Lateral pushing type box filling machine and box filling method

Abstract

The invention discloses a side-pushing type box filling machine and a box filling method.The side-pushing type box filling machine comprises a rack component, a feeding conveying component, a box opening forming component, a material arranging and stacking component and a side-pushing box filling component, and the feeding conveying component, the box opening forming component, the material arranging and stacking component and the side-pushing box filling component are arranged on the rack component; the output end of the material arranging and stacking part is in butt joint with the input end of the side pushing boxing part, and the box inlet end of the side pushing boxing part is in butt joint with the output end of the box opening forming part. According to the box packing device, the box packing efficiency can be greatly improved while the stability and regularity of box-packed materials in the box packing process are ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of packaging machinery, and in particular to a side-push case packing machine and a case packing method. Background Art

[0002] The market demand for packing materials (such as strips, boxes, etc.) has always been large, and the packing of products is an important part of the market. A packing machine is a kind of equipment that semi-automatically or automatically transfers unpackaged products or small-packaged products into transport packaging. Its working principle is to pack the products into boxes (corrugated boxes, plastic boxes, pallets) in a certain arrangement and quantitative manner, and close or seal the opening of the box. In the existing production process, the carton blanks are mainly opened manually, and the materials are placed into the carton one by one, and then transparent tape is used to wrap and seal the carton; however, manual packing and sealing has high labor intensity, poor stability and consistency, low work efficiency, and high operating costs, which cannot meet the existing packing needs. In general, a packing machine is often assembled from multiple single machines, that is, a carton opener is used to form the box blank, and then the opened carton is turned over and transported to the packing parts, and then the filled carton is turned back and transported to the carton sealing machine for folding and sealing. This directly leads to: 1. The equipment occupies a large area, the overall layout of the equipment is lengthy, the operation continuity is poor, the stability is poor, failures occur frequently, and the continuous production efficiency of the whole machine is low. This urgently requires the development of an integrated cartoning machine with compact structure, small footprint, simple structure and high stability to solve this problem; 2. The materials need to wait for the box blanks to be opened and formed into cartons, and then the materials are loaded into the empty cartons in sequence according to specifications. The whole process requires waiting for the carton to be formed first, and then waiting for each material to be transported in turn for packing, which seriously limits the packing speed and efficiency. Summary of the invention

[0003] The object of the present invention is to provide a side-push case packing machine and a case packing method, which can greatly improve the case packing efficiency while ensuring the stability and orderliness of boxed materials during the case packing process.

[0004] The technical solution adopted by the present invention is: A side-push cartoning machine comprises a frame component, and a feed conveying component, a carton opening and forming component, a material sorting and stacking component and a side-push cartoning component arranged on the frame component, the output end of the feed conveying component is connected to the input end of the material sorting and stacking component, the output end of the material sorting and stacking component is connected to the input end of the side-push cartoning component, and the carton entry end of the side-push cartoning component is connected to the output end of the carton opening and forming component.

[0005] The material arrangement stacking component includes a stacking buffer mechanism, a stacking lifting mechanism and a stacking conveying mechanism, wherein the stacking lifting mechanism is arranged below the stacking buffer mechanism; the stacking buffer mechanism includes stacking side components respectively arranged on both sides of the stacking conveying mechanism, and both sets of stacking side components are provided with stacking shelves that can be turned outwards, and in the initial position, the width distance between the stacking shelves on both sides is less than the width of the arranged materials, and the upper part of the stacking shelves on both sides is a material buffer placement position, and the stacking shelves are connected with a reset spring component, and the reset spring component is used to flip the stacking shelves back to the initial position; The material arrangement stacking component also includes a buffer pushing component; the buffer pushing component is arranged on the side of the stacking buffer mechanism, and is used to push out the material on the material buffer placement position; The stacking lifting mechanism is arranged below the stacking conveying mechanism, and is used to lift the materials arranged in the material arrangement channel to the material buffer placement position on the stacking shelf. The lifting path of the stacking lifting mechanism passes through the gap in the material conveying direction on the conveying surface of the stacking conveying mechanism, and is used to lift the materials arranged on the stacking conveying mechanism.

[0006] Preferably, the side-push cartoning machine also includes a carton conveying component and a carton sealing component, the carton opening and forming component includes a carton blank storage component and a carton taking and forming component, the carton blank storage component is arranged on one side of the carton taking and forming component, the output end of the carton taking and forming component is connected to the input end of the carton conveying component, and the side-push cartoning component and the carton sealing component are arranged in sequence along the carton conveying component.

[0007] Preferably, the box blank warehouse component includes a belt box blank front frame assembly, a left front baffle box column assembly, a right front baffle box column assembly, a synchronization device and a belt type box warehouse assembly. The synchronization device is arranged below the belt type box warehouse assembly along the box blank conveying direction, the belt box blank front frame assembly is arranged at the output end of the belt type box warehouse assembly, and the left front baffle box column assembly and the right front baffle box column assembly are arranged side by side and relatively on the belt box blank front frame assembly.

[0008] Preferably, the box billet storage component is provided with a belt box billet front frame assembly, and the box billet storage screw is driven to rotate by rotating the handle in the belt box billet front frame assembly, and at the same time, the linear slide rail is guided to drive the left front baffle box column assembly and the right front baffle box column assembly to move closer to each other to become narrower or farther away to become wider. The narrowing and widening adjustment of the left front baffle box column assembly and the right front baffle box column group can be suitable for box billets of different sizes; the synchronization device is arranged below the belt box billet storage assembly along the box billet conveying direction, and is used to drive the front and rear of the long box billet guardrail assembly to move synchronously with the left front baffle box column group Movement; the box blank storage component is provided with a rear box pressing plate, which falls on the belt-type box blank storage component by its own gravity, and the friction force generated by the movement between the belt of the belt-type box blank storage component and the rear box pressing plate drives the rear box pressing plate to move, thereby pressing the box blanks in the conveying direction of the box blanks; the box blank storage component is provided with a belt-type box blank storage component, and the movement of the toothed belt driven by the motor in the belt-type box blank storage component is used to realize the conveying of the box blanks. The belt-type box blank storage component can accommodate a large number of box blanks, which is convenient for storing the required amount of box blanks at one time and saving the time of loading box blanks multiple times.

[0009] Preferably, the input end of the feed conveying component is also provided with a box turning mechanism; The box-turning mechanism includes a motor reducer, a rotating shaft, a rotating wheel and two relatively arranged box-turning side plates. The rotating wheel is sleeved on the rotating shaft. The rotating shaft is connected to the rotating wheel through a transition flange. Both ends of the rotating shaft are connected to the two box-turning side plates through bearings. Multiple box-turning plates are arranged on the rotating wheel along the circumference of the rotating wheel. The output end of the motor reducer is connected to the rotating shaft through a coupling, and the motor reducer is fixed to the box-turning side plate through a mounting plate.

[0010] Preferably, the side-pushing box loading component includes a fixed box-supporting mechanism, an adjustable box-supporting mechanism, a side-pushing mechanism and a box-supporting base assembly; the fixed box-supporting mechanism is arranged on one side of the box-supporting base assembly; the adjustable box-supporting mechanism is mounted on the crossbeam on the main frame through a box-supporting adjustment installation, and the adjustable box-supporting mechanism is provided with a box-supporting adjustment guide rod, a box-supporting adjustment clamping block and an adjustable handle, and the box-supporting adjustment clamping block is adjusted to different positions of the box-supporting adjustment guide rod through the adjustable handle, thereby adjusting the small-page box-supporting plate on the adjustable box-supporting mechanism, which is suitable for different formed cartons; the movement of the cylinder in the fixed box-supporting mechanism and the adjustable box-supporting mechanism drives the rotating shaft seat to rotate, thereby driving the rotating shaft seat to rotate. The small leaf box-supporting plate connected to the shaft seat moves, thereby opening the formed carton after unpacking and maintaining it in a "mouth" shape, preparing for the side-pushing mechanism to push the boxed materials into the formed carton; one end of the side-pushing mechanism is arranged on the crossbeam on the main frame through the side-pushing bottom plate mounting frame 1, and the other end is arranged on the crossbeam on the auxiliary frame through the side-pushing bottom plate mounting frame 2; the side-pushing reduction motor on the side-pushing mechanism drives the connected synchronous belt to move, thereby driving the side-pushing plate assembly connected to the synchronous belt to move from the auxiliary frame side to the main frame side, pushing the stacked boxed materials into the formed carton with the small leaves opened by the fixed box-supporting mechanism and the adjustable box-supporting mechanism, completing the side-pushing packing.

[0011] Preferably, the carton sealing component comprises a carton opening position pressing mechanism, a side folding mechanism, a glue sealer lifting mechanism and a quick-change glue sealer disk mechanism sequentially arranged along the carton conveying component, and the side folding mechanism comprises a fixed side folding mechanism and a movable side folding mechanism relatively arranged on both sides of the carton conveying component; The quick-change sealing disk mechanism is arranged outside the safety protection door of the frame component. The quick-change sealing disk mechanism is a double-station quick-change sealing mechanism, including a tape supply wheel and two sealing disks arranged on one side of the tape supply wheel; the two sealing disks are arranged outside the safety protection door of the frame component, and the sealing disks are used to load the sealing tape, the tape head of the sealing tape on one of the sealing disks is connected to the tape supply wheel, and the sealing tape on the other sealing tape disk is on standby for easy replacement and connection at any time.

[0012] Preferably, the stack side assembly comprises a stack guide plate, a stack baffle assembly, a stack shaft and a stack shaft seat, the stack baffle assembly and the return spring assembly are arranged on the stack guide plate, the stack shaft is arranged on the stack guide plate through the stack shaft seat, the stack shelf is arranged on the stack shaft and can rotate around the stack shaft, the return spring assembly is connected to the stack shaft or the stack shelf, and the stack baffle assembly and the stack shelf are staggered; The inner and outer sides of the stacked shelf bars are respectively provided with stacked shelf bar limit seats and stacked flap limit blocks, which are respectively used to limit the two flip limit positions of the stacked shelf bars.

[0013] Preferably, the stacked baffle assembly comprises a lower baffle and a plurality of baffles sequentially arranged at intervals on the lower baffle along the length direction of the material arrangement channel, a plurality of gaps are sequentially arranged at intervals on the stacked shelves along the length direction of the material arrangement channel, the plurality of baffles are respectively arranged corresponding to the plurality of gaps on the stacked shelves, and the baffles of the stacked movable baffle assembly pass through the corresponding gaps of the stacked shelves; The stacked baffle assemblies on both sides are respectively a stacked fixed baffle assembly and a stacked movable baffle assembly. The stacked movable baffle assembly also includes a lifting assembly, which is connected to the lower baffle. When the lifting assembly drives the stacked movable baffle assembly to rise, the upper end of the baffle bar of the stacked movable baffle assembly passes through the gap of the stacked shelf bars and is higher than the upper end surface of the stacked shelf bars. When the lifting assembly drives the stacked movable plate component to descend, the upper end of the baffle bar of the stacked movable baffle is lower than the upper end surface of the stacked shelf bars. The beneficial effects of the present invention are: 1. The present invention uses a material sorting and stacking component to stack and cache the materials according to the arrangement form in the box before packing, and then pushes them into the carton in the side-pushing packing component together, so as to achieve stacking of boxed materials. While ensuring the stability and orderliness of the boxed materials during the packing process, the packing efficiency is greatly improved. The material arrangement channel does not have to wait for the arranged materials to be packed before starting to arrange them. The arranged materials can be placed in the material cache position and can wait at any time for the packing machine to unpack and pack the materials. Under the premise of ensuring the material arrangement quality and the packing quality, the material arrangement waiting time is shortened, and the material arrangement waiting time and the packing timing are quickly matched, thereby improving the efficiency of the packing production line as a whole.

[0014] 2. In the present invention, the box taking and forming components, the side pushing box filling components and the box sealing components are all arranged along the carton conveying components, integrating the unpacking function, the box filling function, the box sealing function and the conveying function into one. Compared with the conventional packaging line, the separate box opening machine and the box sealing machine are reduced, and the conveying equipment between opening, filling and sealing is shortened, so that the packaging line is simpler and shorter, saving the cost of the whole line while reducing the floor space, and the cost performance is high; secondly, the whole machine has a simple structure, stable working state, one-button simple operation, easy adjustment and maintenance, and is flexible in layout when applied to the automated packaging production line, which can greatly improve the degree of automation in the packaging industry, improve the packing efficiency and reduce the labor cost.

[0015] 3. The present invention forms a material arrangement channel and an upper and lower double-layer position relationship of the material cache placement position through the stacked cache components, which effectively shortens the lifting distance and time. It is particularly suitable for side-push cartoning machines. The stacked shelf arrangement has a simple structure and ingenious arrangement, which maximizes the use of the hierarchical distribution in space, effectively avoids the side space, and reduces the occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a stereoscopic view of a side-push case packer in an embodiment of the present invention.

[0017] Figure 2 It is a working principle diagram of the side-push type case packer in an embodiment of the present invention.

[0018] Figure 3 It is a right stereoscopic view of the box blank storage component in an embodiment of the present invention.

[0019] Figure 4 It is a left stereoscopic view of the box blank storage component in an embodiment of the present invention.

[0020] Figure 5 It is a front view of the docking of the material arrangement stacking component and the feed conveying component in the embodiment of the present invention.

[0021] Figure 6 yes Figure 5 main view.

[0022] Figure 7 It is a stereoscopic diagram of the docking of the material arrangement stacking component and the feed conveying component in an embodiment of the present invention.

[0023] Figure 8 It is a three-dimensional diagram of the feed conveying component in the embodiment of the present invention.

[0024] Fig. 9 It is a three-dimensional diagram of a material arrangement stacking component in an embodiment of the present invention.

[0025] Fig.10 It is a front view of the material arrangement stacking component in an embodiment of the present invention.

[0026] Fig.11 yes Fig.10 Top view of the .

[0027] Fig.12 yes Fig.10 Left view of .

[0028] Fig.13 It is a three-dimensional diagram of the stacked cache mechanism in an embodiment of the present invention.

[0029] Fig.14 It is a front view of the stacked cache mechanism in an embodiment of the present invention.

[0030] Fig.15 yes Fig.14 Top view of the .

[0031] Fig.16 yes Fig.14 Left view of .

[0032] Fig.17 It is a front view of the stacking fixed side assembly in an embodiment of the present invention.

[0033] Fig.18 yes Fig.17 Top view of the .

[0034] Fig.19 yes Fig.17 Left view of .

[0035] Fig. 20 1 is a three-dimensional diagram of a stacked fixed side assembly in an embodiment of the present invention.

[0036] Fig.21 It is a front view of the laminated movable side assembly without the laminated baffle assembly in the embodiment of the present invention.

[0037] Fig. 22 yes Fig.21 Top view of the .

[0038] Fig.23 yes Fig.21 Left view of .

[0039] Fig.24 It is a three-dimensional view of a laminated movable side assembly without a laminated baffle assembly in an embodiment of the present invention.

[0040] Fig.25 It is a stereoscopic view of the laminated baffle assembly in the laminated movable side assembly in an embodiment of the present invention.

[0041] Fig.26 It is a three-dimensional diagram of the material grouping cache component in an embodiment of the present invention.

[0042] Fig. 27 It is a stereoscopic view of the side-pushing box-packing component in an embodiment of the present invention.

[0043] Fig.28 It is a three-dimensional diagram of a fixed box support mechanism in an embodiment of the present invention.

[0044] Fig.29 It is a three-dimensional diagram of the adjustable box supporting mechanism in the embodiment of the present invention.

[0045] Fig.30 It is a three-dimensional diagram of the side thrust mechanism in an embodiment of the present invention.

[0046] Fig.31 It is a three-dimensional diagram of the sealing component in the embodiment of the present invention.

[0047] Fig.32 In the embodiment of the present invention, the stacking conveying mechanism is used to detect whether the box-shaped material is vertical, tilted or turned over.

[0048] In the figure: 1-frame components, 1-1-main frame, 1-2-auxiliary frame, 1-3-external protection components; 2-box blank warehouse components, 2-1-belt box blank front frame assembly, 2-2-left front baffle box column assembly, 2-3-right front baffle box column assembly, 2-4-synchronizing device, 2-5-belt box warehouse assembly, 2-6-long box blank guardrail assembly, 2-7-rear box pressing plate; 3- Take out the box formed parts; 4-feeding conveying parts, 4-1-box turning mechanism, 4-2-chain network mechanism, 4-3-belt mechanism; 5-Material sorting stacking components, 5-1-Stack lifting mechanism, 5-2-Stack buffer mechanism, 5-3-Buffer push component, 5-4-Stack feed stop assembly, 5-5-Material marshaling buffer component, 5-6-Stack fixed side assembly, 5-7-Stack discharge stop assembly, 5-8-Stack sensor detection piece, 5-9-Stack movable side assembly, 5-10-Stack shelf, 5-11-Reset spring assembly, 5-1 2-Layer top plate, 5-13-Layer lifting bracket, 5-14-Layer motor, 5-15-Layer motor mounting seat, 5-16-Layer lifting slide rail, 5-17-Lifting slider seat, 5-18-Layer lifting connecting rod, 5-19-Layer lifting crank, 5-20-Layer guide plate, 5-21-Layer fixed baffle assembly, 5-22-Layer shaft, 5-23-Layer shaft seat, 5-24-Layer movable Dynamic baffle assembly, 5-25-lifting assembly, 5-26-reset spring support, 5-27-reset spring, 5-29-incoming material full material sensor, 5-30-belt mechanism and chain network mechanism shared motor, 5-31-incoming material clamping box device, 5-32-cache push trigger sensor, 5-33-incoming material stacking trigger sensor, 5-34-stacked top lifting upper limit sensor, 5-35-stacked top lifting lower limit sensor, 5-36-stacked shelf limit seat, 5-37-reset spring mounting block, 5-39-stacked flap limit block, 5-40-incoming material sensor, 5-42-cache guide rail base, 5-43-cache bracket, 5-44-double slide rail, 5-45-cache grid assembly, 5-46-cache cylinder assembly, 5-47-cache cylinder connecting seat, 5-48-incoming material dumping sensor, 5-49-incoming material shooting sensor; 6-side push box loading components, 6-1-fixed box support mechanism, 6-2-adjustable box support mechanism, 6-3-side push mechanism, 6-4-box support base assembly, 6-1-1-rotating shaft seat, 6-1-2-small leaf box support plate, 6-2-1-box support adjustment mounting frame, 6-2-2-box support adjustment guide rod, 6-2-3-box support adjustment clamping block, 6-2-4-adjustable handle, 6-2-5-small leaf box support plate, 6-3-1-side push bottom plate mounting frame 1, 6-3-2-side push bottom plate mounting frame 2, 6-3-3-side push reduction motor, 6-3-4-synchronous belt, 6-3-5-side push plate assembly; 7-packing parts, 7-1-sealing device lifting mechanism, 7-2-fixed side folding mechanism, 7-3-movable side folding mechanism, 7-4-packing position pressing mechanism, 7-5-double-station quick-change sealing disk mechanism; 8-Carton conveying parts; 9-Material, 9-1-Material on the first layer, 9-2-Material on the second layer, 9-3-Material in normal feeding state, 9-4-Material in dumping or overturning state, 9-5-Material in vertical feeding state. DETAILED DESCRIPTION

[0049] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0050] In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like are involved, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] Example 1 A side-push cartoning machine, such as Figures 1 to 32 As shown, it includes a frame component 1 and a feeding and conveying component 4, a box opening and forming component, a material arranging and stacking component 5 and a side pushing and boxing component 6 arranged on the frame component 1, the output end of the feeding and conveying component 4 is connected to the input end of the material arranging and stacking component 5, the output end of the material arranging and stacking component 5 is connected to the input end of the side pushing and boxing component 6, and the box inlet end of the side pushing and boxing component 6 is connected to the output end of the box opening and forming component; The material sorting stacking component 5 includes a stacking buffer mechanism 5-2, a stacking lifting mechanism 5-1 and a stacking conveying mechanism, wherein the stacking lifting mechanism 5-1 is arranged below the stacking buffer mechanism 5-2; the stacking conveying mechanism serves as a material arrangement channel, and the stacking buffer mechanism 5-2 includes stacking side components respectively arranged on both sides of the material arrangement channel of the stacking conveying mechanism, and both groups of stacking side components are provided with stacking shelves 5-10 that can be turned outward, and the stacking shelves 5-10 on both sides are relatively arranged side by side. In the initial position, the width distance between the stacking shelves 5-10 on both sides is less than the width of the arranged materials, and the upper part of the stacking shelves 5-10 on both sides is a material buffer placement position, and the stacking shelves 5-10 are connected with a reset spring assembly 5-11, and the reset spring assembly 5-11 is used to flip the stacking shelves 5-10 back to the initial position; The material sorting stacking component 5 also includes a cache pushing component 5-3 and a material grouping cache component 5-5; the cache pushing component 5-3 and the material grouping cache component 5-5 are respectively arranged on both sides of the output end of the stacking cache mechanism 5-2, and the cache pushing component 5-3 is used to push the stacked material on the material cache placement position to the material grouping cache component 5-5.

[0053] The stacking lifting mechanism 5-1 is arranged below the material arrangement channel of the stacking conveying mechanism, and is used to lift the materials arranged in the material arrangement channel to the material buffer placement position on the stacking shelf 5-10. The lifting path of the active end of the stacking lifting mechanism 5-1 passes through the gap in the incoming material conveying direction on the conveying surface of the stacking conveying mechanism, and is used to lift the materials arranged on the material arrangement channel of the stacking conveying mechanism.

[0054] The cache pushing component 5-3 includes a cache pushing cylinder support, a cache pushing plate and a cache cylinder. The cache cylinder is arranged horizontally on one side of the material cache placement position. The cache cylinder is fixed on one side of the stacking conveying mechanism through the cache pushing cylinder support. The cache pushing plate is arranged at the telescopic end of the cache cylinder; the cache pushing component 5-3 is arranged on one side of the stacking conveying mechanism, and the cache pushing plate is driven by the cache cylinder to push and cache the materials sent by the stacking mechanism.

[0055] A cache push sensing sheet is provided on the cache cylinder, and a cache push proximity switch is provided on the cache push cylinder support for detecting the moving position of the cache cylinder.

[0056] exist Figure 2 In the diagram, A is defined as the front of the machine, B is defined as the back of the machine, C is defined as the left side of the machine, D is defined as the right side of the machine, E is defined as the feeding direction of the machine, F is defined as the feeding direction of the machine, G is defined as the side pushing direction of the machine, and H is defined as the unloading direction of the machine.

[0057] Furthermore, the frame component 1 is provided with safety protection doors around it to form the basic framework of the whole machine; the box blank warehouse component 2 is located at the outer front end of the main frame 1-1, and is equipped with a motor, which drives the toothed synchronous belt to transport and store the box blanks; the box taking and forming component 3 is arranged in the main frame 1-1, and takes out single box blanks from the box blank warehouse one by one through the box taking vacuum mechanism and the box taking electric cylinder drive mechanism, and unpacks and forms them; the feeding and conveying component 4 is located at the front end of the auxiliary frame 1-2, and is provided with a box turning mechanism 4-1 and a chain network mechanism 4-2, which turns the incoming materials and transports and caches the incoming materials to the front end of the material sorting and arranging component to meet the material needs and realize the preparation before the materials enter the box; the material sorting and arranging component is located at The auxiliary frame 1-2 is provided with a lifting mechanism, a stacking mechanism and a buffer pushing component 5-3, which can realize the grouping and arrangement of incoming materials and the box pushing buffering according to the requirements of the packing form; the side pushing packing component 6 is provided with a box supporting mechanism, a box supporting adjustment mechanism and a side pushing mechanism 6-3, which can push the arranged materials sideways into the formed empty box; the sealing component 7 is provided with a sealer lifting mechanism 7-1, a fixed side folding mechanism 7-2, a movable side folding mechanism 7-3, an opening position pressing mechanism 7-4 and a quick-change sealing disk mechanism, which can realize the simultaneous sealing of the top and bottom of the carton filled with materials; the carton conveying component 8 is located in the main frame 1-1, which connects the packing position and the sealing position in series to form an automated assembly line operation.

[0058] The frame component 1 is provided with safety protection doors around it, and opening the doors will cut off the power and gas, thus achieving an ultra-high level of safety protection.

[0059] The frame component 1 is provided with two areas, namely: a main frame area and an auxiliary frame area.

[0060] Example 2 On the basis of Example 1, new restrictions are added to the carton conveying components and the carton sealing components, and the performance of Example 2 after the restrictions is better.

[0061] The side-push cartoning machine also includes a carton conveying component 8 and a carton sealing component 7. The carton opening and forming components include a carton blank storage component 2 and a carton taking and forming component 3. The carton blank storage component 2 is arranged on one side of the carton taking and forming component 3. The output end of the carton taking and forming component 3 is connected to the input end of the carton conveying component 8. The side-push cartoning component 6 and the carton sealing component 7 are arranged in sequence along the carton conveying component 8.

[0062] Furthermore, the box blank warehouse component 2 includes a belt box blank front frame assembly 2-1, a box blank blocking frame with adjustable width, a rear box pressing plate 2-7 and a belt box warehouse assembly 2-5. The belt box blank front frame assembly 2-1 is arranged at the output end of the belt box warehouse assembly 2-5, the box blank blocking frame is arranged on the belt box blank front frame assembly 2-1, and the rear box pressing plate 2-7 is arranged above the belt box warehouse assembly 2-5 and can move along the box blank conveying direction with the belt box warehouse assembly 2-5. The belt box warehouse assembly 2-5 is used to store carton blanks, and the rear box pressing plate 2-7 is used to press the carton blanks on the belt box warehouse assembly 2-5 onto the box blank blocking frame; The box blank blocking frame includes a left front block box column assembly 2-2, a right front block box column assembly 2-3 and a spacing adjustment device. The left front block box column assembly 2-2 and the right front block box column assembly 2-3 are tilted outward and arranged side by side on the belt box blank front frame assembly 2-1 to facilitate taking the carton blank. The spacing adjustment device is connected to the left front block box column assembly 2-2 and the right front block box column assembly 2-3. The spacing adjustment device is used to adjust the spacing between the left front block box column assembly 2-2 and the right front block box column assembly 2-3; both ends of the carton blank are placed on the left front block box column assembly 2-2 and the right front block box column assembly 2-3, and the box taking and forming component 3 sucks the carton blank from the area between the left front block box column assembly 2-2 and the right front block box column assembly 2-3 through a suction cup; The box billet storage component 2 also includes a synchronization device 2-4 and a long box billet guardrail assembly 2-6. The long box billet guardrail assembly 2-6 is arranged above the belt-type box billet storage assembly 2-5 along the box billet conveying direction. The synchronization device 2-4 is connected to the long box billet guardrail assembly 2-6, driving the long box billet guardrail assembly 2-6 to move back and forth along the width direction of the belt-type box billet storage assembly 2-5 and align with the left front baffle box column assembly 2-2 or the right front baffle box column assembly 2-3. The synchronization device 2-4 is arranged below the belt-type box billet storage assembly 2-5 along the box billet conveying direction.

[0063] Furthermore, the spacing adjustment device includes a box billet storage screw and a linear slide rail. The box billet storage screw rod is arranged horizontally, and two movable nuts with opposite threads are sleeved on the horizontally arranged box billet storage screw rod. The linear slide rail is arranged on one side of the box billet storage screw rod, and the movable nut is arranged on the linear slide rail. One end of the box billet storage screw rod is connected to a handle or a driving motor, and the two movable nuts are respectively connected to the left front block box column assembly 2-2 and the right front block box column assembly 2-3; the handle or the driving motor in the belt box billet front frame assembly 2-1 is rotated to drive the rotation of the box billet storage screw rod, and at the same time, through the guidance of the linear slide rail, the left front block box column assembly 2-2 and the right front block box column assembly 2-3 are driven to move closer to each other to narrow or away from each other to widen. The narrowing and widening adjustment of the left front block box column assembly 2-2 and the right front block box column assembly 2-3 can be suitable for box billets of different sizes; The synchronization device 2-4 is arranged below the belt-type box warehouse assembly 2-5 along the conveying direction of the box billets, and is used to drive the front and rear of the long box billet guardrail assembly 2-6 and the left front baffle box column assembly 2-2 to move synchronously; the rear box pressure plate 2-7 is connected to the guide rod on the long box billet guardrail assembly 2-6 through a rocker rod, and the guide rod is arranged along the conveying direction of the box billets. The rear box pressure plate 2-7 can move back and forth along the guide rod, and the rear box pressure plate 2-7 falls on the belt-type box warehouse assembly 2-5 by its own gravity. The friction force generated by the movement between the belt of the belt-type box warehouse assembly 2-5 and the rear box pressure plate 2-7 drives the rear box pressure plate 2-7 to move, and then the box billets in the conveying direction of the box billets are pressed; the conveying of the box billets is realized by the movement of the toothed belt driven by the motor in the belt-type box warehouse assembly 2-5. The belt-type box warehouse assembly 2-5 can accommodate a large number of box billets, which is convenient for storing the required amount of box billets at one time and saving the time of loading box billets multiple times.

[0064] The specific technical solution of the box forming component 3 can be found in utility model patent ZL202323509006.5.

[0065] Furthermore, the input end of the feed conveying component 4 is also provided with a box turning mechanism 4-1; The box-turning mechanism 4-1 includes a motor reducer, a rotating shaft, a wheel and two relatively arranged box-turning side plates, the wheel is sleeved on the rotating shaft, the rotating shaft is connected to the wheel through a transition flange, the two ends of the rotating shaft are connected to the two box-turning side plates through bearings, a plurality of box-turning plates are arranged on the wheel along the circumference of the wheel, the output end of the motor reducer is connected to the rotating shaft through a coupling, and the motor reducer is fixed to the box-turning side plate through a mounting plate; the motor is energized to drive the wheel to move, and then the lying incoming materials are turned over (such as turning the box-shaped materials 90° before packing), to achieve preparation before material packing, the box-turning side plates are provided with rectangular holes, and photoelectric detection mechanisms are fixedly arranged on the outer sides of the rectangular holes to detect the turning of the incoming materials.

[0066] Furthermore, the feed conveying component 4 includes a chain network mechanism 4-2, the output end of the chain network mechanism 4-2 is connected to the input end of the belt mechanism 4-3 as the stacking conveying mechanism, and the box turning mechanism 4-1 is arranged at the input end of the chain network mechanism 4-2.

[0067] The side-pushing carton loading component 6 includes a fixed box-supporting mechanism 6-1, an adjustable box-supporting mechanism 6-2, a side-pushing mechanism 6-3 and a box-supporting base assembly 6-4. The fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are relatively arranged on the box-supporting base assembly 6-4. The side-pushing mechanism 6-3 is arranged on one side of the fixed box-supporting mechanism 6-1 or the adjustable box-supporting mechanism 6-2. The fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are used to open the carton mouth page plate. The side-pushing mechanism 6-3 and the fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are relatively arranged on both sides of the output end of the cache pushing component 5-3 of the material sorting and stacking component 5. The side-pushing mechanism 6-3 pushes the arranged materials into the carton from the opened carton mouth.

[0068] Furthermore, the fixed box-supporting mechanism 6-1 includes a rotating shaft seat 6-1-1, a leaflet box-supporting plate 6-1-2 and a cylinder. The leaflet box-supporting plate 6-1-2 is connected to the telescopic end of the cylinder through the rotating shaft seat 6-1-1. The cylinder drives the leaflet box-supporting plate 6-1-2 to flip around the rotating shaft seat 6-1-1. The cylinder and the rotating shaft seat 6-1-1 are arranged on the box-supporting base assembly 6-4.

[0069] The adjustable box support mechanism 6-2 includes a box support adjustment mounting frame 6-2-1, a box support adjustment guide rod 6-2-2, a box support adjustment clamping block 6-2-3, an adjustable handle 6-2-4 and a small leaf box support plate 6-2-5. The box support adjustment guide rod 6-2-2 is arranged on the box support adjustment mounting frame 6-2-1, the box support adjustment clamping block 6-2-3 is arranged on the box support adjustment guide rod 6-2-2, the box support adjustment clamping block 6-2-3 is provided with an adjustable handle 6-2-4, the small leaf box support plate 6-2-5 is arranged on the box support adjustment clamping block 6-2-3, the small leaf box support plate 6-2-5 is connected to a cylinder through a rotating shaft seat 6-1-1, the small leaf box support plate 6-1-2 and the small leaf box support plate 6-2-5 are arranged relatively, and the adjustable handle 6 -2-4 is loosened, the box support adjustment clamp 6-2-3 can move back and forth along the box support adjustment guide rod 6-2-2, thereby driving the small leaf box support plate 6-2-5 to move back and forth, and adjusting the distance between the small leaf box support plate 6-1-2 and the small leaf box support plate 6-2-5. The box support adjustment mounting frame 6-2-1 is connected to the crossbeam on the main frame 1-1. After the adjustable handle 6-2-4 is tightened, the box support adjustment clamp 6-2-3 is fixed to the corresponding position on the box support adjustment guide rod 6-2-2. The box support adjustment clamp 6-2-3 is adjusted to different positions on the box support adjustment guide rod 6-2-2 by adjusting the adjustable handle 6-2-4, thereby adjusting the small leaf box support plate 6-2-5 on the adjustable box support mechanism 6-2, which is suitable for different formed cartons.

[0070] The movement of the cylinders in the fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 drives the rotating shaft seat 6-1-1 to rotate, thereby driving the small leaf box-supporting plate 6-1-2 connected to the rotating shaft seat 6-1-1 to move, so that the carton formed by taking out the box is opened to maintain the "mouth" shape, preparing for the side push mechanism 6-3 to push the boxed materials into the formed carton; The side push mechanism 6-3 includes a side push base plate mounting frame, a push-pull moving assembly and a side push plate assembly 6-3-5. The push-pull moving assembly is arranged on the side push base plate mounting frame, and the side push plate assembly 6-3-5 is arranged on the push-pull moving assembly. The push-pull moving assembly drives the side push plate assembly 6-3-5 to move back and forth to push the material into the carton.

[0071] The side push bottom plate mounting frame includes a side push bottom plate mounting frame 1 6-3-1 and a side push bottom plate mounting frame 2 6-3-2. The side push bottom plate mounting frame 1 6-3-1 is connected to the upper crossbeam of the main frame 1-1, and the side push bottom plate mounting frame 2 6-3-2 is connected to the upper crossbeam of the auxiliary frame 1-2.

[0072] The push-pull moving assembly includes a side push reduction motor 6-3-3, two pulleys, and a synchronous belt 6-3-4. The two pulleys are connected by the synchronous belt 6-3-4. The side push reduction motor 6-3-3 is connected to one of the pulleys. The synchronous belt 6-3-4 is connected to the side push plate assembly 6-3-5, driving the side push plate assembly 6-3-5 to move back and forth. The side push reduction motor 6-3-3 on the side push mechanism 6-3 drives the connected synchronous belt to move, thereby driving the side push plate assembly 6-3-5 connected to the synchronous belt 6-3-4 to move from the auxiliary frame 1-2 side to the main frame 1-1 side, pushing the stacked boxed materials into the formed carton with small pages opened by the fixed box support mechanism 6-1 and the adjustable box support mechanism 6-2, completing the side push packing.

[0073] Furthermore, the carton sealing component 7 includes a carton opening position pressing mechanism 7-4, a side folding mechanism, a sealer lifting mechanism 7-1 and a quick-change sealer disk mechanism arranged in sequence along the carton conveying component 8, and the side folding mechanism includes a fixed side folding mechanism 7-2 and a movable side folding mechanism 7-3 arranged relatively on both sides of the carton conveying component 8; the top and bottom of the carton filled with materials are sealed at the same time, and the carton conveying component 8 is located in the main frame 1-1, connecting the packing position and the sealing position in series to form an automated assembly line operation; The quick-change rubber sealing disc mechanism is arranged outside the safety protection door of the frame component 1. The quick-change rubber sealing disc mechanism is a double-station quick-change rubber sealing mechanism 7-5, including a tape supply wheel and two rubber sealing discs arranged on one side of the tape supply wheel; the two rubber sealing discs are arranged outside the safety protection door of the frame component 1, and the rubber sealing discs are used to load the rubber sealing tape, wherein the tape head of the rubber sealing tape on one of the rubber sealing discs is connected to the tape supply wheel, and the rubber sealing tape on the other rubber sealing disc is on standby so as to be replaced and connected at any time; in the box sealing component 7, an efficient and innovative tape replacement mechanism is introduced, that is, a double-station quick-change rubber sealing disc mechanism 7-5 is arranged on both sides of the outer side of the frame protection area. This design not only optimizes the use process of the tape, but also significantly improves the continuous operation capacity and production efficiency of the equipment. Specifically, the design of the double-station quick-change rubber sealing disc mechanism 7-5 allows one station to be in working state, while the other station is pre-installed with tape and is on standby. This setting ensures that when the tape on the working station is about to run out, the operator can immediately activate the new tape on the standby station, thus avoiding equipment downtime due to tape replacement. The operation process of replacing the tape is also extremely simple. The operator only needs to bond the new tape on the standby station to the tape that is about to run out on the working station, and then use a special tool to quickly cut off the old tape to complete the tape replacement. This process does not require opening the rack door or interrupting the production of the equipment, thus achieving seamless connection of tape replacement. In addition, the design of the double-station quick-change sealing disk mechanism 7-5 outside the rack also brings additional convenience. This design allows operators to more easily approach the tape disk for tape replacement and maintenance. At the same time, since there is no need to open the door to stop, the continuous operation capacity of the equipment has been greatly improved, thereby further improving production efficiency.

[0074] Furthermore, the sealer lifting mechanism 7-1 is used to adjust the box blanks to suit different sizes. The fixed side folding mechanism 7-2 folds the large bottom pages of the opened box blank before the material is pushed in. The movable side folding mechanism 7-3 folds the large top pages of the opened box blank after the material is pushed in. The opening position pressing mechanism 7-4 presses the two sides of the carton loaded with materials. The quick-change sealing plate mechanism seals the top and bottom of the carton passing through the conveying component, and finally realizes the simultaneous sealing of the top and bottom of the carton filled with materials.

[0075] Furthermore, the stacking conveying mechanism includes at least two belts or chains arranged longitudinally side by side, the top plate of the stacking lifting mechanism 5-1 is set in the gap between adjacent belts or chains, multiple belts or chains are connected side by side between the driving wheel and the passive wheel, gaps are formed between each belt or chain, and the lifting path of the stacking lifting component passes through the gaps between adjacent belts or adjacent chains.

[0076] The stacking conveying mechanism is a belt mechanism 4-3.

[0077] Furthermore, the stacked shelves 5-10 are in a 7-shape, with the 7-shaped opening facing outwards.

[0078] Furthermore, the stacking lifting mechanism 5-1 includes a top plate and a lifting and pushing mechanism, and the lifting and pushing mechanism is connected to the top plate to drive the top plate to move up and down; The lifting and pushing mechanism includes a stacking lifting bracket 5-13, a stacking motor 5-14, and a crank slider connecting rod mechanism. The stacking motor 5-14 is fixed on the stacking motor mounting seat 5-15. The stacking motor 5-14 is connected to the stacking lifting bracket 5-13 through the crank slider connecting rod mechanism. The top plate is set on the stacking lifting bracket 5-13. The crank slider connecting rod mechanism includes a laminated lifting slide rail 5-16, a lifting slider seat 5-17, a laminated lifting connecting rod 5-18 and a laminated lifting crank 5-19. The laminated lifting slide rail 5-16 is arranged vertically, and a slider is arranged on the laminated lifting slide rail 5-16. The slider is arranged on the lifting slider seat 5-17, and the lifting slider seat 5-17 is fixedly arranged. The output end of the laminated motor 5-14 is hinged to one end of the laminated lifting connecting rod 5-18 through the laminated lifting crank 5-19. The other end of the rod 5-18 is hinged to the stacking jacking slide rail 5-16, and the top of the stacking jacking slide rail 5-16 is connected to the stacking jacking bracket 5-13; the stacking motor 5-14 drives the stacking jacking crank 5-19 to rotate, and the stacking jacking crank 5-19 drives the stacking jacking slide rail 5-16 to move up and down along the slider through the stacking jacking connecting rod 5-18, and the stacking jacking slide rail 5-16 drives the stacking jacking bracket 5-13 and the stacking top plate 5-12 to move up and down, thereby realizing the jacking of materials.

[0079] A stacking induction plate is provided on the stacking lifting crank 5-19, and a stacking lifting upper limit sensor 5-34 and a stacking lifting lower limit sensor 5-35 are provided on the stacking motor mounting seat 5-15, which are used to detect the position of the stacking induction plate when the stacking lifting slide rail 5-16 and the stacking top plate 5-12 move to the upper limit position and the position of the stacking induction plate when the stacking lifting slide rail 5-16 and the stacking top plate 5-12 move to the lower limit position.

[0080] Further, the stacking side assembly includes a stacking guide plate 5-20, a stacking baffle assembly, a stacking shaft 5-22 and a stacking shaft seat 5-23, the stacking baffle assembly and the return spring assembly 5-11 are arranged on the stacking guide plate 5-20, the stacking shaft 5-22 is arranged on the stacking guide plate 5-20 through the stacking shaft seat 5-23, the stacking shelf 5-10 is arranged on the stacking shaft 5-22 and can rotate around the stacking shaft 5-22, the return spring assembly 5-11 is connected to the stacking shaft 5-22 or the stacking shelf 5-10, and the stacking baffle assembly and the stacking shelf 5-10 are staggered; The inner and outer sides of the stacked shelf bar 5-10 are respectively provided with a stacked shelf bar limit seat 5-36 and a stacked flap limit block 5-39, which are respectively used to limit the two flip limit positions of the stacked shelf bar 5-10.

[0081] Further, the stacked baffle assembly includes a lower baffle and a plurality of baffles sequentially arranged on the lower baffle along the length direction of the material arrangement channel, a plurality of gaps are sequentially arranged on the stacked shelf bar 5-10 along the length direction of the material arrangement channel, the plurality of baffles are respectively arranged corresponding to the plurality of gaps on the stacked shelf bar 5-10, and the baffles of the stacked movable baffle assembly 5-24 pass through the corresponding gaps of the stacked shelf bar 5-10; The two stacking side components are divided into a stacking fixed side component 5-6 and a stacking movable side component 5-9. The side stacking baffle components of the stacking fixed side component 5-6 are stacking fixed baffle components 5-21, and the two side stacking baffle components of the stacking movable side component 5-9 are stacking movable baffle components 5-24. The stacking movable baffle components 5-24 also include a lifting component 5-25. The lifting component 5-25 is connected to the lower baffle. When the lifting component 5-25 drives the stacking movable baffle component 5-24 to rise, the upper end of the baffle bar of the stacking movable baffle component 5-24 passes through the gap of the stacking shelf bar 5-10 and is higher than the upper end surface of the stacking shelf bar 5-10. When the lifting component 5-25 drives the stacking movable plate component to descend, the upper end of the baffle bar of the stacking movable baffle is lower than the upper end surface of the stacking shelf bar 5-10.

[0082] When the belt mechanism 4-3 is full, the boxed material at the belt mechanism 4-3 will trigger the incoming stacking trigger sensor 5-33, and the stacking lifting mechanism 5-1 will start to execute the action, and the stacking top plate 5-12 will push the boxed material upward, and the boxed material will squeeze the stacking shelf 5-10 in the stacking fixed side component 5-6 and the stacking movable side component 5-9, and the fixed side stacking shelf return spring 5-27 and the movable side stacking shelf return spring will lift the boxed material to the upper surface of the stacking shelf 5-10, completing the stacking of the first layer of material 9-1. At this time, the buffer push trigger sensor 5-32 has not been triggered, and the stacking top plate 5-12 continues to reciprocate up and down to stack the second layer of material 9-2 until the boxed material triggers the buffer push trigger sensor 5-32. At this time, the cylinder in the lifting component 5-25 retracts to drive the upper end of the movable side baffle to move down to below the upper end surface of the stacking partition bar, and then the cache push cylinder in the cache push component 5-3 starts to move to push the stacked boxed materials to the material grouping cache component 5-5.

[0083] The stacking lifting mechanism 5-1 is a crank-connecting rod mechanism driven by a motor. When the boxed materials enter the belt mechanism 4-3, the upper plane of the stacking top plate 5-12 should be in the same plane as the upper plane of the stacking belt. If they are not in the same plane, the stacking top plate 5-12 continues to move downward under the drive of the stacking lifting motor. At the same time, the stacking sensor detection piece 5-8 on the crank-connecting rod mechanism moves downward in a circular motion until the stacking lifting lower limit sensor 5-35 detects the stacking sensor detection piece 5-8. Then, the upper plane of the stacking top plate 5-12 is in the same plane as the upper plane of the stacking belt, ensuring that the boxed materials enter the belt mechanism 4-3 smoothly and steadily. After the boxed material enters the belt mechanism 4-3 smoothly and steadily, it receives feedback from the incoming material stacking trigger sensor 5-33, and the stacking jacking motor continues to drive the crank-connecting rod mechanism to operate. At the same time, stacking is also carried out in this process, and the stacking sensor detection piece 5-8 continues to make circular motion. When the stacking upper limit sensor detects the stacking sensor detection piece 5-8, the boxed material is stacked to the stacking shelf 5-10, and the stacking action is completed.

[0084] Further, the return spring assembly 5-11 includes a return spring support 5-26 and a return spring 5-27, the return spring support 5-26 is transversely arranged on the return spring mounting block 5-37, the return spring mounting block 5-37 is fixedly mounted on the laminated guide plate 5-20, the inner end of the return spring support 5-26 is connected and contacted with the outer side of the laminated shelf 5-10, the return spring support 5-26 is connected to the return spring 5-27, the return spring 5-27 is sleeved on the return spring support 5-26, and the two ends of the return spring 5-27 are respectively connected to the return spring support 5-26 and the return spring mounting block 5-37; Furthermore, a laminated material discharge stopper assembly 5-7 is provided at the tail end of the material arrangement channel, and a laminated material feed stopper assembly 5-4 is provided at the inlet end of the material arrangement channel.

[0085] The stacked material feed baffle assembly 5-4 includes a telescopic cylinder and a material feed baffle, and the telescopic cylinder is connected to the material feed baffle; when material is to be input into the material arrangement channel, the telescopic cylinder drives the material feed baffle to retract, opens the entrance of the material arrangement channel, and allows the material to enter the material arrangement channel; when the material in the material arrangement channel is arranged and it is time to stop inputting material into the material arrangement channel, the telescopic cylinder drives the material feed baffle to extend, closes the material arrangement channel, and prevents the material from entering the material arrangement channel.

[0086] The stacked material discharge baffle assembly 5-7 includes a telescopic cylinder and a discharge baffle, and the telescopic cylinder is connected to the discharge baffle; when normal arrangement is carried out in the material arrangement channel, the telescopic cylinder drives the discharge baffle to extend into the material arrangement channel, and the discharge baffle is located at the top of the material arrangement channel, blocking the material at the top of the stacked conveying component and continuously conveying the material toward the top of the material arrangement channel; when it is detected that the material on the stacked conveying component is vertical, tilted, or uneven, the telescopic cylinder drives the discharge baffle to retract outside the material arrangement channel, and the stacked conveying component continues to operate, and the uneven material on it is conveyed and discharged from the top of the material arrangement channel.

[0087] The telescopic cylinders in the stacking material discharging stop assembly 5-7 and the stacking material feeding stop assembly 5-4 can be any one of telescopic air cylinders, telescopic oil cylinders and telescopic electric cylinders. The stacking material discharging stop assembly 5-7 is used to block the frontmost material at the tail end of the material arrangement channel, so that the material can continue to enter the material arrangement channel of the stacking conveying component and arrange the material at the same time.

[0088] The material marshaling cache component 5-5 includes a cache bracket 5-43, a cache grid assembly 5-45, a cache cylinder assembly 5-46 and a cache cylinder connecting seat 5-47. The cache bracket 5-43 is arranged with a slide rail. The cache cylinder assembly 5-46 is arranged on the double slide rail 5-44 through the cache guide rail base 5-42 and can move back and forth along the slide rail. The cache cylinder assembly 5-46 is fixed on the cache bracket 5-43. The movable end of the cache cylinder assembly 5-46 is connected to the cache grid assembly 5-44 through the cache cylinder connecting seat 5-47. 5 connection; the cache cylinder assembly 5-46 drives the cache grid assembly 5-45 to move back and forth along the slide rail. When the stacked boxed materials trigger the cache push trigger sensor 5-32, the stacked cache push assembly pushes the boxed materials to the cache grid assembly 5-45, and drives the cache grid assembly 5-45 connected to the cache cylinder connecting seat 5-47 through the cache cylinder to transport the boxed materials to the input end of the side push packing mechanism. Then, according to the production rhythm frequency, two side push packings are completed through the side push component to reduce the stacking frequency of the stacking mechanism.

[0089] Furthermore, the slide rail on the cache bracket 5-43 is a double slide rail 5-44.

[0090] A packing method using the above side-push type packing machine comprises the following steps: Step 1, feeding the material into the material arrangement and lamination component 5 through the material feeding and conveying component 4; Step 2, first arranging the materials into single layers by the material arrangement and lamination component 5, and then laminating and stacking the arranged single layers of materials to a set number of layers; Step 3, the box blank is opened and formed by the box opening and forming component, so that the empty carton is opened laterally, and the empty carton is conveyed to the side pushing and packing component 6; Step 4, push the stacked materials sideways into the empty carton through the side-pushing box-packing component 6.

[0091] In step 2, the materials are first arranged in single layers by the material arrangement and stacking component 5, and then the arranged single layers of materials are stacked to a set number of layers. The specific process is as follows: Step 2.1, the materials enter the material arrangement channel and are arranged; Step 2.2, after the incoming material stacking trigger sensor 5-33 detects that the materials are arranged in the set column, the stacking lifting component lifts the materials arranged in the stacking channel upward, and the materials squeeze and flip the stacking shelves 5-10 outward during the lifting process until the materials rise above the stacking shelves 5-10, and the stacking shelves 5-10 are returned to the initial position by the return spring assembly 5-11, and the materials fall to the material buffer placement position on the two stacking shelves 5-10; Step 2.3, repeat steps 2.1 to 2.2, and stack the materials previously placed on the material buffer placement positions on the stacking shelves 5-10 on both sides until the materials are stacked to the set number of layers.

[0092] The step 2 also includes the following step 2.4: after the cache push trigger sensor 5-32 detects the material stacked to the set number of layers, the cache push component 5-3 pushes the stacked multi-layer material to the material grouping cache component 5-5, and the material grouping cache component 5-5 moves the stacked material to the side push packing component 6.

[0093] The material pushing end of the cache pushing component 5-3 of the material stacking mechanism is docked with the cache grid component 5-45 of the material grouping cache component 5-5, and the cache grid component 5-45 of the material grouping cache component 5-5 is docked with the input end of the side pushing packing mechanism.

[0094] The feed conveying component 4 is provided with an incoming material clamping box device 5-31, and the best position is to be arranged at the output end of the feed conveying component 4; the feed conveying component 4 is provided with an incoming material full sensor 5-29, which is set at the incoming material full sensor 5-29 detection position, and the output end of the feed conveying component 4 or the input end of the stacking conveying component is provided with an incoming material discharge sensor, which is set at the incoming material discharge sensor detection position.

[0095] When the boxed materials transported from the stacked incoming material conveying chain net component to the stacked belt component (i.e., in the material arrangement channel) are vertical, tilted, or uneven, the sensor at the incoming material discharge sensor detection position receives a signal, and at this time, the cylinder at the stacked material discharge baffle assembly 5-7 starts to work, and the discharge baffle retracts to discharge the tilted and uneven boxed materials. Incoming material dumping sensors 5-48 and incoming material cross-shooting sensors 5-49 are arranged in pairs on both sides of the material arrangement channel. The incoming material dumping sensors 5-48 and incoming material cross-shooting sensors 5-49 are respectively arranged at the upper end height and lower end height positions of normal feeding materials, and are respectively used to detect the upper end and lower end of normal feeding materials; specifically: ① When the incoming material cross-shooting sensors 5-49 and the two When both the side incoming material dumping sensors 5-48 have signal feedback, it indicates that the boxed incoming material is material 9-3 in normal feeding state and the next process can be carried out; ② When the incoming material cross-shooting sensor 5-49 has signal feedback and both the incoming material dumping sensors 5-48 on both sides have no signal feedback, the boxed material is material 9-4 in a dumping or overturning state at this time, and the dumping or overturning boxed material will be discharged through the incoming material discharge block, and then the next process can be carried out; ③ When the incoming material cross-shooting sensor 5-49 has signal feedback and one side of the incoming material dumping sensors 5-48 on both sides has a signal and the other side has no signal, the boxed material is material 9-5 in a vertical feeding state, and the vertical boxed material will be discharged through the incoming material discharge block, and then the next process can be carried out.

[0096] Working principle of the present invention: The frame component 1 includes a main frame 1-1 and an auxiliary frame 1-2, which are divided into two areas: the main frame area is used to connect to the box blank warehouse component 2, and contains various components such as the box taking and forming component 3, the feeding and conveying component 4, the box sealing component 7, and the carton conveying component 8. It is the basic carrier for the rooting and fixing of other components; the auxiliary frame area is connected to the feeding and conveying component 4, and contains material sorting and arranging components, and is connected to the main frame to realize the opening, loading, sealing and conveying functions.

[0097] Furthermore, the frame component 1 is provided with an outer protection component 1-3 outside, and the outer protection component 1-3 surrounds and protects each component. When the side-push case packer is running, the safety protection door is opened, and the safety protection door inputs a signal to the controller. The controller controls the robot gripper case packer to stop urgently according to the signal. Emergency stop buttons are provided on all four sides of the frame component 1, and the emergency stop buttons are connected to the controller, so that the power and gas are cut off when the door is opened, thereby achieving an ultra-high level of safety protection.

[0098] Furthermore, the box billet storage component 2 is provided with a belt box billet front frame assembly 2-1, and the handle in the belt box billet front frame assembly 2-1 is rotated to drive the rotation of the box billet storage screw, and at the same time, through the linear guide rail, the left front baffle box column assembly 2-2 and the right front baffle box column assembly 2-3 are driven to move closer to each other to become narrower or farther away to become wider. The narrowing and widening adjustment of the left front baffle box column assembly 2-2 and the right front baffle box column group can be suitable for box billets of different sizes; the synchronization device 2-4 is arranged below the belt box billet storage assembly 2-5 along the box billet conveying direction, and is used to drive the front and rear of the long box billet guardrail assembly 2-6 to move synchronously with the left front baffle box column group The box blank storage component 2 is provided with a rear box pressing plate 2-7, and the rear box pressing plate 2-7 falls on the belt-type box storage component 2-5 by its own gravity. The friction force generated by the movement between the belt of the belt-type box storage component 2-5 and the rear box pressing plate 2-7 drives the rear box pressing plate 2-7 to move, thereby pressing the box blanks in the conveying direction of the box blanks; the box blank storage component 2 is provided with a belt-type box storage component 2-5, and the movement of the toothed belt driven by the motor in the belt-type box storage component 2-5 realizes the conveying of the box blanks. The belt-type box storage component 2-5 can accommodate a large number of box blanks, which is convenient for storing the required amount of box blanks at one time and saving the time of loading the box blanks multiple times.

[0099] Furthermore, after the box blank is formed, it is transferred by the carton conveying component 8 to the side push box filling position to wait for the material to be boxed.

[0100] Furthermore, the incoming materials, i.e., the packing materials, are small boxed materials conveyed by the feed conveying component 4, and the front-end equipment outputs "lying" small boxed materials. After the lying small boxed materials pass through the box turning mechanism 4-1 in the feed conveying component 4, their state is changed from "lying" to "vertical", thereby realizing the preparation before the boxed materials are packed, and the box turning mechanism 4-1 is provided with a photoelectric sensor for detecting the box turning.

[0101] Furthermore, when the "vertical" small boxed materials transported to the material sorting stacking component 5 reach a certain quantity, the photoelectric sensor at the jacking mechanism is triggered, and the motor at the stacking jacking mechanism 5-1 drives the stacking jacking connecting rod 5-18 to move through the stacking jacking crank 5-19, and the small boxed materials are jacked up. When jacking up, the lifting spring is in a tensioned state. After the lifted boxed materials reach a certain height, the boxed materials will be stacked on the stacking shelf 5-10, and the reset spring 5-27 drives the stacking shelf 5-10 to automatically reset.

[0102] Furthermore, the boxed material lifting mechanism and the stacking buffer mechanism 5-2 trigger the photoelectric sensor at the buffer pushing component 5-3, and the stacked materials of the stacking buffer mechanism 5-2 are pushed and cached through the action of the buffer cylinder and the buffer pushing plate.

[0103] Furthermore, the boxed materials are sent to the side-pushing box filling position after passing through the material sorting and stacking component 5. When the motor of the side-pushing mechanism 6-3 is started, the synchronous belt is driven to move, and then the box-pushing device installed on the linear slide block is driven to move, so that the arranged materials are side-pushed into the formed empty box.

[0104] Furthermore, the side-pushed filled carton is acted upon by the push block in the carton conveying component 8, and then passes through the fixed side folding mechanism 7-2, the movable side folding mechanism 7-3, and the box opening position pressing mechanism 7-4 to reach the box sealing position. Finally, the sealer in the quick-change sealing disk mechanism seals the top and bottom of the box blank at the same time, and finally the carton is conveyed to the back-end equipment. At this point, the side-pushing box loading is completed.

[0105] To sum up, the whole machine adopts an integrated design, with only a main frame and an auxiliary frame; the whole machine realizes all functions such as box blank supply, box taking and forming, material feeding and conveying, material sorting and arranging, side pushing and packing, sealing, carton flipping, and carton conveying, and the box blank supply and box taking and forming can be carried out before material sorting and arranging, and side pushing and packing, which greatly reduces working time and improves packing efficiency.

[0106] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0107] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.

Claims

1. A side-push cartoning machine, characterized in that: It includes a frame component, and a feed conveying component, a box opening and forming component, a material sorting and stacking component and a side pushing and packing component arranged on the frame component. The output end of the feed conveying component is connected to the input end of the material sorting and stacking component, the output end of the material sorting and stacking component is connected to the input end of the side pushing and packing component, and the box input end of the side pushing and packing component is connected to the output end of the box opening and forming component.

2. The side-pushing case packer according to claim 1, characterized in that: The material arrangement stacking component includes a stacking buffer mechanism, a stacking lifting mechanism and a stacking conveying mechanism, wherein the stacking lifting mechanism is arranged below the stacking buffer mechanism; the stacking buffer mechanism includes stacking side components respectively arranged on both sides of the stacking conveying mechanism, and both sets of stacking side components are provided with stacking shelves that can be turned outward, and the upper parts of the stacking shelves on both sides are material buffering positions, and the stacking shelves are connected with a reset spring component, which is used to flip the stacking shelves back to the initial position; The material arrangement stacking component also includes a cache pushing component and a material marshaling cache component; the cache pushing component and the material marshaling cache component are respectively arranged on both sides of the output end of the stacking cache mechanism, and the cache pushing component is used to push the stacked materials on the material cache placement position to the material marshaling cache component; The stacking lifting mechanism is arranged below the stacking conveying mechanism and is used to lift the materials arranged in the material arrangement channel to the material buffer placement position on the stacking shelf. The lifting path of the active end of the stacking lifting mechanism passes through the gap in the material conveying direction on the conveying surface of the stacking conveying mechanism.

3. The side-push case packer according to claim 1, characterized in that: The side-push cartoning machine also includes a carton conveying component and a carton sealing component. The carton opening and forming component includes a carton blank storage component and a carton taking and forming component. The carton blank storage component is arranged on one side of the carton taking and forming component. The output end of the carton taking and forming component is connected to the input end of the carton conveying component. The side-push cartoning component and the carton sealing component are arranged in sequence along the carton conveying component.

4. The side-pushing case packer according to claim 3, characterized in that: The box blank storage component comprises a belt box blank front frame component (2-1), a box blank stop frame with adjustable width, a rear box pressing plate (2-7) and a belt box storage component (2-5); the belt box blank front frame component (2-1) is arranged at the output end of the belt box storage component (2-5); the box blank stop frame is arranged on the belt box blank front frame component (2-1); the rear box pressing plate (2-7) is arranged above the belt box storage component (2-5) and can move along the box blank conveying direction with the belt box storage component (2-5); the belt box storage component (2-5) is used to store carton blanks; and the rear box pressing plate (2-7) is used to press the carton blanks on the belt box storage component (2-5) onto the box blank stop frame; The carton blank blocking frame comprises a left front block box column assembly (2-2), a right front block box column assembly (2-3) and a spacing adjustment device. The left front block box column assembly (2-2) and the right front block box column assembly (2-3) are tilted outwards and arranged side by side on the belt box blank front frame assembly (2-1) to facilitate taking the carton blank. The spacing adjustment device is connected to the left front block box column assembly (2-2) and the right front block box column assembly (2-3). The spacing adjustment device is used to adjust the spacing between the left front block box column assembly (2-2) and the right front block box column assembly (2-3). The two ends of the carton blank are placed on the left front block box column assembly (2-2) and the right front block box column assembly (2-3). The box taking and forming component sucks the carton blank from the area between the left front block box column assembly (2-2) and the right front block box column assembly (2-3) through a suction cup. The box billet storage component also includes a synchronization device (2-4) and a long box billet guardrail assembly (2-6). The long box billet guardrail assembly (2-6) is arranged above the belt-type box billet storage assembly (2-5) along the box billet conveying direction. The synchronization device (2-4) is connected to the long box billet guardrail assembly (2-6) to drive the long box billet guardrail assembly (2-6) to move back and forth along the width direction of the belt-type box billet storage assembly (2-5) to align with the left front baffle box column assembly (2-2) or the right front baffle box column assembly (2-3).

5. The side-push case packer according to claim 1, characterized in that: The input end of the feeding conveying component is also provided with a box turning mechanism (4-1); The box-turning mechanism includes a motor reducer, a rotating shaft, a rotating wheel and two relatively arranged box-turning side plates. The rotating wheel is sleeved on the rotating shaft. The rotating shaft is connected to the rotating wheel through a transition flange. Both ends of the rotating shaft are connected to the two box-turning side plates through bearings. Multiple box-turning plates are arranged on the rotating wheel along the circumference of the rotating wheel. The output end of the motor reducer is connected to the rotating shaft through a coupling, and the motor reducer is fixed to the box-turning side plate through a mounting plate.

6. The side-push case packer according to claim 1, characterized in that: The side-pushing carton loading component comprises a fixed carton supporting mechanism (6-1), an adjustable carton supporting mechanism (6-2), a side-pushing mechanism (6-3) and a carton supporting base assembly (6-4); the fixed carton supporting mechanism (6-1) and the adjustable carton supporting mechanism (6-2) are arranged on the carton supporting base assembly (6-4) relative to each other; the side-pushing mechanism (6-3) is arranged on one side of the fixed carton supporting mechanism (6-1) or the adjustable carton supporting mechanism (6-2); the fixed carton supporting mechanism (6-1) and the adjustable carton supporting mechanism (6-2) are used to open the carton mouth leaf plate; the side-pushing mechanism (6-3) is arranged on both sides of the output end of the buffer pushing component of the material sorting and stacking component relative to the fixed carton supporting mechanism (6-1) and the adjustable carton supporting mechanism (6-2); the side-pushing mechanism (6-3) pushes the arranged materials into the carton from the opened carton mouth.

7. The side-pushing case packer according to claim 3, characterized in that: The carton sealing component includes a carton opening position pressing mechanism, a side folding mechanism, a glue sealer lifting mechanism and a quick-change glue sealer disk mechanism which are sequentially arranged along the carton conveying component. The side folding mechanism includes a fixed side folding mechanism and a movable side folding mechanism which are relatively arranged on both sides of the carton conveying component. The quick-change glue sealing disc mechanism is arranged outside the safety protection door of the frame component. The quick-change glue sealing disc mechanism is a double-station quick-change glue sealing mechanism, including a tape supply wheel and two glue sealing discs arranged on one side of the tape supply wheel.

8. The side-push case packer according to claim 2, characterized in that: The stack side assembly includes a stack guide plate, a stack baffle assembly, a stack shaft and a stack shaft seat, the stack baffle assembly and a return spring assembly are arranged on the stack guide plate, the stack shaft is arranged on the stack guide plate through the stack shaft seat, the stack shelf is arranged on the stack shaft and can rotate around the stack shaft, the return spring assembly is connected to the stack shaft or the stack shelf, and the stack baffle assembly and the stack shelf are staggered; The inner and outer sides of the stacked shelf bars are respectively provided with stacked shelf bar limit seats and stacked flap limit blocks, which are respectively used to limit the two flip limit positions of the stacked shelf bars.

9. The side-push case packer according to claim 9, characterized in that: The stacked baffle assembly includes a lower baffle and a plurality of baffles arranged on the lower baffle in sequence and at intervals along the length direction of the material arrangement channel, a plurality of gaps are arranged on the stacked shelves in sequence and at intervals along the length direction of the material arrangement channel, the plurality of baffles are arranged corresponding to the plurality of gaps on the stacked shelves, and the baffles of the stacked movable baffle assembly pass through the corresponding gaps of the stacked shelves; The stacked baffle assemblies on both sides are respectively a stacked fixed baffle assembly and a stacked movable baffle assembly. The stacked movable baffle assembly also includes a lifting assembly, which is connected to the lower baffle. When the lifting assembly drives the stacked movable baffle assembly to rise, the upper end of the baffle bar of the stacked movable baffle assembly passes through the gap of the stacked shelf bars and is higher than the upper end surface of the stacked shelf bars. When the lifting assembly drives the stacked movable plate component to descend, the upper end of the baffle bar of the stacked movable baffle is lower than the upper end surface of the stacked shelf bars.

10. A packing method using the side-push packing machine according to claim 1, characterized in that: The following steps are involved: The material is input into the material arrangement and stacking component through the material feeding and conveying component; The materials are first arranged in single layers by the material arrangement and stacking components, and then the arranged single layers of materials are stacked to a set number of layers; The box blank is opened and formed by the box opening and forming component, so that the empty carton is opened laterally, and the empty carton is conveyed to the side pushing and packing component; The stacked materials are pushed sideways into the empty carton by the side-pushing packing components.

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