Building engineering material cutting equipment
By designing the cutting component, polishing component and positioning component of stone cutting, the construction engineering material cutting equipment, the unequal cutting of cutting caused by cutting disk wear, and realizing the efficient polishing and quality assurance of the stone cutting surface.
Patent Information
- Application Number
- CN202411610618.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the stone cutting process, due to the wear of the cutting disk, the cutting disk is unevenly worn, which affects the cutting quality. It is difficult for operators to detect the wear situation in time, resulting in uneven cutting surfaces of the stone.
Design a construction engineering material cutting equipment, including cutting components, polishing components and positioning components. The cutting component is used for the cutting of the stone, the polishing component is used for cutting surface grinding, the positioning component is used to automatically adjust the position of the polishing component and detect the flatness of the cut surface to remind the cutting disc.
Through the automatic grinding and positioning function, the saw marks and unevenness generated during the cutting process are removed, making the cutting surface initially smooth and smooth, improving the gloss, and promptly reminding you to replace the worn cutting disc to ensure the cutting quality.
Smart Images

Figure CN119347967A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cutting equipment, and in particular relates to a cutting equipment for building engineering materials. Background Art
[0002] Building materials are various materials used in construction projects. There are many types of building materials, which can be roughly divided into inorganic materials, organic materials, composite materials, etc. Among them, stone is the most common material in building materials. In many engineering projects such as construction and decoration, stone needs to be cut into precise sizes according to design requirements. For example, a construction material cutting device is proposed in patent announcement number CN113941731B.
[0003] In the process of cutting stone, since the stone itself has a certain hardness and the hardness of different types of stone varies greatly, when the cutting disc cuts a stone with a higher hardness, such as granite, the stone will produce a large friction resistance to the blade or abrasive of the cutting disc, so that the cutting blade or abrasive particles on the surface of the cutting disc are constantly worn and consumed during the continuous cutting process, resulting in wear of the cutting disc. Even when cutting stones with relatively low hardness, long-term cutting operations will gradually wear the cutting disc due to continuous friction. As the degree of wear of the cutting disc deepens, the uneven wear problem that may have existed will be magnified. For example, at first only a part of the stone wears faster. When the wear is serious, this difference will become extremely significant, resulting in greater differences in the thickness and shape of the various parts of the edge of the cutting disc, making it difficult for the cutting disc to maintain a stable cutting trajectory during cutting, and then the inclination of the cutting gap is aggravated. The operator can only detect the degree of wear of the cutting disc after all the stone cutting is completed, which leads to uneven cutting surfaces of a large number of stones, affecting the cutting quality.
[0004] Therefore, a construction material cutting device is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a construction material cutting device in view of the above problems.
[0006] To achieve the above object, the present invention adopts the following technical solutions: a construction material cutting device, comprising a base, a control box and a PLC controller arranged on the front side of the base, the upper side wall of the base is fixedly connected to two support plates and two connecting plates, the side walls on the opposite sides of the two support plates are rotatably connected to multiple transmission rollers, and the same conveyor belt mechanism is arranged between the two connecting plates, and also includes:
[0007] A mounting frame, fixedly connected to the upper side wall of the base, the side wall of the mounting frame is connected with a cutting assembly and a grinding assembly, which are used for cutting the stone and grinding the cut surface;
[0008] The pushing assembly is connected to the rear side wall of the base and is used for pushing the stone placed above the driving roller.
[0009] Preferably, the cutting assembly includes a first electric push rod and a first linear motor, the first electric push rod is fixedly connected to the upper side wall of the mounting frame, the moving end of the first electric push rod passes through the mounting frame and is fixedly connected to the first linear motor, the moving end of the first linear motor is fixedly connected to the moving frame, the side wall of the moving frame is fixedly connected to the cutting motor, and the output end of the cutting motor passes through the moving frame and is fixedly connected to the cutting disk.
[0010] Preferably, the grinding assembly includes a second electric push rod and a second linear motor, the second electric push rod is fixedly connected to the upper side wall of the mounting frame, the moving end of the second electric push rod passes through the mounting frame and is fixedly connected to the second linear motor, the moving end of the second linear motor is fixedly connected to a fixing sleeve, a transverse electric push rod is fixedly inserted in the fixing sleeve, the moving end of the transverse electric push rod is connected to a motor box through a transverse movement assembly, a grinding motor is fixedly connected in the motor box, the output end of the grinding motor is fixedly connected to a connecting frame, the lower end of the connecting frame is fixedly connected to a cylinder, the inside of the cylinder is rotatably connected to a threaded rod, and the threaded rod The threads on the upper and lower sides of the rod rotate in opposite directions. A servo motor is fixedly connected to the upper side wall of the cylinder. The output end of the servo motor passes through the cylinder and is fixedly connected to the upper end of the threaded rod. Two threaded cylinders are threadedly sleeved on the rod wall of the threaded rod. A plurality of telescopic openings are provided on the side wall of the cylinder, and connecting blocks are inserted in the telescopic openings. The side walls on the opposite sides of the connecting block and the threaded cylinder are fixedly connected to a hinge frame. The same rotating rod is rotatably connected in the two hinge frames on the same side. A grinding block is fixedly connected to the side wall of the connecting block away from the hinge frame. A pressure sensor is provided between the connecting block and the grinding block. A positioning assembly is connected to the lower side wall of the cylinder.
[0011] Preferably, the transverse shift assembly includes a transverse shift cylinder and a transverse shift block, the transverse shift cylinder and the movable end of the transverse electric push rod are fixedly connected, the transverse shift block is slidably connected in the transverse shift cylinder by a spring, the lower side wall of the transverse shift block is fixedly connected with a guide rod, the lower side wall of the transverse shift cylinder is provided with a guide opening matching the guide rod, the lower end of the guide rod extends out of the guide opening and is fixedly connected to the upper side wall of the motor box, the upper side wall of the transverse shift block is provided with a groove, and a positioning electric push rod is fixedly connected in the groove, the movable end of the positioning electric push rod is fixedly connected with a rough block, and the upper inner wall of the transverse shift cylinder is inlaid with a rough plate matching the rough block.
[0012] Preferably, the positioning assembly includes two small linear motors and two bending rods, the two small linear motors are symmetrically fixedly connected to the left and right sides of the lower side wall of the cylinder, the bending rod is fixedly connected to the moving end of the small linear motor, the lower end of the bending rod is fixedly connected to a vertical plate, the side wall of the vertical plate away from the bending rod is fixedly connected to a square plate, the square plate is rotatably connected to a rotating frame outside the square plate, the side wall of the rotating frame away from the vertical plate is fixedly connected to a contact block, two springs are fixedly connected between the vertical plate and the contact block, the front side wall of the contact block is fixedly connected to a round cover, the center of the round cover is rotatably connected to a vertical rod, the lower end of the vertical rod is fixedly connected to a conductive block, the conductive block is electrically connected to an external power supply, the interior of the round cover is inlaid with two arc-shaped resistor plates, the ends of the two arc-shaped resistor plates away from each other are electrically connected to a PLC controller, the upper inner wall of the round cover is fixedly connected to a micro electric push rod, and the moving end of the micro electric push rod is fixedly connected to an arc plate.
[0013] Preferably, the pushing assembly includes a pushing rack and a threaded column, the pushing rack and the rear side wall of the base are fixedly connected, the threaded column is rotatably connected to the inside of the pushing rack, the left side wall of the pushing rack is fixedly connected to a working motor, the output end of the working motor is fixedly connected to the threaded column, the rod wall thread sleeve of the threaded column is provided with a threaded ring, the upper side wall of the threaded ring is fixedly connected to a pushing rod, the upper side wall of the pushing rack is provided with a pushing port matching the pushing rod, the upper end of the pushing rod extends out of the pushing port and is fixedly connected to a pushing plate.
[0014] Preferably, the upper side wall of the push plate is fixedly connected with a transverse plate, the side wall of the transverse plate is fixedly connected with a clamping electric push rod, and the movable end of the clamping electric push rod is fixedly connected with a pressure plate.
[0015] Preferably, a laser receiver is fixedly connected to the lower side wall of the motor box, the laser receiver is electrically connected to the PLC controller, and a laser transmitter is fixedly connected to the upper side wall of the cylinder.
[0016] Compared with the existing technology, the advantages of a construction material cutting device are:
[0017] 1. Through the set cutting components and grinding components, after the stone is cut by the cutting equipment, the cut surface of the stone can be automatically ground and polished, so as to remove the obvious saw marks and unevenness produced in the cutting process, so that the cut surface becomes relatively flat and smooth initially, laying the foundation for the subsequent fine grinding and improving the glossiness of the stone cut surface.
[0018] 2. Through the positioning component, the position of the grinding component can be automatically adjusted before grinding the cut surface of the stone, so that the grinding component is located in the middle of the two cutting surfaces, so that the cutting surfaces on both sides can be grinded simultaneously, and in the process of positioning the grinding component, the flatness of the cutting surface is automatically detected. When it is detected that the cutting surface of the stone is tilted due to the wear of the cutting disc, the operator can be reminded in time to replace the cutting disc, thereby ensuring the working performance of the cutting equipment.
[0019] 3. Through the setting of the pushing component, after the stone is placed on the surface of the cutting device, the stone can be pushed a certain distance according to the cutting requirements. The operator does not need to push the stone manually. While reducing the workload of the operator, it also ensures the cutting accuracy of the stone and improves the cutting quality of the stone. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a construction material cutting device provided by the present invention;
[0021] Figure 2 It is a schematic diagram of the surface structure of a mounting frame in a construction material cutting device provided by the present invention;
[0022] Figure 3 It is a schematic diagram of the internal structure of a cylinder in a construction material cutting device provided by the present invention;
[0023] Figure 4 It is a schematic diagram of the connection mode between the vertical plate and the contact block in a construction material cutting device provided by the present invention;
[0024] Figure 5 It is a schematic diagram of the internal structure of a circular cover in a construction material cutting device provided by the present invention;
[0025] Figure 6 It is a structural schematic diagram of a transverse movement component in a construction material cutting device provided by the present invention;
[0026] Figure 7 The present invention is a schematic structural diagram of a material pushing component in a construction material cutting device provided by the present invention.
[0027] In the figure: 1 base, 2 control box, 3 PLC controller, 4 support plate, 5 connecting plate, 6 driving roller, 7 conveyor belt mechanism, 8 mounting frame, 9 cutting assembly, 91 first electric push rod, 92 first linear motor, 10 moving frame, 11 cutting motor, 12 cutting disc, 13 grinding assembly, 131 second electric push rod, 132 second linear motor, 14 fixed sleeve, 15 horizontal electric push rod, 16 motor box, 17 grinding motor, 18 connecting frame, 19 cylinder, 20 threaded rod, 21 servo motor, 22 threaded cylinder, 23 connecting block, 24 hinge frame, 25 rotating rod, 26 grinding block, 27 pressure sensor, 28 horizontal Shift assembly, 281 transverse shift cylinder, 282 transverse shift block, 29 guide rod, 30 positioning electric push rod, 31 rough block, 32 rough plate, 33 positioning assembly, 331 small linear motor, 332 bending rod, 34 vertical plate, 35 square plate, 36 rotating frame, 37 contact block, 38 round cover, 39 vertical rod, 40 conductive block, 41 arc resistor plate, 42 micro electric push rod, 43 arc plate, 44 push assembly, 441 push rack, 442 threaded column, 45 working motor, 46 threaded ring, 47 push rod, 48 push plate, 49 transverse plate, 50 clamping electric push rod, 51 pressure plate, 52 laser receiver, 53 laser transmitter. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] like Figure 1-Figure 7 As shown, a construction material cutting device includes a base 1 and a control box 2 and a PLC controller 3 arranged on the front side of the base 1. The upper side wall of the base 1 is fixedly connected to two support plates 4 and two connecting plates 5. The side walls on the opposite sides of the two support plates 4 are rotatably connected to multiple transmission rollers 6. The same conveyor belt mechanism 7 is arranged between the two connecting plates 5, and also includes:
[0030] The mounting frame 8 is fixedly connected to the upper side wall of the base 1. The side wall of the mounting frame 8 is connected with a cutting assembly 9 and a grinding assembly 13 for cutting stone and grinding the cut surface. The cutting assembly 9 includes a first electric push rod 91 and a first linear motor 92. The first electric push rod 91 is fixedly connected to the upper side wall of the mounting frame 8. The moving end of the first electric push rod 91 passes through the mounting frame 8 and is fixedly connected to the first linear motor 92. The moving end of the first linear motor 92 is fixedly connected to a moving frame 10. The side wall of the moving frame 10 is fixedly connected to a cutting motor 11. The output end of the cutting motor 11 passes through the moving frame 10. The cutting disc 12 is fixedly connected and can cut the stone. The grinding assembly 13 includes a second electric push rod 131 and a second linear motor 132. The second electric push rod 131 is fixedly connected to the upper side wall of the mounting frame 8. The moving end of the second electric push rod 131 passes through the mounting frame 8 and is fixedly connected to the second linear motor 132. The moving end of the second linear motor 132 is fixedly connected to a fixed sleeve 14. A transverse electric push rod 15 is fixedly inserted in the fixed sleeve 14. The moving end of the transverse electric push rod 15 is connected to a motor box 16 through a transverse moving assembly 28. A grinding motor 17 is fixedly connected in the motor box 16. The output end of the grinding motor 17 is fixedly connected to a connecting frame 18, and the lower end of the connecting frame 18 is fixedly connected to a cylinder 19. The inside of the cylinder 19 is rotatably connected to a threaded rod 20. The threads of the upper and lower sides of the threaded rod 20 rotate in opposite directions. The upper side wall of the cylinder 19 is fixedly connected to a servo motor 21. The output end of the servo motor 21 passes through the cylinder 19 and is fixedly connected to the upper end of the threaded rod 20. The rod wall of the threaded rod 20 is threadedly sleeved with two threaded cylinders 22. The side wall of the cylinder 19 is provided with a plurality of telescopic openings, and a connecting block 23 is inserted into the telescopic opening. The connecting block 23 and the side wall of the threaded cylinder 22 on the opposite side are fixedly connected. There is a hinged frame 24, and the same rotating rod 25 is rotatably connected in two hinged frames 24 on the same side. A grinding block 26 is fixedly connected to the side wall of the connecting block 23 away from the hinged frame 24. A pressure sensor 27 is provided between the connecting block 23 and the grinding block 26. A positioning component 33 is connected to the lower side wall of the cylinder 19. After the stone is cut by the cutting equipment, the cut surface of the stone can be automatically polished, thereby removing the obvious saw marks and uneven places generated during the cutting process, making the cut surface initially flat and smooth, laying the foundation for subsequent fine polishing, and improving the glossiness of the cut surface of the stone;
[0031] The pushing assembly 44 is connected to the rear side wall of the base 1 and is used to push the stone placed above the driving roller 6. The pushing assembly 44 includes a pushing rack 441 and a threaded column 442. The pushing rack 441 is fixedly connected to the rear side wall of the base 1, and the threaded column 442 is rotatably connected to the inside of the pushing rack 441. The left side wall of the pushing rack 441 is fixedly connected with a working motor 45, and the output end of the working motor 45 is fixedly connected to the threaded column 442. The rod wall thread sleeve of the threaded column 442 is provided with a threaded ring 46, and the upper side wall of the threaded ring 46 is fixedly connected with a pushing rod 47. The upper side wall of the pushing rack 441 is provided with a pushing port that matches the pushing rod 47. The upper end of the pushing rod 47 extends out of the pushing port and is fixedly connected with a pushing plate 48. After the stone is placed on the surface of the cutting device, the stone can be pushed a certain distance according to the cutting requirement, and the operator does not need to manually push the stone. While reducing the workload of the operator, it also ensures the cutting accuracy of the stone and improves the cutting quality of the stone.
[0032] The lateral movement assembly 28 includes a lateral movement cylinder 281 and a lateral movement block 282. The lateral movement cylinder 281 is fixedly connected to the moving end of the lateral electric push rod 15. The lateral movement block 282 is slidably connected in the lateral movement cylinder 281 through a spring. The lower side wall of the lateral movement block 282 is fixedly connected with a guide rod 29. The lower side wall of the lateral movement cylinder 281 is provided with a guide opening that matches the guide rod 29. The lower end of the guide rod 29 extends out of the guide opening and is fixedly connected to the upper side wall of the motor box 16. The upper side wall of the lateral movement block 282 is provided with a groove, and a positioning electric push rod 30 is fixedly connected in the groove. The positioning electric push rod 30 The movable end is fixedly connected with a rough block 31, and the upper inner wall of the transverse cylinder 281 is inlaid with a rough plate 32 that matches the rough block 31; the positioning assembly 33 includes two small linear motors 331 and two curved rods 332, the two small linear motors 331 are symmetrically fixedly connected to the left and right sides of the lower side wall of the cylinder 19, the curved rods 332 are fixedly connected to the movable end of the small linear motor 331, the lower end of the curved rod 332 is fixedly connected with a vertical plate 34, the side wall of the vertical plate 34 away from the curved rod 332 is fixedly connected with a square plate 35, the square plate 35 is rotatably connected to a rotating frame 36, and the rotating frame 36 is connected to the rotating frame 36. A contact block 37 is fixedly connected to the side wall of the frame 36 away from the vertical plate 34, two springs are fixedly connected between the vertical plate 34 and the contact block 37, a round cover 38 is fixedly connected to the front side wall of the contact block 37, a vertical rod 39 is rotatably connected to the center of the round cover 38, a conductive block 40 is fixedly connected to the lower end of the vertical rod 39, and the conductive block 40 is electrically connected to an external power supply, two arc-shaped resistor plates 41 are embedded in the inside of the round cover 38, and the ends of the two arc-shaped resistor plates 41 away from each other are electrically connected to the PLC controller 3, and a micro electric push rod 42 is fixedly connected to the upper inner wall of the round cover 38. The movable end of the electric push rod 42 is fixedly connected with an arc plate 43. Before grinding the cut surface of the stone, the position of the grinding component 13 can be automatically adjusted so that the grinding component 13 is located in the middle of the two cut surfaces, so that the cut surfaces on both sides can be grinded synchronously, and in the process of positioning the grinding component 13, the flatness of the cut surface is automatically detected. When it is detected that the cut surface of the stone is tilted due to the wear of the cutting disk 12, the operator can be reminded in time to replace the cutting disk 12, thereby ensuring the working performance of the cutting equipment.
[0033] The upper side wall of the push plate 48 is fixedly connected with a transverse plate 49, the side wall of the transverse plate 49 is fixedly connected with a clamping electric push rod 50, and the movable end of the clamping electric push rod 50 is fixedly connected with a pressing plate 51, which can ensure the stability of stone placement when cutting the stone.
[0034] A laser receiver 52 is fixedly connected to the lower side wall of the motor box 16 , and the laser receiver 52 is electrically connected to the PLC controller 3 . A laser transmitter 53 is fixedly connected to the upper side wall of the cylinder 19 , and the placement angle of the positioning component 33 can be adjusted.
[0035] The operating principle of the present invention is now described as follows: the stone is placed on the surface of the driving roller 6, and then the operator controls the clamping electric push rod 50 to work through the control box 2, and the clamping electric push rod 50 drives the pressure plate 51 to move downward, and the pressure plate 51 is used to press the stone below. A pressure sensor is provided under the pressure plate 51. When the pressure sensor detects that the extrusion force between the pressure plate 51 and the stone reaches a set threshold, the pressure sensor will control the clamping electric push rod 50 to stop working through the PLC controller 3, so that the stone can be fixed vertically. Then the operator controls the working motor 45 to work through the control box 2, and the working motor 45 drives the threaded column 442 to rotate, and drives the threaded ring 46 to move through the threaded fit, and the threaded ring 46 drives the push rod 47 to move, so that the push rod 47 drives the push plate 48 to move, and the push plate 48 pushes the stone on the upper side of the transmission roller 6 to move. At this time, the pressure plate 51 limits the stone, thereby preventing the stone from being deviated during transportation. A proximity switch is provided on the lower side of the mounting frame 8 (the proximity switch is an existing mature technology and is not described in detail in this article). When the proximity switch detects that the stone moves to the set distance, the working motor 45 will be controlled to stop working through the PLC controller 3, so that the left end of the stone is aligned with the cutting disc 12;
[0036] Then the PLC controller 3 will control the working motor 45 to work for the set time according to the cutting demand. Referring to the above principle, the stone can be pushed to the left by a set distance (for example, the working motor 45 works for one second to control the stone to move 5 cm. When a stone of 20 cm in length needs to be moved, the PLC controller 3 will control the working motor 45 to work for four seconds to cut a stone of 20 cm in length). Then the PLC controller 3 controls the first electric push rod 91 and the cutting motor 11 to work at the same time. The first electric push rod 91 will drive the first linear motor 92 and the cutting disc 12 to move downward to the set position. Then the PLC controller 3 controls the first linear motor 92 to work. The first linear motor 92 drives the cutting disc 12 to move from front to back, so as to cut the stone below.
[0037] When the stone cutting is completed, the PLC controller 3 will control the cutting motor 11 to stop working, and control the first electric push rod 91 to drive the cutting disc 12 to move upward to the initial position. At the same time, the PLC controller 3 will control the conveyor belt mechanism 7 to work, and the conveyor belt mechanism 7 drives the cut section of stone to move a certain distance to the left, so that a certain distance is maintained between the two cutting surfaces of the stone. Then the PLC controller 3 controls the second electric push rod 131 to work, and drives the transverse electric push rod 15 and the cylinder 19 to move downward together through the second electric push rod 131. At the same time, the PLC controller 3 will also control the transverse electric push rod 15 to work, so that the cylinder 19 moves to a position above the two cutting surfaces, and the positioning component 33 is located between the two cutting surfaces. The PLC controller 3 controls the small linear motors 331 on the left and right sides to work simultaneously. The small linear motors 331 will drive the two vertical plates 34 and the contact blocks 37 to move through the bending rod 332. When the cylinder 19 is not in the middle of the two cutting surfaces, one of the contact blocks 37 will first contact the cutting surface on one side and push the cylinder 19 in the other direction. The cylinder 19 drives the transverse block 282 to slide in the transverse box through the connecting frame 18, the motor box 16 and the guide rod 29 until the contact blocks 37 on both sides are in contact with the cutting surface (the side walls of the two contact blocks 37 are provided with pressure sensors). The pressure sensors on the surfaces of the two contact blocks 37 will detect the gradually increasing extrusion pressure. When the PLC controller 3 detects the two contact blocks through the pressure sensors, When the extrusion pressure between the side contact block 37 and the cutting surfaces on both sides reaches the set threshold, the positioning electric push rod 30 will be immediately controlled to drive the rough block 31 to move upward a certain distance, so that the rough block 31 contacts the rough plate 32, and the position of the transverse block 282 is fixed by the friction between the rough block 31 and the rough plate 32. The transverse block 282 fixes the positions of the motor box 16, the connecting frame 18 and the cylinder 19 through the guide rod 29. Then the PLC controller 3 will control the servo motor 21 to work, and control the small linear motors 331 on both sides to drive the contact block 37 to separate from the cutting surface and restore it to the initial position. The servo motor 21 drives the threaded rod 20 to rotate, and drives the two threaded cylinders 22 to move towards each other through the threaded cooperation. The cylinder 22 controls the movement of the connecting block 23 through the cooperation between the hinge frame 24 and the rotating rod 25, and uses the connecting blocks 23 on both sides to drive the grinding blocks 26 to move outward, so that the grinding blocks 26 on both sides contact the cut surface of the stone. When the PLC controller 3 detects through the pressure sensor 27 that the pressure value between the grinding block 26 and the cut surface of the stone reaches the set threshold, the PLC controller 3 will control the servo motor 21 to stop working, and control the grinding motor 17 and the second linear motor 132 to work. The grinding motor 17 drives the cylinder 19 to rotate through the connecting frame 18, and the cylinder 19 drives the surface grinding block 26 to rotate. The second linear motor 132 drives the rotating grinding block 26 to move backward, and uses the grinding block 26 to grind the cut surface of the stone.
[0038] When the cutting disc 12 is worn, as the degree of wear of the cutting disc 12 deepens, the uneven wear problem that may have existed will be magnified. For example, at first only a part will wear faster. When the wear is serious, this difference will become extremely significant, resulting in greater differences in the thickness and shape of the edge parts of the cutting disc 12, making it difficult for the cutting disc 12 to maintain a stable cutting trajectory during cutting, and then the inclination of the cutting gap is aggravated, making the cutting surface of the stone uneven. After the contact block 37 contacts the uneven cutting surface, the contact block 37 will fit the uneven contact surface, and the contact block 37 will drive the circular cover 38 to rotate a certain angle along the hinge between the square plate 35 and the rotating frame 36, and the vertical rod 39 inside the circular cover 38 will drive the conductive block 40 to always remain in a vertical state under the action of gravity, and the circular cover 38 will drive the arc-shaped resistor plates 41 on both sides to rotate a certain angle. The conductive block 40 is arranged at a fixed angle so that the conductive block 40 contacts the arc-shaped resistor plate 41 on one side, and when the wear of the cutting disk 12 is more serious, the inclination angle of the stone cutting surface is larger, and the inclination angle of the arc-shaped resistor plate 41 driven by the round cover 38 is larger, and the conductive block 40 will contact the position of the arc-shaped resistor plate 41 near the upper end, and the conductive block 40 is electrically connected to the external power supply, and the upper end of the arc-shaped resistor plate 41 contacts the PLC controller 3. When the conductive block 40 contacts the arc-shaped resistor plate 41, an electrical signal is transmitted to the PLC controller 3. The PLC controller 3 drives the warning element on the surface of the control box 2 to work according to the size of the electrical signal transmitted by the arc-shaped resistor plate 41 (the warning element can be a variety of sound and light alarms, and the different degrees of wear of the cutting disk 12 can be displayed by sound and light alarms of different colors), so that the operator can know the degree of wear of the cutting disk 12 and replace it in time.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A construction material cutting device, comprising a base (1) and a control box (2) and a PLC controller (3) arranged on the front side of the base (1), the upper side wall of the base (1) is fixedly connected with two support plates (4) and two connecting plates (5), the side walls on the opposite sides of the two support plates (4) are rotatably connected with a plurality of transmission rollers (6), and the same conveyor belt mechanism (7) is arranged between the two connecting plates (5), characterized in that: Also includes: A mounting frame (8) is fixedly connected to the upper side wall of the base (1), and the side wall of the mounting frame (8) is connected to a cutting assembly (9) and a grinding assembly (13) for cutting stone and grinding the cut surface; A material pushing assembly (44) is connected to the rear side wall of the base (1) and is used to push the stone placed above the driving roller (6).
2. A construction material cutting device according to claim 1, characterized in that: The cutting assembly (9) comprises a first electric push rod (91) and a first linear motor (92); the first electric push rod (91) is fixedly connected to the upper side wall of the mounting frame (8); the movable end of the first electric push rod (91) passes through the mounting frame (8) and is fixedly connected to the first linear motor (92); the movable end of the first linear motor (92) is fixedly connected to a moving frame (10); the side wall of the moving frame (10) is fixedly connected to a cutting motor (11); the output end of the cutting motor (11) passes through the moving frame (10) and is fixedly connected to a cutting disc (12).
3. A construction material cutting device according to claim 1, characterized in that: The grinding assembly (13) comprises a second electric push rod (131) and a second linear motor (132), wherein the second electric push rod (131) is fixedly connected to the upper side wall of the mounting frame (8), the movable end of the second electric push rod (131) passes through the mounting frame (8) and is fixedly connected to the second linear motor (132), the movable end of the second linear motor (132) is fixedly connected to a fixing sleeve (14), a transverse electric push rod (15) is fixedly inserted in the fixing sleeve (14), the movable end of the transverse electric push rod (15) is connected to a motor box (16) through a transverse movement assembly (28), a grinding motor (17) is fixedly connected in the motor box (16), the output end of the grinding motor (17) is fixedly connected to a connecting frame (18), the lower end of the connecting frame (18) is fixedly connected to a cylinder (19), the interior of the cylinder (19) is rotatably connected to a threaded rod (20), the threaded rod (20) is fixedly connected to the inside of the cylinder (19), and the threaded rod (20) is fixedly connected to the inside of the cylinder (19). The upper and lower sides of the rod (20) have opposite screw threads. The upper side wall of the cylinder (19) is fixedly connected to a servo motor (21). The output end of the servo motor (21) passes through the cylinder (19) and is fixedly connected to the upper end of the threaded rod (20). The rod wall of the threaded rod (20) is threadedly sleeved with two threaded cylinders (22). The side wall of the cylinder (19) is provided with a plurality of telescopic openings, and a connecting block (23) is inserted into the telescopic opening. The side walls of the connecting block (23) and the threaded cylinder (22) on the opposite side are fixedly connected to a hinge frame (24). The same rotating rod (25) is rotatably connected in the two hinge frames (24) on the same side. The side wall of the connecting block (23) away from the hinge frame (24) is fixedly connected to a grinding block (26). A pressure sensor (27) is provided between the connecting block (23) and the grinding block (26). The lower side wall of the cylinder (19) is connected to a positioning assembly (33).
4. A construction material cutting device according to claim 3, characterized in that: The transverse shift assembly (28) comprises a transverse shift cylinder (281) and a transverse shift block (282), wherein the transverse shift cylinder (281) is fixedly connected to the movable end of the transverse electric push rod (15), and the transverse shift block (282) is slidably connected in the transverse shift cylinder (281) by a spring, and the lower side wall of the transverse shift block (282) is fixedly connected to a guide rod (29), and the lower side wall of the transverse shift cylinder (281) is provided with a guide opening that matches the guide rod (29), and the lower end of the guide rod (29) extends out of the guide opening and is fixedly connected to the upper side wall of the motor box (16), and the upper side wall of the transverse shift block (282) is provided with a groove, and a positioning electric push rod (30) is fixedly connected in the groove, and the movable end of the positioning electric push rod (30) is fixedly connected to a rough block (31), and the upper inner wall of the transverse shift cylinder (281) is inlaid with a rough plate (32) that matches the rough block (31).
5. A construction material cutting device according to claim 4, characterized in that: The positioning assembly (33) comprises two small linear motors (331) and two curved rods (332), the two small linear motors (331) are symmetrically fixedly connected to the left and right sides of the lower side wall of the cylinder (19), the curved rods (332) and the movable ends of the small linear motors (331) are fixedly connected, the lower ends of the curved rods (332) are fixedly connected to a vertical plate (34), the side wall of the vertical plate (34) away from the curved rods (332) is fixedly connected to a square plate (35), the square plate (35) is rotatably connected to a rotating frame (36) outside, the side wall of the rotating frame (36) away from the vertical plate (34) is fixedly connected to a contact block (37), the vertical plate (34) and the contact block (37) are fixedly connected to the side wall of the rotating frame (36) away from the vertical plate (34), and the vertical plate (34) and the contact block (37) are fixedly connected to the side wall of the rotating frame (36) away from the vertical plate (34). Two springs are fixedly connected between the blocks (37); a round cover (38) is fixedly connected to the front side wall of the contact block (37); a vertical rod (39) is rotatably connected to the center of the round cover (38); a conductive block (40) is fixedly connected to the lower end of the vertical rod (39); the conductive block (40) is electrically connected to an external power supply; two arc-shaped resistor plates (41) are embedded inside the round cover (38); the ends of the two arc-shaped resistor plates (41) that are away from each other are electrically connected to the PLC controller (3); a micro electric push rod (42) is fixedly connected to the upper inner wall of the round cover (38); and a curved plate (43) is fixedly connected to the movable end of the micro electric push rod (42).
6. The construction material cutting equipment according to claim 1, characterized in that: The pusher assembly (44) comprises a pusher frame (441) and a threaded column (442), wherein the pusher frame (441) is fixedly connected to the rear side wall of the base (1), and the threaded column (442) is rotatably connected to the inside of the pusher frame (441), and the left side wall of the pusher frame (441) is fixedly connected to a working motor (45), and the output end of the working motor (45) is fixedly connected to the threaded column (442), and the rod wall of the threaded column (442) is threadedly sleeved with a threaded ring (46), and the upper side wall of the threaded ring (46) is fixedly connected to a pusher rod (47), and the upper side wall of the pusher frame (441) is provided with a pusher opening that matches the pusher rod (47), and the upper end of the pusher rod (47) extends out of the pusher opening and is fixedly connected to a pusher plate (48).
7. A construction material cutting device according to claim 6, characterized in that: The upper side wall of the push plate (48) is fixedly connected to a transverse plate (49), the side wall of the transverse plate (49) is fixedly connected to a clamping electric push rod (50), and the movable end of the clamping electric push rod (50) is fixedly connected to a pressing plate (51).
8. The construction material cutting equipment according to claim 5, characterized in that: A laser receiver (52) is fixedly connected to the lower side wall of the motor box (16), and the laser receiver (52) is electrically connected to the PLC controller (3). A laser transmitter (53) is fixedly connected to the upper side wall of the cylinder (19).
Citation Information
Patent Citations
A material cutting device for construction projects
CN113941731B
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