the square plate 2 can only slide in the up and down directions, thereby limiting the sliding direction of the square plate 2.

[0039] The square plate 2 is symmetrically slidably connected to two first racks 36 in the horizontal direction and symmetrically slidably connected to two second racks 37 in the vertical direction. The driving shaft 38 is connected to a first toothless gear 361 meshing with the two first racks 36 and a second toothless gear 371 meshing with the two second racks 37. When the two limit rods 31 in the horizontal direction abut against the upper and lower sides of the square plate 2, the two first racks 36 in the horizontal direction approach each other and mesh with the first toothless gear 361, so that the driving shaft 38 drives the square plate 2 to reciprocate vertically. Moreover, when the two limit rods 31 in the vertical direction abut against the upper and lower sides of the square plate 2, the two second racks 37 in the vertical direction approach each other and mesh with the second toothless gear 371, so that the driving shaft 38 drives the square plate 2 to reciprocate horizontally.

[0040] When the rectangular copper tube is chamfered, two limit rods 31 symmetrical in the vertical direction are extended, and at the same time, the two grinding discs 25 in the vertical direction approach each other and contact the upper and lower sides of the square copper tube, thereby limiting the vertical movement direction of the square plate 2. At this time, the two second racks 37 in the vertical direction approach each other and are located at a position capable of meshing with the second toothless gear 371. At this time, the second toothless gear 371 is driven to rotate by the driving shaft 38 and alternately meshes with the upper and lower second racks 37, thereby enabling the square plate 2 to reciprocate in the horizontal direction. At this time, the two grinding discs 25 in the vertical direction grind the upper and lower sides of the rectangular copper tube.

[0041] Two horizontally symmetrical limit rods 31 are extended, and at the same time, the two horizontal grinding discs 25 approach each other and contact the left and right sides of the copper tube, limiting the horizontal movement direction of the square plate 2. At this time, the two horizontal first racks 36 approach each other and are located in a position that can engage with the first toothless gear 361, so that the left and right sides of the rectangular copper tube can be polished subsequently.

[0042] A synchronization rod 34 is slidably connected to the middle part of the square plate 2. The synchronization rod 34 can be inserted into or pulled out of the drive shaft 38 when sliding axially. When the synchronization rod 34 is inserted into the drive shaft 38, the square plate 2 is locked to the drive shaft 38, and when the synchronization rod 34 is pulled out of the drive shaft 38, the square plate 2 is unlocked from the drive shaft 38.

[0043] A protrusion is provided at the end of the synchronization rod 34, and a recessed portion cooperating with the protrusion is provided on the square plate 2. When the synchronization rod 34 is extended so that the protrusion is stuck in the recessed portion, the driving shaft 38 can drive the square plate 2 to rotate through the synchronization rod 34. At this time, the end of the circular copper tube can be chamfered. When the synchronization rod 34 pulls out the driving shaft 38, the end of the synchronization rod 34 sinks under the surface of the square plate 2. At this time, the square plate 2 can be radially displaced relative to the driving shaft 38, and then the movement of the square plate 2 can chamfer the end of the directional copper tube.

[0044] A slide 32 is slidably connected inside the square plate 2, a synchronization rod 34 is connected to the middle of the slide 32, and wedges 33 are connected to the four sides of the slide 32. The two first racks 36 or the two second racks 37 can be squeezed on the wedge 33 when they are close to each other so that the synchronization rod 34 can pull out the drive shaft 38.

[0045] The slide 32 slides in the square plate 2 and can only slide in the axial direction of the drive shaft 38 and will not rotate relative to the square plate 2, ensuring that the drive shaft 38 can drive the square plate 2 to rotate through the synchronization rod 34 connected to the slide 32. When the two first racks 36 or the two second racks 37 approach each other, they can respectively squeeze the wedge blocks 33 on the same side to make the slide 32 slide away from the drive shaft 38, so that the synchronization rod 34 connected to the slide 32 can be separated from the contact with the drive shaft 38, ensuring that the subsequent horizontal or vertical sliding of the square plate 2 is not interfered with.

[0046] A spring 35 is connected between a surface of the slide seat 32 away from the synchronization rod 34 and the square plate 2 .

[0047] When the two first racks 36 or the two second racks 37 move away from each other, they can be out of contact with the wedge block 33 on the same side. At this time, the wedge block 33 is no longer squeezed, so that the spring 35 pushes the slide 32 to reset, so that the subsequent synchronization rod 34 can be inserted into the drive shaft 38.

[0048] The timing for the two first racks 36 or the two second racks 37 to move away from each other is when the square plate 2 reciprocates once and continues to move, so that the drive shaft 38 and the synchronization rod 34 are in a coaxial position, ensuring that the subsequent synchronization rod 34 can be stably inserted into the drive shaft 38 to complete the locking of the square plate 2.

[0049] A bracket 11 is connected to the workbench 1, and a first cylinder 12 is connected to the bracket 11. A pressure plate 13 is connected to the output end of the first cylinder 12. A plurality of detection rods 14 arranged in a linear array are slidably connected through the pressure plate 13. A tension spring 15 is connected between the top of the detection rod 14 and the upper surface of the pressure plate 13. The copper tube to be polished is inserted into the lower part of the pressure plate 13. When the copper tube to be polished is circular, after the pressure plate 13 is pressed down, the plurality of detection rods 14 slide unequal distances relative to the pressure plate 13. When the copper tube to be polished is rectangular, the plurality of detection rods 14 slide equal distances relative to the pressure plate 13. When the plurality of detection rods 14 slide equal distances, the two sets of limit rods 31 arranged relatively to each other extend and retract in sequence. Moreover, when the sliding distances of the plurality of detection rods 14 are unequal, the two sets of limit rods 31 do not extend or retract.

[0050] The copper tube to be polished passes through the middle part of the bracket 11, and then the first cylinder 12 is controlled to extend, so that the pressure plate 13 moves down and presses on the copper tube to be polished. If the copper tube to be polished is rectangular, multiple detection rods 14 contact the nearest single side of the copper tube to be polished, so that the multiple detection rods 14 slide equidistantly. If the copper tube to be polished is circular, multiple detection rods 14 contact the circular side wall of the copper tube to be polished, so that the multiple detection rods 14 slide unequally, and the sliding distances of the detection rods 14 symmetrical to the two sides of the copper tube to be polished are equal, and displacement sensors are arranged on the tops of the multiple detection rods 14. If the displacement values ​​obtained by the multiple displacement sensors are equal, the control system controls the equipment to operate according to the above-mentioned action of chamfering the rectangular copper tube. If the displacement values ​​obtained by the multiple displacement sensors are unequal, the control system controls the equipment to operate according to the above-mentioned action of chamfering the circular copper tube.

[0051] Two second cylinders 16 are symmetrically connected to the bracket 11 , and output ends of the two second cylinders 16 are respectively connected to push plates 17 .

[0052] When adjusting the relative position of the square plate 2 and the copper tube to be polished, the two second cylinders 16 are controlled to extend synchronously by an equal distance, so that the copper tube to be polished is pushed to the middle of the square plate 2 in the horizontal direction. Subsequently, the first cylinder 12 is controlled to extend, and then the vertical plate 3 is controlled to move vertically, so that the copper tube to be polished is in the middle of the square plate 2 in the vertical direction, ensuring that the two relatively arranged polishing discs 25 can contact the end of the copper tube to be polished when they are synchronously approached. After the chamfering of the end of the copper tube is completed, the two second cylinders 16 and the first cylinder 12 are controlled to shorten, and the copper tube can be taken out.

[0053] A method for chamfering and grinding a continuous casting crystallizer copper tube comprises the following steps:

[0054] Place the copper tube to be polished on the workbench 1, control the extension of the two second cylinders 16 to push the copper tube to the center of the square plate 2 in the horizontal direction, and then adjust the height of the vertical plate 3 so that the copper tube to be polished is at the center of the square plate 2 in the vertical direction;

[0055] The first cylinder 12 is controlled to extend. If the copper tube to be polished is rectangular, the multiple detection rods 14 contact the nearest single side of the copper tube to be polished, so that the multiple detection rods 14 slide at equal distances. If the copper tube to be polished is circular, the multiple detection rods 14 contact the circular side wall of the copper tube to be polished, so that the multiple detection rods 14 slide at unequal distances, and the detection rods 14 symmetrical to the two sides of the copper tube to be polished slide at equal distances.

[0056] When the copper tube to be polished is round, the two sets of limit rods 31 do not extend or retract, and the two sets of first racks 36 and the two sets of second racks 37 do not slide. At this time, the electric push rod 26 extends or shortens, so that the two relatively arranged polishing discs 25 approach each other and contact the end of the copper tube to be polished, and then the driving shaft 38 drives the square plate 2 to rotate to complete the chamfering of the end of the round copper tube;

[0057] When the copper tube to be polished is square, the two groups of limit rods 31 are extended and retracted respectively, and the square plate 2 is limited horizontally and vertically in turn. After the two limit rods 31 in the horizontal direction are extended, the two first racks 36 approach each other, so that the drive shaft 38 is unlocked from the square plate 2, so that the drive shaft 38 drives the square plate 2 to slide back and forth vertically through the first toothless gear 361. Subsequently, the two limit rods 31 in the horizontal direction are retracted, and the two limit rods 31 in the vertical direction are extended, and the two second racks 37 approach each other, so that the drive shaft 38 is unlocked from the square plate 2, so that the drive shaft 38 drives the square plate 2 to slide back and forth horizontally through the second toothless gear 371, thereby completing the chamfering of the end of the rectangular copper tube.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous casting mold copper tube chamfering and grinding device, comprising a workbench (1), characterized in that: The workbench (1) is connected to a vertically movable upright plate (3), the upright plate (3) is rotatably connected to a driving shaft (38), a square plate (2) is mounted on the end of the driving shaft (38), the driving shaft (38) is capable of driving the square plate (2) to rotate and slide horizontally and vertically, the connection portion between the driving shaft (38) and the square plate (2) is located at the center of the square plate (2), a side of the square plate (2) away from the driving shaft (38) is connected to a center rod (21), four telescopic rods (22) are connected to the center rod (21) in a circular array, the ends of two adjacent telescopic rods (22) are hingedly connected to a connecting rod (23), the first ends of the four connecting rods (23) are hingedly connected in sequence to form a rectangle, and the four hinged portions are respectively located at the ends of the four telescopic rods (22), four mounting seats (24) are slidably connected to the square plate (2), and the four mounting seats (24) are respectively connected to the ends of the four telescopic rods (22); Grinding discs (25) are connected to the four corners of the rectangle enclosed by the four connecting rods (23). When two diagonal angles in the rectangle enclosed by the four connecting rods (23) approach each other, the other two diagonal angles move away from each other, so that two of the grinding discs (25) approach each other and the other two grinding discs (25) move away from each other. At this time, the vertical plate (3) rotates, and the grinding disc (25) can chamfer the circular copper tube. Moreover, after the two grinding discs (25) in the vertical direction approach each other, the vertical plate (3) moves back and forth horizontally. Subsequently, after the two grinding discs (25) in the horizontal direction approach each other, the vertical plate (3) moves back and forth vertically. At this time, the grinding disc (25) can chamfer the rectangular copper tube.

2. The continuous casting mold copper tube chamfering and grinding device according to claim 1 is characterized in that: An electric push rod (26) is connected to the side of the square plate (2), and the electric push rod (26) is connected to the mounting seat (24) on the same side. When the electric push rod (26) is extended or retracted, it can drive two mounting seats (24) arranged opposite to each other to move closer to or farther from each other.

3. The continuous casting mold copper tube chamfering and grinding device according to claim 2 is characterized in that: Four limiting rods (31) are arranged in a circular array on the vertical plate (3), and two limiting rods (31) arranged opposite to each other are synchronously extended and retracted, and the two limiting rods (31) in the vertical direction can abut against the upper and lower sides of the square plate (2) when they are extended, and at this time, the square plate (2) can move laterally, and the two limiting rods (31) in the horizontal direction can abut against the left and right sides of the square plate (2) when they are extended, and at this time, the square plate (2) can move longitudinally.

4. The continuous casting mold copper tube chamfering and grinding device according to claim 3 is characterized in that: The square plate (2) is symmetrically slidably connected to two first racks (36) in the horizontal direction and symmetrically slidably connected to two second racks (37) in the vertical direction. The driving shaft (38) is connected to a first toothless gear (361) meshing with the two first racks (36) and a second toothless gear (371) meshing with the two second racks (37). When the two limit rods (31) in the horizontal direction abut against the upper and lower sides of the square plate (2), the two first racks (36) in the horizontal direction approach each other and mesh with the first toothless gear (361), so that the driving shaft (38) drives the square plate (2) to reciprocate vertically. When the two limit rods (31) in the vertical direction abut against the upper and lower sides of the square plate (2), the two second racks (37) in the vertical direction approach each other and mesh with the second toothless gear (371), so that the driving shaft (38) drives the square plate (2) to reciprocate horizontally.

5. The continuous casting mold copper tube chamfering and grinding device according to claim 4 is characterized in that: A synchronization rod (34) is slidably connected to the middle of the square plate (2); the synchronization rod (34) can be plugged into or pulled out of the drive shaft (38) when axially sliding; when the synchronization rod (34) is plugged into the drive shaft (38), the square plate (2) is locked to the drive shaft (38); and when the synchronization rod (34) is pulled out of the drive shaft (38), the square plate (2) is unlocked from the drive shaft (38).

6. The continuous casting mold copper tube chamfering and grinding device according to claim 5, characterized in that: A slide seat (32) is slidably connected inside the square plate (2), the synchronization rod (34) is connected to the middle of the slide seat (32), and wedge blocks (33) are connected to the four sides of the slide seat (32). When the two first racks (36) or the two second racks (37) are close to each other, they can be pressed on the wedge blocks (33) so that the synchronization rod (34) can pull out the drive shaft (38).

7. The continuous casting mold copper tube chamfering and grinding device according to claim 6, characterized in that: A spring (35) is connected between a surface of the slide seat (32) away from the synchronization rod (34) and the square plate (2).

8. The continuous casting mold copper tube chamfering and grinding device according to claim 7, characterized in that: The workbench (1) is connected to a bracket (11), the bracket (11) is connected to a first cylinder (12), the output end of the first cylinder (12) is connected to a pressing plate (13), a plurality of detection rods (14) arranged in a linear array are slidably connected to the pressing plate (13), a tension spring (15) is connected between the top of the detection rod (14) and the upper surface of the pressing plate (13), the copper tube to be polished is inserted into the lower part of the pressing plate (13), and when the copper tube to be polished is round After the pressing plate (13) is pressed down, the plurality of detection rods (14) slide by different distances relative to the pressing plate (13); when the copper tube to be polished is rectangular, the plurality of detection rods (14) slide by equal distances relative to the pressing plate (13); when the plurality of detection rods (14) slide by the same distance, the two groups of limit rods (31) arranged opposite to each other extend and retract in sequence; and when the plurality of detection rods (14) slide by different distances, the two groups of limit rods (31) do not extend and retract.

9. The continuous casting mold copper tube chamfering and grinding device according to claim 8, characterized in that: The bracket (11) is symmetrically connected to two second cylinders (16), and the output ends of the two second cylinders (16) are respectively connected to push plates (17).

10. A method for chamfering and grinding a copper tube of a continuous casting crystallizer, applied to the chamfering and grinding device for a copper tube of a continuous casting crystallizer according to claim 9, characterized in that: The following steps are involved: The copper tube to be polished is placed on the workbench (1), and the two second cylinders (16) are controlled to extend to push the copper tube to be polished to the center of the square plate (2) in the horizontal direction, and then the height of the vertical plate (3) is adjusted so that the copper tube to be polished is located at the center of the square plate (2) in the vertical direction; The first cylinder (12) is controlled to extend, and if the copper tube to be polished is rectangular, the plurality of detection rods (14) contact the nearest single side surface of the copper tube to be polished, so that the plurality of detection rods (14) slide at equal distances; if the copper tube to be polished is circular, the plurality of detection rods (14) contact the circular side wall of the copper tube to be polished, so that the plurality of detection rods (14) slide at unequal distances, and the detection rods 14 symmetrically on both sides of the copper tube to be polished slide at equal distances; When the copper tube to be polished is round, the two sets of limit rods (31) do not extend or retract, and the two sets of first racks (36) and the two sets of second racks (37) do not slide. At this time, the electric push rod (26) is extended or shortened, so that the two relatively arranged polishing discs (25) are close to each other and contact the end of the copper tube to be polished, and then the driving shaft (38) drives the square plate (2) to rotate, thereby completing the chamfering of the end of the round copper tube; When the copper tube to be polished is square, the two groups of limit rods (31) are extended and retracted respectively to limit the square plate (2) in the horizontal direction and in the vertical direction in sequence. After the two limit rods (31) in the horizontal direction are extended, the two first racks (36) approach each other, so that the drive shaft (38) is unlocked from the square plate (2), so that the drive shaft (38) drives the square plate (2) to slide back and forth vertically through the first toothless gear (361). Subsequently, the two limit rods (31) in the horizontal direction are retracted, and the two limit rods (31) in the vertical direction are extended. The two second racks (37) approach each other, so that the drive shaft (38) is unlocked from the square plate (2), so that the drive shaft (38) drives the square plate (2) to slide back and forth horizontally through the second toothless gear (371), thereby completing the chamfering of the end of the rectangular copper tube.

Citation Information

Patent Citations

  • Automatic multi-surface simultaneous polishing equipment for workpiece

    CN114454014A

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