Suction flattening device for curved-surface vehicle-mounted glass screen printing

By designing a suction leveling device for vehicle-mounted glass screen printing, the electric telescopic rod and air pressure bag support assembly are used to automatically adjust the height and angle of the suction cup, which solves the problem of insufficient adaptability of the existing device and achieves effective treatment of curved glass. Support peace and stability.

CN119348288AInactive Publication Date: 2025-01-24ANHUI DACHENG SMART GLASS CO LTD
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Patent Information

Application Number
CN202411557601.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flat-sucking device for automotive glass silk-printing is not convenient to adjust the structure according to the bending angle of the vehicle glass, resulting in insufficient adaptability and low flexibility.

Method used

Design a flattelling device that includes a base, positioning mechanism, and an airbag support component. Through the support component of the electric telescopic rod and the pressure sac, it can automatically adjust the height and angle of the suction cups, adapt to the curved glass of the curved glass, and ensure the smooth and stable glass through the pressure control and pressure sensor.

Benefits of technology

The effective support and stability of the curved glass is achieved, the fixed effect of the suction cup is improved and the flatness of the glass, and the adaptability and flexibility of the device is enhanced.

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Abstract

The invention discloses a flat suction device for curved vehicle-mounted glass screen printing, and relates to the technical field of vehicle-mounted glass screen printing, the flat suction device comprises a base, a positioning mechanism for positioning curved glass and an air pressure bag supporting assembly for supporting the curved glass, and the positioning mechanism and the air pressure bag supporting assembly are both arranged on the base. According to the device, the action height of the suction cups is increased or decreased through the electric telescopic rods, curved glass is placed on the four sets of suction cups, and at the moment, the supporting soft plates can automatically adjust the action angle between the suction cups and the curved glass, so that the suction cups and the curved glass maintain the optimal attaching angle, and the fixing effect of the suction cups is improved; the rear booster pump inflates the air pressure bag supporting assembly, the size of the air pressure bag supporting assembly is increased after the air pressure bag supporting assembly is inflated so that the air pressure bag supporting assembly can be matched with the arc-shaped bottom face of the curved glass, the air pressure bag supporting assembly is responsible for pushing the curved glass upwards, the suction cup is responsible for fixing the position of the curved glass, static balance is maintained between the air pressure bag supporting assembly and the suction cup, and therefore the stable effect of the curved glass is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of vehicle-mounted glass silk-screen printing, and in particular to a flattening device used for silk-screen printing of curved surface vehicle-mounted glass. Background Art

[0002] Automotive glass screen printing refers to the printing of patterns or text on the glass of the car through screen printing technology. This printing technology uses a screen to apply specific ink to the glass surface through the mesh to form the desired design. The screen printing ink is resistant to high temperatures, UV rays, and chemical corrosion, ensuring that the pattern remains clear and durable under the changing climate conditions inside the car.

[0003] The suction device for automotive glass screen printing is an auxiliary device used to ensure that the glass plate can remain flat and accurately positioned during the screen printing process, that is, to ensure the stability of the glass by suctioning it with negative pressure. During the screen printing process, due to the physical properties of the glass material, it may bend or shift, which will affect the printing quality and accuracy. The suction device for automotive glass screen printing is a key component to improve the quality and efficiency of screen printing, and is essential to ensure that the pattern on the car glass is clear and beautiful.

[0004] In the prior art, the leveling device is generally composed of a suction cup and a supporting structure. Vehicle glass such as the front windshield and the rear windshield generally has a certain bending angle, and different types of vehicle glass have different bending angles. In order to ensure stability, the supporting platform of the leveling device used in silk screen printing is generally set to a rigid platform or a supporting plane structure that matches the glass contact surface. This structure is not convenient for adjusting the structure of the leveling device according to the bending angle of the vehicle glass, resulting in insufficient adaptability and low flexibility of the leveling device. Summary of the invention

[0005] The purpose of the present invention is to provide a suction leveling device for silk-screen printing of curved vehicle glass, which solves the technical problems that the suction leveling device is inconvenient to adjust the structure of the suction leveling device according to the bending angle of the vehicle glass, the suction leveling device has insufficient adaptability and low flexibility.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A suction device for silk-screen printing of curved vehicle-mounted glass comprises a base, a positioning mechanism for positioning the curved glass and a pneumatic bag support assembly for supporting the curved glass, wherein the positioning mechanism and the pneumatic bag support assembly are both arranged on the base, and the positioning mechanism is provided in multiple groups, and the multiple groups of the positioning mechanisms are matched with the pneumatic bag support assembly, and each group of the positioning mechanism comprises a lifting assembly arranged on the base, and a hinge shaft is provided at the output end of the lifting assembly, and a suction cup is fixedly connected to the hinge shaft.

[0008] As a further solution of the present invention: the air pressure bag support assembly includes a straight tube portion and an arc-shaped portion arranged above the straight tube portion, the top of the arc-shaped portion is arranged in an arc shape, and an air pressure control device is arranged on the base, and the output end of the air pressure control device is connected to the air pressure bag support assembly.

[0009] As a further solution of the present invention: an air pressure sensor is fixedly connected to the air pressure bag support assembly.

[0010] As a further solution of the present invention: a supporting soft board is fixedly connected to the hinge shaft, and the suction cup is located in the middle of the supporting soft board.

[0011] As a further solution of the present invention: each group of the lifting components includes an electric telescopic rod, each group of the electric telescopic rod is fixedly connected to the base, and the hinge shaft is fixedly connected to the telescopic end of the electric telescopic rod.

[0012] As a further solution of the present invention: a protective sleeve body is fixedly sleeved on the outer side of each group of the electric telescopic rods, and a storage groove matching with the supporting soft board and the suction cup is opened on the protective sleeve body.

[0013] As a further solution of the present invention: the air pressure control device includes a booster pump, the booster pump is fixedly connected to the base, and the output end is connected to the air pressure bag support assembly.

[0014] As a further solution of the present invention: a protective sleeve is slidably sleeved on the protective sleeve body.

[0015] Beneficial effects of the present invention:

[0016] 1. In the present invention, the working height of the suction cup is raised or lowered by an electric telescopic rod, and the curved glass is placed on four groups of suction cups. At this time, the supporting soft board will automatically adjust the working angle between the suction cup and the curved glass, so that the suction cup and the curved glass maintain an optimal fitting angle to improve the fixing effect of the suction cup. The rear booster pump inflates the air pressure bag support component. The volume of the air pressure bag support component increases after inflation, so as to adapt to the arc-shaped bottom surface of the curved glass. The air pressure bag support component is responsible for pushing the curved glass upward, and the suction cup is responsible for fixing the position of the curved glass. The two maintain a static balance, thereby ensuring the stability of the curved glass.

[0017] 2. In the present invention, when it is necessary to screen print on glass without a bending angle, the electric telescopic rod can be directly started to store the supporting soft board and the suction cup directly into the storage groove. At this time, the output end of the suction cup faces upward, and the glass without a bending angle can be directly placed on the suction cup, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the overall top view structure of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the protective sleeve of the present invention;

[0022] Figure 4 It is a schematic diagram of the positioning mechanism structure of the present invention.

[0023] In the figure: 1. base; 2. booster pump; 3. air pressure bag support assembly; 301. straight tube portion; 302. arc portion; 4. air pressure sensor; 5. positioning mechanism; 501. protective sleeve; 502. electric telescopic rod; 503. hinge shaft; 504. suction cup; 505. supporting soft board; 506. storage slot; 6. protective sleeve. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-4 As shown, the present invention is a suction leveling device for screen printing of curved vehicle-mounted glass, comprising a base 1, a positioning mechanism 5 for positioning the curved glass, and a pneumatic bag support assembly 3 for supporting the curved glass, the positioning mechanism 5 and the pneumatic bag support assembly 3 are both arranged on the base 1, the positioning mechanism 5 is provided with four groups, the four groups of positioning mechanisms 5 are symmetrically arranged on both sides of the pneumatic bag support assembly 3, and are distributed in a rectangular shape, each group of positioning mechanisms 5 includes a lifting assembly arranged on the base 1, and the output end of the lifting assembly is provided with a hinge shaft 503, and the hinge shaft 503 is fixedly connected There is a suction cup 504, and the effective height of the suction cup 504 is raised or lowered by a lifting component, and the angle of the suction cup 504 is adjusted to adapt to the curved panel surfaces on both sides of the curved glass, so that the curved glass can be fixed by the suction cup 504. After the curved glass is fixed on the suction cup 504, the volume of the air pressure bag support component 3 becomes larger after inflation, thereby achieving support for the curved glass, and the air pressure bag support component 3 is responsible for pushing the curved glass upward, and the suction cup 504 is responsible for fixing the position of the curved glass, and the two maintain a static balance, thereby ensuring the overall stability of the curved glass.

[0026] In the present invention, in order to facilitate the support of curved glass, the air pressure bag support assembly 3 includes a straight tube portion 301 and an arc portion 302 arranged above the straight tube portion 301. The top of the arc portion 302 is arranged in an arc shape. The arc portion 302 facilitates the air pressure bag support assembly 3 to adapt to the arc-shaped bottom surface of the curved glass. An air pressure control device is arranged on the base 1. The output end of the air pressure control device is connected to the air pressure bag support assembly 3. The air pressure control device is responsible for inflating the air pressure bag support assembly 3, thereby providing upward pressure to the curved glass.

[0027] In the present invention, in order to prevent the air pressure bag support assembly 3 from damaging the curved glass, an air pressure sensor 4 is fixedly connected to the air pressure bag support assembly 3. The air pressure sensor 4 is responsible for monitoring the pressure inside the air pressure bag support assembly 3 to prevent the pressure inside the air pressure bag support assembly 3 from being too high, causing the force applied to the curved glass to exceed the range that the curved glass can withstand, thereby causing damage to the glass.

[0028] In the present invention, in order to improve the fixing effect of the curved glass, a supporting soft board 505 is fixedly connected to the hinge shaft 503, and the suction cup 504 is located in the middle of the supporting soft board 505. The supporting soft board 505 enables the suction cup 504 to maintain an optimal fitting angle with the curved glass to improve the fixing effect of the suction cup 504 and realize automatic adjustment of the adsorption angle of the suction cup 504.

[0029] In the present invention, in order to realize the lifting and lowering of the suction cup 504, each group of lifting components includes an electric telescopic rod 502, each group of electric telescopic rods 502 is fixedly connected to the base 1, and the hinge shaft 503 is fixedly connected to the telescopic end of the electric telescopic rod 502. The position of the suction cup 504 is adjusted by extending or contracting the electric telescopic rod 502, so that the suction cup 504 cooperates with the air pressure bag support assembly 3 to support the curved glass.

[0030] In the present invention, in order to achieve the storage of the supporting soft board 505 and the suction cup 504, a protective sleeve 501 is fixedly sleeved on the outer side of each set of electric telescopic rods 502, and a storage groove 506 matching the supporting soft board 505 and the suction cup 504 is opened on the protective sleeve 501. When it is necessary to screen-print glass without a bending angle, the electric telescopic rod 502 can be directly started to directly store the supporting soft board 505 and the suction cup 504 into the storage groove 506. There is no need to adjust the deflection angle of the suction cup 504, so that the glass without a bending angle can be supported, which is more convenient to use.

[0031] In the present invention, in order to realize the inflation of the air pressure bag support assembly 3, the air pressure control device includes a booster pump 2, the booster pump 2 is fixedly connected to the base 1, and the output end is connected to the air pressure bag support assembly 3. The booster pump 2 is used to inflate the air pressure bag support assembly 3 so that it can support the curved glass. At the same time, the booster pump 2 also has the function of deflation, which is convenient for depressurizing the air pressure bag support assembly 3.

[0032] In the present invention, in order to facilitate the protection of the suction cup 504, a protective sleeve 6 is slidably sleeved on the protective sleeve body 501, and the protective sleeve 6 can be directly sleeved on the protective sleeve body 501, thereby isolating the suction cup 504 from the outside and preventing the suction cup 504 from being contaminated.

[0033] The working principle of the present invention is as follows: the electric telescopic rod 502 is used to raise or lower the working height of the suction cup 504, and the curved glass is placed on the four groups of suction cups 504. At this time, the supporting soft board 505 will automatically adjust the working angle between the suction cup 504 and the curved glass, so that the suction cup 504 and the curved glass maintain an optimal fitting angle to improve the fixing effect of the suction cup 504. After the curved glass is fixed on the suction cup 504, the booster pump 2 is an air pressure bag support component 3. The volume of the air pressure bag support component 3 increases after being inflated. The top of the air pressure bag support component 3 is provided with an arc-shaped portion 302, which is convenient for the air pressure bag support component 3 to adapt to the arc-shaped bottom surface of the curved glass, and the air pressure is used to support the curved glass. The pressure sensor 4 is responsible for monitoring the pressure inside the air bag support assembly 3 to prevent the pressure inside the air bag support assembly 3 from being too high, causing the force applied to the curved glass to exceed the range that the curved glass can withstand, causing damage to the glass. The air bag support assembly 3 is responsible for pushing the curved glass upward, and the suction cup 504 is responsible for fixing the position of the curved glass. The two maintain a static balance to ensure the stability of the curved glass. After use, the supporting soft board 505 and the suction cup 504 can be driven to be directly stored in the storage groove 506, and the protective sleeve 6 can be sleeved on the protective sleeve body 501, so as to isolate the suction cup 504 from the outside world and prevent the suction cup 504 from being contaminated;

[0034] When it is necessary to screen print on glass without a bending angle, the electric telescopic rod 502 can be directly started to store the supporting soft board 505 and the suction cup 504 directly into the storage groove 506. At this time, the output end of the suction cup 504 faces upward, and the glass without a bending angle can be directly placed on the suction cup 504, which is more convenient to use.

[0035] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A flattening device for screen printing of curved vehicle glass, comprising a base (1), characterized in that , also includes: A positioning mechanism (5) for positioning curved glass and a pneumatic bag support assembly (3) for supporting the curved glass, wherein the positioning mechanism (5) and the pneumatic bag support assembly (3) are both arranged on a base (1), wherein the positioning mechanism (5) is provided in multiple groups, and the multiple groups of the positioning mechanisms (5) are matched with the pneumatic bag support assembly (3), and each group of the positioning mechanisms (5) includes a lifting assembly arranged on the base (1), and the lifting assembly output end is provided with a hinge shaft (503), and a suction cup (504) is fixedly connected to the hinge shaft (503).

2. The device for flattening curved surface automotive glass screen printing according to claim 1, characterized in that: The air pressure bag support assembly (3) comprises a straight tube portion (301) and an arcuate portion (302) arranged above the straight tube portion (301), the top of the arcuate portion (302) being arranged in an arcuate shape, and an air pressure control device is arranged on the base (1), and the output end of the air pressure control device is connected to the air pressure bag support assembly (3).

3. The device for flattening curved surface automotive glass screen printing according to claim 1, characterized in that: The air pressure bag support assembly (3) is fixedly connected to an air pressure sensor (4).

4. The device for flattening curved surface automotive glass screen printing according to claim 1, characterized in that: A supporting soft plate (505) is fixedly connected to the hinge shaft (503), and the suction cup (504) is located in the middle of the supporting soft plate (505).

5. The flattening device for curved vehicle glass screen printing according to claim 1, characterized in that: Each group of the lifting components comprises an electric telescopic rod (502), each group of the electric telescopic rod (502) is fixedly connected to the base (1), and the hinge shaft (503) is fixedly connected to the telescopic end of the electric telescopic rod (502).

6. The device for flattening curved surface automotive glass screen printing according to claim 5, characterized in that: A protective sleeve (501) is fixedly sleeved on the outer side of each set of the electric telescopic rods (502), and a storage groove (506) matching with the supporting soft board (505) and the suction cup (504) is provided on the protective sleeve (501).

7. The device for flattening curved surface automotive glass screen printing according to claim 1, characterized in that: The air pressure control device comprises a booster pump (2), the booster pump (2) is fixedly connected to the base (1), and the output end of the booster pump (2) is connected to the air pressure bag support assembly (3).

8. The device for flattening curved surface automotive glass screen printing according to claim 6, characterized in that: A protective sleeve is slidably sleeved on the protective sleeve body (501).

Citation Information

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